JPH04197903A - Automatic reel delivery method - Google Patents
Automatic reel delivery methodInfo
- Publication number
- JPH04197903A JPH04197903A JP2322517A JP32251790A JPH04197903A JP H04197903 A JPH04197903 A JP H04197903A JP 2322517 A JP2322517 A JP 2322517A JP 32251790 A JP32251790 A JP 32251790A JP H04197903 A JPH04197903 A JP H04197903A
- Authority
- JP
- Japan
- Prior art keywords
- reels
- station
- reel
- rotary printing
- automatic warehouse
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000002716 delivery method Methods 0.000 title 1
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims description 7
- 230000014759 maintenance of location Effects 0.000 abstract 3
- 230000032258 transport Effects 0.000 description 11
- 239000002390 adhesive tape Substances 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 238000007726 management method Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
- 238000010626 work up procedure Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/10—Changing the web roll in unwinding mechanisms or in connection with unwinding operations
- B65H19/12—Lifting, transporting, or inserting the web roll; Removing empty core
Landscapes
- Replacement Of Web Rolls (AREA)
- Rotary Presses (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
Description
【発明の詳細な説明】
（産業上の利用分野）
本発明は１輪転印刷機に適用されるリールの自動払い出
し方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to an automatic reel dispensing method applied to a single rotary printing press.
（従来の技術）
従来の中小規模の印刷工場でのリール払い出し方法を第
２図により説明すると、（１）が複数台の輪転印刷機、
（２）が自動倉庫、（３）がトロッコ、（４）が上記各
輪転印刷機（１）の給紙部、（５）が上記自動倉庫（２
）の−隅に設けた回収ヤードで、トラックにより自動倉
庫（２）へ運び込まれたリール（巻取紙）の数、サイズ
、メーカ、紙質等をチエツクして。(Prior Art) The conventional reel dispensing method in small and medium-sized printing factories is explained with reference to Fig. 2.
(2) is an automated warehouse, (3) is a trolley, (4) is the paper feed section of each rotary printing machine (1), and (5) is an automated warehouse (2).
) Check the number, size, manufacturer, paper quality, etc. of the reels (rolled paper) transported by truck to the automated warehouse (2) at the collection yard set up in the corner of ).
自動倉庫（２）内に貯え、各輪転印刷機（１）から要求
があれば、リールをトロッコ（３）に積み込んで。The reels are stored in an automatic warehouse (2), and when requested by each rotary printing machine (1), the reels are loaded onto a trolley (3).
輪転印刷機（１）の給紙部（４）付近へ運び、ここで手
作業または専用機によりワンプを解き１紙継ぎのために
リールの紙端をカットして、接着テープを貼付けるとい
うリールの仕立て作業を行う。またこの仕立てられたリ
ールを吊上装置（図示せず）により吊上げて、給紙部（
４）へ搬送して、装着する。The reel is transported to the vicinity of the paper feed section (4) of the rotary printing press (1), where the wamp is unwound manually or by a special machine, the paper end of the reel is cut for splicing one sheet, and adhesive tape is pasted. Performs tailoring work. In addition, this tailored reel is lifted by a lifting device (not shown), and the paper feed section (
4) and install it.
また残芯を新リールの装着前に取り外し、運搬車（図示
せず）により自動倉庫（２）の−隅に設けた回収ヤード
（５）へ搬送して、卸し、その後、トラック等により随
時搬出する。In addition, the remaining core is removed before installing the new reel, transported by a transport vehicle (not shown) to the collection yard (5) set up at the - corner of the automated warehouse (2), unloaded, and then transported by truck, etc. as needed. do.
（発明が解決しようとする諜Ｂ）
前記第２図に示す従来の印刷工場では、トラックにより
自動倉庫（２）へ運び込まれたリール（巻取紙）の数、
サイズ、メーカ、紙質等をチエツクして、自動倉庫（２
）内に貯え、各輪転印刷機（１）から要求があれば、リ
ールをトロッコ（３）に積み込んで１輪転印刷機（１）
の給紙部（４）付近へ運び。(Intelligence B to be Solved by the Invention) In the conventional printing factory shown in FIG.
Check the size, manufacturer, paper quality, etc., and place it in the automatic warehouse (2
), and if requested by each rotary printing machine (1), the reel is loaded onto the trolley (3) and transferred to one rotary printing machine (1).
transport it to the vicinity of the paper feed section (4).
ここで手作業または専用機によりワンプを解き。Here, the wamp is unraveled by hand or with a special machine.
紙継ぎのためにリールの紙端をカットして、接着テープ
を貼付けるというリールの仕立て作業を行う。またこの
仕立てられたリールを吊上装置（図示せず）により吊上
げて、給紙部（４）へ搬送して。For paper splicing, the paper ends of the reel are cut and adhesive tape is pasted to make the reel. Further, this tailored reel is lifted by a lifting device (not shown) and conveyed to the paper feed section (4).
装着しているが、これら全ての作業を人手で行っており
、多くの作業員を必要とする上に５人件費が嵩む。However, all of this work is done manually, requiring many workers and increasing labor costs.
また自動倉庫を付設した印刷工場も従来公知であるが、
リールのストアから輪転印刷機の給紙部へ装着するまで
の一連の作業の全てを自動化していなくて、一部の作業
に作業員を必要とするという問題があった。In addition, printing factories equipped with automated warehouses are also known,
There was a problem in that the entire series of operations from storing the reel to loading it into the paper feed section of the rotary printing press was not automated, and some operations required workers.
本発明は前記の問題点に鑑み提案するものであり、その
目的とする処は、リールのストアかう輪転印刷機の給紙
部へ装着するまでの一連の作業の全てを自動化できて１
作業員を削減できるリールの自動払い出し方法を提供し
ようとする点にある。The present invention has been proposed in view of the above-mentioned problems, and its purpose is to automate the entire series of operations from storing reels to loading them into the paper feed section of a rotary printing press.
The aim is to provide an automatic reel dispensing method that can reduce the number of workers.
（課題を解決するための手段）
上記の目的を達成するために１本発明は、リールが輪転
印刷機の要求により各輪転印刷機から同各輪転印刷機に
対応して設けられた各ステーションへ払い出されて、同
各ステーションでのリール保有本数が最小保有本数にな
れば、各輪転印刷機毎のリール数と種類とを作業計画に
応じて設定する生産管理システムからの指令により、リ
ールの種類毎に適当なストア能力を有する自動倉庫から
上記各ステーション上へリールを払い出して、同各ステ
ーションでのリール保有本数を設定本数に保持すること
を特徴としている。(Means for Solving the Problems) In order to achieve the above object, the present invention provides that the reel is transferred from each rotary printing press to each station provided corresponding to each rotary printing press according to the requirements of the rotary printing press. Once the number of reels at each station reaches the minimum number, the production control system, which sets the number and type of reels for each rotary printing machine according to the work plan, will control the number of reels. The system is characterized in that the reels are delivered to each of the stations from an automatic warehouse having an appropriate storage capacity for each type, and the number of reels held at each station is maintained at a set number.
（作用）
本発明は前記のようにリールが輪転印刷機の要求により
各輪転印刷機から同各輪転印刷機に対応して設けられた
各ステーションへ払い出されて。(Function) As described above, according to the present invention, the reel is delivered from each rotary printing machine to each station provided corresponding to each rotary printing machine according to the requirements of the rotary printing machine.
同各ステーションでのリール保有本数が最小保有本数に
なれば、各輪転印刷機毎のリール数と種類とを作業計画
に応じて設定する生産管理システムからの指令により、
リールの種類毎に適当なストア能力を有する自動倉庫か
ら上記各ステーション上へリールを払い出して、同各ス
テーションでのリール保有本数を設定本数に保持する。When the number of reels held at each station reaches the minimum number, a command from the production control system sets the number and type of reels for each rotary printing machine according to the work plan.
Reels are delivered to each station from an automatic warehouse having an appropriate storage capacity for each type of reel, and the number of reels held at each station is maintained at a set number.
（実施例）
次に本発明のリールの自動払い出し方法の実施に使用す
る印刷工場の構成例を第１図により説明すると、（１）
が複数の輪転印刷機、（４）が同各輪転印刷機（１）の
給紙部、 （１１）が自動倉庫、 （１２）がワンプ除
去装置、 （１３）が巻取紙自動仕立装置、 （１４）
が複数のステーション、 （１５）が同各ステーション
（１４）と同数の搬送口ボッ） 、 （１６）がリール
を自動倉庫（１１）→ワンプ装置（１２）→巻取紙自動
仕立装置（１３）→各ステーション（１４）へ搬送する
コンベアである。また上記リール払い出しラインの外に
、ワンプ除去装置（１２）により取り除いたワンプをバ
ケット（１７）にいれ、残芯をバケット（１８）に入れ
、それぞれを吊り出して、排出するワンプ・残芯回収ラ
インと１巻取紙自動仕立装置（１３）により取り除いた
リールの不良表皮を紙片入れ（１９）に入れて。(Example) Next, an example of the configuration of a printing factory used to implement the automatic reel dispensing method of the present invention will be explained with reference to FIG. 1. (1)
is a plurality of rotary printing machines, (4) is a paper feeding section of each rotary printing machine (1), (11) is an automatic warehouse, (12) is a wump removal device, (13) is an automatic roll paper tailoring device, (14) )
are multiple stations, (15) is the same number of transport ports as each station (14), and (16) is the automatic warehouse (11) → wamp device (12) → roll paper automatic tailoring device (13) → each This is a conveyor that transports to station (14). In addition, outside the reel discharging line, there is a wump/remaining core collection line in which the wump removed by the wump removing device (12) is put into a bucket (17), the remaining core is put into a bucket (18), each is hung out, and then discharged. Then, put the defective skin of the reel removed by the automatic paper finishing device (13) into the paper scrap container (19).
排出する不良表皮排出ラインとがある。There is a defective epidermal drainage line that drains.
次に前記第１図に示す印刷工場でのリールの自動払い出
し要領を具体的に説明する。生産管理システム（図示せ
ず）を組み込んだ制御装置により作業計画に応じた各輪
転印刷機（１）毎のリール数と種類（紙サイズ、紙質、
メーカ別）を設定し。Next, the procedure for automatically dispensing reels at the printing factory shown in FIG. 1 will be explained in detail. A control device incorporating a production management system (not shown) controls the number and type of reels (paper size, paper quality,
(by manufacturer).
この設定したデータを自動倉庫用制御装置（図示せず）
に入れ、自動倉庫（１１）内の各ラックに必要量のリー
ルリール種類別に蓄える。またこれら蓄えたリールをコ
ンベア（１６）によりワンプ除去装置（１２）へ送って
、ワンプを除去し１次いで巻取紙自動仕立装置（１３）
へ送って、仕立てを完了し１次いで各ステーション（１
４）のそれぞれへ２本のリールをストアするように送る
。次いで同各ステーション（１４）から１対１で対応し
た輪転印刷機（１）へリールを１本ずつ搬送口ボッ）
（１５）により搬送する。This set data is transferred to an automatic warehouse control device (not shown).
The required amount of reels is stored in each rack in the automatic warehouse (11) by type. In addition, these stored reels are sent to a wump removing device (12) by a conveyor (16) to remove the wump, and then to an automatic winding paper finishing device (13).
After finishing the tailoring, each station (1
Send two reels to each of 4) to be stored. Next, the reels are transferred one by one from each station (14) to the rotary printing press (1), which corresponds one-to-one.
(15).
即ち１輪転印刷機（１）からの搬送指令により所要のリ
ールを搬送口ボッ） （１５）上に載荷し、同搬送ロボ
ツｌ−（１５）を床面に敷設した電磁帯により誘導して
１所定の輪転印刷機（１）の給紙部（４）へ移動させ、
ここで残芯を取り外した後、所要のリールを装着し１次
いでこの搬送ロボット（１５）を元のステーション（１
４）へ戻し、搬送ロボット（１５）上の残芯をステーシ
ョン（１４）下方の残芯排出装置（図示せず）へ投入す
る。またこの投入した残芯をパケット（１８）により搬
送して９回収する。また以上の搬送ロボット（１５）に
よる搬送により、各ステーション（１４）上のり−ル残
数が１本になると、自動倉庫（１１）から上記払い出し
ラインを経て上記各ステーション（１４）へ１本のリー
ルを補充して、各ステーション（１４）上のリール数を
２本にする。このリールの自動量ｔＥ（１１）から各ス
テーション（１４）への払い出しは１輪転印刷機（１）
から自動倉庫（１１）の制御装置へ搬送指令が出され、
また同制御装置からリール払い出しラインへ払出指令が
出されることにより１行われる。In other words, the required reel is loaded onto the transport port (15) according to a transport command from the rotary printing machine (1), and the transport robot (15) is guided by an electromagnetic band laid on the floor. Move it to the paper feed section (4) of a predetermined rotary printing machine (1),
After removing the remaining core, attach the required reel and then move this transfer robot (15) back to the original station (1
4), and the remaining core on the transfer robot (15) is thrown into the remaining core discharging device (not shown) below the station (14). Further, the inserted remaining cores are transported by a packet (18) and collected nine times. Furthermore, when the number of remaining rails at each station (14) becomes one due to the transport by the above-mentioned transport robot (15), one rail is sent from the automated warehouse (11) to each station (14) via the above-mentioned payout line. Replenish reels to bring the number of reels on each station (14) to two. The automatic delivery of this reel from the amount tE (11) to each station (14) is carried out by a single rotary printing machine (1).
A transport command is issued to the control device of the automated warehouse (11),
Further, one operation is performed by issuing a payout command from the control device to the reel payout line.
搬送ロボット（Ｉ５）は３輪転印刷機（１）の最高稼動
状態に応じた台数あればよいが、各輪転印刷機（１）の
生産スケジュールには、ばらつきがあり。The number of transport robots (I5) may correspond to the maximum operating state of the three rotary printing presses (1), but there are variations in the production schedule of each rotary printing press (1).
また各機側指令発信のインターバルが不同であったり、
同時であったりするので、これらの点を考慮して１輪転
印刷機（１）の台数と同じ台数にしている。Also, the intervals between command transmissions on each aircraft side may be different,
In consideration of these points, the number of rotary printing presses (1) is set to be the same as the number of rotary printing presses (1).
（発明の効果）
本発明は前記のようにリールが輪転印刷機の要求により
各輪転印刷機から同各輪転印刷機に対応して設けられた
各ステーションへ払い出されて。(Effects of the Invention) As described above, in the present invention, the reel is delivered from each rotary printing machine to each station provided corresponding to each rotary printing machine according to the requirements of the rotary printing machine.
同各ステーションでのリール保有本数が最小保有本数に
なれば、各輪転印刷機毎のリール数と種類とを作業計画
に応じて設定する生産管理システムからの指令により、
リールの種類毎に適当なストア能力を有する自動倉庫か
ら上記各ステーション上へリールを払い出して、同各ス
テーションでのリール保有本数を設定本数に保持するの
で、リールのストアから輪転印刷機の給紙部へ装着する
までの一連の作業の全てを自動化できて１作業員を削減
できる効果がある。When the number of reels held at each station reaches the minimum number, a command from the production control system sets the number and type of reels for each rotary printing machine according to the work plan.
Reels are delivered to each of the above stations from an automated warehouse with appropriate storage capacity for each type of reel, and the number of reels held at each station is maintained at the set number, so paper feeding from the reel store to the rotary printing press is easy. It is possible to automate the entire series of work up to installing the product on the body, which has the effect of reducing the number of workers.
第１図は本発明のリールの自動払い出し方法の実施に使
用する印刷工場の構成例を示す平面図。
第２図は従来の印刷工場を示す平面図である。
（１）・・・輪転印刷機、（４）・・・輪転印刷機（１
）の給紙部、 （１１） ・・・自動倉庫、 （１２
） ・・・ワンプ除去装置、 （１３） ・・・巻
取紙自動仕立装置。
（１４）・・・ステーション、 （１５） ・・・搬
送ロボット、 （１６） ・・・コンベア、 （１７
） （１８） ・・・パケット、 （１９） ・・
・紙片入れ。FIG. 1 is a plan view showing an example of the configuration of a printing factory used to implement the automatic reel dispensing method of the present invention. FIG. 2 is a plan view showing a conventional printing factory. (1)...Rotary printing press, (4)...Rotary printing press (1
) paper feeding section, (11) ... automatic warehouse, (12
)...Wamp removal device, (13)...Wrap paper automatic tailoring device. (14)...Station, (15)...Transfer robot, (16)...Conveyor, (17)
) (18) ...Packet, (19) ...
・Paper holder.
Claims (1)
輪転印刷機に対応して設けられた各ステーシヨンへ払い
出されて、同各ステーションでのリール保有本数が最小
保有本数になれば、各輪転印刷機毎のリール数と種類と
を作業計画に応じて設定する生産管理システムからの指
令により、リールの種類毎に適当なストア能力を有する
自動倉庫から上記各ステーション上へリールを払い出し
て、同各ステーションでのリール保有本数を設定本数に
保持することを特徴としたリールの自動払い出し方法。When the reels are delivered from each rotary printing machine to each station set up corresponding to each rotary printing machine according to the request of the rotary printing press, and the number of reels held at each station reaches the minimum number, each Based on instructions from the production control system, which sets the number and type of reels for each rotary printing machine according to the work plan, reels are delivered to each of the above stations from an automated warehouse with an appropriate storage capacity for each type of reel. An automatic reel payout method characterized by maintaining the number of reels held at each station at a set number.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2322517A JPH04197903A (en) | 1990-11-28 | 1990-11-28 | Automatic reel delivery method |
| DE19914135001 DE4135001A1 (en) | 1990-11-28 | 1991-10-23 | Automated supply system for rolls of paper in printing press - consists of rotary presses with stand-by unit and paper-guide and storage compartment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2322517A JPH04197903A (en) | 1990-11-28 | 1990-11-28 | Automatic reel delivery method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH04197903A true JPH04197903A (en) | 1992-07-17 |
Family
ID=18144541
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2322517A Pending JPH04197903A (en) | 1990-11-28 | 1990-11-28 | Automatic reel delivery method |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPH04197903A (en) |
| DE (1) | DE4135001A1 (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE10245658A1 (en) * | 2002-09-30 | 2004-04-15 | Koenig & Bauer Ag | Method and device for the automatic material supply of a processing machine as well as a control system and printing plant with a control system |
| EP1718552B1 (en) * | 2004-02-23 | 2011-02-02 | Koenig & Bauer Aktiengesellschaft | Device for transporting reels of material |
| DE102004021605B4 (en) | 2004-02-23 | 2006-10-26 | Koenig & Bauer Ag | Device for transporting rolls of material |
| DE102006051298B4 (en) * | 2006-07-27 | 2013-09-19 | Koenig & Bauer Aktiengesellschaft | Method for retrofitting a web-fed printing press from an ongoing production of a first printed product to a subsequent production of a second printed product |
| DE102012211708B4 (en) * | 2012-07-05 | 2015-07-09 | Koenig & Bauer Aktiengesellschaft | Roll supply system of a web-fed printing press, web-fed printing press and method for operating a web-fed reel feeding system |
| ITUA20163404A1 (en) | 2016-05-13 | 2017-11-13 | Celli Nonwovens Spa | LINE FOR THE PRODUCTION OF COILS OF RIBBED MATERIAL |
-
1990
- 1990-11-28 JP JP2322517A patent/JPH04197903A/en active Pending
-
1991
- 1991-10-23 DE DE19914135001 patent/DE4135001A1/en not_active Ceased
Also Published As
| Publication number | Publication date |
|---|---|
| DE4135001A1 (en) | 1992-06-04 |
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