CN105919312A - Batch processing method for customized cabinets - Google Patents
Batch processing method for customized cabinets Download PDFInfo
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- CN105919312A CN105919312A CN201610389318.2A CN201610389318A CN105919312A CN 105919312 A CN105919312 A CN 105919312A CN 201610389318 A CN201610389318 A CN 201610389318A CN 105919312 A CN105919312 A CN 105919312A
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Classifications
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- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47B—TABLES; DESKS; OFFICE FURNITURE; CABINETS; DRAWERS; GENERAL DETAILS OF FURNITURE
- A47B96/00—Details of cabinets, racks or shelf units not covered by a single one of groups A47B43/00 - A47B95/00; General details of furniture
- A47B96/20—Furniture panels or like furniture elements
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- E—FIXED CONSTRUCTIONS
- E06—DOORS, WINDOWS, SHUTTERS, OR ROLLER BLINDS IN GENERAL; LADDERS
- E06B—FIXED OR MOVABLE CLOSURES FOR OPENINGS IN BUILDINGS, VEHICLES, FENCES OR LIKE ENCLOSURES IN GENERAL, e.g. DOORS, WINDOWS, BLINDS, GATES
- E06B3/00—Window sashes, door leaves, or like elements for closing wall or like openings; Layout of fixed or moving closures, e.g. windows in wall or like openings; Features of rigidly-mounted outer frames relating to the mounting of wing frames
- E06B3/70—Door leaves
Abstract
The invention relates to a batch processing method for customized cabinets. The method comprises following steps: (1), order combination and optimization; (2), cutting; (3), slotting; (4), edge sealing; (5), drilling; (6), chamfering; (7), processing with a special technology; (8), integration of divided orders; (9), standard board integration; (10), inspection; (11), warehousing. In a production and processing process, boards to be processed with the same technology process are placed together after multiple orders are combined, each working procedure is only responsible for processing the boards of the corresponding process during processing, the boards required for the working procedure do not need to select, so that the time consumed by repeated board turning in each working procedure is shortened, manpower waste is reduced, and the working efficiency is effectively improved. Meanwhile, repeated board turning is not required in the process, the probability of mutual collision of the boards is reduced, the probability of damage caused by collision is effectively reduced, and the one-time success rate of products is increased.
Description
Technical field
The present invention relates to kitchen cabinet processing technique field, be specifically related to a kind of customization cabinet batch processing method.
Background technology
At present, kitchen cabinet cabinet adds man-hour is by being singly processed according to O/No..Owing to kitchen cabinet cabinet is processed
Link is many and do not links between all process steps, and every operation all needs workman to be carried up and down by door-plate,
Labor intensity is the biggest.And all plates of Order Processing inventory are piled up together, every procedure is required for opposite house
Plate carries out repeating turnover panel, to pick out the plate to be processed at this procedure, and this not only lost labor,
Also result in production efficiency low.Through repeatedly turnover panel, easily plate is caused damage, reduce product once
Qualification rate.
Summary of the invention
It is an object of the invention to provide a kind of customization cabinet batch processing method, the method can solve existing
Deficiency in technology.
For achieving the above object, present invention employs techniques below scheme:
Customizing cabinet batch processing method, the method comprises the following steps:
(1) order optimization: by Fabrication Order in batches, each order of each batch is divided into Standard Task
List and non-standard tasks list;The Standard Task list of each order and non-standard tasks single pass-through optimize Software Create
Corresponding job order code, Standard Task single-shot is delivered to the integrated operation of standard edition, is treated that non-standard tasks list is processed
Integration orders is carried out after completing;
Optimize software and extract the type information of plate of each batch non-standard tasks list, dimension information, processing
Technique information and technological process information, form the information of point odd numbers with each order distinguishing each batch
Code;The type information of plate, dimension information, processing technique information, technological process information are respectively in information code
The corresponding machining code of upper correspondence;Non-standard tasks list information, through optimizing software processes, can make electricity consumption
The information code of the plate of sub-sawing sheet saw processing is sent to control centre the life of electronic material opening saw by Ethernet
Become explanation cut order and cut mode cut figure;Will be unable to use the letter of the plate of electronic material opening saw processing
Breath code arranges and stores;
(2) cut: according to electronic material opening saw in cut figure by use electronic material opening saw processing plate by
Put the position of plate according to the explanation cutting figure, electronic material opening saw carries out cutting and being printed by printer automatically
This cuts the information code that figure is corresponding;After having cut, information code is pasted onto on the plate of correspondence;
According to optimizing the plate information code that software is formed, will be unable to use the plate of electronic material opening saw processing to use
Sizing saw machine cuts, and prints this by printer and cut the information code that figure is corresponding;Will letter after having cut
Breath code is pasted onto on the plate of correspondence;
(3) fluting: after having cut, will have the plate using grooving saw machining code in plate information code
Part is processed in being delivered to grooving saw;Edge banding machine fluting machining code is used by having in plate information code
Plate is delivered to next step operation;
(4) edge sealing: the plate of fluting operation will be completed and need the plate using edge banding machine fluting to be delivered to
Edge sealing operation;All use the plate of left and right line edge banding machine machining code defeated by having four limits in plate information code
Deliver to left and right line edge banding machine and carry out edge sealing and fluting;To there is monolateral envelope or manual edge sealing in plate information code
The plate of machining code is delivered to monolateral edge banding machine and carries out edge sealing;A left side is used by having both sides in plate information code
The processing of right edge banding machine and other limits use the plate of monolateral envelope or manual edge sealing machining code to be delivered to left and right
Line edge banding machine and monolateral edge banding machine carry out edge sealing;
(5) boring: after edge sealing operation completes, according to the technological process code in plate information code, it is not necessary to
The single integrated operation of plate payment point being processed further flow process carries out plate integration;In plate information code, there is brill
The plate of hole machined code is delivered to drilling operating;According to the machining code in plate information code, number will be used
The plate of control lathe boring equipment is delivered on rig, and the information code of plate is scanned by rig
And generate boring coding and drill drawing, when plate is through rig, and first rig is believed by identification
Breath code reads correspondence boring coding and drill drawing, then carries out Drilling operation;
According to the machining code in plate information code, it is impossible to use the plate of numerically controlled lathe rig processing
Gang drill, power drill is used to complete Drilling operation;
(6) corner cut: after Drilling operation completes, according to the technological process code in plate information code, it is not necessary to
The single integrated operation of plate payment point being processed further technological process carries out plate integration;Have in plate information code
The plate having corner cut machining code is delivered to corner cut operation;According to the machining code in plate information code, will make
Being delivered on corner cut equipment with the plate of numerically controlled lathe corner cut equipment, the information code of plate is carried out by corner cut equipment
Scanning and generate corner cut figure, when plate is through corner cut equipment, first corner cut equipment is by identifying that information code is read
Take the corner cut figure of correspondence, then carry out corner cut processing;
According to the machining code in plate information code, it is impossible to use the plate of numerically controlled lathe corner cut apparatus processing
Milling machine is engraved in use, sizing saw machine completes corner cut processing;
(7) special process: according to the technological process code in plate information code, it is not necessary to be processed further work
The plate of process flow is paid a point single integrated operation and is carried out plate integration;There is in plate information code use sizing saw machine
It is delivered to sizing saw machine with the plate of hand drill machining code and hand drill operation is processed;
(8) divide list integrated: after every batch all plates production and processing operation completion, by plate information code
Dividing odd numbers to carry out a point list, an identical point single numbers is put together, and all identical point of odd numbers are exactly relative after concentrating
Answer all of plate of non-standard tasks list.Again by the Fen Dan integrated software of industrial computer to order plate one by one
Barcode scanning, confirms that this order plate is the most correct;
(9) on-gauge plate is integrated: after above order is confirmed, enters java standard library and carries out configuration standard plate;
On-gauge plate collection composition two kinds: a kind of for select in on-gauge plate storehouse according to the plate on Standard Task list, then
In the pallet at the non-standard tasks veneer part place putting into corresponding code, form the cabinet of a whole set of order.Another
Plant before being entrance java standard library, use standard dispensing software scans Standard Task wall scroll code, the standard plate of demand
Information shows on integrated line on the display of each station, carries out criteria for selection plate by display plate, puts
Enter the cabinet forming a whole set of order in the non-standard tasks veneer part place pallet of corresponding code;
(10) inspection: this order is tested by reviewer, can packaged software barcode scanning and personnel's confirmation
Checking plate quality is the most qualified, whole qualified after enter next procedure, defective carry out doing over again or reprocess to
Defective corresponding program, until qualified;
(11) warehouse-in: packaging warehouse-in uses baling press to pack plate after the assay was approved, enters after completion
Storehouse.
From above technical scheme, process of manufacture of the present invention is taked be after many orders merge, same
The plate planting technological process puts together, and adds each operation in man-hour and only processes the plate of corresponding flow process, is not required to
Select the plate that this operation needs, reduce each operation and repeat the turnover panel volume time, reduce artificial waste,
It is effectively improved work efficiency.Need not turnover panel repeatedly during Tong Shi, reduce the probability that plate mutually collides,
Effectively reduce the probability broken, improve product one-time success rate.This case additionally uses software information,
The utilization rate efficiency of raising equipment, minimizing production and processing cycle.
Detailed description of the invention
The present invention will be further described below:
Customizing cabinet batch processing method, the method comprises the following steps:
(1) order optimization: by Fabrication Order in batches, each order of each batch is divided into Standard Task
List and non-standard tasks list;The Standard Task list of each order and non-standard tasks single pass-through optimize Software Create
Corresponding job order code, Standard Task single-shot is delivered to the integrated operation of standard edition, is treated that non-standard tasks list is processed
Integration orders is carried out after completing;
Optimize software and extract the type information of plate of each batch non-standard tasks list, dimension information, processing
Technique information and technological process information, form the information of point odd numbers with each order distinguishing each batch
Code;The type information of plate, dimension information, processing technique information, technological process information are respectively in information code
The corresponding machining code of upper correspondence;
If technological process code is 1,2,3,4,5,6, represent respectively as shown in table 1:
Code | Technological process |
“1” | Cut → slot → edge sealing → boring → corner cut edge sealing |
“2” | Cut → edge sealing → boring → corner cut edge sealing |
“3” | Cut → slot → edge sealing → boring |
“4” | Cut → edge sealing → boring |
“5” | Cut → edge sealing → corner cut edge sealing |
“6” | Cut → edge sealing |
Table 1
Other machining codes can need the corresponding code of sets itself according to processing.
Non-standard tasks list information, through optimizing software processes, will can use the plate of electronic material opening saw processing
Information code by Ethernet be sent to electronic material opening saw control centre and generate explanation cut order and cut out
Butt formula cut figure;Will be unable to use the information code of the plate of electronic material opening saw processing to arrange and store.Add
Work code include plate model code, size code, cut mode code, bore mode code, boring and
The positions and dimensions information of corner cut and technological process code etc..The present invention can realize the batch of cabinet plate and add
Work, is optimized all of order, substantially increases working (machining) efficiency.
(2) cut: according to electronic material opening saw in cut figure by use electronic material opening saw processing plate by
Put the position of plate according to the explanation cutting figure, electronic material opening saw carries out cutting and being printed by printer automatically
This cuts the information code that figure is corresponding;After having cut, information code is pasted onto on the plate of correspondence;
According to optimizing the plate information code that software is formed, will be unable to use the plate of electronic material opening saw processing to use
Sizing saw machine cuts, and prints this by printer and cut the information code that figure is corresponding;Will letter after having cut
Breath code is pasted onto on the plate of correspondence.
Information code is matched on plate in cutting operation simultaneously, can be directly at plate in next step operation
Upper identification applies this information code.
(3) fluting: after having cut, will have the plate using grooving saw machining code in plate information code
Part is processed in being delivered to grooving saw by conveyer belt;To there is use edge banding machine fluting in plate information code
The plate of machining code is delivered to edge sealing operation by conveyer belt.
(4) edge sealing: the plate of fluting operation will be completed and need the plate using edge banding machine fluting to be delivered to
Edge sealing operation;All use the plate of left and right line edge banding machine machining code defeated by having four limits in plate information code
Deliver to left and right line edge banding machine and carry out edge sealing and fluting;To there is monolateral envelope or manual edge sealing in plate information code
The plate of machining code is delivered to monolateral edge banding machine and carries out edge sealing;A left side is used by having both sides in plate information code
The processing of right edge banding machine and other limits use the plate of monolateral envelope or manual edge sealing machining code to be delivered to left and right
Line edge banding machine and monolateral edge banding machine carry out edge sealing.
(5) boring: after edge sealing operation completes, according to the technological process code in plate information code, it is not necessary to
The single integrated operation of plate payment point being processed further flow process carries out plate integration;In plate information code, there is brill
The plate of hole machined code is delivered to drilling operating;According to the machining code in plate information code, number will be used
The plate of control lathe boring equipment is delivered on rig, and the information code of plate is scanned by rig
And generate boring coding and drill drawing, when plate is through rig, and first rig is believed by identification
Breath code reads correspondence boring coding and drill drawing, then carries out Drilling operation;
According to the machining code in plate information code, it is impossible to use the plate of numerically controlled lathe rig processing
Gang drill, power drill is used to complete Drilling operation.
(6) corner cut: after Drilling operation completes, according to the technological process code in plate information code, it is not necessary to
The single integrated operation of plate payment point being processed further technological process carries out plate integration;Have in plate information code
The plate having corner cut machining code is delivered to corner cut operation;According to the machining code in plate information code, will make
Being delivered on corner cut equipment with the plate of numerically controlled lathe corner cut equipment, the information code of plate is carried out by corner cut equipment
Scanning and generate corner cut figure, when plate is through corner cut equipment, first corner cut equipment is by identifying that information code is read
Take the corner cut figure of correspondence, then carry out corner cut processing;
According to the machining code in plate information code, it is impossible to use the plate of numerically controlled lathe corner cut apparatus processing
Milling machine is engraved in use, sizing saw machine completes corner cut processing.
(7) special process: according to the technological process code in plate information code, it is not necessary to be processed further work
The plate of process flow is paid a point single integrated operation and is carried out plate integration;There is in plate information code use sizing saw machine
It is delivered to sizing saw machine with the plate of hand drill machining code by conveyer belt and hand drill operation is processed.
(8) divide list integrated: after every batch all plates production and processing operation completion, by plate information code
Dividing odd numbers to carry out a point list, an identical point single numbers is put together, and all identical point of odd numbers are exactly relative after concentrating
Answer all of plate of non-standard tasks list.Again by the Fen Dan integrated software of industrial computer to order plate one by one
Barcode scanning, confirms that this order plate is the most correct.After confirmation, all plates of each non-standard tasks list are put into
In one pallet.
(9) on-gauge plate is integrated: after above order is confirmed, enters java standard library and carries out configuration standard plate;
On-gauge plate collection composition two kinds: a kind of for select in on-gauge plate storehouse according to the plate on Standard Task list, then
In the pallet at the non-standard tasks veneer part place putting into corresponding code, form the cabinet of a whole set of order.Another
Plant before being entrance java standard library, use standard dispensing software scans Standard Task wall scroll code, the standard plate of demand
Information shows on integrated line on the display of each station, carries out criteria for selection plate by display plate, puts
Enter the cabinet forming a whole set of order in the non-standard tasks veneer part place pallet of corresponding code.
(10) inspection: this order is tested by reviewer, can packaged software barcode scanning and personnel's confirmation
Checking plate quality is the most qualified, whole qualified after enter next procedure, defective carry out doing over again or reprocess to
Defective corresponding program, until qualified.
(11) warehouse-in: packaging warehouse-in uses baling press to pack plate after the assay was approved, enters after completion
Storehouse.
Customization cabinet batch processing method of the present invention refers to require the kitchen cabinet of customization according to difference, will
Several orders merge optimization formation and have point odd numbers and the information code of plate information, by identifying plate information
Code, the plate of same technological process puts together, and adds each operation in man-hour and only processes the plate of corresponding flow process
Part, it is not necessary to select the plate that this operation needs, reduces each operation and repeats the turnover panel volume time, reduce people
Work is wasted, and is effectively improved work efficiency.Need not turnover panel repeatedly during Tong Shi, reduce plate and mutually collide
Probability, effectively reduce the probability broken, improve product one-time success rate.This case additionally uses software
Informationization, improves the utilization rate efficiency of equipment, reduces the production and processing cycle.
Embodiment described above is only to be described the preferred embodiment of the present invention, not to this
Bright scope is defined, on the premise of designing spirit without departing from the present invention, and those of ordinary skill in the art
The various deformation making technical scheme and improvement, all should fall into claims of the present invention and determine
Protection domain in.
Claims (1)
1. customize cabinet batch processing method, it is characterised in that: the method comprises the following steps:
(1) order optimization: by Fabrication Order in batches, each order of each batch is divided into Standard Task list and non-standard tasks list;The Standard Task list of each order optimizes, with non-standard tasks single pass-through, the job order code that Software Create is corresponding, and Standard Task single-shot is delivered to the integrated operation of standard edition, carried out integration orders after non-standard tasks list machines;
Optimize software and extract the type information of plate, dimension information, processing technique information and the technological process information of each batch non-standard tasks list, form the information code of point odd numbers with each order distinguishing each batch;The type information of plate, dimension information, processing technique information, technological process information corresponding corresponding machining code in information code respectively;Non-standard tasks list information through optimizing software processes, by can with use the information code of the plate of electronic material opening saw processing by Ethernet be sent to electronic material opening saw control centre and generate explanation cut order and cut mode cut figure;Will be unable to use the information code of the plate of electronic material opening saw processing to arrange and store;
(2) cut: the position of plate put by the plate using electronic material opening saw to process by the figure that cuts in sawing according to electronic material opening according to the explanation cutting figure, and electronic material opening saw carries out cutting and printing this by printer cutting the information code that figure is corresponding automatically;After having cut, information code is pasted onto on the plate of correspondence;
According to optimizing the plate information code that software is formed, will be unable to use the plate of electronic material opening saw processing to use sizing saw machine to cut, and print this by printer and cut the information code that figure is corresponding;After having cut, information code is pasted onto on the plate of correspondence;
(3) fluting: after having cut, is processed having in plate information code in the plate using grooving saw machining code is delivered to grooving saw;It is delivered to next step operation by having the plate using edge banding machine fluting machining code in plate information code;
(4) edge sealing: the plate of fluting operation will be completed and need the plate using edge banding machine fluting to be delivered to edge sealing operation;Edge sealing and fluting is carried out by there are in plate information code four limits all using the plate of left and right line edge banding machine machining code to be delivered to left and right line edge banding machine;The plate in plate information code with monolateral envelope or manual edge sealing machining code is delivered to monolateral edge banding machine and carries out edge sealing;The plate in plate information code with the edge banding machine processing of use left and right, both sides and other limits monolateral envelope of use or manual edge sealing machining code is delivered to left and right line edge banding machine and monolateral edge banding machine carries out edge sealing;
(5) boring: after edge sealing operation completes, according to the technological process code in plate information code, it is not necessary to the single integrated operation of plate payment point being processed further flow process carries out plate integration;The plate in plate information code with Drilling operation code is delivered to drilling operating;According to the machining code in plate information code, the plate using numerically controlled lathe rig is delivered on rig, the information code of plate is scanned and generates boring coding and drill drawing by rig, when plate is through rig, first rig is by identifying that information code reads correspondence boring coding and drill drawing, then carries out Drilling operation;
According to the machining code in plate information code, it is impossible to use the plate of numerically controlled lathe rig processing to use gang drill, power drill to complete Drilling operation;
(6) corner cut: after Drilling operation completes, according to the technological process code in plate information code, it is not necessary to the single integrated operation of plate payment point being processed further technological process carries out plate integration;The plate in plate information code with corner cut machining code is delivered to corner cut operation;According to the machining code in plate information code, the plate using numerically controlled lathe corner cut equipment is delivered on corner cut equipment, the information code of plate is scanned and generates corner cut figure by corner cut equipment, when plate is through corner cut equipment, first corner cut equipment is by identifying that information code reads corresponding corner cut figure, then carries out corner cut processing;
According to the machining code in plate information code, it is impossible to use the plate use of numerically controlled lathe corner cut apparatus processing to engrave milling machine, sizing saw machine completes corner cut processing;
(7) special process: according to the technological process code in plate information code, it is not necessary to the single integrated operation of plate payment point being processed further technological process carries out plate integration;Have in plate information code and use the plate of sizing saw machine and hand drill machining code to be delivered to sizing saw machine and hand drill operation is processed;
(8) divide list integrated: after every batch all plates production and processing operation completion, a point list is carried out by plate information code upper sheet number, an identical point single numbers is put together, all identical point of odd numbers are exactly all of plate of corresponding non-standard tasks list after concentrating, again by the Fen Dan integrated software of industrial computer to order plate barcode scanning one by one, confirm that this order plate is the most correct;
(9) on-gauge plate is integrated: after above order is confirmed, enters java standard library and carries out configuration standard plate;On-gauge plate collection composition two kinds: a kind of for select in on-gauge plate storehouse according to the plate on Standard Task list, in the pallet at the non-standard tasks veneer part place being then placed in corresponding code, form the cabinet of a whole set of order, before another kind is entrance java standard library, use standard dispensing software scans Standard Task wall scroll code, the standard plate information of demand shows on integrated line on the display of each station, carry out criteria for selection plate by display plate, put into the cabinet forming a whole set of order in the non-standard tasks veneer part place pallet of corresponding code;
(10) inspection: this order is tested by reviewer, can packaged software barcode scanning and personnel confirm to verify that plate quality is the most qualified, whole qualified after enter next procedure, defective carrying out is done over again or reprocesses to defective corresponding program, until qualified;
(11) warehouse-in: packaging warehouse-in uses baling press to pack plate after the assay was approved, puts in storage after completion.
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CN106926340A (en) * | 2017-03-10 | 2017-07-07 | 广州弘亚数控机械股份有限公司 | The manufacturing process and manufacture device of a kind of plate fitment |
CN108858626A (en) * | 2018-06-14 | 2018-11-23 | 索菲亚家居湖北有限公司 | A kind of cabinet body processing optimization technique |
CN109146328A (en) * | 2018-09-21 | 2019-01-04 | 广州市酷匠信息科技有限公司 | Customize the generation method and its device of the process route of the board-like part of household |
CN109389464A (en) * | 2018-09-21 | 2019-02-26 | 浙江升华云峰新材股份有限公司 | The management method and its system of carpentery workshop personalized customization household order |
CN110653908A (en) * | 2019-09-29 | 2020-01-07 | 汉德智能科技(徐州)有限公司 | Method for processing plate by adopting plate-type furniture mass production process layout |
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CN112207934A (en) * | 2020-09-29 | 2021-01-12 | 合肥志邦家居有限公司 | Batching system and batching method for cabinet door plate |
CN113902196A (en) * | 2021-10-12 | 2022-01-07 | 和能人居科技(天津)集团股份有限公司 | Order sheet production order generation method and device and material cutting server |
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CN106926340A (en) * | 2017-03-10 | 2017-07-07 | 广州弘亚数控机械股份有限公司 | The manufacturing process and manufacture device of a kind of plate fitment |
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CN109389464A (en) * | 2018-09-21 | 2019-02-26 | 浙江升华云峰新材股份有限公司 | The management method and its system of carpentery workshop personalized customization household order |
CN110653908A (en) * | 2019-09-29 | 2020-01-07 | 汉德智能科技(徐州)有限公司 | Method for processing plate by adopting plate-type furniture mass production process layout |
CN110653908B (en) * | 2019-09-29 | 2021-04-13 | 汉德智能科技(徐州)有限公司 | Method for processing plate by adopting plate-type furniture mass production process layout |
CN111923180A (en) * | 2020-08-05 | 2020-11-13 | 广州裕发家具有限公司 | Combined production process for furniture row holes |
CN112207934A (en) * | 2020-09-29 | 2021-01-12 | 合肥志邦家居有限公司 | Batching system and batching method for cabinet door plate |
CN113902196A (en) * | 2021-10-12 | 2022-01-07 | 和能人居科技(天津)集团股份有限公司 | Order sheet production order generation method and device and material cutting server |
CN113902196B (en) * | 2021-10-12 | 2023-05-02 | 和能人居科技(天津)集团股份有限公司 | Order board production order generation method, device and material opening server |
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Address after: 230031 No. 19 Lian Shui Road, Luyang Industrial Park, Luyang District, Hefei, Anhui. Applicant after: Chi Bang home Limited by Share Ltd Address before: 230031 No. 19 Lian Shui Road, Luyang Industrial Park, Luyang District, Hefei, Anhui. Applicant before: Zhibang Kitchen Cabinet Co., Ltd. |
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Application publication date: 20160907 |