CN108858626A - A kind of cabinet body processing optimization technique - Google Patents
A kind of cabinet body processing optimization technique Download PDFInfo
- Publication number
- CN108858626A CN108858626A CN201810613765.0A CN201810613765A CN108858626A CN 108858626 A CN108858626 A CN 108858626A CN 201810613765 A CN201810613765 A CN 201810613765A CN 108858626 A CN108858626 A CN 108858626A
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- cabinet body
- plate
- optimization
- optimization technique
- machine
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M1/00—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching
- B27M1/08—Working of wood not provided for in subclasses B27B - B27L, e.g. by stretching by multi-step processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
- B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
- B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Forests & Forestry (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a kind of cabinet bodies to process optimization technique, counts a collection of cabinet body order dimension data first, and according to each position board dimensions of cabinet body, optimization calculates cutting path on fixed-size raw sheet material；Then in the cutting path of optimization, sawing sheet is carried out to raw sheet material, identification (RFID) tag is pasted on each plate after sawing sheet, for identifying the plate identity information；By the plate marked according to the identity information of label, the edge sealing on edge banding machine is classified according to punching type after edge sealing；The plate classified is sent to corresponding Line boring machine to punch；According to label information after having punched, plate is sorted out according to order, then carry out quality inspection and packaging, completes the processing of cabinet body.Reasonably optimizing cabinet body production line of the present invention improves production efficiency, meets production requirement, improves the quality of production of product；Every block of plate possesses unique two-dimension code label, and containing plate identity information, section carries out technique tracking, has been truly realized scientific e-manufacturing.
Description
Technical field
The invention belongs to furniture manufacture fields, are related to a kind of cabinet body processing method, and in particular to a kind of cabinet body processing optimization
Technique.
Background technique
Industrial automation is the shortcut that China Furniture Industry is run business big and strong rapidly, also can be uniquely to go out in the near future
Road.Numerical control device is docked with software, establishment integrates numerical control sawing sheet machining center, edge banding machine, numerical control gang drill machining center
Board-like production line, furniture enterprise will be made, especially the enterprise based on production of having furniture made to order, had rapidly huge more excellent
Gesture — that is, the faster supply of material, persistently reduce production cost at order inerrancy, have the enterprise of such ability, unquestionably also just have
For the basic strength of layout national market.Existing cabinet body processing technology, waste of material is serious, and majority is cut by worker's experience
Processing is cut, causes each batch materials different, process velocity is different, and cost is also different, and there is presently no using big number
According to scale and standardized cabinet body processing technology are increased economic efficiency to make to reduce cabinet body processing cost.
Summary of the invention
The purpose of the present invention is provide a kind of cabinet body processing optimization technique, pass through the technique for defect in the prior art
Former sheet material can be utmostly saved, processing efficiency is improved, prevents some position equipment bottleneck or the idleness of equipment, to the greatest extent may be used
Energy rationally utilizes each position equipment, achievees the purpose that cost efficiency.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is that：
A kind of cabinet body processing optimization technique, which is characterized in that include the following steps：
Step 1: a collection of cabinet body order dimension data is counted, according to each position board dimensions of cabinet body, fixed-size
Optimization calculates cutting path on raw sheet material；
Step 2: according to the cutting path in step 1 in optimization, sawing sheet carried out to raw sheet material, in each plate after sawing sheet
Identification (RFID) tag is pasted on part, for identifying the plate identity information；
Step 3: by the plate marked according to the identity information of label, the edge sealing on edge banding machine, according to punching after edge sealing
Type is classified；
It is punched Step 4: the plate classified is sent to corresponding Line boring machine；
Step 5: sorting out plate according to order according to label information after having punched, quality inspection and packaging are then carried out, it is complete
It is processed at cabinet body.
As an improvement, in step 1, cutting path optimization is staggered principle progress using big plate and platelet.
As an improvement, after having optimized path, carrying out sawing sheet cutting by automatic cutting machine in step 1.
As an improvement, the working ability of the automatic cutting machine, edge banding machine and Line boring machine according to each station single device
Quantity Matching is carried out, meets sawing sheet, three station general speeds of edge sealing and gang drill match.
As an improvement, according to factory process cabinet body historical statistical data, matching primitives go out drilling kind and all kinds of drillings institute
Process velocity is needed, Line boring machine type is matched according to drilling kind, speed needed for being drilled according to every class and corresponding gang drill machine energy
Power matches corresponding Line boring machine quantity, and reserves 1.5 times of surpluses.
As an improvement, computer software, which can be used, in the cutting path optimization optimizes calculating, and optimization is calculated into data
It imported into the control system of automatic cutting machine and carries out sawing sheet.
As an improvement, being evaluated by factory's historical record data needed for carrying out cutting path optimization and subsequent work stations processing
Minimum quantity on order is as a batch.
As an improvement, the quantity on order for counting a collection of cabinet body order is no less than 20 in step 1.
As an improvement, the identification (RFID) tag is two dimensional code, identifying the plate identity information includes order number, edge sealing class
Type, fluting punching information and Processing Routes.
Present invention has the advantages that：
1, reasonably optimizing cabinet body production line of the present invention improves production efficiency, meets production requirement；
2, it reduces and manually beats error caused by ruler, improve the precise degrees of processing, improve the quality of production of product；
3, automation equipment edge sealing manually only needs simple operations, not only high production efficiency, also substantially increases safety,
Accomplish to keep the safety in production；
4, new-type gang drill machining center, precision are high, it is ensured that the disposable qualification rate of product；
5, every block of plate possesses unique two-dimension code label, contains customer information, batch order number, processing technology
Route, plate information can trace back to client there from source, be truly realized scientific e-manufacturing.
Detailed description of the invention
Fig. 1 is that cabinet body of the present invention processes optimization technological process figure.
Fig. 2 is a kind of cutting path optimization schematic diagram on raw sheet material of the present invention.
Specific embodiment
The present invention is illustrated with reference to the accompanying drawing,
As shown, a kind of cabinet body processes optimization technique, which is characterized in that include the following steps：
Step 1: a collection of cabinet body order (the present embodiment is 40 orders) dimension data is counted, according to each position of cabinet body
Board dimensions, optimization calculates cutting path on fixed-size raw sheet material；
Step 2: according to the cutting path in step 1 in optimization, sawing sheet carried out to raw sheet material, in each plate after sawing sheet
Identification (RFID) tag is pasted on part, for identifying the plate identity information；
Step 3: by the plate marked according to the identity information of label, the edge sealing on edge banding machine, according to punching after edge sealing
Type is classified；
It is punched Step 4: the plate classified is sent to corresponding Line boring machine；
Step 5: sorting out plate according to order according to label information after having punched, quality inspection and packaging are then carried out, it is complete
It is processed at cabinet body.
Cutting path optimization is staggered principle progress using big plate and platelet, after having optimized path, passes through auto-cut
Machine carries out sawing sheet cutting.More preferably the cutting path optimization can be used computer software and optimize calculating, and optimization is calculated
Data, which are imported into the control system of automatic cutting machine, carries out sawing sheet.
The automatic cutting machine, edge banding machine and Line boring machine carry out quantity according to the working ability of each station single device
Match, meets sawing sheet, three station general speeds of edge sealing and gang drill match；According to factory process cabinet body historical statistical data, matching
Process velocity needed for calculating drilling kind and all kinds of drillings matches Line boring machine type according to drilling kind, is drilled according to every class
Required speed and corresponding Line boring machine working ability match corresponding Line boring machine quantity, and reserve 1.5 times of surpluses.
Minimum order needed for carrying out cutting path optimization and subsequent work stations processing is evaluated by factory's historical record data
Quantity is as a batch.In step 1, the quantity on order for counting a collection of cabinet body order is no less than 20,.
As a kind of more excellent embodiment, the identification (RFID) tag is two dimensional code, and identifying the plate identity information includes order
Number, edge sealing type, fluting punching information and Processing Routes.
The equipment that above-mentioned cabinet body processing technology uses is matched according to factory's historical statistical data, as shown in the table：
Certain the workshop cabinet body apparatus for production line statistical form of table 1
HPL300 cutting machine apparatus and process explanation：
Sawing sheet：The plate overlayed is cut by HPL300 cutting machine, plate is cut into customization plate,
HPL300 cutting machine automatically forms sawing figure by software optimization, and is cut according to sawing figure, and accurate cutting is reached, and improves
Product utilization rate；HPL300 cutting machine has automatic push plate feeding technology, determines plate position by photoelectric sensor, and by plate
Part pushs towards cutting machine designated position, and then general who has surrendered's plate is fixed under press beam carries out being cut into the small plate of customization.
Points for attention：1, plate need to be placed according to sawing figure situation when plate is cut；2, the plate of different batches needs
Separate machined, and sequentially cut according to sawing figure.
After work, it should shut down according to the following steps：Exit application program → closing computer → after computer completely closes
→ close fuselage power supply → pass hull closure before level power supply and cut off compressed air supply.
Plate two-dimensional barcode information is shown：
Plate information explanation, sawing sheet can stick two-dimension code label every piece of plate corresponding position later, every block of plate according to
Information carries out corresponding processing on label；(such as seal edge thickness, fluting information, Processing Routes)
Points for attention：1, it avoids in process of production damaging plate label；2, such as label two dimensional code has breakage, can
Directly input No. PUI (customer identification number) search plate information.
KAL610 edge banding machine description of equipment：
Description of the process, the plate for cutting completion carry out edge sealing processing by edge banding machine, first pass through antitack agent spraying, then carry out
Pre-milling, heating, gluing seal sideband, then cut off extra edge bonding belt by die, then by front and back trimming unit, most laggard
Row is just repaired, plate refine, and the processes such as chamfering bind edge bonding belt in plate side, is improved the quality of product while being also improved production
The aesthetic measure of product；
Processing program is opened after booting：1-Wood Commander is processed, reaches 140 degree to coating unit actual temperature
When, Jiao Men is opened back in time, and slightly open plastic emitting door, and activate now rubberizing shaft rotary switch, rubberizing shaft can rotate immediately
Get up.Temperature continues to rise the temperature set by the equipment, and 180 DEG C of glue stations Current Temperatures.After about 20 minutes, to
Glue case sizing material sufficiently melts, and the heating yellow map rotating savings on computer interface automatically becomes green, indicates that coating unit can be into
Row effectively processing.
Edge bonding belt processes points for attention：Forward gluing, it is desirable that coating is uniform, the coating weight cleaning for being conducive to plate small as far as possible
Degree.
Guide plate (precompressed amount of floating about 1 millimeter) of plate during entire gluing, before being close to rubber roller：When plate tail end
When leaving guide plate, glue spreader is locked by cylinder, until plate gluing is completed, more top gas cylinders reset and restore its quick condition,
The effect of this lock function；Plate tail end to Dutch band line point when, cutter acts and cuts off sideband；
If " enhanced truncation should be selected in user program when 1.5 millimeters of envelope or more the thicker strip of (including 1.5 millimeters)
Cut ", this setting will accelerate the cut-off velocity of cutter；
When strip edge sealing below using 1.5 mm of thickness, absolute prohibition uses " enhanced truncation is cut " function, otherwise
The damage of cutting knife cylinder will be easy to cause.
BHX500 automatic gang drill apparatus and process explanation：
Description of the process, plate edge sealing carry out BHX500 gang drill equipment after the completion and carry out punching gang drill, and plate is fixed on work
Make on platform, two-dimensional barcode information on equipment scanning customization plate, equipment reads two dimensional code punching instruction, according to board dimensions size pair
Plate carries out drilling processing.
Points for attention：1, it is inspected by random samples after the completion of plate drilling processing；Check whether hole depth, hole location meet the requirements；2,
When fluting plate placement machine table is processed, it need to be placed according to processing hole bitmap.
ABL220 automatic gang drill apparatus and process explanation：
Description of the process, ABL220 gang drill equipment have two section feed rolls, the scanning by featheredge snap lever, above guardrail
Rifle reads two dimensional code punching instruction, under the action of optical inductor, sequentially enters perforated area, by the activity processing of front and back 2
Heart auger spindle, reasonable distribution processing tasks complete punching.
Points for attention：1, need on the inside of the featheredge snap by plate, webbing towards people here；2, band in label can only be processed
There is the plate of 1-6-10.
Following table is production economy performance analysis table after being optimized using present invention process：
2 cabinet body processing method optimizing research Project Economy Benefit of table
Claims (9)
1. a kind of cabinet body processes optimization technique, which is characterized in that include the following steps：
Step 1: a collection of cabinet body order dimension data is counted, according to each position board dimensions of cabinet body, in fixed-size raw sheet
Optimization calculates cutting path on material；
Step 2: according to the cutting path in step 1 in optimization, sawing sheet carried out to raw sheet material, after sawing sheet on each plate
Identification (RFID) tag is pasted, for identifying the plate identity information；
Step 3: by the plate marked according to the identity information of label, the edge sealing on edge banding machine, according to punching type after edge sealing
Classify；
It is punched Step 4: the plate classified is sent to corresponding Line boring machine；
Step 5: sorting out plate according to order according to label information after having punched, quality inspection and packaging are then carried out, completes cabinet
Body processing.
2. cabinet body as described in claim 1 processes optimization technique, it is characterised in that：In step 1, cutting path optimization is using big
Plate and platelet be staggered principle progress.
3. cabinet body as claimed in claim 2 processes optimization technique, it is characterised in that：In step 1, after having optimized path, by certainly
Dynamic cutting machine carries out sawing sheet cutting.
4. cabinet body as claimed in claim 3 processes optimization technique, it is characterised in that：The automatic cutting machine, edge banding machine and gang drill
Machine carries out quantity Matching according to the working ability of each station single device, and it is always fast to meet sawing sheet, edge sealing and three stations of gang drill
Degree matches.
5. cabinet body as claimed in claim 4 processes optimization technique, it is characterised in that：History statistical number is experienced personally according to factory process cabinet
According to process velocity needed for matching primitives go out drilling kind and all kinds of drillings matches Line boring machine type according to drilling kind, according to every
Speed needed for class drills and corresponding Line boring machine working ability match corresponding Line boring machine quantity, and reserve 1.5 times of surpluses.
6. cabinet body as claimed in claim 2 processes optimization technique, it is characterised in that：It is soft that computer can be used in the cutting path optimization
Part optimizes calculating, and optimization calculating data are imported into the control system of automatic cutting machine and carry out sawing sheet.
7. cabinet body as claimed in claim 2 processes optimization technique, it is characterised in that：By factory's historical record data evaluate into
Minimum quantity on order needed for the optimization of row cutting path and subsequent work stations processing is as a batch.
8. cabinet body as claimed in claim 7 processes optimization technique, it is characterised in that：In step 1, a collection of cabinet body order is counted
Quantity on order is no less than 20.
9. cabinet body as described in claim 1 processes optimization technique, it is characterised in that：The identification (RFID) tag is two dimensional code, mark
The plate identity information includes order number, edge sealing type, fluting punching information and Processing Routes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810613765.0A CN108858626A (en) | 2018-06-14 | 2018-06-14 | A kind of cabinet body processing optimization technique |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810613765.0A CN108858626A (en) | 2018-06-14 | 2018-06-14 | A kind of cabinet body processing optimization technique |
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| CN201810613765.0A Pending CN108858626A (en) | 2018-06-14 | 2018-06-14 | A kind of cabinet body processing optimization technique |
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| CN111923180A (en) * | 2020-08-05 | 2020-11-13 | 广州裕发家具有限公司 | Combined production process for furniture row holes |
| CN111924257A (en) * | 2019-06-11 | 2020-11-13 | 济南摩拜尔软件有限公司 | Flow direction identification method in sheet metal machining and application of flow direction identification |
| CN112829033A (en) * | 2019-11-23 | 2021-05-25 | 杭州亨德莱家具有限公司 | Method and device for machining plate in regular manner |
| CN114492702A (en) * | 2022-01-06 | 2022-05-13 | 广东联邦家私集团有限公司 | Plate edge sealing information generation method, storage medium and server |
| CN116050815A (en) * | 2023-04-03 | 2023-05-02 | 惠州好莱客集成家居有限公司 | Furniture automatic production method and device based on intelligent manufacturing |
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Application publication date: 20181123 |