CN115520554A - Flexible sorting system and method for plates - Google Patents
Flexible sorting system and method for plates Download PDFInfo
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- CN115520554A CN115520554A CN202211330603.9A CN202211330603A CN115520554A CN 115520554 A CN115520554 A CN 115520554A CN 202211330603 A CN202211330603 A CN 202211330603A CN 115520554 A CN115520554 A CN 115520554A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0407—Storage devices mechanical using stacker cranes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/0492—Storage devices mechanical with cars adapted to travel in storage aisles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
Abstract
The invention discloses a flexible plate sorting system and a flexible plate sorting method, wherein the flexible plate sorting system comprises an automatic three-dimensional bin and a plate distribution device arranged on one side of the automatic three-dimensional bin, the automatic three-dimensional bin comprises a three-dimensional goods shelf for placing plate stacks and a stacker for moving the plate stacks, a plate distribution area is arranged on one side of the three-dimensional goods shelf close to the plate distribution device, the plate distribution area comprises a warehouse return position, a main warehouse outlet position and an auxiliary warehouse outlet position, the plate distribution device comprises a plate distribution rail parallel to the length direction of the three-dimensional goods shelf, and a sorting manipulator and a plate distribution conveyor which are synchronously arranged on the plate distribution rail in a sliding mode, and the sorting manipulator and the plate distribution conveyor reciprocate on the side faces of the warehouse return position, the main warehouse outlet position and the auxiliary warehouse outlet position. The flexible sorting system and method for the plates, disclosed by the invention, have compact structures, can not only discharge the whole stack of plates, but also automatically complete plate matching and stacking, and improve the plate matching and discharging efficiency.
Description
Technical Field
The invention relates to the field of automatic machinery, in particular to a flexible sorting system and method for plates.
Background
The furniture manufacturing process comprises a plate processing technology. The board includes veneer, cardboard, solid board, melamine board, solid board, etc. The panel furniture is formed by assembling one, two or more mixed categories of the categories, and has the basic characteristics of detachability, rich variation in modeling, fashionable appearance, difficult deformation, stable quality and the like. The supplied sheet materials are mostly 40-50 stacked and integrated supplied sheet materials, and when the sheet stacks are stacked, the space can be saved, but the sheet stacks are difficult to sort; when the plate pile is laid on the ground, the automatic sorting can be completed through the truss structure, but huge storage space is needed; in the actual production process, when the main colored sheet material quantity is great or need not to join in marriage the board, need whole buttress carry processing, need main colored sheet material and miscellaneous colored sheet material dispose the back jointly with man-hour, every sheet material demand is little, whole buttress removes the letter sorting, wastes time and energy, causes manufacturing cost height, inefficiency.
Disclosure of Invention
The invention aims to provide a flexible sorting system and method for plates, which overcome the defects in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme:
the invention discloses a flexible sorting system for plates, which comprises an automatic three-dimensional bin and a plate distribution device arranged on one side of the automatic three-dimensional bin, wherein the automatic three-dimensional bin comprises a three-dimensional goods shelf for placing plate stacks and a stacker for moving the plate stacks, a plate distribution area is arranged on one side of the three-dimensional goods shelf close to the plate distribution device, the plate distribution area comprises a warehouse return position, a main warehouse outlet position and an auxiliary warehouse outlet position, the plate distribution device comprises a plate distribution rail parallel to the length direction of the three-dimensional goods shelf, and a sorting manipulator and a plate distribution conveyor which are synchronously arranged on the plate distribution rail in a sliding manner, and the sorting manipulator and the plate distribution conveyor reciprocate on the side surfaces of the warehouse return position, the main warehouse outlet position and the auxiliary warehouse outlet position.
Further, in the flexible sorting system for sheet materials, the warehouse returning position is provided with a warehouse returning conveyor which is connected with the matching plate conveyor and the stacking machine.
Further, in the flexible sorting system for sheet materials, the three-dimensional shelf is provided with a warehousing port and a delivery port, the warehousing port and the delivery port are respectively provided with a warehousing conveying line and a delivery conveyor which are butted with the stacker, and one side of the plate distribution rail, which is far away from the three-dimensional shelf, is provided with a butt-joint conveyor corresponding to the plate distribution conveyor.
Further, in the flexible plate sorting system, the warehousing conveying line, the ex-warehouse conveyor and the butt-joint conveyor are all butt-jointed to a forklift.
Further, in the flexible plate sorting system, a rail-guided guidance vehicle is arranged on one side of the plate distribution device, which is far away from the automatic three-dimensional bin, a guide rail of the rail-guided guidance vehicle is arranged in parallel with the plate distribution rail, and the rail-guided guidance vehicle is in transmission butt joint with the plate distribution conveyor.
Further, in the flexible plate sorting system, the main delivery position is provided with a main delivery conveyor which is in butt joint with the plate distribution conveyor and the stacking machine, and a blank stacking plate stacking position is arranged above the main delivery position.
Furthermore, in the flexible plate sorting system, a whole stack material cutting area and a single sheet material cutting area are arranged on one side, away from the automatic three-dimensional bin, of the rail guided vehicle, and a raw material area is arranged at one end, close to the whole stack material cutting area, of the automatic three-dimensional bin.
Further, in the flexible sorting system for sheet materials, the whole stack cutting area is provided with a plurality of whole stack cutting machines which are butt-jointed with the rail guided vehicles through cutting conveyors, the single sheet cutting area is provided with a plurality of single sheet cutting machines which are butt-jointed with the rail guided vehicles through cutting conveyors, one end of the three-dimensional shelf close to the raw material area is provided with a raw material warehousing port, the raw material warehousing port is provided with a raw material warehousing conveyor which is butt-jointed with the rail guided vehicles and the stacker, and the raw material area is provided with a raw material ex-warehousing conveyor which is butt-jointed with the rail guided vehicles.
Furthermore, in the flexible sorting system for plates, the whole stack cutting area, the single plate cutting area and the raw material area are provided with a plurality of buffer conveyors butted with the rail guided vehicles, and one end of the whole stack cutting area, which is close to the single plate cutting area, is provided with an empty cushion plate buffer conveyor butted with the rail guided vehicles.
The invention also discloses a flexible plate sorting method by utilizing the flexible plate sorting system, which comprises the following steps:
(1) The raw materials are stacked and sent into an automatic three-dimensional bin, and a stacker of the automatic three-dimensional bin transfers the raw materials to a three-dimensional goods shelf for storage;
(2) The required plates are wholly stacked and sent to a delivery port or a main delivery position and an auxiliary delivery position through a stacker;
(3) The plate stacks at the warehouse-out opening are directly conveyed into a whole stack cutting area through a forklift, and the plate stacks are cut and transferred to the next working procedure; the plate stacks at the main delivery position and the auxiliary delivery position wait for the plate distribution device to pick up, and the forklift fork or the sorting manipulator picks up an empty base plate to the plate distribution conveyor;
(4) The sorting manipulator sequentially picks the main pattern boards and the miscellaneous pattern boards from the main delivery position and the auxiliary delivery position, and the main pattern boards and the miscellaneous pattern boards are stacked in the empty base plates on the board distribution conveyor to form a board distribution stack;
(5) Directly delivering the plate distribution plate stack out of the warehouse through a butt-joint conveyor and a forklift; or the materials are transferred to a whole stack cutting area or a single-sheet cutting area by a rail guided vehicle, cut and transferred to the next procedure; or the warehouse returning conveyor is matched with the stacker to return the matched plate stack to the appointed vacancy of the three-dimensional goods shelf, and the main pattern plate excess material is returned to the warehouse by the matched plate matching conveyor and the warehouse returning conveyor;
(6) The plate distribution plate stack is transferred to a warehouse outlet by a stacker and is sent into a whole stack cutting area by a forklift, and the material is cut and transferred to the next working procedure; or the materials are sent to a rail guided vehicle by a stacker and then sent to a whole stack cutting machine or a single-piece cutting machine, and the materials are cut and transferred to the next procedure.
Compared with the prior art, the invention has the advantages that: the flexible sorting system for the plates is compact in structure, improves space utilization rate, can be used for discharging the whole stack of plates out of a warehouse, is suitable for mass production of standard products, can automatically complete plate distribution and stacking, and improves plate distribution and discharging efficiency.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments described in the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a flexible sorting system for sheet materials according to an embodiment of the present invention.
Fig. 2 is a side view of a flexible sheet sorting system according to an embodiment of the present invention.
Fig. 3 is a schematic distribution diagram of the main warehouse outlet and the warehouse return outlet in an embodiment of the invention.
Fig. 4 is a schematic structural diagram of a board distribution device according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of a cutting conveyor line according to an embodiment of the present invention.
Fig. 6 is a schematic structural view of a charging truss according to an embodiment of the present invention.
Fig. 7 is a schematic structural diagram of an empty pad buffer conveyor according to an embodiment of the present invention.
Fig. 8 is a schematic structural view of a hollow pad plate stacking truss according to an embodiment of the present invention.
Fig. 9 is a schematic structural diagram of a flexible sheet sorting system according to another embodiment of the present invention.
Fig. 10 is a schematic structural diagram of a warehousing conveyor line in another embodiment of the invention.
Fig. 11 is a schematic diagram showing the positions of the warehousing conveyor line and the ex-warehouse conveyor in another embodiment of the invention.
Fig. 12 is a schematic flow chart illustrating a flexible sorting method of a sheet material according to an embodiment of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be described in detail below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1 and 8, a flexible sorting system for plates comprises an automatic three-dimensional bin 1 and a plate distribution device 2 arranged on one side of the automatic three-dimensional bin 1, wherein the automatic three-dimensional bin 1 comprises a three-dimensional shelf 11 for placing plate stacks and a stacker 12 for moving the plate stacks, a plate distribution area is arranged on one side, close to the plate distribution device 2, of the three-dimensional shelf 11 and comprises a return storage position 111, a main storage outlet position 112 and an auxiliary storage outlet position 113, the plate distribution device 2 comprises a plate distribution rail 21 parallel to the length direction of the three-dimensional shelf 11 and a sorting manipulator 22 and a plate distribution conveyor 23 which are synchronously arranged on the plate distribution rail 21 in a sliding manner, and the sorting manipulator 22 and the plate distribution conveyor 23 reciprocate on the side surfaces of the return storage position 111, the main storage outlet position 112 and the auxiliary storage outlet position 113.
The flexible sorting system for the plates further comprises a conventional control device consisting of a human-computer interaction system, a logic controller and the like, wherein the conventional control device can directly utilize the full-flow intelligent management (MES system and the like) of the existing factory workshop, and the detailed description is not expanded, an automatic three-dimensional warehouse (a line edge three-dimensional warehouse) belongs to the prior art, and in order to ensure the use safety, the periphery of the automatic three-dimensional warehouse is provided with a conventional structure such as a protection net or a guardrail, the three-dimensional warehouse is a combined assembly cross beam type light steel structure warehouse fixed on a foundation through a chemical anchor bolt, a plurality of storage positions are arranged in the warehouse, and the warehouse can be provided with nearly two hundred storage positions by taking a vertical type shelf with twelve rows, four layers and four rows as an example, and the bottom storage position close to one side of the plate distribution device is sequentially a warehouse return position, a main outlet position and three auxiliary outlet positions, wherein the main outlet position is used for placing a main colored plate, the upper storage positions of the three auxiliary outlet positions are also used as auxiliary outlet positions, namely six auxiliary outlet positions are arranged for picking the plates for placing six different plates, and meeting the requirements of most of mixed plates; the plate distribution device can directly utilize the existing RGV (Rail Guided Vehicle) trolley, a robot with a sucker is arranged on the RGV trolley to serve as a sorting manipulator and a roller conveyor to serve as a plate distribution conveyor, the specific structure belongs to the prior art, and the details are not repeated herein, the sorting manipulator and the plate distribution conveyor synchronously reciprocate on the side surfaces of the warehouse returning position, the main warehouse outlet position and the auxiliary warehouse outlet position, the robot inserts the sucker into the corresponding position to complete sorting, and the sorted plates are sequentially placed on the plate distribution conveyor to complete plate distribution; the flexible sorting system for the plates is compact in structure, improves space utilization rate, can be used for ex-warehouse of stacked plates, is suitable for mass production of standard products, can automatically complete plate matching, and improves efficiency of ex-warehouse of matched plates.
Illustratively, referring to fig. 1-3, the garage back location 111 is provided with a garage back conveyor that interfaces with the match plate conveyor 23 and the stacker 12.
In the technical scheme, the warehouse returning conveyor selects a roller conveyor matched with a forklift and a stacker to use, and simultaneously, the conveying is butt-jointed with the plate matching conveyor, namely, the plate stack can be mutually conveyed by the warehouse returning conveyor and the plate matching conveyor, the plate stack after the plate matching or the residual materials of the main pattern plates are sent to the warehouse returning conveyor by the plate matching conveyor, and then the stacker sends the plate stack to a designated position for temporary storage or sends the plate stack to the original position.
In some embodiments, as shown in fig. 1, 2 and 5, the side of the distribution plate arrangement 2 facing away from the automated stereo magazine 1 is provided with a rail-guided guidance vehicle 3, the rails of the rail-guided guidance vehicle 3 being arranged parallel to the distribution plate rail 21, and the rail-guided guidance vehicle 3 being in transfer butt joint with the distribution plate conveyor 23.
In the technical scheme, the rail guided vehicles, namely the RGV trolleys, are also called rail shuttle trolleys, the RGV trolleys can be used for warehouses with various high-density storage modes, the trolley channels can be designed to be arbitrarily long, the storage capacity of the whole warehouse can be improved, and a forklift is not required to drive into a roadway during operation, so that the safety of the rail guided vehicles can be higher; the rail guided vehicle is a rail guided vehicle with a roller conveyor, and is convenient to be used in transmission butt joint with a plate matching conveyor and the like.
In some embodiments, referring to fig. 2 and 4, the main outfeed location 112 is provided with a main outfeed conveyor that interfaces with the make-up conveyor 23 and the stacker 12, and an empty pallet stacking location is provided above the main outfeed location 112.
In the technical scheme, a main delivery conveyor and a return conveyor have the same structure, the main pattern plates are generally large in usage amount and are divided into a positive matching mode and a negative matching mode, when the positive matching mode is adopted, a robot automatically selects a hollow base plate from a stacking position of a hollow stacking plate and selects a corresponding number of main pattern plates and mixed pattern plates, and the surplus materials of the main pattern plates directly rotate or wait for being delivered into a warehouse again from the return conveyor; when the match is reversed, the robot automatically selects an empty base plate from the empty stacking position of the stack plates, picks out redundant main pattern plates, puts the main pattern plates into the warehouse again through the warehouse returning conveyor, conveys the rest main pattern plates to the plate matching conveyor in a whole stack, picks corresponding mixed pattern plates and completes plate matching.
In some embodiments, referring to fig. 1 and 2, the side of the guided rail vehicle 3 facing away from the automated stereo bunker 1 is provided with a whole-pile material-cutting region and a single-piece material-cutting region, and the end of the automated stereo bunker 1 close to the whole-pile material-cutting region is provided with a log region.
According to the technical scheme, the flexible plate sorting system, the raw material area and the cutting area (the whole stack cutting area and the single-piece cutting area) are arranged in a centralized mode according to the actual plant area, a production line is formed by the rail guided vehicles, automatic production can be achieved, and efficiency is improved.
In some embodiments, referring to fig. 1, 2 and 5, the whole stack cutting area is provided with a plurality of whole stack cutting machines (electronic saws) 4 which are butted to the rail guided vehicles 3 through a cutting conveyor 41, the single sheet cutting area is provided with a plurality of single sheet cutting machines 5 which are butted to the rail guided vehicles 3 through a cutting conveyor line 51, one end of the stereoscopic shelf 11 close to the raw material area is provided with a raw material warehousing opening, the raw material warehousing opening is provided with raw material warehousing conveyors butted to the rail guided vehicles 3 and the stacking machines 12, and the raw material area is provided with a raw material ex-warehousing conveyor butted to the rail guided vehicles 3.
In the technical scheme, the structure and connection relation of a cutting conveyor, a whole stack cutting machine, a single-piece cutting machine, a raw material warehousing conveyor and a raw material ex-warehousing conveyor belong to the prior art, the cutting conveyor line comprises a roller conveyor 511, a feeding truss 512, a belt conveyor 513 and a rubber-coated roller conveyor 514 which are butted with a rail guided vehicle, plates are transferred to the roller conveyor by the rail guided vehicle, a sucker of the feeding truss transfers single plates to the belt conveyor in sequence and then transfers the single plates to the rubber-coated roller conveyor, the rubber-coated roller conveyor is provided with a jacking transfer device 515, the feeding end of the single-piece plate cutting machine is directly turned to a next procedure by an external truss or a mechanical arm and the like after cutting, empty stack plates left by the roller conveyor are returned to the rail guided vehicle and recycled and put into use, the whole stack of incoming materials is placed in a raw material area and then transferred to the raw material ex-warehousing conveyor by a forklift one stack one by one, and then transferred to the raw material warehousing conveyor by the rail guided vehicle and transferred to the raw material warehousing position of the raw materials; when standard products are produced in batches, the whole stack of raw materials is transferred to a material opening conveyor by a rail guided vehicle, and then the material opening is finished by a whole stack material opening machine; when the plate distribution plate stack needs single-sheet cutting, the plate distribution is completed by the plate distribution device, and the plate distribution plate stack is transferred to a cutting conveying line by a rail guided vehicle and then cut in sequence.
In some embodiments, referring to fig. 1, 7 and 8, the whole stack blanking area, the single sheet blanking area and the log area are each provided with a plurality of buffer conveyors 6 which are butted against the tracked guided vehicles 3, and one end of the whole stack blanking area close to the single sheet blanking area is provided with an empty pad buffer conveyor 7 butted against the tracked guided vehicles 3.
In the technical scheme, the buffer conveyor is also a roller conveyor and is used for waiting for a buffer area of the opened material plate stack, so that the buffer area is prevented from being accumulated on a rail guided vehicle or an opened material conveyor and the like, and the working efficiency is improved; the empty cushion plate buffer conveyor is matched with an empty cushion plate stacking truss for use, the left empty cushion plates after being cut and the like are transferred to the empty cushion plate buffer conveyor through a rail guided vehicle and are stacked through the empty cushion plate stacking truss 71, and then the whole stack of empty cushion plates are transferred to a raw material warehousing conveyor through the rail guided vehicle and are conveyed to an empty stack plate stacking position through a stacker for matching plates and stacking.
In other embodiments, referring to fig. 9 to 11, the stereoscopic shelf 11 is provided with an entering port and an exiting port, the entering port and the exiting port are respectively provided with an entering conveyor line 8 and an exiting conveyor 9 which are butted with the stacker 12, and one side of the plate distribution rail 21 away from the stereoscopic shelf 11 is provided with a butting conveyor corresponding to the plate distribution conveyor 23.
In the technical scheme, limited by the area of a factory building, a cutting machine and the like cannot be arranged in the same factory building together with a flexible plate sorting system, the plates need to be transported by a forklift, a main warehouse outlet position and an auxiliary warehouse outlet position are not distinguished, an upper layer and a lower layer of five storage positions arranged along a plate distribution device are used as warehouse positions for plate distribution, namely ten warehouse positions for plate distribution are arranged, one of the warehouse positions is used as an empty stacking position for stacking the stacked plates, the main fancy color plate, the variegated color plate and the empty stacking plate are distributed through the plate distribution device, after the plate distribution is completed, a warehousing transportation line, a warehouse outlet conveyor and a butt conveyor can be used for butt joint with the forklift, the warehousing transportation line comprises a return line 81 and a warehouse inlet line 82 and are in butt joint with the stacker, a loading conveyor 83 is arranged outside the return line and matched with temporary loading of the forklift, an excessive conveyor 84 is arranged between the return line and the warehouse inlet line, an excessive plate shaping mechanism 85 is arranged outside the warehouse inlet line and used for shaping the stacked plates before temporary loading, corresponding return lines and warehouse inlet lines are provided with a transfer device, lifting plates and a stack inlet line are connected with a transfer device, the return line and a conveyor roller, the conveyor roller and the conveyor roller are connected with the existing warehouse inlet line, the existing transfer roller, the conveyor roller structure and the conveyor roller, the conveyor roller is not used for improving the utilization rate of the warehouse inlet line and the warehouse inlet line; the plate distributing device needs to directly cut materials after distributing plates, a plate distributing stack is transferred to a butt joint conveyor, and then a forklift transfers the plate distributing stack to the area where a cutting machine is located.
In other embodiments, the warehousing transfer line, the ex-warehouse conveyor, and the docking conveyor are all docked to a forklift.
In the technical scheme, the warehousing port and the delivery port can be simultaneously arranged at two ends of the three-dimensional goods shelf, one end of the warehousing port can be used as a raw material warehousing port by using a warehousing conveying line, the other end of the warehousing port is separately provided with a warehousing line, the warehousing port is used as a warehousing port for cutting a material back plate stack or an outer cooperation plate stack and the like, a forklift is warehoused after the warehouse is shaped, the delivery port can be configured in a plurality according to the actual layout of a cutting machine, and a limit guardrail and the like can be arranged for avoiding collision of the forklift and the delivery conveyor and the like.
Referring to fig. 12, a flexible sorting method for sheet materials by using the flexible sorting system for sheet materials comprises the following steps:
(1) When standard products are produced in batches, the whole raw materials are sent into a whole stack cutting area in a whole stack mode, and the whole stack cutting machine is discharged from a warehouse after cutting or sent into a stacker of an automatic three-dimensional warehouse to be transferred to a three-dimensional goods shelf to be stored for later use; when plates with different colors are needed, the plates need to be matched, the whole stack of raw materials is sent into an automatic three-dimensional bin, and a stacker transfers the raw materials to a three-dimensional goods shelf for storage;
(2) According to production needs, the stacker conveys the corresponding plates or the plate stacks to be prestored to the warehouse-out opening or the main warehouse-out position and the auxiliary warehouse-out position in a whole stack;
(3) The plate stacks at the warehouse-out opening are directly sent into a whole stack cutting area through a forklift, and the whole stack cutting machine is discharged out of the warehouse after cutting; the plate stacks at the main delivery position and the auxiliary delivery position wait for the plate distribution device to pick up, and the forklift fork or the sorting manipulator picks up an empty base plate to the plate distribution conveyor;
(4) The sorting manipulator sequentially picks the main pattern boards and the miscellaneous pattern boards from the main delivery position and the auxiliary delivery position, and the main pattern boards and the miscellaneous pattern boards are stacked in the empty base plates on the board distribution conveyor to form a board distribution stack; the sorting of the main pattern boards is divided into positive matching and negative matching, when the positive matching is carried out, the robot automatically selects an empty base plate from an empty stacking position of the stack boards and sorts out a corresponding number of main pattern boards and variegated board materials, and the surplus materials of the main pattern boards directly rotate or wait for being put in storage again from a storage returning conveyor; when the match is carried out, the robot automatically selects an empty base plate from the empty stacking position of the stack plates, picks out redundant main pattern plates, puts the main pattern plates into a warehouse again through a warehouse returning conveyor, conveys the rest main pattern plates to a plate matching conveyor in a whole stack mode, picks corresponding mixed pattern plates and completes plate matching;
(5) The plate distribution plate stacks are directly delivered out of the warehouse through a butt conveyor and a forklift, and are transferred to corresponding processing areas such as a material cutting machine, and subsequent processing is completed; or the materials are transferred to a whole stack cutting area or a single-sheet cutting area by a rail guided vehicle, cut and transferred to the next procedure; or the warehouse returning conveyor is matched with the stacker to return the plate matching stack to the appointed vacancy of the three-dimensional goods shelf for standby, and the main pattern color plate excess materials are returned to the warehouse by the plate matching conveyor and the warehouse returning conveyor which are matched with the stacker;
(6) The plate distribution plate stacks are transferred to a warehouse outlet by a stacker and are sent to a whole stack cutting area by a forklift, and the whole stack cutting machine is turned over to the next process after cutting; or the materials are sent to a rail guided vehicle by a stacker and are sent to a whole stack cutting machine or a single sheet cutting machine to be cut, then the materials are stacked and delivered, the materials are prepared subsequently, and the step (1) is repeated after the materials are conveyed.
To sum up, this flexible letter sorting system of panel compact structure utilizes current structure to arrange again, improves space utilization, both can whole buttress panel ex-warehouse, is applicable to the standard product production of batchization, can accomplish the board pile up neatly again automatically, improves the board of joining in marriage and goes out the warehouse efficiency.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising one of 8230; \8230;" 8230; "does not exclude the presence of additional like elements in a process, method, article, or apparatus that comprises the element.
The foregoing is directed to embodiments of the present invention, and it is understood that various modifications and improvements can be made by those skilled in the art without departing from the spirit of the invention.
Claims (10)
1. The utility model provides a flexible letter sorting system of panel, its characterized in that, includes automatic three-dimensional storehouse and sets up in the plate distribution device of automatic three-dimensional storehouse one side, automatic three-dimensional storehouse is including the three-dimensional goods shelves that are used for placing the plate pile and the stacker that is used for removing the plate pile, one side that three-dimensional goods shelves are close to the plate distribution device is provided with the plate distribution district, the plate distribution district is including returning storehouse position, main warehouse-out position and vice warehouse-out position, the plate distribution device is including being on a parallel with three-dimensional goods shelves length direction's the plate track of joining in marriage and synchronous slip set up in the orbital letter sorting manipulator of joining in marriage the board and join in marriage the board conveyer, letter sorting manipulator and the side of joining in marriage board conveyer reciprocating motion in warehouse position, main warehouse-out position and vice warehouse-out position.
2. The flexible sheet sorting system of claim 1, wherein: and the warehouse returning position is provided with a warehouse returning conveyor which is butted with the matching plate conveyor and the stacking machine.
3. The flexible sheet sorting system according to claim 1 or 2, wherein: the three-dimensional goods shelf is provided with a warehousing port and a delivery port, the warehousing port and the delivery port are respectively provided with a warehousing conveying line and a delivery conveyor which are butted with the stacker, and one side of the plate distribution rail, which is far away from the three-dimensional goods shelf, is provided with a butt-joint conveyor corresponding to the plate distribution conveyor.
4. The flexible sheet sorting system of claim 3, wherein: and the warehousing conveying line, the ex-warehouse conveyor and the butt joint conveyor are all butted to a forklift.
5. The flexible sorting system of sheet material according to claim 1 or 2, wherein: one side of the plate distribution device, which is far away from the automatic three-dimensional cabin, is provided with a rail guided vehicle, a guide rail of the rail guided vehicle is arranged in parallel to the plate distribution rail, and the rail guided vehicle is in transmission butt joint with the plate distribution conveyor.
6. The flexible sheet sorting system of claim 5, wherein: the main delivery position is provided with a main delivery conveyor which is in butt joint with the plate matching conveyor and the stacking machine, and a blank stacking plate stacking position is arranged above the main delivery position.
7. The flexible sheet sorting system of claim 5, wherein: one side of the rail guided vehicle, which deviates from the automatic three-dimensional cabin, is provided with a whole stack material cutting area and a single sheet material cutting area, and one end of the automatic three-dimensional cabin, which is close to the whole stack material cutting area, is provided with a raw material area.
8. The flexible sheet sorting system of claim 7, wherein: the whole stack cutting area is provided with a plurality of whole stack cutting machines which are in butt joint with the rail guided vehicles through cutting conveyors, the single sheet cutting area is provided with a plurality of single sheet cutting machines which are in butt joint with the rail guided vehicles through cutting conveyors, one end, close to the raw material area, of the three-dimensional goods shelf is provided with a raw material warehousing port, the raw material warehousing port is provided with a raw material warehousing conveyor which is in butt joint with the rail guided vehicles and the stacking machines, and the raw material area is provided with a raw material ex-warehouse conveyor which is in butt joint with the rail guided vehicles.
9. The flexible sheet sorting system of claim 7, wherein: the whole stack material cutting area, the single sheet material cutting area and the raw material area are provided with a plurality of buffer memory conveyors butted to the rail guided vehicles, and one end of the whole stack material cutting area, which is close to the single sheet material cutting area, is provided with an empty base plate buffer memory conveyor butted to the rail guided vehicles.
10. A flexible sorting method for a sheet material using the flexible sorting system for a sheet material according to any one of claims 1 to 9, comprising: the method comprises the following steps:
(1) The raw materials are stacked and sent into an automatic three-dimensional bin, and a stacker of the automatic three-dimensional bin transfers the raw materials to a three-dimensional goods shelf for storage;
(2) The required plates are wholly stacked and conveyed to a warehouse outlet or a main warehouse outlet position and an auxiliary warehouse outlet position through a stacking machine;
(3) The plate stacks at the warehouse-out opening are directly conveyed into a whole stack cutting area through a forklift, and the plate stacks are cut and transferred to the next working procedure; the plate stacks at the main delivery position and the auxiliary delivery position wait for the plate distribution device to pick up, and the forklift fork or the sorting manipulator picks up an empty base plate to the plate distribution conveyor;
(4) The sorting manipulator sequentially picks the main pattern boards and the miscellaneous pattern boards from the main delivery position and the auxiliary delivery position, and the main pattern boards and the miscellaneous pattern boards are stacked in the empty base plates on the board distribution conveyor to form a board distribution stack;
(5) The plate distribution plate stacks are directly delivered out of the warehouse through a butt joint conveyor and a forklift; or the materials are transferred to a whole stack cutting area or a single-sheet cutting area by a rail guided vehicle, cut and transferred to the next procedure; or the warehouse returning conveyor is matched with the stacker to return the plate matching stack to the appointed vacancy of the three-dimensional goods shelf, and the main pattern color plate excess materials are returned to the warehouse by the plate matching conveyor and the warehouse returning conveyor which are matched with the stacker;
(6) The plate distribution plate stack is transferred to a warehouse outlet by a stacker and is sent into a whole stack cutting area by a forklift, and the material is cut and transferred to the next working procedure; or the materials are sent to a rail guided vehicle by a stacker and then sent to a whole stack cutting machine or a single-piece cutting machine, and the materials are cut and transferred to the next procedure.
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| CN202211330603.9A CN115520554B (en) | 2022-10-27 | 2022-10-27 | Flexible plate sorting system and method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211330603.9A CN115520554B (en) | 2022-10-27 | 2022-10-27 | Flexible plate sorting system and method |
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| CN115520554A true CN115520554A (en) | 2022-12-27 |
| CN115520554B CN115520554B (en) | 2024-04-16 |
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| CN105366302A (en) * | 2015-12-03 | 2016-03-02 | 无锡普天铁心股份有限公司 | Automatic combining system for complete-sequence iron core silicon steel sheets |
| US20200317450A1 (en) * | 2019-04-05 | 2020-10-08 | Dematic Corp. | Picking station with return processing |
| CN112978194A (en) * | 2021-04-20 | 2021-06-18 | 山东鲁丽家居有限公司 | Automatic plate distribution and feeding system and method for processing household plates |
| CN113165806A (en) * | 2018-12-07 | 2021-07-23 | Tgw机械有限公司 | Storage device and picking system with improved loading and unloading of goods and operating method therefor |
| CN114394361A (en) * | 2022-01-04 | 2022-04-26 | 大唐互联科技(武汉)有限公司 | Automatic picking and carrying system of flexible group plate based on refrigeration house |
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2022
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105366302A (en) * | 2015-12-03 | 2016-03-02 | 无锡普天铁心股份有限公司 | Automatic combining system for complete-sequence iron core silicon steel sheets |
| CN113165806A (en) * | 2018-12-07 | 2021-07-23 | Tgw机械有限公司 | Storage device and picking system with improved loading and unloading of goods and operating method therefor |
| US20200317450A1 (en) * | 2019-04-05 | 2020-10-08 | Dematic Corp. | Picking station with return processing |
| CN112978194A (en) * | 2021-04-20 | 2021-06-18 | 山东鲁丽家居有限公司 | Automatic plate distribution and feeding system and method for processing household plates |
| CN114394361A (en) * | 2022-01-04 | 2022-04-26 | 大唐互联科技(武汉)有限公司 | Automatic picking and carrying system of flexible group plate based on refrigeration house |
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| CN115520554B (en) | 2024-04-16 |
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