CN109333737A - A kind of plate fitment intelligent machining production line and its production method - Google Patents
A kind of plate fitment intelligent machining production line and its production method Download PDFInfo
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- CN109333737A CN109333737A CN201811355334.5A CN201811355334A CN109333737A CN 109333737 A CN109333737 A CN 109333737A CN 201811355334 A CN201811355334 A CN 201811355334A CN 109333737 A CN109333737 A CN 109333737A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
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- Feeding Of Workpieces (AREA)
Abstract
The invention discloses a kind of plate fitment intelligent machining production line and its production method, which includes feed bin materials vehicle, storing stand I, feeding truss, automatic material taking truss robot, automatic tool changer milling side machining center, storing stand II, automatic tool changer perforation processing center, intermediate station, automatic turning-board mechanism, storing stand III, storing stand IV, feeding truss, self-feeding truss robot, automatic door plate machining center, automatic blanking conveyer belt, semi-finished product conveyer belt, irregular sanding machine, sorting conveyer belt, sorting vehicle.Using the machining production line, space can be made full use of, saves labour, when materials multiplicity can once complete feeding in same materials vehicle, and the coding of ejection is easy to remove, and can supply downstream at least five automatic door plate machining centers and work at the same time, work efficiency is high.
Description
Technical Field
The invention belongs to the field of furniture production, and particularly relates to an intelligent processing production line for plate-type furniture and a production method thereof.
Background
The plate-type furniture is formed by connecting artificial plates and hardware which are decorated on the surface, and has the basic characteristics of detachability, rich and changeable shape, fashionable appearance, difficult deformation, stable quality, low price and the like.
On traditional plate fitment processing lines, get material part and pay-off part and adopt the bearing roller transfer chain, the material conveying speed is slow, and equipment area is big, and during processing production, the equipment switch board of whole production line is installed in the equipment outside, and the workman carries out operation control on operating panel, can occupy the effective ground position in workshop, still can have equipment misoperation's risk, and whole harmony is not good. At least 10 people are needed to operate on one production line, the number of workers is large, and labor cost is high.
The patent of publication number 108466352A discloses a flexible production line of panel furniture, and this flexible production line has solved door plant numerical control machining center in the past and has all adopted the manual work to go up unloading, and artifical participation degree is high, and intensity of labour is big, and efficiency is on the low side, does not have numerical control moreover and pastes the mark function, and when the various complicacies of processing kind, manual operation produces the careless omission easily, causes the problem of loss. However, the flexible production line has the following problems:
(1) the hydraulic lifting platform is adopted for feeding, the specification and the thickness of the plate cannot be changed, and when the materials are various, the feeding cannot be completed in one time on the same material vehicle;
(2) an automatic labeling machine is adopted for labeling, and labeled paper cannot be removed easily when the subsequent processes need to repair and supplement boards;
(3) the automatic tool changing machining center is only used for repeatedly carrying out shape milling, punching and windowing on each plate, rapid flowing cannot be achieved, the condition that an upstream previous process is slow to influence the downstream subsequent process is formed, and finally three downstream milling machining centers can only be supplied to work simultaneously, so that the working efficiency is not high.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide an intelligent processing production line for plate-type furniture, which can fully utilize space, save labor force, complete feeding in one time by the same material vehicle when various materials are used, easily remove sprayed codes, supply at least five automatic door plate processing centers at the downstream and work simultaneously, and has high working efficiency.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
intelligent processing production line of panel furniture, this production line includes
The system comprises a plurality of bin material cars which are arranged side by side and used for containing piled plates;
the storage platform I is arranged on the left side of the stock bin material vehicle and is used for temporarily placing plates;
the material taking truss is arranged above the material storage platform I and the distributed bin material trucks;
the automatic material taking truss robot is arranged on the material taking truss and can walk back and forth along the track of the material taking truss robot, and the automatic material taking truss robot is used for grabbing, conveying and releasing plates;
the automatic tool changing and edge milling machining center is arranged at the downstream of the storage table I and is used for grabbing, conveying and releasing the plates, and can perform appearance edge milling and code spraying on the plates;
the storage platform II is arranged at the downstream of the automatic tool changing and milling machining center and is used for temporarily placing plates;
the automatic tool changing and punching machining center is arranged at the downstream of the storage table II and is used for grabbing, conveying and releasing the plate, and punching, windowing and rounding the plate;
the transfer table is arranged at the downstream of the automatic tool changing and punching machining center and is used for temporarily placing the plate;
the automatic plate turnover mechanism is arranged on the right side of the transfer table and is used for grabbing, turning and releasing plates;
the material storage table III is arranged on the right side of the automatic plate turnover mechanism and used for temporarily placing plates;
the storage platforms IV are arranged side by side and are arranged on the right side of the storage platforms III, and the storage platforms IV are used for temporarily placing plates;
the feeding truss is arranged above the material storage platforms III and the arranged material storage platforms IV;
the automatic feeding truss robot is arranged on the feeding truss and can walk back and forth along the track of the feeding truss, and the automatic feeding truss robot is used for grabbing, conveying and releasing plates;
the automatic door plate processing center is correspondingly arranged at the downstream of each material storage table IV and is used for grabbing, conveying and releasing the plate, cutting the plate into a plurality of small single plates and processing the small single plates;
the automatic blanking conveyer belt is correspondingly arranged at the downstream of each automatic door panel processing center and is used for conveying the added small plates;
the semi-finished product conveying belt is arranged at the lower stream of the arranged automatic blanking conveying belts and is vertical to the automatic blanking conveying belts, and the semi-finished product conveying belt is used for conveying a single small plate taken down from the automatic blanking conveying belts;
the special-shaped sander is arranged at the downstream of the semi-finished product conveying belt and is used for sanding a single small plate conveyed by the semi-finished product conveying belt;
the sorting conveyer belt is arranged at the downstream of the special-shaped sander and is used for conveying the single small plate polished by the special-shaped sander; and
and the sorting carts are arranged on the periphery of the sorting conveying belt and used for sorting the small single plates on the sorting conveying belt.
Further: the automatic material taking truss robot, the automatic tool changing and edge milling machining center, the automatic tool changing and punching machining center, the automatic material feeding truss robot and the automatic door plate machining center are all provided with a travelling mechanism, the automatic plate turnover mechanism is provided with a plate turnover mechanism, the travelling mechanism and the plate turnover mechanism are both provided with suckers for grabbing and releasing plates,
further: an automatic code spraying machine is arranged in the automatic tool changing and edge milling machining center and used for spraying codes to the plates, and the sprayed codes are ink expressed as two-dimensional codes, bar codes or Chinese characters.
Further: the automatic material taking truss robot, the automatic tool changing and edge milling machining center, the automatic tool changing and punching machining center, the automatic plate turnover mechanism, the automatic material feeding truss robot, the automatic door plate machining center and the special-shaped sander are all electrically connected with a workshop computer.
Further: the automatic material taking truss robot, the automatic tool changing and edge milling machining center, the automatic tool changing and punching machining center, the automatic plate turnover mechanism, the automatic material feeding truss robot, the automatic door plate machining center and the power distribution cabinet of the special-shaped sander are all installed inside the equipment.
Further: and an industrial camera is arranged below the sorting conveyor belt and used for scanning and detecting codes on the single small plates.
Further: the automatic tool changing and edge milling machining center is higher than the storage platform I and the storage platform II; the automatic tool changing and punching machining center is higher than the material storage table II and the transfer table; the transfer table and the material storage table III are equal in height; the automatic door plate machining center is higher than the material storage table IV and the automatic discharging conveying belt.
The invention also aims to provide a production method of the intelligent processing production line of the plate-type furniture, which comprises the following steps:
1) the automatic material taking truss robot comprises a plurality of material storage platforms I, a plurality of material taking truss robots and a plurality of material taking racks, wherein the material storage platforms I are arranged in parallel;
2) a sucker on the automatic tool changing and milling machining center grabs a plate on the storage table I, a travelling mechanism on the automatic tool changing and milling machining center drives the grabbed plate to move, the automatic tool changing and milling machining center walks to the center of the automatic tool changing and milling machining center to drop the plate, the plate is subjected to appearance milling, a code is sprayed on the plate, the coding position and the coding number are determined according to production requirements, the sucker on the automatic tool changing and milling machining center grabs the plate after code spraying and moves to the position above the storage table II, and the plate is dropped onto the storage table II;
3) a sucker on the automatic tool changing and punching machining center grabs a plate on the storage table II, a travelling mechanism on the automatic tool changing and punching machining center drives the grabbed plate to move, the automatic tool changing and punching machining center walks to the center of the automatic tool changing and punching machining center to place the plate, punching, windowing and fillet trimming are carried out on the plate according to coding information on the plate, the sucker on the automatic tool changing and punching machining center grabs the plate after the fillet trimming and moves to the upper part of the transfer table, and the plate is placed on the transfer table;
4) a sucker on the automatic plate turning mechanism grabs the plate on the transfer table to turn 180 degrees, the plate is turned over to the position above the material storage table III, and the plate is dropped onto the material storage table III;
5) a sucker on the automatic feeding truss robot grabs the plates on the material storage platforms III, a walking mechanism on the automatic feeding truss robot walks on the feeding truss to drive the grabbed plates to move, and the automatic feeding truss robot walks to the position above a certain material storage platform IV according to the idle condition of a plurality of material storage platforms IV arranged side by side and drops the plates onto the material storage platforms IV;
6) a sucker on an automatic door panel machining center connected with a storage platform IV filled with plates grabs the plates on the storage platform IV, a travelling mechanism on the automatic door panel machining center drives the grabbed plates to move, the plates are placed by travelling to the center of the automatic door panel machining center, the plates are cut into a plurality of small single plates and are machined according to coding information on the plates, the suckers on the automatic door panel machining center grab the machined small single plates and move to the position above an automatic blanking conveying belt, and the small single plates are placed on the automatic blanking conveying belt;
7) standing a worker between the two rows of automatic blanking conveying belts, taking down and placing each small plate on the automatic blanking conveying belts by the worker onto a semi-finished product conveying belt, conveying each small plate into a special-shaped sander by the semi-finished product conveying belt, and polishing the small plates by the special-shaped sander according to the coding information on the plates;
8) outputting the polished small single plates to a sorting conveying belt by a special-shaped sander, conveying the small single plates by the sorting conveying belt, and scanning and detecting the coded information on the small single plates by an industrial camera;
9) workers at the sorting conveyor belt sort different single small plates onto different sorting vehicles according to the coded information reflected by the industrial camera.
The invention has the following beneficial effects:
compared with the traditional plate-type furniture processing production line, the material taking part and the material feeding part adopt truss robots, the material conveying speed is high, the trusses are directly arranged above the material storage bin material vehicle or the material storage table IV, the space is fully utilized, and the occupied area is small;
the power distribution cabinet of the whole production line is arranged in the equipment, and each equipment is automatically controlled by using a workshop computer, so that the effective ground position of a workshop is saved, the risk of misoperation of the equipment by manpower is avoided, the overall coordination is good, at least one original production line is distributed with three automatic door panel processing centers and needs to be operated by people, only five automatic door panel processing centers need to be operated by people when the production line is distributed, and the labor force is saved;
the grabbing of the plates in the production line is absorbed by the suckers, so that the specification and the thickness of the plates on the same bin material vehicle are not uniformly limited; according to production requirements, the specifications and thicknesses of plates on the stock bin material trucks can be different, the specifications and thicknesses of plates on the same stock bin material truck can also be different, and when materials are used in various ways, the feeding can be completed on the same stock bin material truck at one time;
the automatic tool changing and edge milling machining center is internally provided with an automatic code spraying machine, the code spraying machine is used for spraying codes on plates, the sprayed codes are ink expressed as two-dimensional codes, bar codes or Chinese characters, and when the plates are required to be repaired and supplemented in the subsequent processes, the plates are cleaned and removed by alcohol;
according to the invention, the plate appearance milling, code spraying and punching, windowing and fillet trimming are respectively distributed to the automatic tool changing milling edge processing center and the automatic tool changing and punching processing center, so that the repeated operations of appearance milling, punching and windowing of each plate by only one automatic tool changing processing center are avoided, the rapid flowing of the plates is realized, at least five automatic door plate processing centers at the downstream can be supplied for working at the same time, and the working efficiency is high.
Drawings
The drawings are only for purposes of illustrating and explaining the present invention and are not to be construed as limiting the scope of the present invention. Wherein,
FIG. 1 is a schematic structural diagram of the present invention.
Reference numerals:
1. the automatic material taking truss machining center comprises an automatic material taking truss robot, 2 a bin material vehicle, 3 a material taking truss, 4 a material storage table I, 5 an automatic tool changing and edge milling machining center, 6 a material storage table II, 7 an automatic tool changing and punching machining center, 8 a transfer table, 9 an automatic plate turning mechanism, 10 a material storage table III, 11 an automatic material feeding truss robot, 12 a material feeding truss, 13 a material storage table IV, 14 an automatic door plate machining center, 15 an automatic material discharging conveying belt, 16 a semi-finished product conveying belt, 17 a special-shaped sander, 18 a sorting conveying belt and 19 a sorting vehicle.
Detailed Description
The related art not described below can be used or used as a reference for the prior art.
In order to make those skilled in the art better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
As shown in fig. 1, the intelligent processing production line for panel furniture comprises:
the production line comprises seven rows of storage bin material trucks 2, wherein the storage bin material trucks 2 are used for containing piled plates, and the piling condition of each pile of plates is determined according to actual production;
the storage platform I4 is arranged on the left side of the stock bin material vehicle 2, and the storage platform I4 is used for temporarily placing plates;
the material taking truss 3 is arranged above the material storage platform I4 and the distributed bin material trucks 2;
the automatic material taking truss robot 1 is arranged on the material taking truss 3 and can walk back and forth along a track of the material taking truss robot 1, and the automatic material taking truss robot 1 is used for grabbing, conveying and releasing plates;
the automatic tool changing and edge milling machining center 5 is arranged at the downstream of the storage table I4, and the automatic tool changing and edge milling machining center 5 is used for grabbing, conveying and releasing the plates and can perform appearance edge milling and code spraying on the plates;
the storage table II 6 is arranged at the downstream of the automatic tool changing and milling center 5, and the storage table II 6 is used for temporarily placing plates;
the automatic tool changing and punching machining center 7 is arranged at the downstream of the storage table II 6, and the automatic tool changing and punching machining center 7 is used for grabbing, conveying and releasing the plate and can punch, open a window and repair a fillet of the plate;
the transfer table 8 is arranged at the downstream of the automatic tool changing and punching machining center 7, and the transfer table 8 is used for temporarily placing plates;
the automatic plate turnover mechanism 9 is arranged on the right side of the transfer table 8, and the automatic plate turnover mechanism 9 is used for grabbing, turning and releasing plates;
the material storage table III 10 is arranged on the right side of the automatic plate turnover mechanism 9, and the material storage table III 10 is used for temporarily placing plates;
the five rows of storage platforms IV 13 are arranged on the right side of the storage platform III 10, and the storage platforms IV 13 are used for temporarily placing plates;
the feeding truss 12 is arranged above the material storage platforms III 10 and the arranged material storage platforms IV 13;
the automatic feeding truss robot 11 is arranged on the feeding truss 12 and can walk back and forth along a track of the feeding truss robot, and the automatic feeding truss robot 11 is used for grabbing, conveying and releasing plates;
the automatic door plate machining center 14 is correspondingly arranged at the downstream of each material storage table IV 13, and the automatic door plate machining center 14 is used for grabbing, conveying and releasing the plate, cutting the plate into a plurality of small single plates and machining the small single plates;
the automatic blanking conveyer belt 15 is correspondingly arranged at the downstream of each automatic door panel processing center 14, and the automatic blanking conveyer belt 15 is used for conveying the added small plates;
a semi-finished product conveyor belt 16 which is arranged at the downstream of the arranged automatic blanking conveyor belts 15 and is vertical to the automatic blanking conveyor belts 15, wherein the semi-finished product conveyor belt 16 is used for conveying a single small plate taken down from the automatic blanking conveyor belts 15;
the special-shaped sander 17 is arranged at the downstream of the semi-finished product conveying belt 16, and the special-shaped sander 17 is used for sanding a single small plate conveyed by the semi-finished product conveying belt 16;
the sorting conveyer belt 18 is arranged at the downstream of the special-shaped sander 17, and the sorting conveyer belt 18 is used for conveying the single small plates polished by the special-shaped sander 17; and
and the three sorting vehicles 19 are arranged at the periphery of the sorting conveying belt 18 and are used for sorting the small single plates on the sorting conveying belt 18.
The automatic material taking truss robot 1, the automatic tool changing and edge milling machining center 5, the automatic tool changing and punching machining center 7, the automatic material feeding truss robot 11 and the automatic door panel machining center 14 are all provided with walking mechanisms, the automatic panel turnover mechanism 9 is provided with a panel turnover mechanism, the walking mechanisms and the panel turnover mechanism are both provided with suckers for grabbing and releasing panels,
an automatic code spraying machine is arranged in the automatic tool changing and edge milling machining center 5 and used for spraying codes on the plates, and the sprayed codes are ink expressed as two-dimensional codes, bar codes or Chinese characters.
The automatic material taking truss robot 1, the automatic tool changing and edge milling machining center 5, the automatic tool changing and punching machining center 7, the automatic plate turning mechanism 9, the automatic material feeding truss robot 11, the automatic door plate machining center 14 and the special-shaped sander 17 are all electrically connected with a workshop computer.
The automatic material taking truss robot 1, the automatic tool changing and edge milling machining center 5, the automatic tool changing and punching machining center 7, the automatic plate turning mechanism 9, the automatic feeding truss robot 11, the automatic door plate machining center 14 and the special-shaped sander 17 are all arranged inside the equipment.
An industrial camera is arranged below the sorting conveyer belt 18 and used for scanning and detecting codes on single small plates.
The automatic tool changing and edge milling machining center 5 is higher than the storage table I4 and the storage table II 6; the automatic tool changing and punching machining center 7 is higher than the material storage table II 6 and the transfer table 8; the middle rotating table 8 and the material storage table III 10 are equal in height; the automatic door plate machining center 14 is higher than the material storage table IV 13 and the automatic blanking conveying belt 15.
The invention also aims to provide a production method of the intelligent processing production line of the plate-type furniture, which comprises the following steps:
1) the material storage device comprises a plurality of material storage trolley 2 arranged side by side, wherein the material storage trolley 2 is provided with a plurality of material storage trolley bodies, the material storage trolley bodies are arranged side by side, the specification and the thickness of the material on each material storage trolley 2 can be different according to production requirements, a sucker on an automatic material taking truss robot 1 selects a plate on one material storage trolley 2, the plate is grabbed by the sucker, a walking mechanism on the automatic material taking truss robot 1 walks on a material taking truss 3 to drive the grabbed plate to move, the walking mechanism walks to the upper side of a material storage table I4 and places the plate on the material storage table I4, and the grabbing of the plate of the production line is adsorbed by the sucker, so that the specification and the thickness of the plate on the same material storage trolley 2 are not uniformly limited;
2) a sucker on the automatic tool changing and milling center 5 grabs a plate on the storage table I4, a travelling mechanism on the automatic tool changing and milling center 5 drives the grabbed plate to move, the automatic tool changing and milling center 5 walks to the center of the automatic tool changing and milling center 5 to drop the plate, the plate is subjected to appearance milling, a code is sprayed on the plate, the coding position and the coding number are determined according to production requirements, the sucker on the automatic tool changing and milling center 5 grabs the plate after code spraying and moves to the position above the storage table II 6, and the plate is dropped onto the storage table II 6;
3) a sucker on the automatic tool changing and punching machining center 7 grabs the plate on the storage table II 6, a travelling mechanism on the automatic tool changing and punching machining center 7 drives the grabbed plate to move, the plate is moved to the center of the automatic tool changing and punching machining center 7 to be dropped, punching, windowing and fillet trimming are carried out on the plate according to the coding information on the plate, the sucker on the automatic tool changing and punching machining center 7 grabs the plate after the fillet trimming and moves to the upper part of the transfer table 8, and the plate is dropped onto the transfer table 8;
4) a sucker on the automatic plate turnover mechanism 9 grabs the plate on the transfer table 8 to perform 180-degree turnover action, the plate is turned over to the position above the material storage table III 10, and the plate is dropped onto the material storage table III 10;
5) a sucker on the automatic feeding truss robot 11 grabs the plates on the material storage tables III 10, a traveling mechanism on the automatic feeding truss robot 11 travels on the feeding truss 12 to drive the grabbed plates to move, and the automatic feeding truss robot travels to the position above a certain material storage table IV 13 according to the idle condition of a plurality of material storage tables IV 13 arranged side by side and drops the plates onto the material storage tables IV 13;
6) a sucker on an automatic door panel processing center 14 connected with a storage table IV 13 filled with plates grabs the plates on the storage table IV 13, a travelling mechanism on the automatic door panel processing center 14 drives the grabbed plates to move, the plates are moved to the center of the automatic door panel processing center 14 to be dropped, the plates are cut into a plurality of small single plates and processed according to coding information on the plates, the suckers on the automatic door panel processing center 14 grab the processed small single plates and move to the position above an automatic blanking conveying belt 15, and the small single plates are dropped onto the automatic blanking conveying belt 15;
7) standing a worker between the two rows of automatic blanking conveying belts 15, taking down and placing each small plate on the automatic blanking conveying belts 15 onto a semi-finished product conveying belt 16 by the worker, conveying each small plate into a special-shaped sander 17 by the semi-finished product conveying belt 16, and sanding and processing the small plate by the special-shaped sander 17 according to the coded information on the plate;
8) the special-shaped sander 17 outputs the polished small single plates to the sorting conveyer belt 18, the sorting conveyer belt 18 conveys the small single plates, and the industrial camera scans and detects the coded information on the small single plates;
9) the workers at the sorting conveyor 18 sort the different individual platelets onto different sorting carts 19 according to the encoded information reflected by the industrial camera.
Compared with the traditional plate-type furniture processing production line, the material taking part and the material feeding part adopt truss robots, the material conveying speed is high, the trusses are directly arranged above the material storage bin material vehicle or the material storage table IV 13, the space is fully utilized, and the occupied area is small;
the power distribution cabinets of the whole production line are all arranged in the equipment, the workshop computer is used for automatically controlling each equipment, the effective ground position of a workshop is saved, the risk of misoperation of the equipment by manpower is avoided, the overall coordination is good, at least 10 persons are needed to operate when three automatic door panel processing centers 14 are distributed on one original production line, only 3 persons are needed to operate when five automatic door panel processing centers 14 are distributed on the production line, and the labor force is saved;
the grabbing of the production line plate is absorbed by the sucking disc, so that the specification and the thickness of the plate on the same bin material vehicle 2 are not limited by uniformity; according to production requirements, the specifications and thicknesses of plates on the stock bin material trucks 2 can be different, the specifications and thicknesses of plates on the same stock bin material truck 2 can also be different, and when materials are used in various ways, the feeding can be completed on the same stock bin material truck at one time;
an automatic code spraying machine is arranged in the automatic tool changing and edge milling machining center 5 and used for spraying codes on plates, the sprayed codes are ink expressed as two-dimensional codes, bar codes or Chinese characters, and when the plates are required to be repaired and supplemented in the subsequent processes, the plates are cleaned and removed by alcohol;
according to the invention, the plate shape milling, code spraying and punching, windowing and fillet trimming are respectively distributed to the automatic tool changing milling edge processing center 5 and the automatic tool changing and punching processing center 7, so that the repeated operations of milling the shape, punching and windowing of each plate by only one automatic tool changing processing center are avoided, the rapid flowing of the plates is realized, at least five automatic door plate processing centers 14 at the downstream can be supplied for working at the same time, and the working efficiency is high.
Claims (8)
1. The utility model provides an intelligent processing lines of plate-type furniture which characterized in that: the production line comprises
The device comprises a plurality of bin material trucks (2) arranged side by side, wherein the bin material trucks (2) are used for containing piled plates;
the storage platform I (4) is arranged on the left side of the stock bin material trolley (2), and the storage platform I (4) is used for temporarily placing plates;
the material taking truss (3) is arranged above the material storage platform I (4) and the distributed bin material trucks (2);
the automatic material taking truss robot (1) is arranged on the material taking truss (3) and can walk back and forth along a track of the material taking truss robot, and the automatic material taking truss robot (1) is used for grabbing, conveying and releasing plates;
the automatic tool changing and edge milling machining center (5) is arranged at the downstream of the storage platform I (4), and the automatic tool changing and edge milling machining center (5) is used for grabbing, conveying and releasing the plates, and can perform appearance edge milling and code spraying on the plates;
the storage platform II (6) is arranged at the downstream of the automatic tool changing and milling center (5), and the storage platform II (6) is used for temporarily placing plates;
the automatic tool changing and punching machining center (7) is arranged at the downstream of the storage platform II (6), and the automatic tool changing and punching machining center (7) is used for grabbing, conveying and releasing the plate and can punch, window and trim fillets on the plate;
the transfer table (8) is arranged at the downstream of the automatic tool changing and punching machining center (7), and the transfer table (8) is used for temporarily placing plates;
the automatic plate turning mechanism (9) is arranged on the right side of the transfer table (8), and the automatic plate turning mechanism (9) is used for grabbing, turning and releasing plates;
the material storage table III (10) is arranged on the right side of the automatic plate turnover mechanism (9), and the material storage table III (10) is used for temporarily placing plates;
the storage platforms IV (13) are arranged side by side and are arranged on the right side of the storage platforms III (10), and the storage platforms IV (13) are used for temporarily placing plates;
the feeding truss (12) is arranged above the material storage platforms III (10) and the arranged material storage platforms IV (13);
the automatic feeding truss robot (11) is arranged on the feeding truss (12) and can walk back and forth along the track of the feeding truss, and the automatic feeding truss robot (11) is used for grabbing, conveying and releasing plates;
the automatic door plate machining center (14) is correspondingly arranged at the downstream of each material storage table IV (13), and the automatic door plate machining center (14) is used for grabbing, conveying and releasing the plate, cutting the plate into a plurality of small single plates and machining the small single plates;
the automatic blanking conveyer belt (15) is correspondingly arranged at the downstream of each automatic door panel processing center (14), and the automatic blanking conveyer belt (15) is used for conveying the added small plates;
the semi-finished product conveying belt (16) is arranged at the downstream of the arranged automatic blanking conveying belts (15) and is vertical to the automatic blanking conveying belts (15), and the semi-finished product conveying belt (16) is used for conveying a single small plate taken down from the automatic blanking conveying belts (15);
the special-shaped sander (17) is arranged at the downstream of the semi-finished product conveying belt (16), and the special-shaped sander (17) is used for sanding a single small plate conveyed by the semi-finished product conveying belt (16);
the sorting conveyer belt (18) is arranged at the downstream of the special-shaped sander (17), and the sorting conveyer belt (18) is used for conveying the small plates which are sanded by the special-shaped sander (17); and
and the sorting vehicles (19) are arranged at the periphery of the sorting conveying belt (18) and are used for sorting the small single plates on the sorting conveying belt (18).
2. The intelligent processing production line for plate-type furniture according to claim 1, characterized in that: all set up running gear on automatic material truss robot (1), automatic tool changing edge milling machining center (5), automatic tool changing machining center (7), autoloading truss robot (11), automatic door plant machining center (14), set up panel turnover mechanism on automatic panel turnover mechanism (9), all set up the sucking disc that is used for snatching, loosely puts panel on running gear and the panel turnover mechanism.
3. The intelligent processing production line for plate-type furniture according to claim 1, characterized in that: an automatic code spraying machine is arranged in the automatic tool changing and edge milling machining center (5) and used for spraying codes on the plates, and the sprayed codes are ink expressed as two-dimensional codes, bar codes or Chinese characters.
4. The intelligent processing production line for plate-type furniture according to claim 1, characterized in that: the automatic material taking truss robot (1), the automatic tool changing and edge milling machining center (5), the automatic tool changing and punching machining center (7), the automatic plate turning mechanism (9), the automatic feeding truss robot (11), the automatic door plate machining center (14) and the special-shaped sander (17) are all electrically connected with a workshop computer.
5. The intelligent processing production line for plate-type furniture according to claim 1, characterized in that: the automatic material taking truss robot (1), the automatic tool changing and edge milling machining center (5), the automatic tool changing and punching machining center (7), the automatic plate turning mechanism (9), the automatic feeding truss robot (11), the automatic door plate machining center (14) and the power distribution cabinet of the special-shaped sander (17) are all installed inside the equipment.
6. The intelligent processing production line for plate-type furniture according to claim 1, characterized in that: an industrial camera is arranged below the sorting conveyor belt (18) and used for scanning and detecting codes on single small plates.
7. The intelligent processing production line for plate-type furniture according to claim 1, characterized in that: the automatic tool changing and edge milling machining center (5) is higher than the storage platform I (4) and the storage platform II (6); the automatic tool changing and punching machining center (7) is higher than the material storage table II (6) and the transfer table (8); the transfer table (8) and the material storage table III (10) are equal in height; the automatic door plate machining center (14) is higher than the material storage table IV (13) and the automatic blanking conveying belt (15).
8. The intelligent processing production line for plate-type furniture according to claim 1, characterized in that: the production method of the production line comprises the following steps:
1) the automatic material taking truss robot comprises a plurality of material storage platforms I (4), a plurality of material storage truss robots (2), a plurality of material storage truss robots and a plurality of material taking truss robots, wherein the material storage platforms I (4) are arranged in parallel, piled plates are respectively placed on the material storage racks I (2), plates on one material storage rack (2) are selected by a sucker on the automatic material taking truss robot (1) according to production needs, the plates are adsorbed and grabbed by the sucker, a walking mechanism on the automatic material taking truss robot (1) walks on a material taking truss (3) to drive the grabbed plates to;
2) a sucker on the automatic tool changing and milling center (5) grabs a plate on the storage table I (4), a travelling mechanism on the automatic tool changing and milling center (5) drives the grabbed plate to move, the automatic tool changing and milling center (5) travels to the center of the automatic tool changing and milling center (5) to drop the plate, the plate is subjected to appearance milling, a code is sprayed on the plate, the coding position and the coding number are determined according to production requirements, the sucker on the automatic tool changing and milling center (5) grabs the plate after code spraying and moves to the upper side of the storage table II (6), and the plate is dropped on the storage table II (6);
3) a sucker on the automatic tool changing and punching machining center (7) grabs a plate on the storage table II (6), a travelling mechanism on the automatic tool changing and punching machining center (7) drives the grabbed plate to move, the plate is moved to the center of the automatic tool changing and punching machining center (7) to be placed, punching, windowing and fillet trimming are carried out on the plate according to coding information on the plate, the sucker on the automatic tool changing and punching machining center (7) grabs the plate after the fillet trimming and moves to the upper part of the transfer table (8), and the plate is placed on the transfer table (8);
4) a sucker on the automatic plate turning mechanism (9) grabs the plate on the transfer table (8) to turn 180 degrees, the plate is turned over to the position above the material storage table III (10), and the plate is placed on the material storage table III (10);
5) a sucker on the automatic feeding truss robot (11) grabs the plates on the material storage platforms III (10), a travelling mechanism on the automatic feeding truss robot (11) travels on a feeding truss (12) to drive the grabbed plates to move, and the automatic feeding truss robot travels to the position above a certain material storage platform IV (13) according to the idle condition of a plurality of material storage platforms IV (13) arranged side by side and places the plates on the material storage platforms IV (13);
6) a sucker on an automatic door panel processing center (14) connected with a storage platform IV (13) filled with plates grabs the plates on the storage platform IV (13), a travelling mechanism on the automatic door panel processing center (14) drives the grabbed plates to move, the automatic door panel processing center (14) walks to the center to place the plates, the plates are cut into a plurality of small single plates and processed according to coding information on the plates, the suckers on the automatic door panel processing center (14) grab the processed small single plates and move to the position above an automatic blanking conveying belt (15), and the small single plates are placed on the automatic blanking conveying belt (15);
7) standing a person between two rows of automatic blanking conveying belts (15), taking down and placing each small plate on the automatic blanking conveying belts (15) on a semi-finished product conveying belt (16) by a worker, conveying each small plate into a special-shaped sander (17) by the semi-finished product conveying belt (16), and sanding and processing the small plate by the special-shaped sander (17) according to the coded information on the plate;
8) the special-shaped sander (17) outputs the polished small single plates to a sorting conveyer belt (18), the sorting conveyer belt (18) conveys the small single plates, and an industrial camera scans and detects the coded information on the small single plates;
9) workers at the sorting conveyor (18) sort different individual platelets onto different sorting carts (19) according to coded information reflected by the industrial camera.
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| CN201811355334.5A CN109333737A (en) | 2018-11-14 | 2018-11-14 | A kind of plate fitment intelligent machining production line and its production method |
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| CN201811355334.5A CN109333737A (en) | 2018-11-14 | 2018-11-14 | A kind of plate fitment intelligent machining production line and its production method |
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Application publication date: 20190215 |