CN210681425U - Automatic package detecting and packaging system - Google Patents

Abstract

The utility model discloses a package automated inspection packaging system, include: an automatic conveying device for conveying packages and package stacks, comprising an upper line area, a stacking area and a lower line area which are connected; the automatic detection device is used for carrying out grade detection on the package and is arranged between the upper line area and the stack area; an automatic stacking device for stacking the packages into a package stack, which is arranged in the stacking area; the automatic packaging device is used for carrying out cross-type tape printing, film wrapping packaging and labeling on the full plate stack and is arranged between the stack area and the lower line area; the control device is respectively in communication connection with the automatic conveying device, the automatic detection device, the automatic stacking device and the automatic packaging device; wherein the full sheet stack is a package stack in a full stack state.

Description

Automatic package detecting and packaging system

Technical Field

The utility model relates to a chemical fiber production technical field especially relates to a system of package automated inspection packing.

Background

Chemical fibers (chemical fibers for short) are used as basic raw materials in daily production and life in a very wide range of application and huge amount, and with the development of the global chemical fiber production industry, China has become the largest chemical fiber producing country in the world. With the recovery and development of the world economy, under the drive that the demand of the international textile garment market continues to keep growing trend, the chemical fiber industry as the raw material industry of textile garments will also continue to keep growing situation, and the international market has a continuously expanded space by virtue of the obvious international competitive advantages of chemical fibers and products thereof in China. Meanwhile, with the further improvement of the living standard of the people in China and the acceleration of the progress of comprehensively building the well-being society, the consumption of chemical fiber products is directly increased. Therefore, the prospect of the chemical fiber industry in China is still good in the future.

However, most of the domestic chemical fiber production processes are in a full-manual detection and packaging mode, that is, the formed package is manually pushed to a detection area by a special yarn car and is subjected to stacking, packaging and other operations, and the full-manual production mode is difficult to maintain along with the increasing of the chemical fiber yield. In order to improve the efficiency of chemical fiber production, reduce the waste of human resources, control the labor cost, and realize the automation of the chemical fiber production, storage and transportation processes, the important direction of research in the industry is always.

The prior art discloses a spinning cake coating and conveying circulating system (application publication number: CN105599955A), which is provided with a feeding robot, a coating device, a gripping device, a conveying device, a storage device and the like, so as to solve the technical problems of long conveying track and large occupied area of the spinning cake coating and conveying circulating system in the prior art; the prior art discloses a nylon DTY spinning cake packaging system (application publication number: CN108715256A), which provides a nylon DTY spinning cake packaging system, wherein an intelligent transport vehicle can transport and convey a foam board, the transport vehicle can transport the foam board to a spinning cake packaging production line directly through a third conveyor and the intelligent transport vehicle after conveying the foam board, and then a transfer device, a first conveyor and a second conveyor can stack and discharge a wood pallet, the foam board and a nylon DTY spinning cake so as to perform packaging operation.

SUMMERY OF THE UTILITY MODEL

For realizing the automatic level detection of chemical fiber package and stack packing, the utility model discloses a package automated inspection packaging system.

Particularly, the utility model relates to a package automated inspection packaging system includes: an automatic conveying device for conveying packages and package stacks, comprising an upper line area, a stacking area and a lower line area which are connected; the automatic detection device is used for carrying out grade detection on the package and is arranged between the upper line area and the stack area; an automatic stacking device for stacking the packages into a package stack, which is arranged in the stacking area; the automatic packaging device is used for taping, wrapping the full plate stack with a film, packaging and labeling and is arranged between the stack area and the lower line area; the control device is respectively in communication connection with the automatic conveying device, the automatic detection device, the automatic stacking device and the automatic packaging device; wherein the full sheet stack is a package stack in a full stack state.

Further, the control device includes: a delivery control module for controlling delivery of the package and the package pile; the detection control module is used for controlling grade detection on the package and offline the reduced package; a stacking control module for controlling the stacking of the package; a pack control module for controlling the packing of the full pack; and the storage module is used for acquiring, storing and updating the package information and acquiring and updating the full plate stack information.

Further, the automatic stacking apparatus specifically includes: the first connecting vehicle is used for connecting the packaging plate on line between the auxiliary material preparation area and the packaging plate cache track; a packaging board cache track for caching the packaging board; the second connecting vehicle is used for conveying the packaging plate from the packaging plate cache track to the packaging plate pushing track and is connected between the packaging plate cache track and the packaging plate pushing track; the packaging plate pushing track is used for pushing the packaging plate to the operation station of the gantry stacking robot; the gantry stacking robot is used for performing package stacking, and sequentially codes the packages into package stacks by respectively grabbing the packaging plates and the packages; the third connecting vehicle is used for refluxing the packaging plate mold and is connected between the packaging plate pushing track and the mold refluxing track; the mould backflow track is used for performing backflow on the packaging plate mould; the first transfer trolley, the second transfer trolley and the third transfer trolley are rail shuttle trolleys.

Further, the packing plate comprises a pallet, a bottom plate, a partition plate and a top plate, wherein the bottom plate, the partition plate and the top plate are placed in a packing plate mold and conveyed to a packing plate grabbing station of the automatic stacking device; the packaging plate cache track comprises a pallet cache track, a partition plate cache track, a bottom plate cache track and a top plate cache track which are parallel; the packaging plate pushing track comprises a pallet pushing track, a partition plate pushing track, a bottom plate pushing track and a top plate pushing track which are parallel.

Further, the conveying subsystem comprises a conveying track and a package tray, wherein the conveying track is a roller way, and the package is placed on the package tray and moves through the conveying track.

Further, the storage module includes an identification module and an identification chip, the identification module is respectively disposed at an entrance and a fork of the conveying track, and the conveying track corresponds to the automatic detection device, the automatic stacking device and the automatic packaging device, the identification chip is disposed in the package tray and is bound with a current package of the package tray, and the identification module performs tracking and identification on the package and provides the package information to the storage module.

Further, the automatic detection device includes: the outer diameter detection device is used for detecting the size of the outer diameter of the coil diameter; a package automatic weighing device for detecting the weight of the package; an automatic appearance inspection device for inspecting the appearance of the package; and a descending package doffing device for performing a doffing operation on the descending package.

Preferably, the automatic inspection apparatus further comprises a package bagging apparatus for bagging the package detected as being qualified.

Preferably, the automatic packaging device comprises a tape beating device, a labeling device and a film wrapping device.

Preferably, the automatic packaging device further comprises a whole stack weighing device for weighing the weight of the full plate stack, and the whole stack weighing device is arranged at an inlet of the automatic packaging device and transmits weight information to the control device to update the information of the full plate stack after the whole stack weighing is completed.

Drawings

Fig. 1 is a schematic structural diagram of an automatic package inspection and packaging system of the present invention.

Fig. 2 is a schematic diagram of a control device of an automatic package inspection and packaging system according to the present invention.

Fig. 3 is a schematic view of a package tray structure of an automatic package inspection and packaging system according to the present invention.

Fig. 4 is a schematic view of the process flow of the automatic package inspection and packaging system of the present invention.

Fig. 5 and 6 are schematic structural diagrams of an automatic stacking device of an automatic package inspecting and packaging system according to the present invention.

Fig. 7 is a schematic structural view of an automatic stacking device lifting mechanism of an automatic package inspecting and packaging system according to the present invention.

Fig. 8 is a schematic structural view of a vertical guiding mechanism of an automatic stacking device of an automatic package inspecting and packaging system according to the present invention.

Wherein the reference numerals are:

1: the automatic conveying device 11: conveying track

12: package tray 2: automatic detection device

21: outer diameter automatic detection device 22: automatic weighing device for roll package

23: appearance automatic detection device 24: package bagging device

25: package buffer track 26: waiting package off-line track

3: the automatic stacking apparatus 30: gantry stacking robot

311: column 312: cross beam

313: the slide rail 321: first travel mechanism

322: first lifting mechanism 322-1: lifting drive mechanism

322-2: lifting wheel 322-3: lifting belt

323-1: main rail 323-2: auxiliary track

323: first vertical guide mechanism 324: package gathering mechanism

325: a winding gripper 331: second running gear

332: second lifting mechanism 333: second vertical guide mechanism

334: packing plate gripper 340: gripper control mechanism

351: the partition 352: base plate

353: top plate 354: pallet

355: packaging plate mold 361: first transfer vehicle

362; the second transfer vehicle 363: third transfer vehicle

371: pallet buffer track 372: pallet pushing track

373: partition cache track 374: baffle propelling movement track

375: backplane cache track 376: bottom plate pushing track

377: ceiling cache track 378: top plate pushing track

379: mold return track 4: automatic packaging device

41: whole stack weighing device 42: labeling device

43: the taping device 44: film wrapping device

5: the control device 51: transport control module

52: the detection control module 53: stack control module

54: the packing control module 55: memory module

56: the recognition module 57: identification chip

61: package 62: package pile

71: wire gripping manipulator 72: silk vehicle

8: transfer warehouse

P1: upper line region P2: stack area

P3: packaging region P4: lower line zone

P5: auxiliary material preparation area P21: stacking station

P22: package grasping station P23: baffle snatchs station

P24: floor grasping station P25: roof grabbing station

Detailed Description

The utility model provides a package automated inspection packaging system, include: the automatic conveying device comprises an upper line area, a stacking area and a lower line area which are connected, and is used for conveying the packages from the upper line area to the stacking area and conveying the full board stacks from the stacking area to the lower line area; the automatic detection device is arranged between the upper line area and the stack area and is used for carrying out grade detection on the package; the automatic stacking device is arranged in the stacking area and used for stacking the packages into package stacks through the automatic stacking device; the automatic packaging device is arranged between the stack area and the lower line area and is used for carrying out tape beating and film wrapping packaging on the full plate stack and labeling the full plate stack according to the full plate stack information; the control device is respectively connected with the automatic conveying device, the automatic detection device, the automatic stacking device and the automatic packaging device and is used for controlling the detection operation, the stacking operation and the packaging operation of the full plate stack of the package, acquiring package information and generating the full plate stack information; wherein the full sheet stack is a package stack in a full stack state.

The utility model discloses an among the package automated inspection packaging system, controlling means includes: the conveying control module is used for controlling the conveying of the package and the full plate stack; the detection control module is used for controlling the grade detection of the package and the off-line of the waiting package; the stacking control module is used for controlling the stacking of the roll; the packaging control module is used for controlling the packaging of the full plate stack; and the storage module is used for acquiring, storing and updating the package information so as to generate and update the full plate stack information.

The utility model discloses an among the package automated inspection packaging system, automatic storehouse device piles up in proper order through snatching packing plate and this package respectively. The packaging board comprises a bottom board, a partition board and a top board, wherein the bottom board is used for being placed between the pallet and the package stack to support the package stack, the partition board is used for separating adjacent two layers of packages in the package stack, and the top board is placed on the top of the full package stack to cover the full package stack.

The utility model discloses an among the package automated inspection packaging system, automatic packing device still includes half board buttress pay-off device for to this half board buttress operation of inserting production line.

The utility model discloses an among the package automated inspection packaging system, the transport subsystem includes delivery track, package tray, and this delivery track is the roll table, and wherein this package is placed and is removed through this delivery track on this package tray.

The utility model discloses an among the package automated inspection packaging system, storage module includes identification module and identification chip, and this identification module sets up respectively in this delivery track entry and fork, and in this automatic checkout device, in this automatic stack device and this automatic packing device, this identification chip sets up in this package tray to bind with the current package of this package tray, this identification module is used for implementing tracking and discernment to this package.

The utility model discloses an among the package automated inspection packaging system, automatic checkout device includes external diameter automatic checkout device, package automatic weighing device, outward appearance automatic checkout device and falls waiting package winding off-line device, and wherein this external diameter automatic checkout device is used for detecting the footpath external diameter of a roll, and this package automatic weighing device is used for carrying out weight detection to this package, and this outward appearance automatic checkout device is used for carrying out outward appearance detection to this package, should fall waiting package winding off-line device to be used for falling waiting the package and carrying out the operation of inserting the production line. The automatic detection device also comprises a package bagging device used for bagging the qualified package detected.

In the automatic package detecting and packaging system of the utility model, the automatic packaging device comprises a tape-making device, a labeling device and a film-wrapping device; the full plate stack packaging machine further comprises a whole stack weighing device which is used for weighing the full plate stack before the full plate stack is subjected to tape beating and film wrapping packaging.

Fig. 1 is a schematic structural diagram of an automatic package inspection and packaging system of the present invention. As shown in fig. 1, the package automatic inspection packaging system of the present invention includes an automatic conveying device, an automatic inspection device, an automatic stacking device, an automatic packaging device, and a control device 5, and divides an upper line area P1, a stacking area P2, a packaging area P3, and a lower line area P4 according to the setting position of each device. The automatic transfer device includes a transfer track 11 and a package tray 12, the transfer track 11 transferring the package 61 from the upper line zone P1 to the stacking zone P2 for package stacking operation, transferring the package stack from the stacking zone P2 to the packing zone P3 for package stack packing operation, and transferring the packed package stack to the lower line zone P4.

Specifically, in the upper line area P1, the yarn grasping robot 71 sequentially grasps the packages 61 from the carriage 72 and places them on the empty package tray 12; the conveying rail 11 is a roller table, and the package 61 is placed on the package tray 12 and conveyed by the conveying rail 11.

The automatic detection device is arranged between an upper line area P1 and a stacking area P2, and comprises an outer diameter automatic detection device 21, a package automatic weighing device 22, an appearance automatic detection device 23, a package bagging device 24, a package buffer track 25 and a descending package lower line track 26, wherein the outer diameter automatic detection device 21, the package automatic weighing device 22 and the appearance automatic detection device 23 are used for carrying out grade detection on the package 61, the grade detection comprises package outer diameter detection, package weight detection and package appearance detection, the grade of the package 61 is determined, for example, the grade of the package 61 is marked as B grade, A grade, AA 2 grade, AAA (A3) grade and the like, when the grade of the package 61 meets requirements, if the package with grade of A, A2, A3 or above is selected according to customer requirements, the package bagging device 24 bags the package, the package is prevented from being polluted or fallen due to silk separation and the like, and the package grade is determined according to the package grade, when the package is stacked, the same-grade package is conveyed to the automatic stacking device, if the grade of the package 61 does not meet the requirement, for example, the package of grade B or below, the off-line processing is performed by the off-line rail 26 of the descending package, and the package can be manually/automatically boxed or recycled after the off-line processing, which is not limited by the invention.

Automatic stacking means are provided in the stacking area P2 for stacking the packages 61 as package stacks 62, the package stacks 62 being full-sheet stacks, and when the last packages of the package are less than a package stack, the resulting less-full-sheet package stacks being half-sheet stacks, which are transported by the transport track 11 through the packaging area P3 to the drop-off area P4 for drop-off; the automatic stacking device comprises a gantry stacking robot 30, a plurality of connecting vehicles, a plurality of packaging plate buffer tracks, a packaging plate pushing track and a mold backflow track, wherein the connecting vehicles comprise a first connecting vehicle 361, a second connecting vehicle 362 and a third connecting vehicle 363, the first connecting vehicle 361 is used for conveying packaging plates in an auxiliary material preparation area to the packaging plate buffer tracks for online, the packaging plate buffer tracks comprise pallet buffer tracks 371, partition buffer tracks 373, bottom plate buffer tracks 375 and top plate buffer tracks 377, the packaging plates comprise partitions 351, a bottom plate 352, a top plate 353 and a pallet 354, the pallet 354 is a base of a stack package stack 62, the bottom plate 352 is made of light foam plastics and is placed on the pallet 354 and used for protecting the package 61 from contacting the pallet 354 to prevent descending and the like, the partitions 351 are also made of light foam plastics and are placed between every two layers of packages, to separate the layers of packages to prevent the packages from friction and collision and falling, the top plate 353, made of paper, is placed on the top of the package stack to protect the packages; since the bottom plate 352 and the partition 351 are made of light foamed plastic, when the packing plate is threaded, the bottom plate 352 and the partition 351 are placed in the packing plate mold 355 for threading; the first docking vehicle 361 carries one packaging board at a time and transfers the packaging board to a corresponding packaging board buffer track, for example, a single pallet after tray removal is transferred to the pallet buffer track, a plurality of partition boards 351 placed in the packaging board mold 355 are transferred to the partition board buffer track, and the like, and each packaging board buffer track can buffer a plurality of packaging boards; the second docking vehicle 362 is configured to transport the packaging boards on the packaging board buffer track to the packaging board pushing track, where the packaging board pushing track includes a pallet pushing track 372, a partition pushing track 374, a bottom board pushing track 376 and a top board pushing track 378, and the second docking vehicle 362 carries one packaging board at a time from the packaging board buffer track and transports the packaging board to the corresponding packaging board pushing track, such as transporting a single pallet to the pallet pushing track 372, transporting a stack of multiple top boards 353 to the top board pushing track 378, and so on, where each packaging board pushing track can simultaneously push one packaging board (packaging board mold 355) or one stack of top boards 353; the third docking cart 363 is configured to transfer the empty packaging plate mold 355 to the mold reflow rail 379 when the gantry stacking robot performs the stacking operation; the wrapper sheet die 355 may be returned to the auxiliary material preparation area via die return track 379, or may be returned to the auxiliary material preparation area in other manners. In the embodiment of the utility model, the mould backward flow track 379 plugs into with second car 362 of plugging into, plug into car 362 through the second and carry packing plate mould 355 to delivery track 11 to by one section delivery track 11 with packing plate mould 355 carry to plug into with first car 361 of plugging into, plug into car 361 by first and carry packing plate mould 355 to the auxiliary material preparation district, so, under the prerequisite of guaranteeing package stack packing efficiency, can reduce equipment quantity, improve equipment's rate of utilization. Packing plate buffer memory track and packing plate propelling movement track can adopt the roll table, also can adopt the rail to shuttle to the dolly (RailGuidedVehicle, RGV), and first car 361, the second car 362 of plugging into and the third car 363 of plugging into can adopt automatic guide unmanned car (automatic guided Vehicle, AGV), also can adopt RGV, the utility model discloses not with this as the limit.

The automatic packaging device is arranged in a packaging area P3 and comprises a whole stack weighing device 41, a labeling device 42, a tape beating device 43 and a film wrapping device 44 which are respectively used for weighing, labeling, tape beating and film wrapping the package stack 62 which becomes a full plate stack; the full plate stacks which are packaged are conveyed to a lower line area P4 by the conveying track 13, and are stacked and put into storage in the lower line area P4 to enter a circulation warehouse 8; the package stacks which are not fully stacked are half plate stacks, the half plate stacks are also conveyed by the conveying track 11 and pass through an automatic packaging device, and finally are conveyed to a lower line area P4, the half plate stacks which are lower lines are stored at a designated position, and the next time the package of the same type/grade is fed, the stack filling can be carried out, and the packaging operation is carried out again. In the embodiment of the present invention, in order to satisfy the requirement of the package plate mold 355 returning and the package stack 62 sharing the conveying rail 11, the package stack 62 is conveyed by the conveying rail 11 after the completion of the film wrapping package, the middle is connected by the second connecting vehicle 362, and is connected with the first connecting vehicle 361 at the end of the conveying rail 11, and is conveyed to the lower line zone P4 by the first connecting vehicle 361, the first connecting vehicle 361 is a plurality of vehicles, wherein at least one first connecting vehicle 361 is used for conveying the package plate, at least one first connecting vehicle 361 is used for conveying the package stack 62, and all the first connecting vehicles 361 are backup each other.

The control device 5 is respectively connected with the automatic conveying device 1, the automatic detection device 2, the automatic stacking device 3 and the automatic packing device 4 in a communication mode and used for controlling the whole package automatic detection packing process and obtaining package information so as to generate full board stack information.

Fig. 2 is a schematic diagram of a control device of an automatic package inspection and packaging system according to the present invention. As shown in fig. 2, the control device of the package automatic inspection and packaging system includes: a conveying control module 51, a detection control module 52, a stack control module 53, a packaging control module 54, a storage module 55, an identification module 56 and an identification chip (RFID)57, wherein the conveying control module 51 is used for controlling the conveying operation of the packages and the package stacks; the detection control module 52 is used for controlling the grade detection of the package to determine the grade of the package, controlling the bagging operation of the qualified package and lowering the off-line of the unqualified package; the stacking control module 53 is used for controlling the stacking operation of the packages, controlling the on-line operation of the packaging plate and sending package stacking information to the storage module 55; the packaging control module 54 is used for controlling the packaging operations of tape beating, film wrapping, labeling and the like on the full plate stack; the storage module 55 is used for acquiring the loading information from the identification module 56, storing and updating the package information, acquiring the full plate stack information from the automatic stacking device 3, and updating the full plate stack information through the whole vehicle weighing information acquired by the automatic packaging device 4 so as to perform the labeling operation of the full plate stack; the identification module 56 is respectively arranged at the inlet and the fork of the automatic conveying device 1, the automatic detection device 2, the automatic stacking device 3 and the automatic packing device 4, the identification chip 57 is arranged in each package tray and is bound with the current package of the package tray, and the identification module 56 and the identification chip 57 are used for tracking and identifying the package.

Fig. 3 is a schematic view of a package tray structure of an automatic package inspection and packaging system according to the present invention. As shown in fig. 3, the package tray 12 is provided therein with an identification chip 57, the package 61 is placed on the top of the package tray 12, and a part of the package tray 12 is inserted into a hollow paper tube at the center of the package 61 to fix the package 61.

Fig. 4 is a schematic view of the process flow of the automatic package inspection and packaging system of the present invention. As shown in fig. 4, the specific process flow includes:

1. the full-yarn vehicle enters the feeding area, packages carried by the surface A and the surface B of the full-yarn vehicle are respectively grabbed by the yarn grabbing mechanical arm, are sequentially placed on a package tray, and are conveyed to the automatic detection device through the conveying rail;

2. detecting the outer diameter of the package by an automatic outer diameter detection device of the automatic detection device, if the outer diameter of the package does not meet the requirement (unqualified), taking the package as a descending package, if the outer diameter of the package meets the requirement, weighing the package by an automatic package weighing device of the automatic detection device, if the weight of the package does not meet the requirement (unqualified), taking the package as the descending package, if the weight of the package meets the requirement, performing appearance detection operation on the package by a package external detection device of the automatic detection device, if the appearance of the package does not meet the requirement (unqualified), taking the package as the descending package, if the appearance of the package meets the requirement, performing bagging operation on the package, and conveying the package to; the waiting package is subjected to offline processing by a waiting package offline device;

3. the packaging plate is arranged on the line, and the packages are stacked by an automatic stacking device in a stacking area to form package stacks; wherein the formed package stack is a full plate stack when the stack is full, and is a half plate stack when the stack is not full; conveying the package stack to an automatic packaging device by a conveying track;

4. weighing the full plate stack by a whole stack weighing device of the automatic packaging device, and respectively carrying out tape beating, labeling and film wrapping on the full plate stack by a tape beating device, a labeling device and a film wrapping device; conveying the full plate stack to a coil inserting area by a conveying track; the half plate stacks are directly conveyed to the offline area by the conveying track;

5. and in the offline area, stacking the full plate stacks after packaging, and storing the half plate stacks at a designated position in a flow transfer warehouse or a temporary storage warehouse.

The utility model discloses a package automated inspection packaging system is described in further detail below with specific embodiment.

In one embodiment of the present invention, the single package from the full yarn car of the POY yarn garage is packaged into a3 × 3 × 8 three-dimensional package stack, or other package stacks, such as a multilayer stack with 2 × 3 or 5 × 5 layers. The automatic conveying device comprises a conveying track (roller way), each package tray is internally provided with a unique identification chip and is bound with the current online package one by one, each fork and key position of the roller way are provided with identification modules (such as chip identification readers) of a control device, so that real-time tracking and identification of package positions and package information are realized, each ingot package is bound with the batch number of a full sheet stack, and the package after the package is finished can be traced in the whole process.

The equipment in the wire feeding area mainly comprises a wire trolley and a wire grabbing mechanical arm, wherein the wire trolley is placed on a rotary table. When a package packaging task is carried out, the full yarn vehicle is automatically sent to the yarn feeding area by the yarn garage, the yarn feeding area is provided with a code reader to verify the full yarn vehicle which is on line, and the full yarn vehicle which meets the current packaging specification is allowed to be on line. The specific flow of online packaging is as follows: after a general control issues a packaging task, a shuttle vehicle transports a full yarn vehicle which is delivered from a yarn garage to a rotary table, a yarn grabbing mechanical arm grabs a package on the surface A of the yarn vehicle firstly, and places the package on a package tray to enter an automatic conveying device; after the grabbing is finished, the rotary table rotates 180 degrees, and the wire grabbing mechanical hand continues to grab the surface B package. And after the whole trolley is completely grabbed, unloading the empty trolley, and carrying out the package grabbing operation of the next wire trolley.

The main equipment for weighing and external inspection is an automatic detection device, which comprises an external diameter automatic detection device, a package automatic weighing device and an appearance automatic detection device (such as an external inspection machine). The packages are conveyed by a roller way to pass through a package automatic weighing device and an external inspection machine, package external diameter, weight and appearance detection is automatically completed, unqualified packages can be automatically rejected after being reduced, the automatically rejected packages are circulated to a manual offline position along with an empty package tray and are manually taken away, a system automatically transfers a certain amount of packages from a silk garage to be supplemented to the current task, so that full stack is ensured, and the unsnapped silk cars automatically return to the garage to wait for the next task.

The qualified rolls are evenly distributed to two bagging machines, which automatically sleeve plastic film bags one by one.

The gantry stacking robot is responsible for completing the stacking operation, the packaged packages which are completed are automatically sent to the stacking area by 3 multiplied by 3 as a batch by a shunting device on the roller way, and the stacks are performed by the gantry stacking robot. The stacking sequence is pallet, bottom plate, one layer of package, one layer of partition, 8 layers of package, 8 layers of partition and one layer of top plate.

After the pile is full, two strapping machines are used for strapping 6 straps in total by 2X 3 in the transverse and longitudinal directions. The main equipment includes side type tape-punching machine, through-sword type tape-punching machine and automatic labeling machine. Labeling is finished by an automatic labeling machine after the packaging is finished, and the label comprises information such as specification, weight, batch number, date and the like of the whole package. And if the stack is not full, the half plate is automatically withdrawn to the lower line port of the half plate for manual treatment.

After the full stack marking is finished, the film is conveyed to a film wrapping machine for film wrapping. The full plate stack after being wrapped with the film has stable integral structure, can resist certain external force and is convenient to transport and transport. And the film can effectively prevent the roll from being polluted by other foreign matters.

The mother tray is conveyed to a tray disassembling machine by a finished product warehouse shuttle car, the tray disassembling machine disassembles the whole stack of the mother trays into single trays, the single trays are conveyed to a tray stacking position by a pallet conveyor, the tray stacking machine picks up the full stack of the plates, and the mother tray is placed from the lower part to complete tray stacking work. And after the disks are stacked, the wire stacks are conveyed to an inlet of a circulation warehouse by a shuttle car and are warehoused by a stacker.

Fig. 5 and 6 are schematic structural diagrams of an automatic stacking device of an automatic package inspecting and packaging system according to the present invention. As shown in fig. 5 and 6, the automatic stacking device includes a gantry frame, a package grabbing mechanism, a packing plate grabbing mechanism and a gripper control mechanism; wherein the gantry frame body comprises a beam 312 and a column 311 for supporting the beam; the cross beam 312 is provided with a slide rail 313; the package catching mechanism includes a first traveling mechanism 321, a first lifting mechanism 322, a first vertical guiding mechanism 323, a package gathering mechanism 324 and a package gripper 325, wherein the first traveling mechanism 321 is disposed on the slide rail 313 in a rack-and-pinion and rail-slider mode and moves in a horizontal direction between the stacking station P21 and the package catching station P22; a first lifting mechanism 322 and a first vertical guide mechanism 323 provided on the first traveling mechanism 321; a package collecting mechanism 324 which is movably connected to the first traveling mechanism 321 by a first vertical guide mechanism 323 and vertically moves by being driven by the first lifting mechanism 322; a package gripper 325 provided on the package accumulating mechanism 324; the packaging plate grabbing mechanism comprises a second travelling mechanism 331, a second lifting mechanism 332, a second vertical guide mechanism 333 and a packaging plate grabbing hand 334, wherein the second travelling mechanism 331 is arranged on the sliding rail 313 and moves in the horizontal direction between the stacking station P21 and the partition plate grabbing station P23, the bottom plate grabbing station P24 and the top plate grabbing station P25; a second lifting mechanism 332 and a second vertical guide mechanism 333 provided on the second traveling mechanism 313; a packaging plate gripper 334 which is movably connected with the second traveling mechanism 331 through a second vertical guide mechanism 333 and is driven by the second lifting mechanism 332 to move in the vertical direction; and the gripping hand control mechanism 340 is in communication connection with the package gripping mechanism and the packing plate gripping mechanism.

Fig. 7 is a schematic structural view of an automatic stacking device lifting mechanism of an automatic package inspecting and packaging system according to the present invention. As shown in fig. 7, the first lifting mechanism adopts a winding lifting sling mode, and comprises a lifting driving mechanism 322-1, a lifting wheel 322-2 and a lifting belt 322-3, wherein the lifting driving mechanism 322-1 adopts a servo motor or other power forms to drive the lifting wheel 322-2 to rotate so as to retract or release the lifting belt 322-3; the winding lifting sling mode can reduce the equipment cost, reduce the equipment noise and is convenient to maintain and replace. The second lifting mechanism and the first lifting mechanism have the same structure, and therefore, the description is omitted here.

Fig. 8 is a schematic structural view of a vertical guiding mechanism of an automatic stacking device of an automatic package inspecting and packaging system according to the present invention. As shown in fig. 8, the first vertical guide mechanism is a two-stage track mode to reduce the overall height of the apparatus in the vertical direction, and includes a main track 323-1 and a sub-track 323-2, the sub-track 323-2 is movably coupled with the main track 323-1, and can slide in the vertical direction along the main rail 323-1, the lower end of the sub rail 323-2 is fixedly connected to the package accumulating mechanism 324, the main rail 323-1 is movably connected to the first traveling mechanism 321, when the package collecting mechanism 324 is lifted up by the first lifting mechanism, the sub rail 323-2 gradually slides up along the main rail 323-1, and the main rail 323-1 also slides up, the elevation of the package accumulating mechanism 324 is guided by the limit of the main rail 323-1 and the sub rail 323-2, and vice versa when the first elevation mechanism releases the package accumulating mechanism 324 downward. The second vertical guide mechanism and the first vertical guide mechanism have the same structure, and the difference is only that the lower end of the auxiliary track of the second vertical guide mechanism is fixedly connected with the packaging plate gripper, so the description is omitted here.

Specifically, the automatic stacking device shares a gantry frame body for the package grabbing mechanism and the packaging plate grabbing mechanism. Referring to fig. 7 again, the package grasping mechanism and the packaging board grasping mechanism can respectively realize horizontal and vertical two-axis motions, and the horizontal direction has a partition grasping station P23, a bottom plate grasping station P24, a top plate grasping station P25, a stacking station P21, and a package grasping station P22. The package gripper in the vertical direction is provided with a fixed package vertical gripping position on the package gripping station, and when the package gripper releases the package at the stacking station P21, the package vertical releasing position is determined according to the number of stacked layers; the packaging plate gripper measures the distance of the packaging plates (the partition plate, the bottom plate and the top plate) according to the distance sensor to judge whether the gripping packaging plates descend in place or not, and determines the vertical release position of the packaging plates according to the number of stacked layers when the packaging plates are released at the stacking station. The operation flow of stacking is that a layer of bottom plate is placed on the stacking station by the packaging plate gripper, a layer of package is placed on the packaging gripper to the stacking station, a layer of partition plate is placed on the packaging plate gripper to the stacking station, the process is sequentially circulated until the required number of layers is stacked, and finally a layer of top plate is placed on the packaging plate gripper to the stacking station.

The packing plate gripper is of a sucker structure, the sucker is provided with a spring, the packing plate gripper is guaranteed to be in full contact with the packing plate, the plate is not damaged, when the packing plate gripper grips the packing plate, the distance from the packing plate is detected through the laser range finder, after the sucker is pressed on the packing plate, the sucker sucks vacuum, the packing plate is sucked, lifted and moved to a stacking station, and is descended to the position of a corresponding layer, the vacuum is released, and the grabbing and placing of the packing plate are completed. The package gripper is in a mobile phone cylinder mode, the package gripper is lowered to a package vertical grabbing position after moving to a yarn ball grabbing station, a package is grabbed through a finger cylinder and then lifted, a package gathering mechanism is contracted longitudinally and transversely through the cylinder to enable the package to be folded, the package gathering mechanism horizontally runs to a stacking station and then is lowered to a corresponding stacking position, the finger cylinder releases the package to complete stacking, then the package gripper is lifted, and the package gathering mechanism is pushed open longitudinally and transversely. Waiting for the next round of package grabbing operation.

The description and applications of the present invention are illustrative and are not intended to limit the scope of the invention to the embodiments described above. Variations and modifications of the embodiments disclosed herein are possible, and alternative and equivalent various components of the embodiments will be apparent to those skilled in the art. It will be clear to those skilled in the art that the present invention may be embodied in other forms, structures, arrangements, proportions, and with other components, materials, and parts, without departing from the spirit or essential characteristics thereof. Thus, if such modifications and variations of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims (10)

1. An automatic package detecting and packaging system is characterized by comprising:

an automatic conveying device for conveying packages and package stacks, comprising an upper line area, a stacking area and a lower line area which are connected;

the automatic detection device is used for carrying out grade detection on the package and is arranged between the upper line area and the stack area;

an automatic stacking device for stacking the packages into a package stack, which is arranged in the stacking area;

the automatic packaging device is used for taping, wrapping the full plate stack with a film, packaging and labeling and is arranged between the stack area and the lower line area;

the control device is respectively in communication connection with the automatic conveying device, the automatic detection device, the automatic stacking device and the automatic packaging device;

wherein the full sheet stack is a package stack in a full stack state.

2. The automatic package inspecting and packing system according to claim 1, wherein the control means comprises:

a delivery control module for controlling delivery of the package and the package pile;

the detection control module is used for controlling grade detection on the package and offline the reduced package;

a stacking control module for controlling the stacking of the package;

a pack control module for controlling the packing of the full pack;

and the storage module is used for acquiring, storing and updating package information and acquiring and updating the information of the full plate stack.

3. The automatic roll package inspecting and packing system of claim 1, wherein the automatic stacking device comprises:

the first transfer trolley is used for transferring the packaging plate to the upper line and is connected between the auxiliary material preparation area and the packaging plate cache track;

a packaging board cache track for caching the packaging board;

the second connecting vehicle is used for conveying the packaging plate from the packaging plate cache track to the packaging plate pushing track and is connected between the packaging plate cache track and the packaging plate pushing track;

the packaging plate pushing track is used for pushing the packaging plate to the operation station of the gantry stacking robot;

the gantry stacking robot is used for performing package stacking, and sequentially stacks the packages into package stacks by respectively grabbing the packaging plates and the packages;

the third connecting vehicle is used for refluxing the packaging plate mold and is connected between the packaging plate pushing track and the mold refluxing track;

the mould backflow track is used for performing backflow on the packaging plate mould;

the first transfer trolley, the second transfer trolley and the third transfer trolley are rail shuttle trolleys.

4. The package automated package inspection system according to claim 3, wherein the package boards include pallets, bottom boards, partitions, and top boards, wherein the bottom boards, the partitions, and the top boards are placed in package board molds and transported to a package board pick station of the automated stacking apparatus;

the packaging plate cache track comprises a pallet cache track, a partition plate cache track, a bottom plate cache track and a top plate cache track which are parallel;

the packaging plate pushing track comprises a pallet pushing track, a partition plate pushing track, a bottom plate pushing track and a top plate pushing track which are parallel.

5. The automatic package inspection and packaging system of claim 2, wherein the automatic conveying device comprises a conveying track and a package tray, the conveying track is a roller table, and the package is placed on the package tray and moved by the conveying track.

6. The automatic package inspecting and packaging system according to claim 5, wherein the storage module includes an identification module and an identification chip, the identification module is respectively disposed at the entrance and the intersection of the conveying track, and the conveying track is located at a position corresponding to the automatic inspecting device, the automatic stacking device and the automatic packaging device, the identification chip is disposed in the package tray and bound with the current package of the package tray, and the identification module performs tracking and identification on the package and provides the package information to the storage module.

7. The automatic package inspection system according to claim 1, wherein the automatic inspection device comprises:

the automatic outer diameter detection device is used for detecting the outer diameter of the coil diameter;

a package automatic weighing device for detecting the weight of the package;

an automatic appearance inspection device for inspecting the appearance of the package;

a package buffer track for buffering packages meeting the grade requirement;

a descending package off-line track for performing an off-line operation on the descending package.

8. The automatic package inspection system according to claim 7, wherein the automatic inspection device further comprises: and the package bagging device is used for bagging the packages which are detected to be qualified.

9. The automatic package inspection and packaging system of claim 1 wherein the automatic packaging device includes a taping device, a labeling device and a film wrapping device.

10. The package automatic detection packaging system of claim 9, wherein the automatic packaging device further comprises a full stack weighing device for weighing the full stack of boards, the full stack weighing device is disposed at an inlet of the automatic packaging device, and the full stack weighing device transmits weight information to the control device to update the information of the full stack of boards after the full stack weighing is completed.

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