CN109333737A - A kind of plate fitment intelligent machining production line and its production method - Google Patents
A kind of plate fitment intelligent machining production line and its production method Download PDFInfo
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- CN109333737A CN109333737A CN201811355334.5A CN201811355334A CN109333737A CN 109333737 A CN109333737 A CN 109333737A CN 201811355334 A CN201811355334 A CN 201811355334A CN 109333737 A CN109333737 A CN 109333737A
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- storing stand
- tool changer
- conveyer belt
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 55
- 238000003754 machining Methods 0.000 title claims abstract description 28
- 239000000463 material Substances 0.000 claims abstract description 68
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 230000001788 irregular Effects 0.000 claims abstract description 26
- 238000003801 milling Methods 0.000 claims abstract description 25
- 239000011265 semifinished product Substances 0.000 claims abstract description 17
- 238000009826 distribution Methods 0.000 claims description 10
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 6
- 238000005498 polishing Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 5
- 230000007306 turnover Effects 0.000 claims description 5
- 238000010521 absorption reaction Methods 0.000 claims description 3
- 238000007514 turning Methods 0.000 claims description 3
- 239000000047 product Substances 0.000 claims description 2
- 238000003622 knife milling Methods 0.000 claims 1
- 238000003860 storage Methods 0.000 claims 1
- 238000000034 method Methods 0.000 description 7
- 238000004080 punching Methods 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 230000008439 repair process Effects 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 2
- 238000002372 labelling Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 238000011144 upstream manufacturing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
Abstract
The invention discloses a kind of plate fitment intelligent machining production line and its production method, which includes feed bin materials vehicle, storing stand I, feeding truss, automatic material taking truss robot, automatic tool changer milling side machining center, storing stand II, automatic tool changer perforation processing center, intermediate station, automatic turning-board mechanism, storing stand III, storing stand IV, feeding truss, self-feeding truss robot, automatic door plate machining center, automatic blanking conveyer belt, semi-finished product conveyer belt, irregular sanding machine, sorting conveyer belt, sorting vehicle.Using the machining production line, space can be made full use of, saves labour, when materials multiplicity can once complete feeding in same materials vehicle, and the coding of ejection is easy to remove, and can supply downstream at least five automatic door plate machining centers and work at the same time, work efficiency is high.
Description
Technical field
The invention belongs to Furniture manufacturing fields, and in particular to a kind of plate fitment intelligent machining production line and its producer
Method.
Background technique
Plate fitment is the furniture that all artificial board through incrustation adds handware to be formed by connecting, have it is detachable,
The essential characteristics such as moulding is full of variety, fashionable appearance, is unlikely to deform, quality stabilization, price material benefit.
On traditional plate fitment machining production line, feeding part and feed section use carrying roller pipeline, haul speed
Slowly, occupation area of equipment is big, and when processing, the equipment power distribution cabinet of whole production line is installed on device external, and worker is operating
Operation control is carried out on panel, can occupy the effective ground location in workshop, also has the risk of equipment operation fault, total tune
It is bad.It at least needs 10 people to go to operate on one production line, needs number of workers more, high labor cost.
The patent of 108466352 A of publication number discloses a kind of plate fitment flexible production line, which solves
Previous door-plate numerical control machining center is all made of artificial loading and unloading, and artificial participation is high, and large labor intensity, efficiency is relatively low, and
And function is labelled without numerical control, when machining kinds multiplicity is complicated, manual operation is easy to produce careless omission, the problem of causing damages.
But there are the following problems for the flexible production line:
(1) hydraulic elevator platform feeding is used, plate specification, thickness can not change, cannot be in same materials vehicle one when materials multiplicity
Secondary completion feeding；
(2) it is labelled using automatic labeling machine, when subsequent handling needs to repair plate, mends plate, the millimeter paper of bad removal labeling；
(3) only each plate is repeated with an automatic tool changer machining center to mill shape, punching, fenestration procedure, Wu Fashi
Now quickly flowing, process influences the case where downstream subsequent handling carries out more slowly before forming upstream, can only finally supply three, downstream
Milling type machining center works at the same time, and working efficiency is not high.
Summary of the invention
For overcome the deficiencies in the prior art, it is raw that it is an object of the present invention to provide a kind of plate fitment intelligent machinings
Producing line can make full use of space using the machining production line, save labour, and when materials multiplicity can be in same materials vehicle
Primary to complete feeding, the coding of ejection is easy to remove, can supply downstream at least five automatic door plate machining centers and work at the same time, work
Make high-efficient.
To achieve the above objectives, the technical scheme adopted by the invention is that:
A kind of plate fitment intelligent machining production line, the production line include
Several feed bin materials vehicles arranged side by side, the feed bin materials vehicle is for holding the plate piled up；
Storing stand I is set to the left side of the feed bin materials vehicle, which is used for the interim placement of plate；
Feeding truss is set to the top of the feed bin materials vehicle of the storing stand I and arrangement；
Automatic material taking truss robot is set on the feeding truss and can walk back and forth along its track, the automatic material taking purlin
Frame robot is for grabbing, conveying, unclasping plate；
Automatic tool changer mills side machining center, is set to the downstream of the storing stand I, automatic tool changer milling side machining center is for grabbing
It takes, convey, unclasping plate, and shape can be carried out to plate and mill side, coding；
Storing stand II, is set to the downstream of the automatic tool changer milling side machining center, which temporarily puts for plate
It sets；
Automatic tool changer perforation processing center is set to the downstream of the storing stand II, which is used for
It grabs, convey, unclasping plate, and plate can be punched, be opened a window, rounded corner；
Intermediate station is set to the downstream at automatic tool changer perforation processing center, which is used for the interim placement of plate；
Automatic turning-board mechanism is set to the right side of the intermediate station, and the automatic turning-board mechanism is for grabbing, overturning, unclasping plate；
Storing stand III is set to the right side of the automatic turning-board mechanism, which is used for the interim placement of plate；
Several storing stands IV arranged side by side, are set to the right side of the storing stand III, and the storing stand IV is interim for plate
It places；
Feeding truss is set to the top of the storing stand IV of the storing stand III and arrangement；
Self-feeding truss robot is set on the feeding truss and can walk back and forth along its track, the self-feeding purlin
Frame robot is for grabbing, conveying, unclasping plate；
Automatic door plate machining center is correspondingly arranged in the downstream of each storing stand IV, which is used for
It grabs, convey, unclasping plate, and plate cutting at several monolithic platelets and is processed monolithic platelet；
Automatic blanking conveyer belt is correspondingly arranged in the downstream of each automatic door plate machining center, the automatic blanking conveyer belt
For being conveyed to the monolithic platelet added；
Semi-finished product conveyer belt is set to the downstream of the automatic blanking conveyer belt of the arrangement and vertical with automatic blanking conveyer belt,
The semi-finished product are used for conveyer belt to be conveyed in the monolithic platelet removed from automatic blanking conveyer belt；
Irregular sanding machine is set to the downstream of the semi-finished product conveyer belt, and the irregular sanding machine is for double of product conveying belt fortune
The monolithic platelet come is polished；
Conveyer belt is sorted, is set to the downstream of the irregular sanding machine, the sorting is used for conveyer belt to have polished in irregular sanding machine
Monolithic platelet conveyed；And
Several sorting vehicles are set to the sorting conveyer belt periphery, for sorting the monolithic platelet on the sorting conveyer belt.
Further: the automatic material taking truss robot, automatic tool changer mill side machining center, automatic tool changer perforation processing
Center, self-feeding truss robot are respectively provided with walking mechanism on automatic door plate machining center, are arranged in automatic turning-board mechanism and turn over
Trigger structure is respectively provided with the sucker for grabbing, unclasping plate in the walking mechanism and panel turnover mechanism,
Further: automatic code spraying is set in the automatic tool changer milling side machining center, which is used to carry out plate
Coding, ejection are encoded to the ink for showing as two dimensional code, bar code or Chinese character.
Further: the automatic material taking truss robot, automatic tool changer mill side machining center, automatic tool changer perforation processing
Center, automatic turning-board mechanism, self-feeding truss robot, automatic door plate machining center, irregular sanding machine are calculated with workshop
Mechatronics.
Further: the automatic material taking truss robot, automatic tool changer mill side machining center, automatic tool changer perforation processing
Center, automatic turning-board mechanism, self-feeding truss robot, automatic door plate machining center, irregular sanding machine power distribution cabinet pacify
Inside equipment.
Further: mounting industrial camera below the sorting conveyer belt, for being swept to the coding on monolithic platelet
Retouch detection.
Further: the automatic tool changer milling side machining center is higher than storing stand I, storing stand II；The automatic tool changer is beaten
Hole machined center is higher than storing stand II, intermediate station；The intermediate station, storing stand III are contour；The automatic door plate machining center is high
In storing stand IV, automatic blanking conveyer belt.
It is a further object to provide a kind of production method of plate fitment intelligent machining production line, the productions
The production method of line is as follows:
1) plate piled up respectively is held on several feed bin materials vehicles arranged side by side, according to production needs, automatic material taking truss
Sucker in robot selects the plate on a certain feed bin materials vehicle, and absorption plate is grabbed, automatic material taking truss robot
On walking mechanism dynamic crawl of treads on feeding truss plate it is mobile, run to I top of storing stand, plate let-down arrived
On storing stand I；
2) plate on the sucker crawl storing stand I on automatic tool changer milling side machining center, automatic tool changer mill on the machining center of side
Walking mechanism drive the plate of crawl mobile, run to automatic tool changer milling side machining center center by plate let-down, to plate
Carry out shape mill side, the coding on plate, coding site, group/cording quantity according to production needs depending on, automatic tool changer mill side processing
Plate after supercentral sucker crawl coding is moved to II top of storing stand, will be on plate let-down to storing stand II；
3) plate on automatic tool changer perforation processing supercentral sucker crawl storing stand II, on automatic tool changer perforation processing center
Walking mechanism drive the plate of crawl mobile, run to automatic tool changer perforation processing center central by plate let-down, according to plate
Encoded information on material punches plate, is opened a window, rounded corner, and the supercentral sucker crawl of automatic tool changer perforation processing is repaired
Plate after fillet is moved to above intermediate station, will be on plate let-down to intermediate station；
4) plate on the sucker crawl intermediate station in automatic turning-board mechanism carries out 180 ° of rotary movements, by turning plate to storing
III top of platform, will be on plate let-down to storing stand III；
5) sucker on self-feeding truss robot grabs the plate on storing stand III, on self-feeding truss robot
The plate of the dynamic crawl of walking mechanism treads on feeding truss is mobile, according to the idle feelings of several storing stands IV arranged side by side
Condition runs to a certain IV top of storing stand, will be on plate let-down to storing stand IV；
6) plate on the sucker crawl storing stand IV on the automatic door plate machining center to connect with the storing stand IV for filling plate,
Walking mechanism on automatic door plate machining center drives the plate of crawl mobile, runs to automatic door plate machining center center for plate
Material let-down is processed at several monolithic platelets and to monolithic platelet plate cutting, automatically according to the encoded information on plate
Each monolithic platelet after sucker crawl processing on door-plate machining center is moved to above automatic blanking conveyer belt, and monolithic is small
On plate let-down to automatic blanking conveyer belt；
7) stand people between two rows of automatic blanking conveyer belts, and each monolithic platelet on automatic blanking conveyer belt is removed and is put by worker
On semi-finished product conveyer belt, each monolithic platelet is transported in irregular sanding machine by semi-finished product conveyer belt, and irregular sanding machine is according to plate
Encoded information on material carries out polishing processing to monolithic platelet；
8) the monolithic platelet after polishing is output on sorting conveyer belt by irregular sanding machine, and sorting conveyer belt carries out monolithic platelet
Conveying, industrial camera are scanned detection to the encoded information on monolithic platelet；
9) it sorts the encoded information that the worker at conveyer belt is reflected according to industrial camera and different monolithic platelets is sorted to difference
Sorting vehicle on.
The device have the advantages that are as follows:
For the present invention relative on traditional plate fitment machining production line, feeding part and feed section use truss robot,
Haul speed is fast, and truss is set up directly on the top of feed bin materials vehicle or storing stand IV, takes full advantage of space, occupied area
It is small；
The power distribution cabinet of whole production line of the present invention is mounted on inside equipment, using each equipment of workshop computer controlled automatic,
The effective ground location in workshop has been saved, has been avoided manually to the risk of equipment operation fault, total tune is good, originally a life
Producing line distribution at least needs people to go to operate there are three automatic door plate machining center, and using production line distribution, there are five automatically-controlled doors
Plate machining center only needs people to operate, and has saved labour；
The crawl of production line plate of the present invention use sucker suction, therefore, on same feed bin materials vehicle plate specification, thickness not by
Unified limitation；According to production needs, the plate specification on each feed bin materials vehicle, thickness can be different, same feed bin material
Plate specification on vehicle, thickness can also be different, and when materials multiplicity can once complete feeding in same materials vehicle；
Automatic code spraying is set in automatic tool changer milling side machining center of the present invention, which is used to carry out plate coding, spray
Out be encoded to the ink for showing as two dimensional code, bar code or Chinese character, when subsequent handling need to repair plate, mend plate when, cleaned with alcohol
Removing；
The present invention mills plate shape to process when, coding and punching, windowing, rounded corner are separately dispensed into automatic tool changer milling
The heart, automatic tool changer perforation processing carry out on center, avoid only with an automatic tool changer machining center to each plate repeat into
Row milling shape, punching, fenestration procedure, realize plate and quickly flow, can supply downstream at least five automatic door plate machining centers
It works at the same time, work efficiency is high.
Detailed description of the invention
The following drawings is only intended to make the present invention schematical description and interpretation, however it is not limited to the scope of the present invention.Its
In,
Fig. 1 is the structural diagram of the present invention.
Appended drawing reference:
1. automatic material taking truss robot, 2. feed bin materials vehicles, 3. feeding truss, 4. storing stands I, 5. automatic tool changers mill side processing
Center, 6. storing stands II, 7. automatic tool changer perforation processing centers, 8. intermediate stations, 9. automatic turning-board mechanisms, 10. storing stands III,
11. self-feeding truss robot, 12. feeding truss, 13. storing stands IV, 14. automatic door plate machining centers, 15. automatic blankings
Conveyer belt, 16. semi-finished product conveyer belts, 17. irregular sanding machines, 18. sorting conveyer belts, 19. sorting vehicles.
Specific embodiment
The relevant technologies content that do not address below can be used or use for reference the prior art.
In order to make those skilled in the art better understand the technical solutions in the application, below in conjunction with the application reality
The attached drawing in example is applied, the technical scheme in the embodiment of the application is clearly and completely described, it is clear that described implementation
Example is merely a part but not all of the embodiments of the present application.Based on the embodiment in the application, this field is common
The application protection all should belong in technical staff's every other embodiment obtained without making creative work
Range.
As shown in Figure 1, the plate fitment intelligent machining production line includes:
The feed bin materials vehicle 2 of seven rows setting, the feed bin materials vehicle 2 play situation for holding the plate piled up, the pile of every stack of plate material
Depending on actual production；
Storing stand I 4 is set to the left side of the feed bin materials vehicle 2, which is used for the interim placement of plate；
Feeding truss 3 is set to the top of the feed bin materials vehicle 2 of the storing stand I 4 and arrangement；
Automatic material taking truss robot 1 is set on the feeding truss 3 and can walk back and forth along its track, the automatic material taking
Truss robot 1 is for grabbing, conveying, unclasping plate；
Automatic tool changer mills side machining center 5, is set to the downstream of the storing stand I 4, which mills side machining center 5 and use
It in crawl, conveys, unclasp plate, and shape can be carried out to plate and mill side, coding；
Storing stand II 6, is set to the downstream of the automatic tool changer milling side machining center 5, and the storing stand II 6 is interim for plate
It places；
Automatic tool changer perforation processing center 7 is set to the downstream of the storing stand II 6, which uses
It in crawl, conveys, unclasp plate, and plate can be punched, be opened a window, rounded corner；
Intermediate station 8 is set to the downstream at automatic tool changer perforation processing center 7, which temporarily puts for plate
It sets；
Automatic turning-board mechanism 9 is set to the right side of the intermediate station 8, and the automatic turning-board mechanism 9 is for grabbing, overturning, unclasping plate
Material；
Storing stand III 10 is set to the right side of the automatic turning-board mechanism 9, which is used for the interim placement of plate；
The storing stand IV 13 of five rows setting, is set to the right side of the storing stand III 10, which faces for plate
When place；
Feeding truss 12 is set to the top of the storing stand IV 13 of the storing stand III 10 and arrangement；
Self-feeding truss robot 11 is set on the feeding truss 12 and can walk back and forth along its track, this send automatically
Material truss robot 11 is for grabbing, conveying, unclasping plate；
Automatic door plate machining center 14 is correspondingly arranged in the downstream of each storing stand IV 13, the automatic door plate machining center
14 for grabbing, conveying, unclasping plate, and plate cutting at several monolithic platelets and is processed monolithic platelet；
Automatic blanking conveyer belt 15, is correspondingly arranged in the downstream of each automatic door plate machining center 14, and the automatic blanking is defeated
Send band 15 for conveying to the monolithic platelet added；
Semi-finished product conveyer belt 16, be set to the downstream of the automatic blanking conveyer belt 15 of the arrangement and with automatic blanking conveyer belt 15
Vertically, the semi-finished product conveyer belt 16 is for conveying the monolithic platelet removed from automatic blanking conveyer belt 15；
Irregular sanding machine 17 is set to the downstream of the semi-finished product conveyer belt 16, which is used for defeated to semi-finished product
The monolithic platelet for sending band 16 to ship is polished；
Conveyer belt 18 is sorted, the downstream of the irregular sanding machine 17 is set to, which is used for irregular sanding machine
The 17 monolithic platelets polished are conveyed；And
Three sorting vehicles 19 are set to 18 periphery of sorting conveyer belt, for sorting the monolithic on the sorting conveyer belt 18
Platelet.
The automatic material taking truss robot 1, automatic tool changer milling side machining center 5, automatic tool changer perforation processing center 7,
It is respectively provided with walking mechanism on self-feeding truss robot 11, automatic door plate machining center 14, is arranged in automatic turning-board mechanism 9 and turns over
Trigger structure is respectively provided with the sucker for grabbing, unclasping plate in the walking mechanism and panel turnover mechanism,
Automatic code spraying is set in the automatic tool changer milling side machining center 5, which is used to carry out coding to plate, spray
Be encoded to the ink for showing as two dimensional code, bar code or Chinese character.
The automatic material taking truss robot 1, automatic tool changer milling side machining center 5, automatic tool changer perforation processing center 7,
Automatic turning-board mechanism 9, self-feeding truss robot 11, automatic door plate machining center 14, irregular sanding machine 17 are counted with workshop
Calculate mechatronics.
The automatic material taking truss robot 1, automatic tool changer milling side machining center 5, automatic tool changer perforation processing center 7,
Automatic turning-board mechanism 9, self-feeding truss robot 11, automatic door plate machining center 14, the power distribution cabinet of irregular sanding machine 17 are equal
It is installed on inside equipment.
The 18 lower section mounting industrial camera of sorting conveyer belt, for being scanned detection to the coding on monolithic platelet.
The automatic tool changer milling side machining center 5 is higher than storing stand I 4, storing stand II 6；The automatic tool changer perforation processing
Center 7 is higher than storing stand II 6, intermediate station 8；The intermediate station 8, storing stand III 10 are contour；The automatic door plate machining center 14
Higher than storing stand IV 13, automatic blanking conveyer belt 15.
It is a further object to provide a kind of production method of plate fitment intelligent machining production line, the productions
The production method of line is as follows:
1) plate piled up respectively is held on several feed bin materials vehicles 2 arranged side by side, according to production needs, each feed bin object
Plate specification, thickness on truck 2 can be different, and the plate specification, thickness on same feed bin materials vehicle 2 can be different, automatically
Sucker on feeding truss robot 1 selects the plate on a certain feed bin materials vehicle 2, and absorption plate is grabbed, automatic material taking
The plate of walking mechanism dynamic crawl of treads on feeding truss 3 on truss robot 1 is mobile, runs on storing stand I 4
Side, by plate let-down to storing stand I 4, because the crawl of this production line plate uses sucker suction, therefore, same feed bin material
Plate specification, thickness are not limited by unified on vehicle 2；
2) plate on the sucker crawl storing stand I 4 on automatic tool changer milling side machining center 5, automatic tool changer mill side machining center
Walking mechanism on 5 drives the plate of crawl mobile, runs to 5 center of automatic tool changer milling side machining center for plate let-down, right
Plate carry out shape mill side, the coding on plate, coding site, group/cording quantity according to production needs depending on, automatic tool changer mill side
The plate after sucker crawl coding on machining center 5 is moved to II 6 top of storing stand, will be on plate let-down to storing stand II 6；
3) plate on the sucker crawl storing stand II 6 on automatic tool changer perforation processing center 7, in automatic tool changer perforation processing
Walking mechanism on the heart 7 drives the plate of crawl mobile, runs to 7 center of automatic tool changer perforation processing center for plate let-down,
According to the encoded information on plate, plate is punched, is opened a window, rounded corner, the sucker on automatic tool changer perforation processing center 7
Plate after crawl rounded corner is moved to 8 top of intermediate station, will be on plate let-down to intermediate station 8；
4) plate on the sucker crawl intermediate station 8 in automatic turning-board mechanism 9 carries out 180 ° of rotary movements, extremely by turning plate
III 10 top of storing stand, will be on plate let-down to storing stand III 10；
5) sucker on self-feeding truss robot 11 grabs the plate on storing stand III 10, self-feeding truss machine
The plate of walking mechanism dynamic crawl of treads on feeding truss 12 on people 11 is mobile, according to several storing stands arranged side by side
IV 13 idle situation runs to a certain IV 13 top of storing stand, will be on plate let-down to storing stand IV 13；
6) on the sucker crawl storing stand IV 13 on the automatic door plate machining center 14 to connect with the storing stand IV 13 for filling plate
Plate, the walking mechanism on automatic door plate machining center 14 drives the plate of crawl mobile, runs in automatic door plate processing
14 center of the heart is by plate let-down, according to the encoded information on plate, by plate cutting at several monolithic platelets and to monolithic platelet
It is processed, each monolithic platelet after sucker crawl processing on automatic door plate machining center 14 is moved to automatic blanking conveying
15 top of band, will be on monolithic platelet let-down to automatic blanking conveyer belt 15；
7) stand people between two rows of automatic blanking conveyer belts 15, and worker takes each monolithic platelet on automatic blanking conveyer belt 15
It transfers on semi-finished product conveyer belt 16, each monolithic platelet is transported in irregular sanding machine 17 by semi-finished product conveyer belt 16, abnormity
Sander 17 carries out polishing processing to monolithic platelet according to the encoded information on plate；
8) the monolithic platelet after polishing is output on sorting conveyer belt 18 by irregular sanding machine 17, sorts conveyer belt 18 to monolithic
Platelet is conveyed, and industrial camera is scanned detection to the encoded information on monolithic platelet；
9) encoded information that the worker at conveyer belt 18 is reflected according to industrial camera is sorted to be sorted to different monolithic platelets not
On same sorting vehicle 19.
For the present invention relative on traditional plate fitment machining production line, feeding part and feed section use truss machine
People, haul speed is fast, and truss is set up directly on the top of feed bin materials vehicle or storing stand IV 13, takes full advantage of space, land occupation
Area is small；
The power distribution cabinet of whole production line of the present invention is mounted on inside equipment, using each equipment of workshop computer controlled automatic,
The effective ground location in workshop has been saved, has been avoided manually to the risk of equipment operation fault, total tune is good, originally a life
Producing line distribution at least needs 10 people to go to operate there are three automatic door plate machining center 14, and using production line distribution, there are five certainly
Dynamic door-plate machining center 14 only needs 3 people to operate, and has saved labour；
The crawl of production line plate of the present invention uses sucker suction, and therefore, on same feed bin materials vehicle 2 plate specification, thickness is not
It is limited by unified；According to production needs, the plate specification on each feed bin materials vehicle 2, thickness can be different, same feed bin object
Plate specification on truck 2, thickness can also be different, and when materials multiplicity can once complete feeding in same materials vehicle；
Automatic code spraying is set in automatic tool changer milling side machining center 5 of the present invention, which is used to carry out plate coding, spray
Out be encoded to the ink for showing as two dimensional code, bar code or Chinese character, when subsequent handling need to repair plate, mend plate when, cleaned with alcohol
Removing；
Plate shape is milled the machining center when, coding and punching, windowing, rounded corner are separately dispensed into automatic tool changer milling by the present invention
5, carried out on automatic tool changer perforation processing center 7, avoid only with an automatic tool changer machining center to each plate repeat into
Row milling shape, punching, fenestration procedure, realize plate and quickly flow, can supply downstream at least five automatic door plate machining centers
14 work at the same time, and work efficiency is high.
Claims (8)
1. a kind of plate fitment intelligent machining production line, it is characterised in that: the production line includes
Several feed bin materials vehicles (2) arranged side by side, the feed bin materials vehicle (2) is for holding the plate piled up；
Storing stand I (4), is set to the left side of the feed bin materials vehicle (2), which is used for the interim placement of plate；
Feeding truss (3) is set to the top of the feed bin materials vehicle (2) of the storing stand I (4) and arrangement；
Automatic material taking truss robot (1) is set on the feeding truss (3) and can walk back and forth along its track, this is automatic
Feeding truss robot (1) is for grabbing, conveying, unclasping plate；
Automatic tool changer mills side machining center (5), is set to the downstream of the storing stand I (4), which mills side machining center
(5) for grabbing, conveying, unclasping plate, and shape can be carried out to plate and mills side, coding；
Storing stand II (6), is set to the downstream of automatic tool changer milling side machining center (5), which is used for plate
Interim placement；
Automatic tool changer perforation processing center (7) is set to the downstream of the storing stand II (6), in the automatic tool changer perforation processing
The heart (7) can punch plate, be opened a window, rounded corner for grabbing, conveying, unclasping plate；
Intermediate station (8) is set to the downstream at automatic tool changer perforation processing center (7), which faces for plate
When place；
Automatic turning-board mechanism (9), is set to the right side of the intermediate station (8), the automatic turning-board mechanism (9) for grab, overturn,
Unclasp plate；
Storing stand III (10) is set to the right side of the automatic turning-board mechanism (9), and the storing stand III (10) is interim for plate
It places；
Several storing stands IV (13) arranged side by side, are set to the right side of the storing stand III (10), which uses
In the interim placement of plate；
Feeding truss (12) is set to the top of the storing stand IV (13) of the storing stand III (10) and arrangement；
Self-feeding truss robot (11) is set on the feeding truss (12) and can walk back and forth along its track, should be certainly
Dynamic feeding truss robot (11) are for grabbing, conveying, unclasping plate；
Automatic door plate machining center (14) is correspondingly arranged in the downstream of each storing stand IV (13), automatic door plate processing
Center (14) adds at several monolithic platelets and to monolithic platelet plate cutting for grabbing, conveying, unclasping plate
Work；
Automatic blanking conveyer belt (15) is correspondingly arranged in the downstream of each automatic door plate machining center (14), under this is automatic
Material conveyer belt (15) is used to convey the monolithic platelet added；
Semi-finished product conveyer belt (16) is set to the downstream of the automatic blanking conveyer belt (15) of the arrangement and conveys with automatic blanking
Vertically, which is used to carry out the monolithic platelet removed from automatic blanking conveyer belt (15) defeated band (15)
It send；
Irregular sanding machine (17) is set to the downstream of the semi-finished product conveyer belt (16), and the irregular sanding machine (17) is for half-and-half
The monolithic platelet that product conveying belt (16) ships is polished；
It sorts conveyer belt (18), is set to the downstream of the irregular sanding machine (17), which is used for abnormity
The monolithic platelet that sander (17) has been polished is conveyed；And
Several sorting vehicles (19) are set to sorting conveyer belt (18) periphery, for sorting the sorting conveyer belt (18)
Monolithic platelet.
2. a kind of plate fitment intelligent machining production line according to claim 1, it is characterised in that: the automatic material taking
Truss robot (1), automatic tool changer mill side machining center (5), automatic tool changer perforation processing center (7), self-feeding truss machine
Walking mechanism is respectively provided on device people (11), automatic door plate machining center (14), panel turnover mechanism is arranged on (9) in automatic turning-board mechanism,
The sucker for grabbing, unclasping plate is respectively provided in the walking mechanism and panel turnover mechanism.
3. a kind of plate fitment intelligent machining production line according to claim 1, it is characterised in that: the automatic tool changer
It mills and automatic code spraying is set in side machining center (5), which is used to carry out coding to plate, and being encoded to for ejection is shown as
The ink of two dimensional code, bar code or Chinese character.
4. a kind of plate fitment intelligent machining production line according to claim 1, it is characterised in that: the automatic material taking
Truss robot (1), automatic tool changer mill side machining center (5), automatic tool changer perforation processing center (7), automatic turning-board mechanism
(9), self-feeding truss robot (11), automatic door plate machining center (14), irregular sanding machine (17) with workshop computer
Electrical connection.
5. a kind of plate fitment intelligent machining production line according to claim 1, it is characterised in that: the automatic material taking
Truss robot (1), automatic tool changer mill side machining center (5), automatic tool changer perforation processing center (7), automatic turning-board mechanism
(9), self-feeding truss robot (11), automatic door plate machining center (14), irregular sanding machine (17) power distribution cabinet be respectively mounted
Inside equipment.
6. a kind of plate fitment intelligent machining production line according to claim 1, it is characterised in that: the sorting conveying
Mounting industrial camera below band (18), for being scanned detection to the coding on monolithic platelet.
7. a kind of plate fitment intelligent machining production line according to claim 1, it is characterised in that: the automatic tool changer
It mills side machining center (5) and is higher than storing stand I (4), storing stand II (6)；Automatic tool changer perforation processing center (7) is higher than storing
Platform II (6), intermediate station (8)；The intermediate station (8), storing stand III (10) are contour；The automatic door plate machining center (14) is higher than
Storing stand IV (13), automatic blanking conveyer belt (15).
8. a kind of plate fitment intelligent machining production line according to claim 1, it is characterised in that: the life of the production line
Production method is as follows:
1) plate piled up respectively is held on several feed bin materials vehicles (2) arranged side by side, according to production needs, automatic material taking purlin
Sucker in frame robot (1) selects the plate on a certain feed bin materials vehicle (2), and absorption plate is grabbed, automatic material taking purlin
The plate of walking mechanism dynamic crawl of treads on feeding truss (3) in frame robot (1) is mobile, runs to storing stand I (4)
Top, will be on plate let-down to storing stand I (4)；
2) plate in sucker crawl storing stand I (4) in automatic tool changer milling side machining center (5), automatic tool changer mill side processing
Walking mechanism on center (5) drives the plate of crawl mobile, runs to automatic tool changer milling side machining center (5) center for plate
Let-down, to plate carry out shape mill side, the coding on plate, coding site, group/cording quantity according to production needs depending on, move certainly
The plate after sucker crawl coding in knife milling side machining center (5) is moved to above storing stand II (6), by plate let-down to storage
Expect on platform II (6)；
3) plate in sucker crawl storing stand II (6) on automatic tool changer perforation processing center (7), automatic tool changer perforation processing
Walking mechanism on center (7) drives the plate of crawl mobile, runs to automatic tool changer perforation processing center (7) center for plate
Let-down punches plate, is opened a window, rounded corner according to the encoded information on plate, automatic tool changer perforation processing center (7)
On sucker crawl rounded corner after plate be moved to above intermediate station (8), will be on plate let-down to intermediate station (8)；
4) plate in sucker crawl intermediate station (8) in automatic turning-board mechanism (9) carries out 180 ° of rotary movements, by turning plate
It, will be on plate let-down to storing stand III (10) above to storing stand III (10)；
5) sucker on self-feeding truss robot (11) grabs the plate on storing stand III (10), self-feeding truss machine
The plate of walking mechanism dynamic crawl of treads on feeding truss (12) on device people (11) is mobile, according to several arranged side by side
The idle situation of storing stand IV (13) is run to above a certain storing stand IV (13), will be on plate let-down to storing stand IV (13)；
6) sucker on the automatic door plate machining center (14) to connect with the storing stand IV (13) for filling plate grabs storing stand IV
(13) plate on, the walking mechanism on automatic door plate machining center (14) drive the plate of crawl mobile, run to automatically-controlled door
Plate machining center (14) center is by plate let-down, according to the encoded information on plate, simultaneously at several monolithic platelets by plate cutting
Monolithic platelet is processed, each monolithic platelet after sucker crawl processing on automatic door plate machining center (14) is moved to
It, will be on monolithic platelet let-down to automatic blanking conveyer belt (15) above automatic blanking conveyer belt (15)；
7) stand people between two rows of automatic blanking conveyer belts (15), and worker is by each monolithic platelet on automatic blanking conveyer belt (15)
It removes and is put on semi-finished product conveyer belt (16), each monolithic platelet is transported to irregular sanding machine (17) by semi-finished product conveyer belt (16)
Interior, irregular sanding machine (17) carries out polishing processing to monolithic platelet according to the encoded information on plate；
8) the monolithic platelet after polishing is output in sorting conveyer belt (18) by irregular sanding machine (17), and sorting conveyer belt (18) is right
Monolithic platelet is conveyed, and industrial camera is scanned detection to the encoded information on monolithic platelet；
9) encoded information that the worker at conveyer belt (18) is reflected according to industrial camera is sorted to be sorted to different monolithic platelets
On different sorting vehicles (19).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811355334.5A CN109333737A (en) | 2018-11-14 | 2018-11-14 | A kind of plate fitment intelligent machining production line and its production method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811355334.5A CN109333737A (en) | 2018-11-14 | 2018-11-14 | A kind of plate fitment intelligent machining production line and its production method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109333737A true CN109333737A (en) | 2019-02-15 |
Family
ID=65315318
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811355334.5A Pending CN109333737A (en) | 2018-11-14 | 2018-11-14 | A kind of plate fitment intelligent machining production line and its production method |
Country Status (1)
| Country | Link |
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| CN (1) | CN109333737A (en) |
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| CN109693291A (en) * | 2019-02-22 | 2019-04-30 | 索菲亚家居湖北有限公司 | It has furniture made to order the automatic production line of plate |
| CN109760169A (en) * | 2019-02-22 | 2019-05-17 | 索菲亚家居湖北有限公司 | The plate sawing sheet system and its control method of automation |
| CN110143338A (en) * | 2019-05-13 | 2019-08-20 | 山东信桥智能科技有限公司 | A kind of automatic printing labelling machine applied to board-like cabinet body Furniture manufacturing line |
| CN110434476A (en) * | 2019-07-12 | 2019-11-12 | 大族激光科技产业集团股份有限公司 | Laser marking system |
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Application publication date: 20190215 |