CN221394270U - Automatic packaging line - Google Patents
Automatic packaging line Download PDFInfo
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- CN221394270U CN221394270U CN202323437699.1U CN202323437699U CN221394270U CN 221394270 U CN221394270 U CN 221394270U CN 202323437699 U CN202323437699 U CN 202323437699U CN 221394270 U CN221394270 U CN 221394270U
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- Prior art keywords
- manipulator
- line
- conveying line
- carton
- automatic packaging
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- 238000004806 packaging method and process Methods 0.000 title claims abstract description 27
- 239000000463 material Substances 0.000 claims abstract description 47
- 230000007246 mechanism Effects 0.000 claims abstract description 38
- 238000007789 sealing Methods 0.000 claims abstract description 17
- 238000003860 storage Methods 0.000 claims description 22
- 230000000903 blocking effect Effects 0.000 claims description 11
- 238000012546 transfer Methods 0.000 claims description 10
- 239000000969 carrier Substances 0.000 claims description 8
- 238000012544 monitoring process Methods 0.000 claims description 3
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 description 3
- 239000000835 fiber Substances 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000007888 film coating Substances 0.000 description 1
- 238000009501 film coating Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- Replacing, Conveying, And Pick-Finding For Filamentary Materials (AREA)
Abstract
The utility model relates to an automatic packaging line which mainly comprises an annular conveying line, a material arranging manipulator, a material rack, a film covering mechanism, a transferring truss, a transferring manipulator, a carton unpacking machine, a carton sealing machine and a stacking manipulator. The annular conveying line comprises a first straight line section and a second straight line section, the material arranging manipulator is arranged on the outer side of the first straight line section of the annular conveying line, the material rack is arranged on one side of the material arranging manipulator, the film covering mechanism is arranged on the second straight line section of the annular conveying line, a first conveying line is arranged between the carton unpacking machine and the carton box sealing machine, one side, far away from the first conveying line, of the carton box sealing machine is provided with the second conveying line, the transferring truss stretches across the second straight line section and the first conveying line of the annular conveying line, the transferring manipulator is arranged on the transferring truss, and the stacking manipulator is arranged on one side of the second straight line section. The automatic packaging line is beneficial to improving the packaging efficiency of yarn drum products.
Description
Technical Field
The utility model relates to the field of chemical fiber product packaging, in particular to an automatic packaging line.
Background
In the field of chemical fiber product production, chemical fiber products need to be stored through a yarn cylinder. And then coating a film on the surface of the yarn barrel, placing the yarn barrel in a packaging box after coating the film, and finally stacking the packaging boxes after box assembly together for waiting for transportation. Therefore, it is necessary to design an automatic packaging line suitable for bobbins to improve packaging efficiency.
Disclosure of utility model
Based on this, an automatic packaging line is provided. The automatic packaging line is beneficial to improving the packaging efficiency of yarn drum products.
An automatic packaging line is provided, which comprises a packaging machine,
Comprises an annular conveying line, a material placing manipulator, a material rack, a film covering mechanism, a transferring truss, a transferring manipulator, a carton unpacking machine, a carton sealing machine and a stacking manipulator,
The annular conveying line comprises a first straight line section and a second straight line section, the material arranging manipulator is arranged on the outer side of the first straight line section of the annular conveying line, the material rack is arranged on one side of the material arranging manipulator, the film covering mechanism is arranged on the second straight line section of the annular conveying line,
A first conveying line is arranged between the carton unpacking machine and the carton sealing machine, a second conveying line is arranged on one side of the carton sealing machine away from the first conveying line,
The transfer truss stretches across the second straight line section and the first conveying line of the annular conveying line, a transfer manipulator is arranged on the transfer truss,
The stacking manipulator is arranged on one side of the second straight line section.
In one embodiment, the material rack comprises a rotating mechanism and a supporting frame arranged on the rotating mechanism, wherein the supporting frame is used for bearing the material storage vehicle, wheels are arranged at the bottom of the material storage vehicle, a plurality of supporting columns are arranged on the material storage vehicle, and each supporting column is used for sleeving one yarn cylinder.
In one embodiment, two sides of the material placing manipulator are respectively provided with one material rack.
In one embodiment, an early warning sensor is arranged at the top of the supporting frame.
In one embodiment, the annular conveying line is provided with a plurality of carriers, and the carriers comprise a chassis and upright posts arranged on the chassis.
In one embodiment, the carton unpacking machine comprises a carton feeding mechanism, and the carton feeding mechanism is provided with a material shortage early warning sensor.
In one embodiment, a monitoring station is provided outside the first conveyor line.
In one embodiment, the material arranging manipulator comprises a multi-axis mechanical arm and a pickup assembly arranged on the multi-axis mechanical arm, wherein the pickup assembly comprises a frame body and a plurality of clamping jaw cylinders arranged on the frame body in parallel.
In one embodiment, the endless conveyor line is provided with a plurality of blocking and positioning mechanisms.
The beneficial effects are as follows:
According to the application, the yarn barrels are placed on the annular conveying line through the material arranging mechanical arm, the annular conveying line conveys the yarn barrels to the film covering mechanism for film covering, after film covering, the yarn barrels are operated to a paper box on the first conveying line, which is opened by the paper box unpacking machine, then the paper box is conveyed to the paper box sealing machine for box sealing, after box sealing, the paper box is conveyed to the second conveying line, and the stacking mechanical arm takes the paper box on the second conveying line out for stacking operation. The whole process is fast and efficient. Moreover, the annular conveying line is arranged, so that the empty carrier can be conveyed back to the discharging position of the material arranging manipulator, and the carrier at the discharging position is used for being used by the material arranging manipulator to arrange yarn barrels.
Drawings
Fig. 1 is a schematic view of an automatic packaging line of an embodiment of the present application.
Fig. 2 is a schematic view of a carrier according to an embodiment of the application.
Fig. 3 is a schematic view of a rack according to an embodiment of the present application.
FIG. 4 is a schematic view of a storage cart according to an embodiment of the present application.
Wherein:
110. An annular conveying line; 120. a material arranging manipulator; 130. a material rack; 140. a film covering mechanism; 151. transferring the truss; 152. a transfer manipulator; 160. a carton unpacking machine; 161. a carton feeding mechanism; 170. a carton sealing machine; 180. a stacking manipulator; 191. a first conveyor line; 192. a second conveyor line; 111. a first straight line segment; 112. a second straight line segment; 210. a carrier; 211. a chassis; 212. a column; 220. a storage vehicle; 230. a yarn drum; 240. a carrier plate; 131. a support frame; 132. a rotating mechanism.
Detailed Description
In order that the above objects, features and advantages of the utility model will be readily understood, a more particular description of the utility model will be rendered by reference to the appended drawings.
As shown in fig. 1, an embodiment of the present application provides an automatic packaging line including an endless conveyor line 110, a swing manipulator 120, a rack 130, a film coating mechanism 140, a transfer truss 151, a transfer manipulator 152, a carton unpacking machine 160, a carton box sealing machine 170, and a palletizing manipulator 180.
The annular conveying line 110 comprises a first straight line section 111 and a second straight line section 112, the material arranging manipulator 120 is arranged on the outer side of the first straight line section 111 of the annular conveying line 110, the material rack 130 is arranged on one side of the material arranging manipulator 120, the film covering mechanism 140 is arranged on the second straight line section 112 of the annular conveying line 110, a first conveying line 191 is arranged between the carton unpacking machine 160 and the carton sealing machine 170, a second conveying line 192 is arranged on one side, far away from the first conveying line 191, of the carton sealing machine 170, the transferring truss 151 spans the second straight line section 112 and the first conveying line 191 of the annular conveying line 110, a transferring manipulator 152 is arranged on the transferring truss 151, and the stacking manipulator 180 is arranged on one side of the second straight line section 112.
Specifically, the yarn cylinder 230 is placed on the material rack 130, the yarn cylinder 230 is taken out from the material rack 130 by the material placing manipulator 120 and placed on the annular conveying line 110, the annular conveying line 110 conveys the yarn cylinder 230 to the position of the film covering mechanism 140, after the yarn cylinder 230 is covered by the film covering mechanism 140, the yarn cylinder 230 is conveyed into the carton on the first straight line section 111 through the conveying manipulator 152 arranged on the conveying truss 151, and the carton on the first straight line section 111 is the opened carton conveyed by the carton unpacking machine 160. The cartons with the bobbins 230 are then transported to the carton sealer 170 for sealing. After the carton is sealed, the cartons are conveyed to the second conveyor line 192, and then the palletizing robot 180 takes out and stacks the cartons on the second conveyor line 192.
Specifically, a plurality of carrier plates 240 may be disposed on the outer side of the stacking manipulator 180, where the carrier plates 240 are used to stack the cartons loaded with the bobbins 230.
In one embodiment, as shown in fig. 3, the material rack 130 includes a rotating mechanism 132 and a supporting frame 131 disposed on the rotating mechanism 132. The support 131 may be a frame structure. The rotation mechanism 132 includes a base and a rotation table provided on the base. The support 131 is used for bearing the storage trolley 220, wheels are arranged at the bottom of the storage trolley 220, a plurality of support columns are arranged on the storage trolley 220, and each support column is used for sleeving one yarn cylinder 230.
Specifically, as shown in fig. 1, 3 and 4, the storage car 220 with the bobbin 230 is pushed to the material rack 130, and then the storage car 220 is carried on the supporting frame 131. Because the rotary mechanism 132 is arranged below the supporting frame 131, when the yarn cylinder 230 on one side of the storage truck 220 is taken out, the storage truck 220 can be rotated, so that the yarn cylinder 230 on the other side of the storage truck 220 faces the material placing manipulator 120.
On the basis of the above, in one embodiment, two sides of the material placing manipulator 120 are respectively provided with one material rack 130. So configured, when the reels 230 on the storage trucks 220 on one of the racks 130 are all removed, the swing manipulator 120 can also remove the reels 230 from the other storage truck 220. The empty storage car 220 may be removed and then replaced with a storage car 220 filled with a bobbin 230.
In one embodiment, an early warning sensor is disposed on the top of the supporting frame 131. The early warning sensor may be a travel switch or other type of sensor. Specifically, when the storage cart 220 on the support frame 131 is removed, the pre-warning sensor is triggered, and the pre-warning sensor is connected with the alarm unit, and the alarm unit alarms, so as to remind an operator of the need to put the storage cart 220 filled with the yarn tube 230 on the support frame 131.
In one embodiment, as shown in fig. 1 and 2, a plurality of carriers 210 are disposed on the endless conveyor line 110, and the carriers 210 include a chassis 211 and a column 212 disposed on the chassis 211. Since the bobbin 230 is provided with a hollow shaft, the hollow shaft can be sleeved on the upright post 212. It will be appreciated that, when picking up the yarn package 230, the clamping jaw cylinder may be used to extend into the hollow shaft of the yarn package 230, and the clamping jaw may be used to clamp the hollow shaft, so that the yarn package 230 may be picked up.
In one embodiment, the carton unpacker 160 includes a carton feeding mechanism 161, and the carton feeding mechanism 161 has a shortage warning sensor. For example, a position of a photoelectric sensor facing a paper box is arranged at the feeding mechanism, when the paper box exists at the position, the quantity of the paper boxes is enough, when the paper boxes do not exist at the position, the quantity of the paper boxes is insufficient, and the photoelectric sensor sends a signal to a corresponding alarm unit to alarm. The design is beneficial to ensuring the continuous and smooth operation of the whole packaging process.
In one embodiment, a monitoring station is disposed outside of the first conveyor line 191. The detection station can be provided with a camera device for detection through remote control, and can also be directly provided with an operator for field detection.
In one embodiment, the material placing manipulator 120 includes a multi-axis mechanical arm and a pickup assembly disposed on the multi-axis mechanical arm, where the pickup assembly includes a frame body and a plurality of clamping jaw cylinders disposed on the frame body and arranged in parallel.
In one embodiment, a plurality of blocking and positioning mechanisms are provided on the annular conveyor line 110, and blocking and positioning mechanisms may also be provided on the first conveyor line 191 and the second conveyor line 192. For example, a blocking and positioning mechanism is provided at the position where the oscillating robot 120 oscillates the carriers 210, so that the oscillating robot 120 places the bobbins 230 on the carriers 210. For example, a blocking positioning mechanism may also be provided at the lamination mechanism 140. For example, a blocking and positioning mechanism may also be provided at the corresponding take-off and take-off locations of transfer truss 151. The blocking positioning mechanism can be applied to various existing blocking positioning mechanisms, such as a blocking positioning piece driven by a cylinder or other types of blocking positioning components.
The above examples illustrate only a few embodiments of the utility model, which are described in detail and are not to be construed as limiting the scope of the utility model. It should be noted that it will be apparent to those skilled in the art that several variations and modifications can be made without departing from the spirit of the utility model, which are all within the scope of the utility model. Accordingly, the scope of protection of the present utility model is to be determined by the appended claims.
Claims (9)
1. An automatic packaging line, which is characterized in that,
Comprises an annular conveying line, a material placing manipulator, a material rack, a film covering mechanism, a transferring truss, a transferring manipulator, a carton unpacking machine, a carton sealing machine and a stacking manipulator,
The annular conveying line comprises a first straight line section and a second straight line section, the material arranging manipulator is arranged on the outer side of the first straight line section of the annular conveying line, the material rack is arranged on one side of the material arranging manipulator, the film covering mechanism is arranged on the second straight line section of the annular conveying line,
A first conveying line is arranged between the carton unpacking machine and the carton sealing machine, a second conveying line is arranged on one side of the carton sealing machine away from the first conveying line,
The transfer truss stretches across the second straight line section and the first conveying line of the annular conveying line, a transfer manipulator is arranged on the transfer truss,
The stacking manipulator is arranged on one side of the second straight line section.
2. The automatic packaging line according to claim 1, wherein the material rack comprises a rotating mechanism and a supporting frame arranged on the rotating mechanism, the supporting frame is used for bearing a material storage vehicle, wheels are arranged at the bottom of the material storage vehicle, a plurality of supporting columns are arranged on the material storage vehicle, and each supporting column is used for sleeving one yarn cylinder.
3. The automatic packaging line according to claim 2, wherein one of the material racks is provided on each of both sides of the swinging manipulator.
4. The automatic packaging line according to claim 2, characterized in that the top of the support frame is provided with an early warning sensor.
5. The automatic packaging line according to claim 1, wherein a plurality of carriers are provided on the endless conveyor line, the carriers comprising a chassis and a column provided on the chassis.
6. The automated packaging line of claim 1, wherein the carton unpacker comprises a carton feeding mechanism having a starved material early warning sensor.
7. The automatic packaging line according to claim 1, characterized in that the outside of the first conveyor line is provided with a monitoring station.
8. The automatic packaging line according to claim 1, wherein the material arranging manipulator comprises a multi-axis mechanical arm and a pickup assembly arranged on the multi-axis mechanical arm, and the pickup assembly comprises a frame body and a plurality of clamping jaw cylinders arranged on the frame body in parallel.
9. The automatic packaging line according to claim 1, characterized in that the endless conveyor line is provided with a number of blocking and positioning mechanisms.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323437699.1U CN221394270U (en) | 2023-12-18 | 2023-12-18 | Automatic packaging line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202323437699.1U CN221394270U (en) | 2023-12-18 | 2023-12-18 | Automatic packaging line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN221394270U true CN221394270U (en) | 2024-07-23 |
Family
ID=91929556
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202323437699.1U Active CN221394270U (en) | 2023-12-18 | 2023-12-18 | Automatic packaging line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN221394270U (en) |
-
2023
- 2023-12-18 CN CN202323437699.1U patent/CN221394270U/en active Active
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| GR01 | Patent grant | ||
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