CN208790554U - Continuous annealing machine exports automatic sampling machine people's system - Google Patents
Continuous annealing machine exports automatic sampling machine people's system Download PDFInfo
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- 238000005070 sampling Methods 0.000 title claims abstract description 188
- 238000000137 annealing Methods 0.000 title claims abstract description 21
- 239000002699 waste material Substances 0.000 claims abstract description 58
- 238000004519 manufacturing process Methods 0.000 claims abstract description 41
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 38
- 239000010959 steel Substances 0.000 claims abstract description 38
- 239000000428 dust Substances 0.000 claims abstract description 34
- 229910000976 Electrical steel Inorganic materials 0.000 claims description 12
- 238000013461 design Methods 0.000 claims description 12
- 206010018325 Congenital glaucomas Diseases 0.000 claims description 11
- 206010012565 Developmental glaucoma Diseases 0.000 claims description 11
- 208000007157 Hydrophthalmos Diseases 0.000 claims description 11
- 201000001024 buphthalmos Diseases 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 9
- 230000008569 process Effects 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims description 7
- 239000000126 substance Substances 0.000 claims description 6
- 230000005540 biological transmission Effects 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 5
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- 230000002035 prolonged effect Effects 0.000 abstract description 6
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- 230000008901 benefit Effects 0.000 description 2
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- 238000005097 cold rolling Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 238000002955 isolation Methods 0.000 description 1
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- 230000007257 malfunction Effects 0.000 description 1
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- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Abstract
A kind of continuous annealing machine outlet automatic sampling machine people's system, including conveying device, sampling bench, sample collection device, waste material collection device, robot.Conveying device is rollgang, and sampling steel plate is prolonged X-direction and is transported to beside the sampling bench of rollgang end by rollgang.Robot is mounted on rollgang end, sampling bench side, for finished steel plate to be carried in the pallet on sampling bench, and waste product steel plate is carried in waste material bucket.Sampling bench is placed in rollgang end, robot device side.Sample collection device includes pallet and tray rack, and waste material collection device is dust car, waste material bucket.The utility model can save operator, reduce cost of labor, improve production environment, optimum management, lifting means utilization rate, and technology stability height, productivity are stablized.
Description
Technical field
The utility model belongs to automated handling apparatus field, and in particular to a kind of coil detection ancillary equipment.
Background technique
The a roll of silicon steel of the average production in every 20 minutes of continuous annealing unit, the head and the tail steel plate progress in production process to each coil
Sampling, while removing the intermediate useless plate for having weld seam.Quantity of sampling quantity 1-5 block, quantity of sampling quantity and print size are true according to production technology
It is fixed.Traditional artificial to operate, intensity is big, and working environment is severe.
In recent years with the increase of production cost, cost of labor rises steadily, industrial automation, forges automatic machinery people
Important role can be played in the production in enterprise's future.Artificial production comprehensive energy consumption and production cost are higher.Operation simultaneously
Machinery repeats, is dull, so that personnel is easy bored, distraction, causes the major safety risks of personnel and equipment.Manually
Operation, stable processing technique is poor, and production efficiency is unstable, and bad product rate is high.High noisy, metallic dust pollution are to people
Body health is harmful, and worker is unwilling to do.
Summary of the invention
The utility model exports the design of automatic sampling machine people's system by the continuous annealing machine of automation, and it is cold to solve silicon steel one
Roll the automation issues of continuous annealing unit outlet silicon steel steel plate sampling and garbage collection.
A kind of continuous annealing machine exports automatic sampling machine people's system, including conveying device, sampling bench, sample collection device, useless
Expect collection device, robot.
Conveying device is rollgang, and sampling steel plate is prolonged X-direction and is transported to rollgang end sampling bench by rollgang
Side, roller-way are divided into two sections of front and back, and leading portion roller-way conveying direction is constant；Back segment roller-way conveying direction is variable, and leading portion roller-way uses
Powered rollers are alternately arranged with Powerless roller, and back segment roller-way uses powered rollers, and rollgang is connect with splicing roller-way, position
It is placed on splicing roller-way X-direction exit, splicing roller-way is in the preceding lower end of lubricating substance slot interface.
Robot is mounted on rollgang end, sampling bench side, and robot uses PLC automation control, robot tool
There are two freedom degrees of X and Z, robot device includes the composition such as control system, drive system, mechanical system, operational instrument, machine
People completes automatic classification, and by the silicon steel plate sampling neat stacking of sample on sampling bench, waste material is deposited in dust car.
The artificial truss structure of machine for finished steel plate to be carried in the pallet on sampling bench, and waste product steel plate is removed
It is transported in waste material bucket.Sucker stand is installed at the cantilever of end, 8 suckers are installed on bracket.
Sampling bench is placed in rollgang end, robot device side.Sample platform is plug-type using movement, on table top
Install buphthalmos ball bearing, sample panel, which connects, falls into pallet, pallet lower flat structure, can the light sliding on buphthalmos ball,
Facilitate on sampling personnel transportation tray to sampling trolley.
The sampling bench height of 4 strip transmission lines is different, and table top is evenly distributed with buphthalmos ball.Sampling bench includes fixed mesa and flexible cunning
Road two parts, fixed mesa are fixedly mounted on the ground by supporting leg.Telescopic chute one end is connect by sliding rail with fixed mesa,
The other end is supported on the ground by the supporting leg with idler wheel.Strong magnet is housed, slideway can be with after retracting at the supporting leg of telescopic chute
Fixed mesa is attracted, and prevents the telescopic chute in machine sampling bench people's handling process from voluntarily skidding off.
Sample collection device includes pallet and tray rack, and pallet has latching structure, designs lattice storehouse on sampling car inner platform,
By storehouse lattice horizontal aligument splicing sliding platform, empty magazine is taken out, after filling, unlock pallet buckle, in the horizontal direction to sampling
Vehicle pulls pallet, and pallet level slips into sampling car storehouse lattice, after pallet enters sampling car, manual clamping lock.In conjunction with pallet and
The design of splicing sliding platform, installs template bin area in sampling car, and every sampling trolley carries 4 pallets, 4 productions
Line can be sampled successively, replace empty pallet.
Tray rack is mounted on sampling car, and than 1 ~ No. 4 line sampling bench height is 10mm few respectively for the height of four floor from top to bottom.Often
Layer tray rack is equipped with Powerless roller, and utility tray is carried.At the top of tray rack and there is cover board in side.
Waste material collection device is dust car, waste material bucket, and dust car is placed below sampling bench, is motor drive, uses
Low level ground small rail car, when reject chute is replaced in handling, dust car has storage position detection and position lock function, above installation sound
Light alarm instruction.
Dust car is mounted in track, and waste material bucket is carried on vehicle.#1 line and the public track of #2 line, #3 line
With the public track of #4 line.
Every production line is equipped with two waste material buckets.One is placed on dust car, carries the steel scrap of coming for machine people
Plate.Another sky waste material bucket is usually placed near production line.Hopper both ends have lifting lug to facilitate overhead traveling crane handling.
Laser marker is mounted on the motion profile line of the crawl sampling steel plate of the robot above finished product sheet tray, in machine
Device people carries out stamp during transporting template.
Automatic sampling control system uses control PLC, communicates with original production line traffic control PLC, and operation interface selects LCD to touch
Screen HMI man-machine interface is connect with control PLC, and roller-way driving is controlled using variable-frequency motor, and control PLC attended operation case connects respectively
Connect control splicing and rollgang, robot, security alarm I/O, ink jet numbering machine.
The sampling of one cold-rolling continuous annealing machine set outlet silicon steel steel plate of silicon steel and garbage collection；Industrial automation comparison manual work has
Following advantage: 1, equipment phase 1-2 or so.2, operator is saved, cost of labor is reduced, improves production environment,
Optimum management.3, industrial robot can uninterrupted operation in 24 hours, can high-intensitive expeditiously tissue production, not by personnel because
Element influences, lifting means utilization rate.4, industrial robot eliminates manually-operated security risk, can avoid unnecessary safety
Production accident.Stringent standardized work, technology stability is high, and productivity is stablized.5, enterprise technology and strength image are promoted.
Detailed description of the invention
Fig. 1 is the utility model control system schematic diagram.
Fig. 2 is the utility model leading portion rollgang diagram.
Fig. 3 is the utility model back segment rollgang diagram.
Fig. 4 is the utility model sampling bench schematic diagram.
Fig. 5 is that the utility model sampling bench telescopic chute skids off schematic diagram.
Fig. 6 is the utility model pallet diagram.
Fig. 7 is the utility model robot diagram.
Fig. 8 is the utility model dust car diagram.
Fig. 9 is the utility model waste material bucket diagram.
Figure 10 is the utility model integral layout figure.
Figure 11 for the utility model whole rear end figure.
Specific embodiment
In order to make the purpose of the utility model, technical solutions and advantages more clearly understood, below by Detailed description of the invention and
Example is embodied, and the present invention will be further described in detail.
A kind of continuous annealing machine of the utility model exports automatic sampling machine people's system, including rollgang, sampling bench, pallet,
Robot, dust car, waste material bucket, tray rack.
Sampling steel plate is prolonged X-direction and transfers out feeding slot by splicing roller-way in the preceding lower end of lubricating substance slot interface.Steel plate is defeated
It is sent to rollgang.
Rollgang is connect with splicing roller-way, and position is placed on splicing roller-way X-direction exit, and sampling steel plate is prolonged the side X
To being transported to beside rollgang end sampling bench.Roller-way is divided into two sections of front and back, leading portion roller-way using powered rollers with it is unpowered
Roller is alternately arranged, and conveying direction is constant；Back segment roller-way uses powered rollers, and conveying direction is variable.
Robot is mounted on rollgang end, sampling bench side, and robot device uses PLC automation control, machine
People has X(or so) and Z(or more) two freedom degrees.Robot device includes control system, drive system, mechanical system, behaviour
Make the composition such as tool.
Robot completes automatic classification, by the silicon steel plate sampling neat stacking of sample on sampling bench, waste material is deposited in useless
In truck.
The artificial truss structure of machine for finished steel plate to be carried in the pallet on sampling bench, and waste product steel plate is removed
It is transported in waste material bucket.Sucker stand is installed at the cantilever of end, 8 suckers are installed on bracket.
Laser marker is mounted on the motion profile line of the crawl sampling steel plate of the robot above finished product sheet tray, in machine
Device people carries out stamp during transporting template.
Sampling bench is placed in rollgang end, robot device side.Sample platform is plug-type using movement, on table top
Install buphthalmos ball bearing, sample panel, which connects, falls into pallet, pallet lower flat structure, can the light sliding on buphthalmos ball,
Facilitate on sampling personnel transportation tray to sampling trolley.
The sampling bench height of 4 strip transmission lines is different, and table top is evenly distributed with buphthalmos ball.Sampling bench includes fixed mesa and flexible cunning
Road two parts, fixed mesa are fixedly mounted on the ground by supporting leg.Telescopic chute one end is connect by sliding rail with fixed mesa,
The other end is supported on the ground by the supporting leg with idler wheel.Strong magnet is housed, slideway can be with after retracting at the supporting leg of telescopic chute
Fixed mesa is attracted, and prevents the telescopic chute in machine sampling bench people's handling process from voluntarily skidding off.
Telescopic chute on sampling bench constitutes splicing sliding platform, designs lattice storehouse on sampling car inner platform, by storehouse lattice level
It is directed at splicing sliding platform, empty magazine is taken out, after filling, unlock pallet buckle pulls pallet to sampling car in the horizontal direction,
Pallet level slips into sampling car storehouse lattice, after pallet enters sampling car, manual clamping lock.In conjunction with pallet and splicing sliding platform
Design, template bin area is installed in sampling car, every sampling trolley carries 4 pallets, and 4 production lines can successively take
Sample replaces empty pallet.
Tray rack is mounted on sampling car, and than 1 ~ No. 4 line sampling bench height is 10mm few respectively for the height of four floor from top to bottom.Often
Layer tray rack is equipped with Powerless roller, and utility tray is carried.At the top of tray rack and there is cover board in side.
Dust car is placed below sampling bench, is motor drive, and using low level ground small rail car, reject chute is replaced in handling
When, dust car has storage position detection and position lock function, installs audible and visible alarm instruction above.
Dust car is mounted in track, and waste material bucket is carried on vehicle.#1 line and the public track of #2 line, #3 line
With the public track of #4 line.
Every production line is equipped with two waste material buckets.One is placed on dust car, carries the steel scrap of coming for machine people
Plate.Another sky waste material bucket is usually placed near production line.Hopper both ends have lifting lug to facilitate overhead traveling crane handling.
Automatic sampling control system uses SIEMENS PLC, and convenient to communicate with original production line traffic control PLC, operation interface is selected
LCD touch screen HMI man-machine interface.Roller-way driving is controlled using variable-frequency motor, and frequency converter uses Siemens S120 Series Frequency Converter.
Main pneumatic element selects PIAB brand.
Control system uses partial installation, and man machine operation interface is installed near robot frame, disc type installation.Control system
System PLC is installed below roller-way at easy access.HMI touch screen display sampling solicited status and text importing, and nearby set
It sets sampling request and resets releasing button, have sound and light of alarm.
The utility model embodiment be it is a kind of substitute manual handling novel device using robot, including rollgang, take
Sample platform, pulp-collecting box, robot, dust car, waste material bucket, tray rack.
Splicing roller-way and original lubricating substance slot interface, position are placed on the preceding lower end of lubricating substance slot interface, and major function is to replace original
There is sampling groove splicing, while sampling steel plate is prolonged into X-direction and transfers out feeding slot.Steel plate is transported to rollgang.With template
Four side alignment functions, template pile centering conveying, anti-template deform measure.Splicing roller-way is in heeling condition in splicing, it is ensured that
Print smoothly slides the impact force mitigated when print falls in place.
Rollgang is connect with splicing roller-way, and position is placed on splicing roller-way X-direction exit, and sampling steel plate is prolonged the side X
To being transported to beside rollgang end sampling bench.1 ~ No. 4 line rollgang height is 450mm, width 1100mm.Roller-way is total
It is 5 meters long, it is divided into two sections of front and back.The long 3000mm of leading portion roller-way is alternately arranged using 7 powered rollers and 8 Powerless rollers, defeated
Send direction constant, 20 ms/min of speed；The long 2000mm of back segment roller-way, using 8 powered rollers, conveying direction is variable, speed-
20 ~ 20 ms/min.Encapsulated roller diameter 86mm, long 1000mm.
Robot is mounted on rollgang end, sampling bench side, and robot device uses PLC automation control, and 2 freely
Degree moves, and space angle is right angle between each freedom of motion.Equipment includes control system, drive system, mechanical system, behaviour
Make the composition such as tool.When sampling steel plate is transported to by the robot of rollgang end, robot starts to work, automatic to classify,
By the silicon steel plate sampling neat stacking of sample on sampling bench, waste material is deposited in dust car.
The artificial truss structure of machine.For finished steel plate to be carried in the pallet on sampling bench, and waste product steel plate is removed
It is transported in waste material bucket.Robot has X(or so) and Z(or more) two freedom degrees.Sucker stand is installed at the cantilever of end, is propped up
8 suckers are installed on frame.It is less than 200mm along with vertical height between sucker lower edge on cantilever.
Laser marker installation site is above production board pulp-collecting box, the motion profile line of robot crawl sampling steel plate
On, stamp is carried out during robotic conveyance template.Laser marker selects reputable brand, prints on template customized
Coding.Have the characteristics that long operational time, print quality are excellent and easy to maintain.
Sampling bench is placed in rollgang end, robot device side.Sample platform is plug-type using movement, on table top
Buphthalmos ball bearing is installed, sample panel, which connects, falls into sampling magazine, samples magazine lower flat structure, can be light on buphthalmos ball
Just it slides, sampling personnel is facilitated to carry on pulp-collecting box to sampling trolley.Theme frame is formed using zinc-plated square tube welding manufacture, platform
Face uses stainless steel plate.Conveying device is promoted containing template, has the function that template is promoted to and is transported to sampling magazine.Sampling bench
Overall length 1500mm, width 1100mm.
The sampling bench height of 4 strip transmission lines is different, Line 1 to No. 4 line table surface heights be respectively 870mm, 1000mm,
1130mm, 1260mm, table top are evenly distributed with buphthalmos ball.Sampling bench includes fixed mesa and telescopic chute two parts.Fixed mesa is logical
Supporting leg is crossed to be fixedly mounted on the ground.Telescopic chute one end is connect by sliding rail with fixed mesa, and the other end passes through with idler wheel
Stabilizer blade supports on the ground.Telescopic chute is stretched out when sampling, for shortening the distance between sampling bench and sampling car.Sampling is completed
Telescopic chute is retracted afterwards, merging with fixed mesa becomes complete sampling bench.Strong magnet is housed at the supporting leg of telescopic chute, it is sliding
Road can be attracted after retracting with fixed mesa, prevent the telescopic chute in machine sampling bench people's handling process from voluntarily skidding off.
Completely mitigate personnel labor intensity to realize, facilitates workers carry's sampling plate, and rear process is combined to detect template system
Sample demand makes dedicated pulp-collecting box, and pulp-collecting box uses light-weight design, light can smoothly slide in sample platform,
Sampling personnel are moved into pulp-collecting box on sampling car using mobile mode of transport is slided, and principle is referring to signal attached drawing, detail specifications root
It is designed according to sampling car.
When sampling, sampling personnel will sample trolley and drive sampling region into, and sampling car feed bin is substantially aligned with sample platform, solve
Splicing Packing box is opened, slides pulp-collecting box to sampling car in the horizontal direction, pulp-collecting box slips on sampling car.Sky sampling pulp-collecting box
Sample platform is moved in manually by sampling personnel, after push-in positioning, manual locking.Pulp-collecting box: pulp-collecting box long 1380mm, it is wide
1050mm, deep 30mm.Most 20 sample steel plates can be accommodated.
Telescopic chute on sampling bench constitutes splicing sliding platform, and sampling car reaches near sampling equipment, first manual sampling
Pulp-collecting box (sylphon) is sent into splicing sliding platform.It promotes conveying device by template template is sent into sampling pulp-collecting box.Pass through again
Full magazine is sent into sampling car by splicing sliding platform, and specific size is according to sampling car specification detailed design.
Pulp-collecting box is sampled when filling sampling plate, approximate weight is in 70kg(5kg*12), and about 4/hour * 3 hours,
Therefore, worker moves arduously, and pulp-collecting box is moved into sampling car using manual sliding type, designs lattice storehouse on sampling car inner platform,
When sampling personnel sample, storehouse lattice horizontal aligument splicing sliding platform takes out empty magazine, after filling, unlock pulp-collecting box buckle,
Pulp-collecting box is pulled to sampling car in the horizontal direction, pulp-collecting box level slips into sampling car storehouse lattice, when pulp-collecting box enters sampling car
Afterwards, manual clamping lock.In conjunction with the design of sampling magazine and splicing sliding platform, template bin area is installed in sampling car, every takes
Sample trolley carries 4 sampling magazines, and 4 production lines can be sampled successively, replaces empty pulp-collecting box.
Tray rack: tray rack is mounted on sampling car.Tray rack long 1400mm, wide 1200mm, are divided into 5 layers, every interlamellar spacing
130mm.When being mounted on sampling car (the high 800mm of carriage plane), from top to bottom each layer height be respectively 860mm, 990mm,
1120mm,1250mm,1380mm.Than 1 ~ No. 4 line sampling bench height is 10mm few respectively for the height of 4 floor below.Every layer of tray rack
It is equipped with Powerless roller, utility tray is carried.At the top of tray rack and there is cover board in side.Lateral hatch is opened when replacing pallet；
Lateral hatch is closed after the completion of pallet-changing, plays the role of preventing pallet mobile and rain-proof in tray rack.
Dust car is placed below sampling bench, and robot is in assorting process, the waste material that waste material is deposited on dust car
In box.It is calculated according to daily 50 slashings, handling in 7 days in one week is primary, and 7*50*5kg=1.75 ton can not manually push waste material
It struggles against to handling space, for this purpose, design motor drive dust car, dust car uses low level ground small rail car, and reject chute is replaced in handling
It is to start motor-driven carrier manually to reach the progress waste discharge of overhead traveling crane lifting position.Dust car has storage position detection using manual operation
With position lock function, audible and visible alarm instruction is installed above.
Dust car is mounted in track, and waste material bucket is carried on vehicle.#1 line and the public track of #2 line, #3 line
With the public track of #4 line, gauge 800mm.Vehicle commander 1500mm, width 1000mm, height 200mm.Motor is housed on vehicle,
Dust car can be driven to be moved forward and backward in track.Usually dust car is located at below sampling bench.Dust car is transported when replacing waste material bucket
It moves to the channel between two production lines, waste material bucket is replaced by overhead traveling crane.After waste material bucket is replaced, trolley waste material returns to sampling
Platform continues below work.
Every production line is equipped with two waste material buckets.One is placed on dust car, carries the steel scrap of coming for machine people
Plate.Another sky waste material bucket is usually placed near production line.When the hopper on trolley is filled, trolley is with filling waste steel plate
Hopper is moved at the channel between two production lines, and overhead traveling crane unloads full hopper from trolley, and empty hopper is loaded onto trolley.
Trolley is moved under sampling bench and works on, and overhead traveling crane will then fill waste steel plate hopper and hang away.Waste material bucket long 1400mm, it is wide
1000mm, deep 320mm.350 waste steel plates can be accommodated.Hopper both ends have lifting lug to facilitate overhead traveling crane handling.
Dust car uses electric track bassinet structure, between two continuous annealing units of opposite face, is laid with one group and shares low level ground rail,
Low level ground rail is used for dust car automatic waste discharge and inlet wire.Due to having exit passageway isolation among 2 production lines, for this purpose, using terrace
Track, rail level are concordant with ground.
Automatic sampling control system uses SIEMENS PLC, and convenient to communicate with original production line traffic control PLC, operation interface is selected
LCD touch screen HMI man-machine interface.Roller-way driving is controlled using variable-frequency motor, and frequency converter uses Siemens S120 Series Frequency Converter.
Main pneumatic element selects PIAB brand.
Control system uses partial installation, and man machine operation interface is installed near robot frame, and disc type installation is pacified nearby
Full operation.Control system PLC is installed below roller-way at easy access.HMI touch screen display sampling solicited status and text are aobvious
Show, and the request of setting sampling nearby and reset releasing button, has sound and light of alarm.
The a roll of silicon steel of the average production in every 20 minutes of continuous annealing unit, the head and the tail steel plate progress in production process to each coil
Sampling, while removing the intermediate useless plate for having weld seam.Quantity of sampling quantity 1-5 block, quantity of sampling quantity and print size are true according to production technology
It is fixed.Less than 1 second, template was successively slided from guide table for sampling for shearing sampling interval between every two pieces of templates, slid into lower section sampling
In slot.It is transported to by logistics corridor by rollgang, and silicon steel plate go-no-go and stacking will be sampled by truss robot, while right
It samples steel plate and carries out coding and label, by silicon steel plate sampling sample block pattern row pattern on sampling bench, waste steel plate is deposited in waste material
It collects in trolley, full-automatic operation is realized to sampling process.And with physical and chemical inspection room template laser automatic sample-making system equipment
It matches, completes the transformation of plate sampling vehicle and the production of template box, sampling bench, which has, connect template vehicle completion template with sampling car part
The function of being conveyed to sampling car.
Sampling robots process flow, device action step explanation
After system boot powers on, into initial reset state；
Sampling system: splicing roller-way is in splicing state；
System and upper machine production line communicate, and receive production line state；
Production line: starting shear, shear sample, waste product, shear stop；
Production line: communication data gives system PLC；
Sampling system: data are received；
Start splicing roller-way, is aligned four sides, delivers into rollgang；
Rollgang conveys material to catching block；
Rollgang exhalation expects a signal；
Start handgrip；
Handgrip runs to material and grabs station；
Sucker suction disc；
Handgrip conveys plate: sample is sent to sample station, reaches sample station position, stamp, stacking；
Waste product is sent to waste product station, arrives sample waste product station position, stacking；
Sampling system: enter next circulation；
All template stackings are completed；
Sampling system: it resets.
Operating mode:
(1) automatic mode --- by the HMI " automatic starting " on field operation box to trigger full auto-programs or by machine
Group PLC transmission starts/ceases and desist order, and sampling robots system can successively be executed according to pre-designed timing under automatic mode
Sampling action, centre do not need any artificial participation.
(2) manual mode --- sampling robots system is carried out to return to zero bit manipulation, utilizes man-machine interface operating surface wrench
Dynamic initial position is demarcated, and is made back to initial bit manipulation to sampling and waste collection systems.This mode is used in individual
Local operation is especially used in test and maintenance.Manual mode has ink jet printer test function, can test ink jet printer printing
Effect.
(3) emergent stopping --- emergency stop is a kind of safe mode, to prevent from causing danger or when equipment fault or malfunction
When provide security reaction.Under emergency stop conditions, device action is locked.It needs to install by export operation room and site sampling device
Scram button.
Finally it is noted that above embodiments are only to illustrate the technical solution of the utility model, rather than it is limited
System.Although the utility model is described in detail with reference to the foregoing embodiments, those skilled in the art should be managed
Solution: it is still possible to modify the technical solutions described in the foregoing embodiments, or to part of technical characteristic into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the utility model that it does not separate the essence of the corresponding technical solution
The spirit and scope of technical solution.
Claims (10)
1. a kind of continuous annealing machine exports automatic sampling machine people's system, including conveying device, sampling bench, sample collection device, waste material
Collection device, robot, it is characterised in that: conveying device is rollgang, and robot is mounted on rollgang end, sampling bench
Side, robot use PLC automation control, and there are two freedom degrees for robot tool, for finished steel plate to be carried to sampling bench
On pallet in, and waste product steel plate is carried in waste material bucket.
2. continuous annealing machine according to claim 1 exports automatic sampling machine people's system, it is characterised in that: rollgang will take
Sample steel plate prolongs X-direction and is transported to beside the sampling bench of rollgang end, and roller-way is divided into two sections of front and back, and leading portion roller-way conveying direction is not
Become；Back segment roller-way conveying direction is variable.
3. continuous annealing machine according to claim 2 exports automatic sampling machine people's system, it is characterised in that: leading portion roller-way uses
Powered rollers are alternately arranged with Powerless roller, and back segment roller-way uses powered rollers, and rollgang is connect with splicing roller-way, position
It is placed on splicing roller-way X-direction exit, splicing roller-way is in the preceding lower end of lubricating substance slot interface.
4. continuous annealing machine according to claim 1 exports automatic sampling machine people's system, it is characterised in that: robot has X
With two freedom degrees of Z, robot device includes control system, drive system, mechanical system, operational instrument composition, and robot is complete
Waste material is deposited in dust car, the artificial truss of device by the silicon steel plate sampling neat stacking of sample on sampling bench at automatic classification
Structure is equipped with sucker stand at the cantilever of end, installs sucker on bracket.
5. continuous annealing machine according to claim 1 exports automatic sampling machine people's system, it is characterised in that: sampling bench is placed in
Rollgang end, robot device side, sample platform is plug-type using movement, and buphthalmos ball bearing, sample are installed on table top
Product plate, which connects, falls into pallet, pallet lower flat structure, can the light sliding on buphthalmos ball, the sampling bench of 4 strip transmission lines is high
Degree is different.
6. continuous annealing machine according to claim 5 exports automatic sampling machine people's system, it is characterised in that: sampling bench includes solid
Determine table top and telescopic chute two parts, fixed mesa is fixedly mounted on the ground by supporting leg, and telescopic chute one end passes through sliding rail
It being connect with fixed mesa, the other end on the ground, is equipped with strong magnet by the supporting leg support with idler wheel at the supporting leg of telescopic chute,
Slideway can be attracted after retracting with fixed mesa, prevent the telescopic chute in machine sampling bench people's handling process from voluntarily skidding off.
7. continuous annealing machine according to claim 1 exports automatic sampling machine people's system, it is characterised in that: sample collection device
Including pallet and tray rack, pallet has latching structure, and tray rack is mounted on sampling car, and four layers of height compares respectively from top to bottom
1 ~ No. 4 line sampling bench height lacks 10mm, and every layer of tray rack is equipped with Powerless roller, and there are cover board in tray rack top and side.
8. continuous annealing machine according to claim 7 exports automatic sampling machine people's system, it is characterised in that: sampling car inner platform
Empty magazine is taken out storehouse lattice horizontal aligument splicing sliding platform by upper design lattice storehouse, after filling, unlock pallet buckle, along level
Direction pulls pallet to sampling car, and pallet level slips into sampling car storehouse lattice, after pallet enters sampling car, manual clamping lock,
In conjunction with the design of pallet and splicing sliding platform, template bin area is installed in sampling car, every sampling trolley carries 4 supports
Disk, 4 production lines, can successively sample, and replace empty pallet.
9. continuous annealing machine according to claim 1 exports automatic sampling machine people's system, it is characterised in that: waste material collection device
For dust car, waste material bucket, dust car is placed below sampling bench, is motor drive, using low level ground small rail car, handling replacement
When reject chute, dust car has storage position detection and position lock function, installs audible and visible alarm instruction, dust car installation above
In track, waste material bucket, #1 line and the public track of #2 line, #3 line and the public ground of #4 line are carried on vehicle
Rail, every production line are equipped with two waste material buckets, and one is placed on dust car, carry the waste steel plate of coming for machine people, separately
One empty waste material bucket is usually placed near production line, and hopper both ends have lifting lug to facilitate overhead traveling crane handling.
10. continuous annealing machine according to claim 1 exports automatic sampling machine people's system, it is characterised in that: be additionally provided with sharp
Light ink jet numbering machine, laser marker are mounted on the motion profile line of the crawl sampling steel plate of the robot above finished product sheet tray,
Stamp is carried out during robotic conveyance template, automatic sampling control system uses control PLC, with original production line traffic control PLC
Communication, operation interface select LCD touch screen HMI man-machine interface to connect with control PLC, and roller-way driving is controlled using variable-frequency motor,
Control PLC attended operation case is separately connected control splicing and rollgang, robot, security alarm I/O, ink jet numbering machine.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201821516851.1U CN208790554U (en) | 2018-09-18 | 2018-09-18 | Continuous annealing machine exports automatic sampling machine people's system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112643137A (en) * | 2020-11-26 | 2021-04-13 | 河北简工科技有限公司 | Control system for cutting knife of numerical control machine tool for doors and windows |
| CN113029702A (en) * | 2021-02-22 | 2021-06-25 | 首钢京唐钢铁联合有限责任公司 | Sampling and sample preparing device |
-
2018
- 2018-09-18 CN CN201821516851.1U patent/CN208790554U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112643137A (en) * | 2020-11-26 | 2021-04-13 | 河北简工科技有限公司 | Control system for cutting knife of numerical control machine tool for doors and windows |
| CN112643137B (en) * | 2020-11-26 | 2022-03-15 | 河北简工科技有限公司 | Control machining method for cutting knife of numerical control machine tool for doors and windows |
| CN113029702A (en) * | 2021-02-22 | 2021-06-25 | 首钢京唐钢铁联合有限责任公司 | Sampling and sample preparing device |
| CN113029702B (en) * | 2021-02-22 | 2023-08-15 | 首钢京唐钢铁联合有限责任公司 | Sampling device |
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Effective date of registration: 20231127 Address after: No. 6 Demonstration Road, Iron and Steel Power Park, Caofeidian District, Tangshan City, Hebei Province, 063000 Patentee after: Hebei Shougang Jingtang Machinery Co.,Ltd. Address before: 066000 No. 405 Jianjie Street, Haigang District, Qinhuangdao City, Hebei Province Patentee before: QINHUANGDAO SHOUGANG MACHINERY Co.,Ltd. |
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