CN212951482U - Packaging production line - Google Patents

Abstract

The utility model discloses a packaging production line relates to automatic technical field, include: the system comprises a conveying system, a reversing system, a transferring system, a sorting system, a switching system and a packaging system. When the roll film is packaged, the roll film is taken out through manual or automatic equipment, the roll film is placed on a conveying system from the left side and the right side, then the roll film is conveyed to a reversing system through the conveying system, the roll film is arranged in the front-back direction, then the roll film on the reversing system is taken out through a transfer system, the roll film is placed on one end of a classification system, the classification system transfers the roll film to the other end to perform classification of different specifications, the roll film on the classification system is moved to a switching system after classification, and finally the roll film on the switching system is placed into a packaging box through a packaging system to complete packaging. Through automatic packing, promoted packing efficiency greatly and reduced the packing error rate.

Description

Packaging production line

Technical Field

The utility model relates to an automatic technical field, in particular to packaging production line.

Background

In the construction of lithium batteries, the separator is one of the key internal components. The performance of the diaphragm determines the interface structure, internal resistance and the like of the battery, directly influences the capacity, circulation, safety performance and other characteristics of the battery, and the diaphragm with excellent performance plays an important role in improving the comprehensive performance of the battery.

With the rapid development of the domestic new energy battery industry, the demand on the lithium battery diaphragm is further expanded, the packaging requirement before the storage and transportation of the lithium battery diaphragm is higher, and efficient packaging operation without damage and with the same specification is required. And the adoption of manual work has low packaging efficiency, the diaphragms with different specifications are easy to be mixed and packed, and the diaphragms are easy to touch and extrude under long-time work (in order to reduce resistance, the electrode area must be as large as possible, so the diaphragms must be very thin), so that the pollution or the breakage of the diaphragms cannot reach the standard (the separation effect of the positive electrode and the negative electrode of the diaphragms is influenced). In addition, the diaphragm is likely to have the defects of pollution or damage and the like, the diaphragm is manually packaged without extra time for observation and detection, the diaphragm after being packaged is unqualified, customers return, a large amount of manpower and material resources are wasted, and therefore the market demand cannot be met by simply manually packaging the diaphragm.

SUMMERY OF THE UTILITY MODEL

The utility model discloses one of the purpose is single to adopt manual packaging in solving prior art, can lead to diaphragm packing inefficiency, unqualified problem.

The second purpose of the present invention is to provide a packaging method.

In order to achieve one of the above purposes, the utility model adopts the following technical scheme: a packaging line, comprising: a transport system arranged in a first direction; the reversing system is arranged along a second direction and is connected with the conveying system; the classification system is arranged on one side of the reversing system; the transfer system is arranged at the other end of the reversing system; the switching system is arranged on one side of the classification system; a packaging system disposed on one side of the patching system.

In the technical scheme, the embodiment of the utility model provides a when packing the roll membrane, at first take out the roll membrane through manual work or automatic equipment, put into to the conveying system from the left and right sides with this roll membrane, later via the transporting of conveying system, transport to the switching-over system on should rolling up the membrane, make and roll up the membrane and arrange along the fore-and-aft direction, then take out the roll membrane on the switching-over system through transfer system, and put into one of sortable system with this roll membrane and serve, sortable system will roll up the membrane and transmit to the other end and carry out different specifications classification immediately, remove to the switching-over system on with the roll membrane on the sortable system after categorised, at last, accomplish the packing in putting into the packing carton through the roll membrane on the packaging system with the switching-over system.

Further, in the embodiment of the present invention, the packaging production line further includes: a transition system disposed between the transit system and the classification system. A packaging system disposed on one side of the packaging system.

Further, in an embodiment of the present invention, the conveying system includes: a first bracket; the first rolling roller is rotatably connected to the first bracket; the first motor is installed on the first support and connected with the first rolling roller.

Further, in an embodiment of the present invention, the first motor is connected to the first rolling roller through a track or a chain or directly.

Still further, in an embodiment of the present invention, the conveying system further includes: a conveyor belt disposed on the first rolling roller.

Still further, in an embodiment of the present invention, the first bracket has thereon: and the blocking walls are positioned on two sides of the first rolling roller.

Further, in the embodiment of the present invention, the reversing system includes: a second bracket; the second rolling roller is rotatably connected to the second bracket;

and the second motor is arranged on the second support and is connected with the second rolling roller.

Further, in an embodiment of the present invention, the second motor is connected to the second rolling roller through a belt or a chain or directly.

Still further, in an embodiment of the present invention, the first bracket has thereon: and the flanges are positioned on two sides of the second rolling roller.

Further, in the embodiment of the present invention, the first direction is a horizontal direction from the front to the back.

Further, in the embodiment of the present invention, the second direction arrangement route of the reversing system is of a "]" type.

Further, in the embodiment of the present invention, the front end side of the reversing system is provided with a detecting device, and the detecting device can automatically or manually detect whether the film is intact and qualified.

Further, in an embodiment of the present invention, the classification system includes: a rotation device having thereon: the storage rod is used for placing the rolled film; and the pushing cylinder is arranged at the upper end of the rotating device.

Further, in the embodiment of the present invention, the reversing system or the classification system is provided with an identification device for identifying the identification code on the roll film.

Still further, in the embodiment of the present invention, the transfer system is disposed in the middle of the "]" arrangement reversing system.

Further, in an embodiment of the present invention, the transfer system is a robot.

Still further, in an embodiment of the present invention, the transition system includes: a drive device; the driving device is connected with the rotating body; the storage rod is vertically connected to the rotating body. The storage rod corresponds to the storage rod on the rotating device.

Furthermore, in the embodiment of the present invention, the rotation angle of the rotating body is 90 to 180 °.

Furthermore, in the embodiment of the present invention, the rotation angle of the swivel is 170 to 180 °.

Further, in the embodiment of the present invention, the switching system includes: a track; the collecting device is connected with the track and moves left and right along the track.

Still further, in an embodiment of the present invention, the collecting device includes: a main body; the telescopic mechanism is arranged on the main body; the hook head is connected with the telescopic end of the telescopic mechanism; the collecting rod is arranged on the main body, and the length of the collecting rod and the length of the coiled film are shorter than the maximum extending length of the telescopic mechanism.

Still further, in an embodiment of the present invention, the packaging system includes: lifting the box separating machine; and the taking and placing gripper is positioned at the side end of the lifting box dividing machine.

Furthermore, in an embodiment of the present invention, the packaging system further includes: the conveying line is provided with an upper layer of double-layer conveying structure and a lower layer of double-layer conveying structure, and the conveying line is in butt joint with the lifting box dividing machine.

Still further, in an embodiment of the present invention, the packaging system includes: the lower end of the hoisting machine is butted with the lower-layer structure of the transportation line; the conveying lines are transversely arranged along the left and right directions and are butted with the upper end of the hoisting machine; and the packaging device is arranged at the left end of the transmission line.

Still further, in an embodiment of the present invention, the packaging apparatus includes: a carousel having thereon: a drum driven to rotate by a power device; the sealing film machine, the carousel sets up sealing film machine front end, this carousel borrows by motor control rotation.

Furthermore, in the embodiment of the present invention, the transmission line has: the first mechanical arm is arranged at the position of the lifter; and the second mechanical arm is arranged at the position at the left side of the hoister.

The utility model has the advantages that:

first, transport through conveying system, switching-over system and roll up the membrane, through the switching-over system to rolling up the membrane switching-over make roll up the membrane can correspond the range with the many places of classification system position, not only make it possible to arrange a plurality of conveying systems, can also be simultaneously to the quick classification of a plurality of different specifications's roll membrane, all be favorable to accelerating packing operation efficiency.

And secondly, the winding films with different specifications are classified through the classification system, so that the switching system is favorably prevented from receiving the winding films with different specifications, and the packaging system is placed into a packaging box to cause unqualified winding operation due to unqualified winding films.

Thirdly, the classified roll film is put into a packaging box by virtue of the switching system and the packaging system to realize packaging, so that manual participation is avoided, and the automation degree is improved.

Based on the three points, the conveying system, the reversing system, the transferring system, the classifying system, the switching system and the packaging system which are included in the packaging production line are all in shortage, the working processes formed by the conveying system, the reversing system, the transferring system, the classifying system, the switching system and the packaging system are in loop-to-loop connection, the packaging efficiency and the packaging accuracy can be greatly improved, if any system is lacked, the technical effects generated by great reduction can be achieved, if the packaging efficiency and the packaging error rate are reduced, and higher automation cannot be achieved.

In order to achieve the second purpose, the utility model adopts the following technical scheme: a method of packaging comprising the steps of:

conveying, namely taking out the rolled film through manual or automatic equipment, and putting the rolled film on a conveying system from the left side and the right side for conveying;

a reversing system for reversing the film roll by conveying the film roll by the conveying system so that the film roll is arranged in the front-rear direction;

transferring, namely taking out the rolled film on the reversing system through a transferring system, and putting the rolled film on one end of a sorting system;

classifying, wherein the classification system transfers the rolled film to the other end to perform classification with different specifications;

transferring, and moving the rolled film on the sorting system to a transferring system after sorting;

and packaging, namely putting the roll film on the switching system into a packaging box through a packaging system to finish packaging.

Further, in the embodiment of the present invention, in the transferring step, the rolled film on the classification system is first transferred to the transition system, and then transferred to the transferring system via the transition system.

Further, in the embodiment of the present invention, in the transporting step, the film roll is sleeved on the supporting rod of the fixture from the left side and the right side, and the first rolling roller is driven to rotate by starting the first motor in the transporting system, so as to drive the fixture and the film roll thereon to move forward.

Furthermore, in the embodiment of the present invention, when the tool device moves, the moving direction of the tool device is limited by the upper retaining wall of the conveying system.

Further, in the embodiment of the present invention, in the turning step, the tooling device is pushed by the first rolling roller to move to the second rolling roller of the reversing system, or the tooling device is pushed by the cylinder to move to the second rolling roller of the reversing system.

Further, in the embodiment of the utility model provides an in, the switching-over system drives the second roller rotation of rolling through starting the second motor, and then drives frock utensil and the last roll membrane lateral shifting of it.

Furthermore, in the embodiment of the present invention, the reversing system limits the moving direction of the tooling device through the rib.

Further, in the embodiment of the utility model provides an in, switching-over system front end side is equipped with detection device, and is automatic or borrow by artifical the detection and roll up whether intact qualified of membrane.

Further, in the embodiment of the utility model provides an in, the transfer system takes out the roll membrane on the system of will switching-over through snatching the mode to put into to one of classification system and serve.

Furthermore, in the embodiment of the present invention, the rotating device in the transition system is started, the rolling film on the front end of the storage rod is driven to move to the rear end of the rotating device, the pushing cylinder is then started to push the rolling film on the storage rod into the storage rod of the transition system, when the rolling film quantity on the storage rod is equal to or multiple of the quantity of one row or one row of blank spaces in the box body, the driving device is started to rotate the rotating body, so that the storage rod is rotated upwards by 90-180 degrees or stopped after 170-180 degrees.

Still further, in the embodiment of the utility model provides an in, through the recognition device of switching-over system or the sortation system side, the identification code on the roll membrane is discerned before or after rolling up the membrane and putting into the sortation system for the sortation system will roll up the membrane and transmit to the pusher on the control sortation system after the other end and classify same type or the roll membrane propelling movement of same specification to same transition system on.

Furthermore, in the embodiment of the present invention, when taking out the roll film on the transition system, the retractable mechanism on the switching system is started to extend the hook, and then the collecting device is controlled to slide along the rail, so that the hook is located at the front end of the roll film on the storage rod, and then the retractable mechanism is started to control the hook to retract, so that the hook sticks to the edge of the roll film, pulls the roll film to move, and then the hook is sleeved on the collecting rod of the transition system to complete the switching operation.

Further, in the embodiment of the utility model provides an in, at first divide box machine to absorb or press from both sides the lid of getting the packing carton through packaging system's lift for the box body and the lid separation of packing carton, and then get through packaging system get put the tongs and snatch the book membrane on collecting the pole, then will roll up the membrane and put into the check of box body, treat that the check of box body is filled with a roll membrane after, divide box machine to cover the lid again through the lift again and accomplish the packing on the box body that is equipped with a roll membrane.

Furthermore, in the embodiment of the present invention, the packing boxes are transported to the lifting box-dividing machine through the upper layer of the transportation line of the packing system.

Furthermore, in the embodiment of the present invention, after the packaging step is completed, the method further includes the following steps:

transferring, starting a box separating lifter on the packaging system, descending the packaged packaging box to the lower layer position of a transport line of the packaging system, and further pushing the packaging box to the lower layer of the transport line through the box separating lifter so that the packaging box is transported to a packaging system;

stacking, namely transferring the packaging box at the lower layer of the conveying line to a conveying line of the packaging system through a lifting machine of the packaging system, simultaneously placing the cushion on the conveying line through a second mechanical arm of the packaging system and extracting the packaging box through a first mechanical arm of the packaging system, controlling the first mechanical arm to put down the packaging box when the cushion passes under the packaging box extracted by the first mechanical arm, placing the packaging box on the cushion, and finally stacking the rest packaging boxes on the packaging box with the cushion at the bottom through a first machine;

and packaging, conveying the stacked packaging boxes to a rotary disc of a packaging device in a packaging system through a conveying line, rotating the rotary disc to enable the packaging boxes on the rotary disc to rotate, sealing a sealing film on a sealing film machine of the packaging device to surround the packaging boxes for sealing and packaging, and after the packaging boxes are packaged, conveying the packaging boxes to another place for storage or transportation through a roller on a tray.

Drawings

Fig. 1 is a schematic top view of a rolled film according to an embodiment of the present invention.

Fig. 2 is a schematic top view of a packaging production line according to an embodiment of the present invention.

Fig. 3 is a partially enlarged view a of fig. 2.

Fig. 4 is a schematic perspective view of a packaging production line according to an embodiment of the present invention.

Fig. 5 is a perspective view of a transportation system according to an embodiment of the present invention.

Fig. 6 is a detailed schematic diagram of a reversing system according to an embodiment of the present invention.

Fig. 7 is a schematic perspective view of a transfer system according to an embodiment of the present invention.

Fig. 8 is a schematic top view of a classification system according to an embodiment of the present invention.

Fig. 9 is a schematic perspective view of a transition system according to an embodiment of the present invention.

Fig. 10 is a schematic perspective view of an embodiment of a transition system according to the present invention.

Fig. 11 is a schematic perspective view of a packaging system and a packaging system according to an embodiment of the present invention.

In the attached drawings

10. Transport system 11, first carriage 12, first rolling roller

13. First motor 14, tooling device 15 and crawler belt

16. Retaining wall

20. Reversing system 21, second bracket 22 and second rolling roller

23. Second motor 24, flange

30. Transfer system

40. Sorting system 41, rotating device 411, storage rod

42. Propelling cylinder

50. Transition system 51, drive device 52, swivel

53. Storage pole

60. Switching system 61, track 62, collection device

621. Main part 622, telescopic mechanism 6221, eave tile

623. Collecting rod

70. Packaging system 71, lifting box separating machine 72 and taking and placing gripper

73. Transport line

80. Packaging system 81, lifting machine 82 and transmission line

83. First robot arm 84, second robot arm 85, and packaging apparatus

851. Turntable 8511, roller 852 and sealing film machine

90. Packing box 100, cushion

Detailed Description

In order to make the objects and technical solutions of the present invention clear and fully described, and the advantages thereof more clearly understood, the embodiments of the present invention are described in further detail below with reference to the accompanying drawings. It is to be understood that the specific embodiments described herein are merely illustrative of some, but not all, embodiments of the present invention and are not to be considered as limiting, and that all other embodiments can be made by one of ordinary skill in the art without any inventive work.

In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "inner", "outer", "top", "bottom", "side", "vertical", "horizontal", and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "a," "an," "first," "second," "third," "fourth," "fifth," and "sixth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

For the purposes of simplicity and explanation, the principles of the embodiments are described by referring mainly to examples. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the embodiments. But it is obvious. To one of ordinary skill in the art, the embodiments may be practiced without limitation to these specific details. In some instances, well-known packaging methods and structures have not been described in detail so as not to unnecessarily obscure the embodiments. In addition, all embodiments may be used in combination with each other.

The first embodiment is as follows:

as shown in figure 1, the roll film of the application is divided into a roll 1 and a diaphragm 2, the diaphragm 2 is wound on the roll 1 to form the roll film, and the front-back length of the roll 1 is larger than that of the diaphragm 2.

A packaging production line is provided with a conveying system 10, a reversing system 20, a transferring system 30, a classifying system 40, a switching system 60 and a packaging system 70 in sequence from front to back (or from bottom to top) as shown in FIGS. 2-4. Wherein a transition system 50 is further provided between the switching system 60 and the sorting system 40. A packaging system 80 is also provided at the right end of the packaging system 70.

Preferably, the conveying system 10, the reversing system 20, and the transition system 50 are plural.

The implementation steps are as follows: when the roll film is packaged, the roll film is taken out by a manual or automatic device, the roll film is put into the conveying system 10 from the left side and the right side, then the roll film is conveyed to the reversing system 20 through the conveying system 10, the roll film is arranged in the front-back direction, then the roll film on the reversing system 20 is taken out by the transferring system 30 and put into one end of the classifying system 40, then the classifying system 40 transfers the roll film to the other end for classifying with different specifications, the roll film on the classifying system 40 is moved onto the switching system 60 after classifying, and finally the roll film on the switching system 60 is put into the packaging box 90 through the packaging system 70 to complete the packaging.

Wherein the web of film on the sortation system 40 is first transferred into the transition system 50, and transferred to the transit system 60 via the transition system 50. The transition system 50 is used to temporarily store the film roll so that the sorting system 40 does not need to stop and wait for the transfer system 60 to move the film roll into the packaging box 90 before moving the film roll to the proper position to receive the film roll.

First, transport through conveying system 10, switching-over system 20 and roll up the membrane, through switching-over system 20 to rolling up the membrane switching-over make roll up the membrane can correspond the range with the many positions of sortation system 40, not only make and arrange a plurality of conveying systems 10 and become possible, can also be simultaneously to the quick classification of a plurality of different specifications's roll membrane, all be favorable to accelerating packing operating efficiency.

Secondly, the classification system 40 classifies the rolled films with different specifications, which is beneficial to preventing the switching system 60 from receiving the rolled films with different specifications, so that the packaging system 70 is placed into the packaging box 90, and the rolled films are unqualified, which results in unqualified packaging operation.

Thirdly, the classified roll films are placed into a packaging box 90 by the switching system 60 and the packaging system 70 for packaging, so that manual participation is avoided, and the automation degree is improved.

Based on the three points, the conveying system 10, the reversing system 20, the transferring system 30, the classifying system 40, the switching system 60 and the packaging system 70 which are included in the packaging production line are all optional, and the working processes formed by the conveying system, the reversing system 20, the transferring system 30, the classifying system 40, the switching system 60 and the packaging system 70 are all linked, so that the packaging efficiency and the packaging accuracy can be greatly improved.

Preferably, as shown in fig. 4 and 5, the conveyor system 10 is arranged in a first direction, i.e. horizontal direction, from front to back, and comprises: the device comprises a first bracket 11, a first rolling roller 12, a first motor 13 and a tooling device 14, wherein the tooling device is placed on the first rolling roller 12. Wherein, the tool 14 is used for placing the coiled film. The rolled film is sleeved on the supporting rod of the tooling device 14 from the left side and the right side.

More preferably, the first motor 13 is installed on the first bracket 11, the first rolling roller 12 is rotatably connected with the first bracket 11, the first motor 13 is connected with the first rolling roller 12 through a track 15 or a chain or directly, the tooling device 14 is arranged on the first rolling roller 12, and the tooling device 14 is driven to move by the first rolling roller 12. Or a conveyor belt is arranged on the first rolling roller 12, so that the tooling device 14 is positioned on the conveyor belt, and the tooling device 14 is driven to move by the conveyor belt.

More preferably, the first bracket 11 has a blocking wall 16, the blocking wall 16 is disposed at two sides of the first rolling roller 12 to limit the moving direction of the tooling device 14, the blocking wall 16 is provided with a first sliding rail, and two ends of the tooling device 14 are slidably connected to the first sliding rail.

Preferably, the second directional arrangement route of the diverting system 20 is of the "]" type, and the left or right position of the front end of the diverting system 20 is perpendicular to the rear end of the conveying system 10.

Preferably, as shown in fig. 4 and 6, the reversing system 20 includes: the device comprises a second support 21, a second rolling roller 22 and a second motor 23, wherein the second motor 23 is installed on the second support 21, the second rolling roller 22 is rotatably connected with the second support 21, and the second motor 23 is directly connected with the second rolling roller 22 through a belt or a chain. The tooling device 14 is pushed by the first rolling roller 12 to move to the second rolling roller 22, or the tooling device 14 is pushed transversely by the air cylinder to move to the second rolling roller 22.

More preferably, the second bracket 21 has a rib 24, the rib 24 is disposed on two sides of the second rolling roller 22 to limit the moving direction of the tooling device 14, and the rib 24 is provided with a second slide rail, and the height of the second slide rail is consistent with that of the first slide rail.

The conveying system 10 and the reversing system 20 respectively start the first motor 13 and the second motor 23 to drive the first rolling roller 12 and the second rolling roller 22 to rotate, and further drive the tooling device 14 to move.

The conveying system 10 and the reversing system 20 are both of a double-layer conveying structure with an upper layer and a lower layer, the upper layer is used for conveying the tooling device 14 and the coiled film thereon, and the lower layer is used for conveying the tooling device 14 back to the upper layer at the foremost end of the conveying system 10. Specifically for at conveying system 10 front end and the left side position of switching-over system 20 rear end set up elevation structure, specifically be the lift, receive frock utensil 14 on switching-over system 20 upper strata through the lift to through lift decline frock utensil 14, later the rethread lift with frock utensil 14 release to the lower floor of switching-over system 20, and then make frock utensil 14 move to the front end of conveying system 10 lower floor from the second roll roller 22 effect of switching-over system 20 lower floor, receive frock utensil 14 of sending system lower floor through another lift at last, and then shift this frock utensil 14 to the upper strata of conveying system 10.

Carry out quick orderly layering processing to rolling up the membrane through the bilayer, transport and retrieve the cyclic utilization of frock utensil 14 and do not influence each other rolling up the membrane, accelerate work efficiency greatly.

Because the conveying system 10 and the reversing system 20 are mechanical structures for conveying objects, the height of the conveying system 10 and the reversing system 20 is generally corresponding to the position between the crotch and the waist of a worker for facilitating the loading, maintenance and inspection, and the conveying system 10 and the reversing system 20 which form an upper-lower double-layer conveying structure are formed by fully utilizing the space below the conveying system 10 and the reversing system 20, so that the occupied area is greatly reduced, more conveying systems 10 and reversing systems 20 are favorably arranged by the means, and the packaging operation efficiency is enhanced.

Preferably, the front end side of the reversing system 20 is provided with a detection device, which can automatically or manually detect whether the rolled film is intact or not.

Preferably, as shown in fig. 4 and 8, the sorting system 40 is located at the rear end of the reversing system 20, and is arranged in the left-right direction. The classification system 40 includes: rotating device 41, and pushing cylinder 42. The rotating device 41 has a storage rod 411, and the pushing cylinder 42 is provided at the upper end of the rotating device 41.

More preferably, as shown in fig. 3 and 7, the transfer system 30 is disposed in the middle of the "]" layout reversing system 20, the transfer system 30 being embodied as a robot arm.

The robot arm grasps the film roll on the tooling device 14 on the reversing system 20, takes out the film roll, and places the film roll on the storage rod 411 on the front end of the rotating device 41.

Preferably, as shown in fig. 4 and 9, the transition system 50 has at least two, and the transition system 50 includes: the device comprises a driving device 51, a rotating body 52 and a storage rod 53, wherein the driving device 51 is connected with the rotating body 52, and the storage rod 53 is vertically connected with the rotating body 52. The storage rod 53 corresponds to the storage rod 411 of the rotating device 41.

The rotating device 41 is started to drive the roll film on the front end of the storage rod 411 to move to the rear end of the rotating device 41, then the pushing cylinder 42 is started to push the roll film on the storage rod 411 into the storage rod 53 of the transition system 50, when the number of the roll films on the storage rod 53 is equal to or multiple of the number of one row or one row of blank spaces of the box body, the driving device 51 is started to rotate the rotating body 52, the rotating body 52 can rotate freely at a rotating angle, and the rotating body 52 is usually selected to drive the storage rod 53 to rotate upwards and then stop after rotating by an angle of 90-180 degrees. Wherein the angle of rotation is preferably 170-180 degrees.

In addition, the recognition device is arranged on the reversing system 20 or the classifying system 40, so that the recognition code on the roll film can be recognized before or after the roll film is placed into the classifying system 40, the classifying system 40 can transfer the roll film to the rear end and then control the pushing device to push and classify the roll film of the same type or the same specification to the same storage rod 53, and the working efficiency is improved.

Preferably, as shown in fig. 4 and 10, the transit system 60 is arranged in a left-right lateral direction, and the transit system 60 includes: a rail 61, a collecting device 62. The collecting device 62 is connected to the rail 61 and moves left and right along the rail 61. The collecting device 62 includes: the film winding device comprises a main body 621, a telescopic mechanism 622, a hook head 6221 and a collecting rod 623, wherein the telescopic mechanism 622 is arranged on the main body 621, the hook head 6221 is connected with the telescopic end of the telescopic mechanism 622, the collecting rod 623 is arranged on the main body 621, the distance between the collecting rod 623 and the telescopic mechanism 622 is larger than the radius of a wound film, and the length of the collecting rod 623 plus the length of the wound film is shorter than the maximum extending length of the telescopic mechanism 622.

When the rolled film on the storage rod 53 is taken out, the telescopic mechanism 622 is started to extend the hook head 6221, then the collecting device 62 is controlled to slide along the rail 61, so that the hook head 6221 is positioned at the front end of the rolled film on the storage rod 53, then the telescopic mechanism 622 is started to control the hook head 6221 to retract, so that the hook head 6221 is attached to the edge of the winding drum 1 in the rolled film, the rolled film is pulled to move, and the wound film is sleeved on the collecting rod 623.

Preferably, as shown in fig. 1, 4 and 11, the packaging system 70 comprises: the box separating machine 71 is lifted, the picking and placing gripper 72 is located at the side end of the box separating machine 71. The cover of the packaging box 90 is separated from the box body through the lifting box separating machine 71, the cover is particularly sucked or clamped upwards, the box body is separated from the cover, the box body is pushed out of the lifting box separating machine 71, the rolled film on the collecting rod 623 is grabbed by the grabbing and placing hand grip 72, the rolled film is placed into the grids of the box body, after the grids of the box body are filled, the box body is moved back to the lifting box separating machine 71, and then the cover is covered on the box body filled with the rolled film again to complete packaging.

More preferably, the packing system 70 further comprises a conveying line 73, wherein the conveying line 73 has a double-layer conveying structure with two upper layers and two lower layers, and the conveying line 73 is butted with the lifting box separating machine 71, which is the same as the double-layer structure of the conveying system 10 and the reversing system 20.

The upper conveying structure of the conveying line 73 is used for conveying empty boxes, the lower layer of the conveying line 73 is used for conveying packing boxes 90 which are packaged on the lifting box dividing machine 71, the packing boxes 90 descend to the lower layer of the conveying line 73 through the lifting box dividing machine 71, and then are pushed into the lower layer of the conveying line 73 through the lifting box dividing machine 71, so that the packing boxes 90 are conveyed to a proper position. Carry out quick orderly layering processing to packing carton 90 for work efficiency.

Preferably, the packaging system 80 comprises: a lifting machine 81, a conveying line 82 and a packaging device 85.

More preferably, the lower end of the lifter 81 is butted against the transport line 73, specifically, against the lower layer of the transport line 73.

More preferably, a transfer line 82 is arranged in a left-right lateral direction, the transfer line 82 has a first robot arm 83 and a second robot arm 84 thereon, the transfer line 82 is butted against an upper end of the lifter 81, and a packing device 85 is provided at a left side end of the transfer line 82.

Preferably, the encapsulation means 85 comprises: a rotating disc 851 and a sealing film machine 852. The rotary table 851 is provided at the front end of the film sealing machine 852, the rotary table 851 is controlled to rotate by a motor, the rotary table 851 is provided with a roller 8511, and the roller 8511 is driven to rotate by a power device.

The packing box 90 at the lower layer of the conveying line 73 is transferred to the conveying line 82 through the lifting machine 81, meanwhile, the cushion 100 is placed on the conveying line 82 through the second mechanical arm 84 and the packing box 90 is extracted through the first mechanical arm 83, when the cushion 100 passes through the packing box 90 extracted by the first mechanical arm 83, the first mechanical arm 83 is controlled to put down the packing box 90, the packing box 90 is placed on the cushion 100, and the situation that the bottom packing box 90 and the conveying line 82 are abraded due to large friction when the packing box 90 is stacked through the first mechanical arm 83 is avoided.

Finally, the stacked packing box 90 is transferred to the turntable 851 of the wrapping apparatus 85 through the transfer line 82, and the packing box 90 on the turntable 851 is rotated by rotating the turntable 851, so that the sealing film on the sealing film machine 852 is hermetically wrapped around the packing box 90. After the package 90 is packaged, it is transported to another location for storage or transportation by the roller 8511 on the tray.

A packaging method based on a packaging production line comprises the following steps:

conveying, namely taking out the rolled film through manual or automatic equipment, and putting the rolled film on the conveying system 10 from the left side and the right side for conveying;

turning, the roll film is conveyed onto a reversing system 20 by conveyance of the conveying system 10 so that the roll film is arranged in the front-rear direction;

transferring, taking out the rolled film on the reversing system 20 through the transferring system 30 and putting the rolled film on one end of the sorting system 40;

sorting, the sorting system 40 transfers the rolled film to the other end for sorting with different specifications;

transferring, and moving the rolled film on the sorting system 40 to a transferring system 60 after sorting;

and (5) packaging, namely putting the roll film on the transit system 60 into the packaging box 90 through the packaging system 70 to complete packaging.

Preferably, in the transfer step, the roll of film on the sorting system 40 is first transferred into the transition system 50 and transferred to the transfer system 60 via the transition system 50.

Preferably, in the transporting step, after the film roll is sleeved into the supporting rod of the tooling device 14 from the left side and the right side, the first motor 13 in the transporting system 10 is started to drive the first rolling roller 12 to rotate, and further, the tooling device 14 and the film roll thereon are driven to move forward.

More preferably, the tooling device 14 is moved in a direction that is limited by the stop wall 16 on the conveyor system 10.

Preferably, in the turning step, the tooling device 14 is pushed by the first rolling roller 12 to move onto the second rolling roller 22 of the reversing system 20, or the tooling device 14 is pushed transversely by the air cylinder to move onto the second rolling roller 22 of the reversing system 20.

More preferably, the reversing system 20 drives the second rolling roller 22 to rotate by starting the second motor 23, so as to drive the tooling device 14 and the film roll thereon to move transversely.

More preferably, the reversing system 20 limits the direction of movement of the tooling device 14 via the rib 24.

Preferably, the front end side of the reversing system 20 is provided with a detection device, and whether the rolled film is intact or not is automatically or manually detected by the detection device.

Preferably, the transfer system 30 takes the film roll on the reversing system 20 out by grasping and places it on one end of the sorting system 40.

More preferably, the rotating device 41 in the transition system 50 is started to drive the film roll at the front end of the storage rod 411 to move to the rear end of the rotating device 41, then the pushing cylinder 42 is started to push the film roll on the storage rod 411 into the storage rod 53 of the transition system 50, and when the number of the film roll on the storage rod 53 is equal to or multiple of the number of one row or one row of blank spaces in the box body, the driving device 51 is started to rotate the rotating body 52, so that the storage rod 53 rotates upwards by an angle of 90-180 degrees or an angle of 170-180 degrees and stops.

More preferably, the identification code on the roll film is identified before or after the roll film is placed into the sorting system 40 by the identification device on the side of the reversing system 20 or the sorting system 40, so that the sorting system 40 controls the pushing device on the sorting system 40 to push and sort the roll film of the same type or the same specification onto the same transition system 50 after transferring the roll film to the other end.

More preferably, when the rolled film on the transition system 50 is taken out, the telescoping mechanism 622 on the transition system 60 is started to extend the hook 6221, then the collecting device 62 is controlled to slide along the rail 61, so that the hook 6221 is positioned at the front end of the rolled film on the storage rod 53, then the telescoping mechanism 622 is started to control the hook 6221 to retract, so that the hook 6221 is attached to the edge of the roll 1 in the rolled film, the rolled film is pulled to move, and the rolled film is sleeved on the collecting rod 623 of the transition system 50 to complete the transition work.

More preferably, the cover of the packing box 90 is firstly sucked or clamped by the lifting box-separating machine 71 of the packing system 70, so that the box body of the packing box 90 is separated from the cover, the picking and placing gripper 72 of the packing system 70 picks the rolled film on the collecting rod 623, then the rolled film is put into the grid of the box body, and after the grid of the box body is filled with the rolled film, the cover is covered on the box body filled with the rolled film again by the lifting box-separating machine 71 to complete the packing.

More preferably, the packages 90 are transported by the transport line 73 of the packaging system 70, up into the lifting and lowering machine 71.

More preferably, after the packaging step is completed, the method further comprises the following steps:

transferring, starting a box separating lifter on the packaging system 70, lowering the packaged package 90 to the lower layer position of the conveying line 73 of the packaging system 70, and further pushing the package into the lower layer of the conveying line 73 through the box separating lifter 71, so that the package 90 is conveyed to the packaging system 80;

stacking, transferring the packing boxes 90 at the lower layer of the conveying line 73 to a conveying line 82 of the packing system 80 by a lifter 81 of the packing system 80, simultaneously putting the mat 100 on the conveying line 82 by a second robot arm 84 of the packing system 80 and picking up the packing boxes 90 by a first robot arm 83 of the packing system 80, controlling the first robot arm 83 to put down the packing boxes 90 when the mat 100 passes under the packing boxes 90 picked up by the first robot arm 83, putting the packing boxes 90 on the mat 100, and finally stacking the rest of the packing boxes 90 on the packing boxes 90 with the mat 100 at the bottom by the first machine;

and (3) packaging, conveying the stacked packaging boxes 90 to a rotary table 851 of a packaging device 85 in the packaging system 80 through a conveying line 82, rotating the packaging boxes 90 on the rotary table 851 by rotating the rotary table 851, sealing and packaging the sealing films on a sealing film machine 852 of the packaging device 85 around the packaging boxes 90, and conveying the packaged boxes 90 to another place for preservation or transportation processing through a roller 8511 on a tray after the packaged boxes are packaged.

Although the invention has been described with respect to illustrative embodiments thereof so that those skilled in the art can understand the invention, it is to be understood that the invention is not limited to the disclosed embodiments, but rather, is intended to cover all modifications and variations within the spirit and scope of the invention as defined and defined by the appended claims.

Claims (26)

1. A packaging line, comprising:

a transport system arranged in a first direction;

the reversing system is arranged along a second direction and is connected with the conveying system;

the classification system is arranged on one side of the reversing system;

the transfer system is arranged at the other end of the reversing system;

the switching system is arranged on one side of the classification system;

a packaging system disposed on one side of the patching system.

2. The packaging line of claim 1, wherein the packaging line further comprises:

the transition system is arranged between the switching system and the classification system;

a packaging system disposed on one side of the packaging system.

3. The packaging line of claim 1, wherein the conveyor system comprises:

a first bracket;

the first rolling roller is rotatably connected to the first bracket;

the first motor is installed on the first support and connected with the first rolling roller.

4. A packaging line as claimed in claim 3, wherein the first motor is connected to the first rolling roller by a track or chain or directly.

5. The packaging line of claim 3, wherein the conveyor system further comprises:

a conveyor belt disposed on the first rolling roller.

6. The packaging line of claim 3, wherein the first rack has thereon:

and the blocking walls are positioned on two sides of the first rolling roller.

7. The packaging line of claim 1, wherein the diverting system comprises:

a second bracket;

the second rolling roller is rotatably connected to the second bracket;

and the second motor is arranged on the second support and is connected with the second rolling roller.

8. The packaging line of claim 7, wherein the second motor is connected to the second rolling roller by a belt or chain or directly.

9. The packaging line of claim 7, wherein the second rack has thereon:

and the flanges are positioned on two sides of the second rolling roller.

10. The packaging line of claim 1, wherein the first direction is a front-to-back horizontal direction.

11. The packaging line of claim 1, wherein the second directional routing of the diverting system is of the "]" type.

12. The packaging production line of claim 1, wherein the front end side of the reversing system is provided with a detection device which can automatically or manually detect whether the rolled film is intact or not.

13. The packaging line of claim 2, wherein the sorting system comprises:

a rotation device having thereon:

the storage rod is used for placing the rolled film;

and the pushing cylinder is arranged at the upper end of the rotating device.

14. The packaging production line of claim 1, wherein the reversing system or the sorting system is provided with an identification device for identifying an identification code on the roll film.

15. The packaging line of claim 11, wherein the transfer system is disposed in the middle of a "]" layout diverting system.

16. The packaging line of claim 1, wherein the transfer system is a robot.

17. The packaging line of claim 13, wherein the transition system comprises:

a drive device;

the driving device is connected with the rotating body;

the storage rod is vertically connected to the rotating body, and the storage rod corresponds to the storage rod on the rotating device.

18. The packaging production line of claim 17, wherein the swivel rotation angle is 90-180 °.

19. The packaging production line of claim 17, wherein the swivel rotation angle is 170-180 °.

20. The packaging line of claim 1, wherein the patching system comprises:

a track;

the collecting device is connected with the track and moves left and right along the track.

21. The packaging line of claim 20, wherein the collecting means comprises:

a main body;

the telescopic mechanism is arranged on the main body;

the hook head is connected with the telescopic end of the telescopic mechanism;

the collecting rod is arranged on the main body, and the length of the collecting rod and the length of the coiled film are shorter than the maximum extending length of the telescopic mechanism.

22. The packaging line of claim 2, wherein the packaging system comprises:

lifting the box separating machine;

and the taking and placing gripper is positioned at the side end of the lifting box dividing machine.

23. The packaging line of claim 22, wherein the packaging system further comprises:

the conveying line is provided with an upper layer of double-layer conveying structure and a lower layer of double-layer conveying structure, and the conveying line is in butt joint with the lifting box dividing machine.

24. The packaging line of claim 23, wherein the packaging system comprises:

the lower end of the hoisting machine is butted with the lower-layer structure of the transportation line;

the conveying lines are transversely arranged along the left and right directions and are butted with the upper end of the hoisting machine;

and the packaging device is arranged at the left end of the transmission line.

25. The packaging line of claim 24, wherein the packaging device comprises:

a carousel having thereon:

a drum driven to rotate by a power device;

the sealing film machine, the carousel sets up sealing film machine front end, this carousel borrows by motor control rotation.

26. The packaging line of claim 24, wherein the transfer line has thereon:

the first mechanical arm is arranged at the position of the lifter;

and the second mechanical arm is arranged at the position at the left side of the hoister.

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