CN216186635U - Automatic doffing and intelligent packaging system for chemical fiber spinning cakes - Google Patents
Automatic doffing and intelligent packaging system for chemical fiber spinning cakes Download PDFInfo
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- CN216186635U CN216186635U CN202122354287.6U CN202122354287U CN216186635U CN 216186635 U CN216186635 U CN 216186635U CN 202122354287 U CN202122354287 U CN 202122354287U CN 216186635 U CN216186635 U CN 216186635U
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Abstract
The utility model discloses an automatic doffing and intelligent packaging system for chemical fiber spinning cakes, which comprises a control module, and a spinning cake transferring system, a spinning cake sorting system and a spinning cake automatic packaging system which are respectively connected with the control module; the spinning cake transfer system is used for transferring the spinning cakes of the winding machine to the spinning cake sorting system; the spinning cake sorting system is used for detecting spinning cakes, so that qualified spinning cakes are sorted out and used for an automatic spinning cake packaging system to package the spinning cakes; the spinning cake automatic packaging system is used for transporting and packaging auxiliary materials so as to package qualified spinning cakes into full-box spinning cakes; the automatic tube falling, transporting, packaging and detecting process is realized, the production efficiency is improved, the manual intervention is reduced, and the production quality is improved.
Description
Technical Field
The utility model relates to a spinning cake doffing technology, in particular to an automatic chemical fiber spinning cake doffing and intelligent packaging system.
Background
In the industrial production of chemical fibers, the production of fibers generally comprises the following steps: (1) and (3) spinning: a plurality of fibers are extruded from a spinning spinneret and form fibers through a spinning shaft; (2) a winding step: the fiber comes out of the spinning channel and is drawn and received by a winder below the spinning channel and is wound into spinning cakes, and each bundle of fiber is wound into one spinning cake. Several to dozens of spinning cakes can be formed on the winding groove drum of one winding machine, full-winding spinning cakes are formed after the winding machine winds for a certain time, the winding machine can automatically change an empty winding groove drum and change a full-winding groove drum, and the full-winding groove drum changed by the winding machine needs to be manually taken down from the winding machine and placed on a spinning cake trolley. After the spinning cake trolley is full, manually pushing the spinning cake trolley to a packaging workshop.
In the prior art, a large amount of manpower is needed for conveying, storing and packaging the spinning cakes, the processes of doffing, loading and pushing the spinning cakes need manual operation, the automation degree is low, the labor intensity is high, and the working efficiency is low.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects of the prior art, the utility model provides an automatic doffing and intelligent packaging system for chemical fiber spinning cakes, which realizes automation of a plurality of processes such as doffing, transportation, packaging, detection and the like, realizes full automation of the process and improves the production efficiency; reduces the manual intervention, improves the production quality,
the utility model overcomes the technical problems by adopting the technical scheme that the chemical fiber spinning cake automatic doffing and intelligent packaging system at least comprises a control module, a spinning cake transfer system, a spinning cake sorting system and a spinning cake automatic packaging system, wherein the spinning cake transfer system is respectively connected with the control module and is used for transferring spinning cakes of a winding machine to the spinning cake sorting system; the spinning cake sorting system is used for detecting spinning cakes, so that qualified spinning cakes are sorted out and used for being packaged by the spinning cake automatic packaging system; the spinning cake automatic packaging system is used for transporting and packaging auxiliary materials so as to package qualified spinning cakes into full-box spinning cakes.
Further, the spinning cake transfer system at least comprises a doffing machine, a buffer silk vehicle, a silk vehicle temporary storage unit, a paper tube feeding machine, an NG buffer silk vehicle and a first AGV; the doffer is used for receiving the spinning cakes on the winder based on a full-winding signal or an unqualified signal of the winder, installing the empty paper tube to a groove drum of the winder, transferring the full-winding spinning cakes of the loading winder to a cache yarn vehicle or transferring the unqualified spinning cakes of the loading winder to an NG cache yarn vehicle, transferring the spinning cakes of the winder to the cache yarn vehicle and then moving the spinning cakes to the working area of the upper paper tube machine, and waiting for the next loading signal after the upper paper tube machine installs the empty paper tube to the doffer; the first AGV trolley is used for transferring the cache wire trolley to a temporary storage unit of the wire trolley and transferring an empty wire trolley of the temporary storage unit of the wire trolley to a temporary storage area of the cache wire trolley based on a full trolley signal of the cache wire trolley, and is used for transferring the wire trolley of the temporary storage unit of the wire trolley to a material supply position of a wire cake sorting system and transferring the empty wire trolley of the material supply position of the wire cake sorting system to the temporary storage unit of the wire trolley based on an idle signal of the automatic sorting system; and the paper tube feeding machine is used for installing an empty paper tube to the tube dropping machine based on the wire dropping signal of the control module.
Realize the full-automatic flow of spinning cake doffing, transportation, the full car of spinning cake of the same type just transports, has improved transportation efficiency.
Further, the spinning cake sorting system at least comprises a sorting conveyer belt, a secondary sorting conveyer belt, a spinning cake temporary storage conveyer belt, a spinning cake manipulator, a spinning cake detection device, a spinning cake weighing device and a waste kicking lifting mechanism; the spinning cake manipulator is used for grabbing spinning cakes at a material supply position to the sorting conveyer belt; the sorting conveyer belt is used for conveying the spinning cakes to the spinning cake detection device for spinning cake detection, conveying the detected spinning cakes to the spinning cake weighing device, and conveying the weighed spinning cakes to the waste kicking lifting mechanism; the spinning cake detection device is used for carrying out primary detection on the spinning cakes and dividing the spinning cakes into qualified spinning cakes and unqualified spinning cakes; the spinning cake weighing device is used for dividing the spinning cakes into qualified spinning cakes and unqualified spinning cakes based on a spinning cake preset mass threshold value; and the waste kicking lifting mechanism is used for conveying qualified spinning cakes to a temporary spinning cake storage conveyer belt and conveying unqualified spinning cakes to a secondary sorting conveyer belt for manual treatment.
The full-automatic process of the spinning cake sorting is realized, the automatic sorting of unqualified spinning cakes is realized, the manual participation is reduced, and the working efficiency is improved.
Further, the automatic spinning cake packaging system at least comprises a packaging material storage area, a temporary storage area for a not-full spinning cake box, a second AGV trolley, a multifunctional manipulator, a packaging material conveying device, an automatic case unpacking machine, a packaging machine and a coding machine; the temporary storage area of the less-than-full spinning cake box is used for placing the less-than-full spinning cake box; the packaging material conveying device at least comprises a spinning cake box conveying belt, an auxiliary material conveying belt, a positioning partition conveying belt, a bottom cover feeding device and a positioning partition feeding device; the second AGV is used for respectively placing a spinning cake box, a spinning cake positioning clapboard and a bottom cover which are arranged in the packaging material storage area and correspond to the type of the spinning cake into the automatic case unpacking machine, the positioning clapboard feeding device and the bottom cover feeding device; the spinning cake box conveying belt is used for conveying the spinning cake boxes opened by the automatic box unpacking machine to the sleeving machine, conveying the spinning cake boxes after the sleeving machine sleeves the inner bags to the coding machine, and conveying the spinning cake boxes coded by the coding machine to the auxiliary material conveying belt; the positioning clapboard feeding device is used for placing the spinning cake positioning clapboard into the auxiliary material conveying belt; the bottom cover feeding device is used for placing the bottom cover into the spinning cake box; the auxiliary material conveying belt is used for conveying the spinning cake boxes to the bottom cover feeding device, conveying the spinning cake boxes with the bottom covers to a multi-functional manipulator working area, conveying the positioning partition plates to the positioning partition plate conveying belt, conveying full boxes of spinning cakes to be packaged in whole boxes and then warehousing the boxes.
Further, the multifunctional manipulator is used for replacing the clamp based on a signal of the control module, the clamp at least comprises a spinning cake clamp, a positioning partition plate clamp and a spinning cake box clamp, and if the multifunctional manipulator is used for grabbing a preset number of spinning cakes on a temporary spinning cake storage conveying belt to be placed into a spinning cake box based on the signal of the control module, the replaced clamp is the spinning cake clamp; if the multifunctional manipulator is used for grabbing a spinning cake positioning partition plate of the positioning partition plate conveying belt based on a signal of the control module and putting the spinning cake positioning partition plate into the spinning cake box so as to layer spinning cakes in the spinning cake box, the replaced clamp is a positioning partition plate clamp; if the multifunctional manipulator is used for grabbing the unfilled cake box to the unfilled cake box temporary storage area or grabbing the unfilled cake box to the auxiliary material conveying belt based on the signal of the control module, the replaced clamp is a cake box clamp. Carry out full automatization packing to the spinning cake, a plurality of packing processes go on simultaneously, have improved packing efficiency, and same multifunctional manipulator realizes snatching the spinning cake, snatchs the baffle and embrace the functional ability such as case under the prerequisite that satisfies efficiency, has reduced equipment cost, makes the packaging process more orderly.
The utility model has the beneficial effects that:
1. the automation of a plurality of procedures such as doffing, transportation, packaging, detection and the like is realized, the full automation of the process is realized, and the production efficiency is improved;
2. the method greatly replaces manpower, greatly reduces the labor intensity of workers, reduces the management cost, reduces manual intervention, reduces the probability of pollution and damage of spinning cakes and improves the production quality.
3. Adopt buffer memory silk car and AGV car to transport the spinning cake when the spinning cake is full, can't reach whole case requirement to the spinning cake of same article class, place the goods shelves of keeping in, improved the transportation efficiency of spinning cake.
4. And carrying out manual detection and quality detection on the spinning cakes, carrying out subsequent whole-box packaging on the qualified spinning cakes, and carrying out quality detection on the packaged whole box, thereby carrying out manual treatment on the unqualified spinning cakes and the unqualified whole box.
5. The clamp is replaced through the same manipulator to realize grabbing of the spinning cakes, the partition plates and the whole box, so that the whole box packaging process of the spinning cakes is orderly and automatically carried out.
Drawings
FIG. 1 is a system block diagram of an automated doffing and intelligent packaging system for a fiber cake according to an embodiment of the present invention;
FIG. 2 is a schematic view of a spinning cake transfer system according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of a cake sorting system according to an embodiment of the present invention;
FIG. 4 is a schematic view of an automatic spinning cake packaging system according to an embodiment of the present invention;
FIG. 5 is a schematic view of a full-carton packaging system according to an embodiment of the present invention;
FIG. 6 is a functional block diagram of an embodiment of the present invention;
in the figure, 11-doffer; 12-buffer wire turning; 13-a guide rail; 14-a winder; 15-feeding a paper tube machine; 17-a marking machine; 21-sorting conveyer belts; 22-a secondary sorting conveyor belt; 23-temporary storage conveyer belt of spinning cake; 24-spinning cake manipulators; 25-cake detection means; 26-a cake weighing device; 27-a waste-kicking lifting mechanism; 28-kicking the waste manual processing temporary storage area; 31-a packaging material storage area; 311-carton storage area; 312-bottom cap magazine; 313-positioning a clapboard storage area; 32-temporary storage area of less than full spinning cake box; 33-packaging material conveying means; 331-spinning cake box conveyer belt; 332-an auxiliary material conveyer belt; 333-positioning a clapboard conveying belt; 334-bottom cover feeding device; 335-positioning a spacer feeder; 34-a multifunctional manipulator; 35-automatic case unpacking machine; 36-a packaging machine; 37-a coding machine; 41-upper cover plate material supply area; 42-upper cover feeding device; 43-a packaging conveyor belt; 44-a marking machine; 45-whole box weighing device; 46-inner membrane whole box device; 47-case sealer; 48-taping machine; 49-whole case packing unit manipulator; 51-weighing abnormal manual processing area; 52-an operating platform; 53-waiting for yarn turning; 54-secondary packaging conveyor; 55-three-dimensional storehouse; and 56-manual packing auxiliary material storage area.
Detailed Description
In order to facilitate a better understanding of the utility model for those skilled in the art, the utility model will be described in further detail with reference to the accompanying drawings and specific examples, which are given by way of illustration only and do not limit the scope of the utility model.
As shown in fig. 1, the system block diagram of the chemical fiber cake automatic doffing and intelligent packaging system according to the embodiment of the present invention includes a control module, a cake transfer system, a cake sorting system, and an automatic cake packaging system, which are respectively connected to the control module; the spinning cake transfer system is used for transferring the spinning cakes of the winding machine to the spinning cake sorting system; the spinning cake sorting system is used for detecting spinning cakes, so that qualified spinning cakes are sorted out and used for being packaged by the spinning cake automatic packaging system; the spinning cake automatic packaging system is used for transporting and packaging auxiliary materials so as to package qualified spinning cakes into full-box spinning cakes.
In the schematic diagram of the spinning cake transfer system shown in fig. 2, the spinning cake transfer system 1 includes a doffer 11, a yarn buffer cart 12, a tube feeder 13, and an NG yarn buffer cart, and the first AGV cart 14 and the yarn cart temporary storage unit are not shown in the figure.
In the figure, one doffer 11 corresponds to 5 buffer yarn trolleys 12, and 4 of the buffer yarn trolleys are used for correspondingly placing qualified spinning cakes of a winding machine 14 transferred by the doffer 11, which means that the specifications of the spinning cakes placed by the buffer yarn trolleys 12 can be the same or different. The other yarn buffer trolley 12 is used as an NG yarn buffer trolley and used for buffering unqualified spinning cakes of the winding machine 14.
In the embodiment of the utility model, the doffer 11 moves along the guide rail 13 corresponding to the winding machine 114 and the buffer silk car 12, the doffer 11 receives a full-winding signal of the winding machine 14, the discharge port position of the winding machine 14 is moved along the guide rail 3, after the winding machine 14 pushes the wound spinning cake to the doffer 1 at the moment, the doffer 11 loads an empty paper tube corresponding to the variety of the spinning cake onto the winding machine 14, then the doffer puts the spinning cake loaded by the doffer on the corresponding buffer silk car according to the specification along the rail, and returns to the working area of the paper tube loading machine after the spinning cake is transferred. The paper tube feeding machine is used for automatically arranging paper tubes of corresponding colors based on signals of the control module and installing the empty paper tubes on the doffing machine 11.
When one cache yarn car 12 is filled with yarn cakes of the same specification, the first AGV trolley is used for transferring the cache yarn car 12 to the yarn car temporary storage unit based on a full car signal of the cache yarn car 12, and is also used for transferring the yarn car with the empty yarn car temporary storage unit to the cache yarn car area.
First AGV dolly is when receiving the idle signal of the confession material level of spinning cake letter sorting system, then transports the silk car of silk car temporary storage unit to the feed position of spinning cake letter sorting system, also is used for transporting the empty silk car of confession material level to silk car temporary storage unit.
In some embodiments, the paper tube feeding machine 15 is further provided with a marking machine, and the marking machine 7 can automatically laser print product information inside the paper tube according to the wire falling signal.
In an embodiment of the utility model, a first AGV cart is used for cake transfer, primarily for transferring cakes at various stages. The first AGV trolley can be 1 AGV trolley, and can also be an AGV trolley independently adopted in each stage.
As shown in fig. 3, the cake sorting system 2 includes a sorting conveyor 21, a secondary sorting conveyor 22, a cake temporary storage conveyor 23, a cake manipulator 24, a cake detection device 25, a cake weighing device 26, and a reject lifting mechanism 27. The spinning cake manipulator 24 is used for grabbing spinning cakes at a material supply position to the sorting conveyer belt 21; the sorting conveyer belt 21 is used for conveying the spinning cakes to a spinning cake detection device 25 in a drawing for manual detection, unqualified spinning cakes are calibrated through manual detection and are continuously conveyed to a spinning cake weighing device 26 through the sorting conveyer belt 21, the spinning cake weighing device 26 is used for dividing the spinning cakes into qualified spinning cakes and unqualified spinning cakes based on a spinning cake preset quality threshold value, the qualified spinning cakes and unqualified spinning cakes are respectively transferred to a spinning cake temporary storage conveyer belt 23 and a secondary sorting conveyer belt 22 through a waste kicking lifting mechanism 27, and the qualified spinning cakes and the unqualified spinning cakes are transferred to manual processing through the secondary sorting conveyer belt 22. As shown in fig. 3, the secondary sorting conveyor belt 22 transports the rejected cake to a reject hand-off buffer 28.
In some embodiments, the machine detection device can also be used for detecting parameters such as appearance and the like of the spinning cake.
As shown in FIG. 4, the automatic cake packaging system comprises a packaging material storage area 31, a temporary storage area of a less-than-full cake box
The second AGV is used to place the cake box, cake positioning spacer and bottom cover corresponding to the cake type, which are disposed in the packaging material storage area 31, into the automatic case unpacking machine 35, the positioning spacer feeding device 335 and the bottom cover feeding device 334, respectively. Typically, the cake boxes are stored in a flat position and placed in the packaging material storage area 31.
In some embodiments, the storage areas for packaging materials may be divided into carton magazine 311, bottom lid magazine 312, and retainer tab magazine 313, respectively, as desired.
In an embodiment of the utility model, the second AGV trolley is mainly used for transferring auxiliary materials and mainly used for transferring spinning cakes at each stage. The second AGV dolly can be 1 AGV car, also can be for each stage respectively independent AGV dolly of adopting alone.
As shown in fig. 4, in the embodiment of the present invention, the spinning cake box conveyer belt 331 and the auxiliary material conveyer belt 332 are vertically arranged, the auxiliary material conveyer belt 332 and the spinning cake temporary storage conveyer belt 23 are vertically arranged in layers, and the positioning partition conveyer belt 333 and the spinning cake temporary storage conveyer belt 23 are arranged in parallel and divided into an upper layer and a lower layer. A part of the packing conveyor belt 43 is disposed vertically to the auxiliary material conveyor belt. The spinning cake conveying belt 331 is used for conveying the spinning cake boxes opened by the automatic case unpacking machine to the packing machine 36, conveying the spinning cake boxes packed by the packing machine 36 to the coding machine 37, conveying the spinning cake boxes coded by the coding machine 37 to the auxiliary material conveying belt 332, and the positioning partition plate feeding device 335 is used for placing the spinning cake positioning partition plates into the auxiliary material conveying belt 332. The auxiliary material conveyer belt 332 is used for conveying the spinning cake boxes to the bottom cover feeding device 334, the bottom cover feeding device 334 is used for placing the bottom covers into the spinning cake boxes, the auxiliary material conveyer belt 332 is continuously conveyed to the manual work area of the multifunctional machine 34, and is used for conveying the spinning cake positioning partition plates to the positioning partition plate conveyer belt 333 and conveying full boxes of spinning cakes to the packaging conveyer belt 43 of the whole box packaging system. The multi-function robot 34 replaces the clamps based on the signals from the control module, and in an embodiment of the present invention, the clamps include a cake clamp, a spacer clamp, and a cake box clamp. The whole box of the spinning cake box needs to contain 12 spinning cakes, 4 spinning cakes are placed on each layer, and 3 layers are placed. The anchor clamps that multi-functional manipulator 34 was changed earlier are location baffle anchor clamps, snatch the spinning cake location baffle of location baffle conveyer belt 333 and put into the spinning cake case, then change anchor clamps and be the spinning cake anchor clamps, every 4 spinning cakes on snatching the spinning cake conveyer belt 23 of keeping in, put into the spinning cake case of packing conveyer belt 43, change location baffle anchor clamps again, snatch the spinning cake location baffle of location baffle conveyer belt 335 and put into the spinning cake case to the spinning cake of the incasement is layered, until full case, full case spinning cake then continues to carry through packing conveyer belt 43.
In some embodiments, if the number of cakes of the same size does not reach full boxes, then the multi-function robot 34 changes the clamp to a cake box clamp and picks a less full cake box to the less full cake box buffer 32. Or if the specification of the spinning cake in the spinning cake temporary storage belt is the same as that of the non-full spinning cake box in the non-full spinning cake temporary storage area, the manipulator grabs the non-full spinning cake box to the packaging conveyer belt 43 and transfers the spinning cake in the spinning cake temporary storage conveyer belt 23 to the non-full box until the spinning cake in the full box.
It should be noted that the placement of the auxiliary material conveyer belt 332 is only illustrative, and any placement position or combination of the placement positions for realizing the functions is within the scope of the present invention.
In some embodiments, the full-box packaging system is further included, and comprises an upper cover plate feeding area 41, an upper cover feeding device 42, a packaging box conveying belt, a marking machine 44, a full-box weighing device 45, an inner film full-box device 46, a box sealing machine 47, a tape marking machine 48 and a full-box packaging unit manipulator 49, as shown in fig. 5. The upper cover plate feeding area 41 is used for placing the upper cover of the spinning cake box. The upper cover feeding device 42 is used for selecting an upper cover placed on the upper cover plate feeding area 42 corresponding to the spinning cake box. The packing box conveyer belt is used for transporting the spinning cake box to a first position, a second position, a third position and a fourth position based on signals of the control module. The marking machine 44 is used for marking the spinning cake box at a first position; and the manipulator 49 of the whole box packaging unit is used for grabbing an upper cover from an upper cover plate conveying belt based on a signal of the control module, installing the upper cover to the spinning cake box at a second position, and the inner film finishing device 46 is used for carrying out inner film finishing on the spinning cake box at a third position and carrying out quality detection on the spinning cake box at a fourth position. Wherein the robot 49 of the complete packing unit can be used for simultaneously mounting the upper covers for the cake boxes of the two packing conveyors 43.
If the quality of the whole box does not meet the preset quality threshold value of the whole box, the packaging conveyer belt is further used for transferring the unqualified spinning cake box to the weighing abnormal manual processing area 51 based on the signal of the control module, otherwise, the packaging conveyer belt is used for transporting the qualified spinning cake box to a box sealing position and a belt beating position, and therefore the qualified spinning cake box is put in storage.
In some embodiments, it may also be transported to a hoist to the stereo garage 55. A manual worktop as shown in figure 5 processes rejected cakes as well as reject cake boxes.
In some embodiments, a plurality of parallel spinning cake transferring systems, spinning cake sorting systems and spinning cake packaging automatic systems can be arranged according to production scale and practical requirements, and automatic processes such as doffing, transferring and packaging can be carried out simultaneously, so that the production rate is improved.
In some embodiments, a manual processing unit is further included to perform the processing of rejected spinning cakes and rejected full boxes.
The following describes in detail an automatic doffing and intelligent packaging system for chemical fiber spinning cakes according to the present invention with reference to specific embodiments and fig. 6.
In the embodiment of the utility model, after receiving the full-winding information of the winding head of the winding machine 14 through the control module, the doffer automatically moves to the station corresponding to the winding machine 14 through the rail, takes the full-winding spinning cake, and simultaneously places the empty paper tube to the winding machine 14, then the doffer 11 moves the full-winding spinning cake to the cache spinning cart 12 corresponding to the spinning cake specification along the rail according to the specification, and returns to the working area of the paper tube feeding machine 15, the paper tube feeding machine 15 selects the paper tube corresponding to the spinning cake to be produced based on the control module signal, prints the corresponding product information in the paper tube, and loads the paper tube into the doffer 11. The doffer 11 waits for the next reception of the signal from the winder 14, and repeats the above operations of taking out the cake and mounting an empty paper tube. When the buffer wire car 12 is full, the control module controls the first AGV car to convey the full wire cakes to the temporary storage unit of the wire car shown in FIG. 3, and the empty wire car of the wire car unit is pulled to the buffer wire car 12. In some cases, a spare buffer wire car is also provided for loading the rejected cake of the winder.
If the first AGV trolley receives the idle information of the material supply position, the first AGV trolley transfers the wire trolley of the temporary storage unit of the wire trolley to the material supply position, and the wire cake manipulator 24 grabs the wire cakes in the wire trolley at the material supply position to the sorting conveying belt 21; the sorting conveyer belt 21 is used for conveying the spinning cakes to the spinning cake weighing device 26 after manual detection, the manual detection identifies the unqualified spinning cakes, and the unqualified spinning cakes are conveyed by the sorting conveyer belt 21, wherein the spinning cake weighing device 26 divides the spinning cakes into qualified spinning cakes and unqualified spinning cakes based on the preset mass threshold value of the spinning cakes. The rejected spinning cake is transferred to the secondary sorting conveyer 22 to the reject hand-processing temporary storage area 28 by the reject lifting mechanism 27, and the qualified spinning cake is conveyed to the spinning cake temporary storage conveyer 23.
The spinning cake box is placed in the spinning cake box storage area in a tiled mode, the second AGV trolley is used as an auxiliary material transport trolley, a proper model is selected according to a control module signal to convey the spinning cake box in the spinning cake box storage area to an automatic box unpacking machine for unpacking, and after unpacking is completed, the spinning cake box automatically enters a spinning cake box conveying belt. Firstly, a spinning cake box is conveyed to a belt conveyor in the spinning cake box through a spinning cake box conveying belt, the control module controls the spinning cake box conveying belt to pause for sleeving, the sleeved spinning cake box is conveyed to a coding machine after sleeving is completed, the control module controls the spinning cake box conveying belt to pause, corresponding information is printed at a specified position of the spinning cake box according to a control module signal, after coding is completed, the running of the spinning cake box conveying belt 331 is resumed, and the spinning cake box is conveyed to an auxiliary material conveying belt 332. The cake box is paused after being transported by the conveyor belt to the bottom cover feeder 334. The bottom cover of the bottom cover storage area 312 is placed in the spinning cake box stopped at the bottom cover feeding truss through the bottom cover feeding device 334, and after completion, the control module controls the auxiliary material conveying belt 332 to continue to move to the packaging conveying belt 43 to wait for the multifunctional manipulator 34 to load spinning cakes into the spinning cake box. The plastic partition of the partition storage area 313 is transported to the plastic partition feeding mechanism by a second AGV and then transported to the auxiliary material conveyor belt 332 by the plastic partition feeding mechanism.
When the spinning cake box is conveyed to the working area of the multifunctional manipulator 34 of the packaging conveying belt 43, the multifunctional manipulator 34 selects a partition plate clamp based on a control module signal, a partition plate with a corresponding type is placed in the spinning cake box, then the spinning cake clamp is selected through the multifunctional manipulator 34, a spinning cake is clamped and placed in the spinning cake box, and a corresponding plastic partition plate is placed when the required number of spinning cakes is fully paved. If the cake box is full, the packing conveyer 43 drives the full box of cakes to continue conveying.
If the number of the spinning cakes of the same class in the batch can not meet the requirement of the whole box, the less-full spinning cake box is transferred to the temporary storage area of the less-full spinning cake box by a manipulator. After the full box is conveyed to the working position of the labeling machine through the packaging conveying belt 43, the packaging conveying belt 43 is in pause operation, the labeling machine beats a corresponding label in the specified position of the carton according to a control module signal, the packaging conveying belt 43 continues to operate to the upper cover plate feeding mechanism after the completion, the packaging conveying belt 43 is in pause, and the whole box packaging unit manipulator 49 grabs the upper cover plate from the upper cover plate feeding device and puts the carton into the carton to complete the whole box packaging. A full-case packing unit robot 49 as shown in fig. 5 may be used for both the left and right packing conveyors to grasp the upper lids.
The full box of spinning cakes put into the upper cover are conveyed to the inner film arrangement mechanism through the packaging conveying belt 43, the packaging conveying belt 43 stops running, the inner film arrangement mechanism arranges the inner films of the spinning cake boxes and then continues running to the whole box weighing device 45, if the whole box quality does not meet the whole box preset quality threshold value, the packaging conveying belt 43 transfers the unqualified spinning cake boxes to the secondary packaging conveying belt, so that the weighing abnormity manual processing area 51 shown in fig. 5 is reached, and subsequent box sealing and belt beating are carried out after the whole box is qualified after the manual processing. And the qualified full-box spinning cakes pass through a subsequent box sealing machine 47 and a subsequent tape-punching machine 48 to complete the packaging of the full-box spinning cake box, and then are put in storage or transferred to a lifting machine to enter a three-dimensional warehouse 55.
In some embodiments, a manual operation unit is included to handle rejected and rejected full-box cakes. The auxiliary materials of the manual operation unit are stored in the manual packaging auxiliary material storage area 56, and all operations before box sealing and tape taping are completed by manual operation. The unqualified spinning cakes are manually inspected on an operation platform, and the AGV trolley assists in completing auxiliary material transportation. Rejected spinning cakes are transferred from the kick off waste manual processing buffer to waiting filament carts 53 and rejected spinning cakes are transferred from waiting filament carts 53 to manual operations platform 52 shown in fig. 5.
The foregoing merely illustrates the principles and preferred embodiments of the utility model and many variations and modifications may be made by those skilled in the art in light of the foregoing description, which are within the scope of the utility model.
Claims (5)
1. An automatic doffing and intelligent packaging system for chemical fiber spinning cakes is characterized by at least comprising a control module, a spinning cake transfer system, a spinning cake sorting system and a spinning cake automatic packaging system, wherein the spinning cake transfer system, the spinning cake sorting system and the spinning cake automatic packaging system are respectively connected with the control module;
the spinning cake transfer system is used for transferring the spinning cakes of the winding machine to the spinning cake sorting system;
the spinning cake sorting system is used for detecting spinning cakes, so that qualified spinning cakes are sorted out and used for being packaged by the spinning cake automatic packaging system;
the spinning cake automatic packaging system is used for transporting and packaging auxiliary materials so as to package qualified spinning cakes into full-box spinning cakes.
2. The automatic doffing and intelligent packaging system for chemical fiber spinning cakes according to claim 1, wherein the spinning cake transfer system at least comprises a doffing machine, a yarn buffer vehicle, a yarn vehicle temporary storage unit, a paper tube feeding machine, an NG yarn buffer vehicle and a first AGV;
the doffer is used for receiving the spinning cakes on the winder based on a full-winding signal or an unqualified signal of the winder, installing the empty paper tube to a groove drum of the winder, transferring the full-winding spinning cakes of the loading winder to a cache yarn vehicle or transferring the unqualified spinning cakes of the loading winder to an NG cache yarn vehicle, transferring the spinning cakes of the winder to the cache yarn vehicle and then moving the spinning cakes to the working area of the upper paper tube machine, and waiting for the next loading signal after the upper paper tube machine installs the empty paper tube to the doffer;
the first AGV trolley is used for transferring the cache wire trolley to a temporary storage unit of the wire trolley and transferring an empty wire trolley of the temporary storage unit of the wire trolley to a temporary storage area of the cache wire trolley based on a full trolley signal of the cache wire trolley, and is used for transferring the wire trolley of the temporary storage unit of the wire trolley to a material supply position of a wire cake sorting system and transferring the empty wire trolley of the material supply position of the wire cake sorting system to the temporary storage unit of the wire trolley based on an idle signal of the automatic sorting system;
and the paper tube feeding machine is used for installing an empty paper tube to the tube dropping machine based on the wire dropping signal of the control module.
3. The automatic doffing and intelligent packaging system for chemical fiber cakes according to claim 2, wherein the cake sorting system comprises at least a sorting conveyer belt, a secondary sorting conveyer belt, a cake temporary storage conveyer belt, a cake manipulator, a cake detection device, a cake weighing device and a waste kicking lifting mechanism;
the spinning cake manipulator is used for grabbing spinning cakes at a material supply position to the sorting conveyer belt;
the sorting conveyer belt is used for conveying the spinning cakes to the spinning cake detection device for spinning cake detection, conveying the detected spinning cakes to the spinning cake weighing device, and conveying the weighed spinning cakes to the waste kicking lifting mechanism;
the spinning cake detection device is used for carrying out primary detection on the spinning cakes and dividing the spinning cakes into qualified spinning cakes and unqualified spinning cakes;
the spinning cake weighing device is used for dividing the spinning cakes into qualified spinning cakes and unqualified spinning cakes based on a spinning cake preset mass threshold value;
and the waste kicking lifting mechanism is used for conveying qualified spinning cakes to a temporary spinning cake storage conveyer belt and conveying unqualified spinning cakes to a secondary sorting conveyer belt for manual treatment.
4. The automatic doffing and intelligent packaging system for chemical fiber cakes according to claim 3, wherein the cake packaging system at least comprises a packaging material storage area, a temporary storage area for an unfilled cake box, a second AGV trolley, a multifunctional manipulator, a packaging material conveying device, an automatic case unpacking machine, a packaging machine and a coding machine;
the temporary storage area of the less-than-full spinning cake box is used for placing the less-than-full spinning cake box;
the packaging material conveying device at least comprises a spinning cake box conveying belt, an auxiliary material conveying belt, a positioning partition conveying belt, a bottom cover feeding device and a positioning partition feeding device;
the second AGV is used for respectively placing a spinning cake box, a spinning cake positioning clapboard and a bottom cover which are arranged in the packaging material storage area and correspond to the type of the spinning cake into the automatic case unpacking machine, the positioning clapboard feeding device and the bottom cover feeding device;
the spinning cake box conveying belt is used for conveying the spinning cake boxes opened by the automatic box unpacking machine to the sleeving machine, conveying the spinning cake boxes after the sleeving machine sleeves the inner bags to the coding machine, and conveying the spinning cake boxes coded by the coding machine to the auxiliary material conveying belt;
the positioning clapboard feeding device is used for placing the spinning cake positioning clapboard into the auxiliary material conveying belt;
the bottom cover feeding device is used for placing the bottom cover into the spinning cake box;
the auxiliary material conveying belt is used for conveying the spinning cake boxes to the bottom cover feeding device, conveying the spinning cake boxes with the bottom covers to a multi-functional manipulator working area, conveying the positioning partition plates to the positioning partition plate conveying belt, conveying full boxes of spinning cakes to be packaged in whole boxes and then warehousing the boxes.
5. The automatic doffing and intelligent packaging system for chemical fiber spinning cakes according to claim 4, characterized in that:
the multifunctional manipulator is used for replacing the clamp based on the signal of the control module, the clamp at least comprises a spinning cake clamp, a positioning clapboard clamp and a spinning cake box clamp,
if the multifunctional manipulator is used for grabbing a preset number of spinning cakes on the temporary spinning cake storage conveyor belt to be placed into the spinning cake box based on the signal of the control module, the replaced clamp is a spinning cake clamp;
if the multifunctional manipulator is used for grabbing a spinning cake positioning partition plate of the positioning partition plate conveying belt based on a signal of the control module and putting the spinning cake positioning partition plate into the spinning cake box so as to layer spinning cakes in the spinning cake box, the replaced clamp is a positioning partition plate clamp;
if the multifunctional manipulator is used for grabbing the unfilled cake box to the unfilled cake box temporary storage area or grabbing the unfilled cake box to the auxiliary material conveying belt based on the signal of the control module, the replaced clamp is a cake box clamp.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122354287.6U CN216186635U (en) | 2021-09-27 | 2021-09-27 | Automatic doffing and intelligent packaging system for chemical fiber spinning cakes |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122354287.6U CN216186635U (en) | 2021-09-27 | 2021-09-27 | Automatic doffing and intelligent packaging system for chemical fiber spinning cakes |
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| CN216186635U true CN216186635U (en) | 2022-04-05 |
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| CN202122354287.6U Active CN216186635U (en) | 2021-09-27 | 2021-09-27 | Automatic doffing and intelligent packaging system for chemical fiber spinning cakes |
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