CN112643137A - Control system for cutting knife of numerical control machine tool for doors and windows - Google Patents
Control system for cutting knife of numerical control machine tool for doors and windows Download PDFInfo
- Publication number
- CN112643137A CN112643137A CN202011342965.0A CN202011342965A CN112643137A CN 112643137 A CN112643137 A CN 112643137A CN 202011342965 A CN202011342965 A CN 202011342965A CN 112643137 A CN112643137 A CN 112643137A
- Authority
- CN
- China
- Prior art keywords
- upper computer
- mechanical arm
- door
- original plate
- window
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D79/00—Methods, machines, or devices not covered elsewhere, for working metal by removal of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J15/00—Gripping heads and other end effectors
- B25J15/06—Gripping heads and other end effectors with vacuum or magnetic holding means
- B25J15/0616—Gripping heads and other end effectors with vacuum or magnetic holding means with vacuum
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/16—Programme controls
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J2/00—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed
- B41J2/435—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material
- B41J2/44—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using single radiation source per colour, e.g. lighting beams or shutter arrangements
- B41J2/442—Typewriters or selective printing mechanisms characterised by the printing or marking process for which they are designed characterised by selective application of radiation to a printing material or impression-transfer material using single radiation source per colour, e.g. lighting beams or shutter arrangements using lasers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J29/00—Details of, or accessories for, typewriters or selective printing mechanisms not otherwise provided for
- B41J29/38—Drives, motors, controls or automatic cut-off devices for the entire printing mechanism
- B41J29/393—Devices for controlling or analysing the entire machine ; Controlling or analysing mechanical parameters involving printing of test patterns
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/01—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed for special character, e.g. for Chinese characters or barcodes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41J—TYPEWRITERS; SELECTIVE PRINTING MECHANISMS, i.e. MECHANISMS PRINTING OTHERWISE THAN FROM A FORME; CORRECTION OF TYPOGRAPHICAL ERRORS
- B41J3/00—Typewriters or selective printing or marking mechanisms characterised by the purpose for which they are constructed
- B41J3/44—Typewriters or selective printing mechanisms having dual functions or combined with, or coupled to, apparatus performing other functions
Abstract
The invention relates to the technical field of numerical control machine tool control systems, in particular to a control system for a cutting knife of a numerical control machine tool for doors and windows, which comprises the following steps: step 1, preparing a door and window original plate; step 2, starting the mechanical arm; step 3, placing a roller line segment on the original plate; step 4, performing original plate code pasting on the roller line segment; step 5, cutting according to the original plate code pasting information; step 6, classifying and placing the cut door and window plates; the invention adopts the flaw detector to code the door and window plates, so that the bar code is permanently, effectively and conveniently tracks information in real time.
Description
Technical Field
The invention relates to the technical field of numerical control machine tool control systems, in particular to a control system for a cutting knife of a numerical control machine tool for doors and windows.
Background
Traditional door and window panel processing's machine all is single machine effect, wastes time and energy and machining precision is low, intensity of labour is high, some enterprises have adopted partial digit control machine tool to reduce workman intensity of labour, improve machining precision, but its intellectuality, degree of automation is not high, production efficiency can't further promote, especially at heterotypic size processing, the process velocity is slow, the problem of low accuracy, consequently, need solve on full-automatic intelligent production line urgently, the control cutting machine carries out multitask work, promote production efficiency.
Disclosure of Invention
The invention aims to accurately classify the door and window original plates and paste the bar codes, perform multi-task cutting according to the bar code information and improve the efficiency of multi-task cutting.
In order to achieve the purpose, the invention provides the following technical scheme:
a control system for a cutting knife of a numerical control machine tool for doors and windows comprises the following steps:
step 1, preparing a door and window original plate:
preparing door and window original plates of different styles according to production requirements, simultaneously starting an upper computer and a production line section, and sequentially and linearly placing the original plates below a mechanical arm;
step 2, starting the mechanical arm:
the mechanical arm is controlled to work by pre-inputting parameters through the upper computer, and the parameters of the upper computer are set as: the arm is parallel rotation angle about 180 and is increased 360 degrees, and the sucking disc atmospheric pressure on the arm is: 50-100kg/cm2The interval time between picking and placing of the original plates by the mechanical arm is as follows: 1-2 min; according to parameters pre-input by an upper computer, the mechanical arm enters a working state;
step 3, placing roller segments on the original plate:
according to the parameter values pre-input by the upper computer in the step 2, the mechanical arm places the original plate on a roller line segment through a sucker, and the roller line segment is placed on one side of the mechanical arm; wherein, the front end of the mechanical arm is at least provided with 8 suckers which provide suction through a vacuum pump;
step 4, carrying out original plate code pasting on the roller line segment:
after an original plate is placed on a roller line section, the roller line section is in a static state and is sent to an automatic coding probe rod instrument according to the size specification parameters of a door and window plate preset by an upper computer, a plurality of infrared sensors are arranged on the coding probe rod instrument, the size parameters preset by the upper computer are detected in real time and fed back to the upper computer, and the upper computer is calibrated to accurately print bar code information through flaw detection of the coding probe rod instrument;
and 5, cutting according to the original board paste code information:
after the code pasting is finished, the roller line segment rotates at a constant speed, the original plate is sent to a cutting area and fixed, the cutting area reads bar code information of the original plate through a code scanner and is transmitted to an upper computer, and the upper computer controls a cutter head of the cutting machine to perform multi-task operation; the cutting machine works with double cutter heads in a normal working mode, when the special-shaped door and window plate needs to be cut, the double cutter heads of the cutting machine need to be stopped, any one cutter head enters a working state, and the single cutter head can horizontally rotate by 10-80 degrees in the working state;
step 6, classifying and placing the cut door and window plates:
the cut door and window plates are conveyed to the classification placement area through the roller line segments, and one side of the classification placement area is provided with a mechanical arm for classification placement.
The technical scheme of the invention is further improved as follows: in the step 2, the mechanical arm is provided with a plurality of infrared sensors, so that the position of the original plate is locked in real time, the working state of the mechanical arm is detected, and the original plate is prevented from being placed and deviating or falling off.
The technical scheme of the invention is further improved as follows: in step 4, the code marking depth of the code marking feeler lever is set as: 0.5mm-3 mm.
The technical scheme of the invention is further improved as follows: and 4, in the step 4, the flaw detection bar code information area is 2cm away from the outer edge of the bottom edge of the door and window plate.
The technical scheme of the invention is further improved as follows: and 5, directly introducing the special-shaped drawing into the upper computer to perform special-shaped processing, or prefabricating the special-shaped drawing in the upper computer to control the single-cutter-head cutting machine to work.
Compared with the prior art, the control system for the cutting knife of the numerical control machine tool for doors and windows has the following beneficial effects:
1. the invention provides a control system for a cutting knife of a numerical control machine tool for doors and windows, which adopts a flaw detector to code door and window panels, so that a bar code is permanently, effectively and conveniently tracks information in real time.
3. The invention provides a control system for a numerical control machine tool cutting knife of a door and window, which adopts a double-tool-bit cutting machine to carry out multi-task linear cutting, and can carry out special-shaped size processing by stopping any tool bit if special-shaped size needs to be processed, thereby improving the processing precision and efficiency of special-shaped door and window plates.
2. The invention provides a control system for a cutting knife of a numerical control machine tool for doors and windows, which reduces the labor intensity, improves the production efficiency and saves the cost of manpower and material resources.
Detailed Description
The technical solution of the present invention will be clearly and completely described by the following detailed description. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The control system for the cutting knife of the numerical control machine tool for doors and windows comprises the following steps:
step 1, preparing a door and window original plate:
preparing door and window original plates of different styles according to production requirements, simultaneously starting an upper computer and a production line section, and sequentially and linearly placing the original plates below a mechanical arm;
step 2, starting the mechanical arm:
the mechanical arm is controlled to work by pre-inputting parameters through the upper computer, and the parameters of the upper computer are set as: the arm is parallel rotation angle about 180 and is increased 360 degrees, and the sucking disc atmospheric pressure on the arm is: 50-100kg/cm2The interval time between picking and placing of the original plates by the mechanical arm is as follows: 1-2 min; according to the parameters pre-input by the upper computer, the machineThe arm enters a working state;
step 3, placing roller segments on the original plate:
according to the parameter values pre-input by the upper computer in the step 2, the mechanical arm places the original plate on a roller line segment through a sucker, and the roller line segment is placed on one side of the mechanical arm; wherein, the front end of the mechanical arm is at least provided with 8 suckers which provide suction through a vacuum pump;
step 4, carrying out original plate code pasting on the roller line segment:
after an original plate is placed on a roller line section, the roller line section is in a static state and is sent to a code marking probe rod instrument according to the size specification parameters of a door and window plate preset by an upper computer, a plurality of infrared sensors are arranged on the code marking probe rod instrument, the size parameters preset by the upper computer are detected in real time and fed back to the upper computer, and the upper computer is calibrated to accurately print bar code information through flaw detection of the code marking probe rod instrument after the upper computer is correct; in this embodiment, the code marking feeler lever apparatus is a laser inkjet printer.
And 5, cutting according to the original board paste code information:
after the code pasting is finished, the roller line segment rotates at a constant speed, the original plate is sent to a cutting area and fixed, the cutting area reads bar code information of the original plate through a code scanner and is transmitted to an upper computer, and the upper computer controls a cutter head of the cutting machine to perform multi-task operation; the cutting machine works with double cutter heads in a normal working mode, when the special-shaped door and window plate needs to be cut, the double cutter heads of the cutting machine need to be stopped, any one cutter head enters a working state, and the single cutter head can horizontally rotate by 10-80 degrees in the working state;
step 6, classifying and placing the cut door and window plates:
the cut door and window plates are conveyed to the classification placement area through the roller line segments, and one side of the classification placement area is provided with a mechanical arm for classification placement.
Preferably, in the step 2, the mechanical arm is provided with a plurality of infrared sensors, so that the position of the original plate is locked in real time, the working state of the mechanical arm is detected, and the original plate is prevented from being placed and deviating or falling off.
Preferably, in step 4, the coding depth of the coding feeler lever is set as: 0.5mm-3 mm; the optimal depth is as follows: 1.5 mm.
Preferably, in the step 4, the area for flaw detection and bar code information printing is 2cm away from the outer edge of the bottom edge of the door and window plate.
Preferably, in the step 5, the special-shaped drawing can be directly introduced into the upper computer for special-shaped processing, or the special-shaped drawing is prefabricated in the upper computer to control the single-tool-head cutting machine to work.
The above-mentioned embodiments are merely illustrative of the preferred embodiments of the present invention, and do not limit the scope of the present invention, and various modifications and improvements of the technical solution of the present invention by those skilled in the art should fall within the protection scope defined by the claims of the present invention without departing from the spirit of the present invention.
Claims (5)
1. The utility model provides a control system for door and window digit control machine tool cutting knife which characterized in that includes the step as follows:
step 1, preparing a door and window original plate:
preparing door and window original plates of different styles according to production requirements, simultaneously starting an upper computer and a production line section, and sequentially and linearly placing the original plates below a mechanical arm;
step 2, starting the mechanical arm:
the mechanical arm is controlled to work by pre-inputting parameters through the upper computer, and the parameters of the upper computer are set as: the arm is parallel rotation angle about 180 and is increased 360 degrees, and the sucking disc atmospheric pressure on the arm is: 50-100kg/cm2The interval time between picking and placing of the original plates by the mechanical arm is as follows: 1-2 min; according to parameters pre-input by an upper computer, the mechanical arm enters a working state;
step 3, placing roller segments on the original plate:
according to the parameter values pre-input by the upper computer in the step 2, the mechanical arm places the original plate on a roller line segment through a sucker, and the roller line segment is placed on one side of the mechanical arm; wherein, the front end of the mechanical arm is at least provided with 8 suckers which provide suction through a vacuum pump;
step 4, carrying out original plate code pasting on the roller line segment:
after an original plate is placed on a roller line section, the roller line section is in a static state and is sent to an automatic coding probe rod instrument according to the size specification parameters of a door and window plate preset by an upper computer, a plurality of infrared sensors are arranged on the coding probe rod instrument, the size parameters preset by the upper computer are detected in real time and fed back to the upper computer, and the upper computer is calibrated to accurately print bar code information through flaw detection of the coding probe rod instrument;
and 5, cutting according to the original board paste code information:
after the code pasting is finished, the roller line segment rotates at a constant speed, the original plate is sent to a cutting area and fixed, the cutting area reads bar code information of the original plate through a code scanner and is transmitted to an upper computer, and the upper computer controls a cutter head of the cutting machine to perform multi-task operation; the cutting machine works with double cutter heads in a normal working mode, when the special-shaped door and window plate needs to be cut, the double cutter heads of the cutting machine need to be stopped, any one cutter head enters a working state, and the single cutter head can horizontally rotate by 10-80 degrees in the working state;
step 6, classifying and placing the cut door and window plates:
the cut door and window plates are conveyed to the classification placement area through the roller line segments, and one side of the classification placement area is provided with a mechanical arm for classification placement.
2. The control system for the cutting knife of the numerical control machine tool for doors and windows according to claim 1, characterized in that: in the step 2, the mechanical arm is provided with a plurality of infrared sensors, so that the position of the original plate is locked in real time, the working state of the mechanical arm is detected, and the original plate is prevented from being placed and deviating or falling off.
3. The control system for the cutting knife of the numerical control machine tool for doors and windows according to claim 1, characterized in that: in step 4, the code marking depth of the code marking feeler lever is set as: 0.5mm-3 mm.
4. The control system for the cutting knife of the numerical control machine tool for doors and windows according to claim 1, characterized in that: and 4, in the step 4, the region for flaw detection and bar code information printing is 2cm away from the outer edge of the bottom edge of the door and window plate.
5. The control system for the cutting knife of the numerical control machine tool for doors and windows according to claim 1, characterized in that: and 5, directly introducing the special-shaped drawing into the upper computer to perform special-shaped processing, or prefabricating the special-shaped drawing in the upper computer to control the single-cutter-head cutting machine to work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011342965.0A CN112643137B (en) | 2020-11-26 | 2020-11-26 | Control machining method for cutting knife of numerical control machine tool for doors and windows |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011342965.0A CN112643137B (en) | 2020-11-26 | 2020-11-26 | Control machining method for cutting knife of numerical control machine tool for doors and windows |
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| Publication Number | Publication Date |
|---|---|
| CN112643137A true CN112643137A (en) | 2021-04-13 |
| CN112643137B CN112643137B (en) | 2022-03-15 |
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| CN108273900A (en) * | 2018-03-22 | 2018-07-13 | 中山市鑫光智能系统有限公司 | A kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line |
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| CN109333737A (en) * | 2018-11-14 | 2019-02-15 | 山东信桥智能科技有限公司 | A kind of plate fitment intelligent machining production line and its production method |
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| CN110328409A (en) * | 2019-07-16 | 2019-10-15 | 福建盛达机器股份公司 | Sheet cutting machine |
| CN110948708A (en) * | 2020-01-02 | 2020-04-03 | 福建盛达机器股份公司 | Intelligence panel cutting production line |
| CN210999181U (en) * | 2019-09-02 | 2020-07-14 | 深圳市德富莱智能科技股份有限公司 | Automatic covering plate and code nail printing device on wood frame |
| CN211225216U (en) * | 2019-11-13 | 2020-08-11 | 南京帝鼎数控科技有限公司 | High-efficient panel processing lines |
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2020
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Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030168846A1 (en) * | 2000-09-12 | 2003-09-11 | Ricardo Lebedevski | Total reinforcement device for the filing of folder sheets |
| CN102756251A (en) * | 2012-05-18 | 2012-10-31 | 山东大王金泰集团有限公司 | High-strength steel plate hot-stamping molding production line and production process thereof |
| CN108273900A (en) * | 2018-03-22 | 2018-07-13 | 中山市鑫光智能系统有限公司 | A kind of aluminium sheet intelligence loading and unloading punching multi-robot integrated production line |
| CN108750235A (en) * | 2018-06-13 | 2018-11-06 | 湖北易同科技发展有限公司 | It laser machines Quick Response Code cutting on line mark and detects automated package production method |
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| CN112643137B (en) | 2022-03-15 |
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