CN210150147U

CN210150147U - Handling device and system

Info

Publication number: CN210150147U
Application number: CN201920252320.4U
Authority: CN
Inventors: 张磊; 赵东林; 郭子健; 李立; 任中一; 王明; 张玄哲; 薛金成
Original assignee: Beijing Shougang Co Ltd
Current assignee: Beijing Shougang Co Ltd
Priority date: 2019-02-28
Filing date: 2019-02-28
Publication date: 2020-03-17
Anticipated expiration: 2029-02-28

Abstract

The utility model discloses a carrying device and a system, which relate to the technical field of silicon steel plate carrying, wherein the second track is arranged at the inner side of the first track through the first track and the second track, and the second track and the first track are arranged in pairs; the sampling platform comprises a plurality of support legs and a working platform, and the support legs are perpendicular to the working platform; the waste trolley is arranged on the second rail in a sliding mode along the extending direction of the rail through wheels; the waste hopper is arranged on the waste trolley; the tray frame is arranged on the sampling vehicle; the cold rolling continuous annealing unit comprises a plurality of trays, the trays are arranged on a tray frame, sampling and waste collection of outlet silicon steel plates of the cold rolling continuous annealing unit are achieved, production efficiency is improved, labor is shortened, time is consumed, accidents are reduced, and production cost is saved.

Description

Handling device and system

Technical Field

The utility model belongs to the technical field of the silicon steel sheet transport, especially, relate to a handling device and system.

Background

In recent years, with the increase of production cost, labor cost is increasing, industrial automation is realized, and the forging automation robot plays an important role in future production of enterprises. The artificial production has high comprehensive energy consumption and production cost. Meanwhile, the operation machine is repetitive and tedious, so that personnel are easy to be bored and not concentrated, and serious potential safety hazards of the personnel and equipment are caused. The manual operation, the production technology stability is poor, the production efficiency is unstable, and the defective rate is high. High noise and metal dust pollution are harmful to human health, and workers are reluctant to do the pollution.

However, the coming times of industrial robots have all made all the possibilities, and industrial automation has the following advantages compared with manual operation: 1. the investment of the project is fast in return, and the recovery period is about 1-2 years. 2. The method saves operators, reduces labor cost, improves production environment and optimizes management. 3. Industrial robot can incessant operation in 24 hours, can organize production by high strength high efficiency, does not receive personnel's factor to influence, lifting means utilization ratio. 4. The industrial robot eliminates the potential safety hazard of manual operation, and can avoid unnecessary safety production accidents. Strict standardization operation, high process stability and stable production rate. 5. The technical and practical images of enterprises are improved, and the method has more market competitiveness.

Disclosure of Invention

The embodiment of the application solves the technical problems of time waste and labor waste caused by manual sampling in the prior art, is low in working efficiency and high in production cost, achieves the purposes of realizing sampling and waste collection of the outlet silicon steel plate of the cold rolling continuous annealing unit, improves production efficiency, shortens labor time, reduces accidents, and saves production cost. Therefore, the utility model discloses an implement, it has the supporting role to detect silicon steel non-oriented low grade product stability performance.

In one aspect, an embodiment of the present invention provides a carrying device, including a first rail and a second rail, where the second rail is disposed inside the first rail, and the second rail and the first rail are both disposed in pairs; the sampling platform comprises a plurality of support legs and a working platform, the support legs are perpendicular to the working platform, and the support legs are slidably arranged on the first rail along the extending direction of the first rail through wheels; the waste trolley is arranged on the second rail in a sliding mode along the extending direction of the rail through wheels; the waste hopper is arranged on the waste trolley and is provided with an accommodating space, and a waste steel plate is placed in the accommodating space; the tray frame is arranged on the sampling vehicle; a plurality of trays, the tray setting is in on the tray frame.

Preferably, work platform includes first work plane and second work plane, wherein, first work plane is located the first position at sampling bench top, the second work plane is located the second position at sampling bench top, just, first work plane and second work plane all adopt stainless steel plate.

Preferably, an adjusting device is arranged below the second working plane.

Preferably, the method further comprises the following steps: and the driving mechanism is connected with the sampling platform.

Preferably, the number of the supporting legs is at least four, two of the supporting legs are distributed on two sides of the first working plane, the other two supporting legs are distributed on two sides of the second working plane, and the supporting legs are galvanized square tubes.

Preferably, the width of the waste hopper is smaller than the width of the working platform.

On the other hand, the embodiment of the utility model provides a still provides a handling system, including aforementioned handling device, include: the material receiving roller way is arranged at the lower end of the sliding chute interface; the conveying roller way is connected with the material receiving roller way and is positioned between the material receiving roller way and a sampling table of the carrying device; the mechanical arm is arranged at one end, close to the conveying roller way, of the sampling table; the material receiving box is arranged on the sampling platform; the laser coding machine is arranged above the material receiving box and has a preset distance with the material receiving box.

Preferably, the method further comprises the following steps: the material receiving roller way and the conveying roller way are driven by variable frequency motors.

Preferably, the laser coding machine is fixedly arranged on one side of a steel plate output port of the control room.

Preferably, the method further comprises the following steps: the control room, the control room sets up one side of sample platform, just the control room has a steel sheet delivery outlet.

The embodiment of the utility model provides an in above-mentioned one or more technical scheme, have following one or more technological effect at least:

the embodiment of the utility model provides a handling device and system, including first track and second track, sample platform, waste material dolly, waste material hopper, tray frame, a plurality of trays that set up in pairs, wherein, the second track sets up in the inboard of first track; the sampling platform comprises a plurality of support legs and a working platform, the support legs are perpendicular to the working platform, the support legs are slidably arranged on the first rail along the extending direction of the first rail through wheels, and the working platform comprises a first working plane and a second working plane; the waste trolley is slidably arranged on the second track along the extending direction of the track through wheels; the waste hopper is arranged on the waste trolley and is provided with an accommodating space, and a waste steel plate is placed in the accommodating space; the tray frame is arranged on the sampling vehicle; the tray is arranged on the tray frame. When the device works, firstly, after the conveyed steel plate is grabbed and marked, the steel plate is sequentially placed on a first working plane of the sampling table; when the sampling vehicle arrives, stopping at a fixed position in the center of the first track and the second track; an operator presses a button on the control console to move the sampling platform to a loading station; an operator adjusts the height of the second working plane on the sampling platform to be consistent with the height of the corresponding layer of the tray frame on the sampling vehicle; an operator moves the tray on the tray frame to the second working plane of the sampling table and fixes the tray by using a fixing pin; an operator presses a button on the control console to move the movable sampling platform to the transfer station; the robot carries the steel plates on the first working plane into the trays on the second working plane in sequence; an operator presses a button on the control console to move the sampling platform to a loading station; an operator moves a pallet onto the pallet rack; an operator presses a button on the control console to enable the sampling platform to move to a sampling station, and a one-time carrying process is completed. Thereby solved among the prior art artifical sample waste time and manpower, and work efficiency is low, technical problem that manufacturing cost is high, reached and realized cold rolling continuous annealing unit export silicon steel sheet sample and garbage collection, improved production efficiency, shortened artifical consuming time, reduce the occurence of failure, practice thrift manufacturing cost's technological effect.

The above description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented according to the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more obvious and understandable, the following detailed description of the present invention is given.

Drawings

Fig. 1 is a schematic structural view of a carrying device according to an embodiment of the present invention;

fig. 2 is another schematic structural diagram of a carrying device according to an embodiment of the present invention;

fig. 3 is a schematic view of another structure of a carrying device according to an embodiment of the present invention;

FIG. 4 is a schematic view showing the construction of the waste hopper of FIG. 1;

FIG. 5 is a schematic view of the scrap cart configuration of FIG. 1;

FIG. 6 is a schematic structural view of the tray rack of FIG. 1;

FIG. 7 is a schematic view of the sampling vehicle shown in FIG. 1;

fig. 8 is a schematic structural view of a handling system according to an embodiment of the present invention;

fig. 9 is another schematic structural view of a handling system according to an embodiment of the present invention;

fig. 10 is a control schematic diagram of a handling system according to an embodiment of the present invention.

Description of reference numerals: 11-a first track; 12-a second track; 2-a sampling station; 21-a leg; 22-a first working plane; 23-a second working plane; 3-a scrap cart; 4-a waste hopper; 5-a pallet rack; 6-sampling vehicle; 7-material receiving roller way; 8-conveying roller way; 9-a mechanical arm; 10-a receiving box; 11-laser coding machine; 12-a control room; 13-material receiving sliding platform.

Detailed Description

The embodiment of the application provides a carrying device and a carrying system, and the carrying device and the carrying system are used for solving the technical problems that time and labor are wasted in manual sampling in the prior art, the working efficiency is low, and the production cost is high.

The embodiment of the utility model provides an in technical scheme, overall structure as follows: the second rail is arranged on the inner side of the first rail through the first rail and the second rail, and the second rail and the first rail are arranged in pairs; the sampling platform comprises a plurality of support legs and a working platform, the support legs are perpendicular to the working platform, and the support legs are slidably arranged on the first rail along the extending direction of the first rail through wheels; the waste trolley is arranged on the second rail in a sliding mode along the extending direction of the rail through wheels; the waste hopper is arranged on the waste trolley and is provided with an accommodating space, and a waste steel plate is placed in the accommodating space; the tray frame is arranged on the sampling vehicle; a plurality of trays, the tray setting is in on the tray frame. The technical effects of sampling and waste collection of the outlet silicon steel plate of the cold rolling continuous annealing unit, improving production efficiency, shortening labor time, reducing accident occurrence and saving production cost are achieved.

In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Example one

The embodiment provides a carrying device, please refer to fig. 1, which includes the following components:

the carrying device comprises a first rail 11 and a second rail 12, wherein the second rail 12 is arranged on the inner side of the first rail 11, and the second rail 12 and the first rail 11 are arranged in pairs.

Specifically, first track 11 and second track 12 are the sampling platform of handling device and the main device that the waste material dolly carried out conveying and removal, and first track 11 and second track 12 all contain two slide rails, second track 12 with first track 11 sets up on the horizontal plane, two slide rail installations of second track 12 correspond respectively and install the inboard of two slide rails of first track 11, thereby make two slide rails of second track 12 set up relatively, install in proper order between two slide rails of first track 11 two slide rails of second track 12.

Sample platform 2, sample platform 2 includes a plurality of stabilizer blades 21 and work platform, just stabilizer blade 21 with work platform is mutually perpendicular, wherein, stabilizer blade 21 passes through the wheel edge the extending direction slidable of first track 11 set up in on the first track 11.

Further, the working platform comprises a first working plane 22 and a second working plane 23, wherein the first working plane 22 is located at a first position at the top of the sampling platform 2, and the second working plane 23 is located at a second position at the top of the sampling platform 2.

Further, an adjusting device is arranged below the second working plane 23.

Further, the number of the legs 21 is at least four, two of the legs 21 are disposed on two sides of the first working plane 22, and the other two legs 21 are disposed on two sides of the second working plane 23.

Further, the method also comprises the following steps: and the driving mechanism is connected with the sampling platform 2.

Specifically, the sampling platform 2 is a main structure of the transporting device for transporting the steel plate, and therefore, the sampling platform 2 is a mobile sampling platform and is driven by a driving mechanism, and the driving mechanism is preferably a motor in this embodiment. The sampling station 2 is shaped like a table, i.e. the sampling station 2 comprises a working platform and a plurality of feet 22 perpendicular to the working platform. Specifically, the working platform mainly comprises a first working plane 22 and a second working plane 23, wherein the first working plane 22 and the second working plane 23 are both rectangular structures, the two working planes are arranged adjacently, the first working plane 22 is used for placing a marked steel plate, and the height of the plane is fixed; the second working plane 23 is used for placing a sampling tray, the height of the plane can be manually adjusted by workers, and therefore, a height adjusting device is installed below the second working plane 23. Further, a support leg 21 is vertically installed on the lower surface of each of the first working plane 22 and the second working plane 23, and then the support leg 21 is slidably connected to the first rail 11 through a connection wheel, that is, the support leg is slidably disposed on the first rail 11 along the extending direction of the first rail 11 through a wheel, so as to drive the whole sampling platform 2 to move on the first rail 11. Further, the number of the support legs 21 is at least four, the number of the support legs 21 can be installed according to actual needs, in this embodiment, the number of the support legs 21 is preferably 8, two of the support legs 21 are distributed on two sides of the first working plane 22, and the other 6 of the support legs 21 are distributed on two sides of the second working plane 23.

Further, sample platform 2 makes through three travel switch sample platform 2 is in work specifically includes on the three station of first track 11: as shown in fig. 1, a sampling station is a station for sampling, carrying and marking a steel plate by a sampling robot or a mechanical arm, and at this time, the sampling platform 2 is located in the middle of a moving range on the first rail 11; as shown in fig. 2, the transfer station is a station where a sampling robot or a mechanical arm carries the steel plate on the sampling table 2, on which marking has been completed, to a sampling tray, and at this time, the sampling table is located at the innermost side of the movement range on the first rail 11, which is close to the waste trolley; as shown in fig. 3, the loading station is a station where the sampling robot or the mechanical arm moves an empty tray from the tray rack on the sampling vehicle to the sampling platform 2 and moves a sample-filled steel plate from the sampling platform to the tray rack on the sampling vehicle, and the sampling platform is located at the outermost side of the movement range on the first rail 11.

And the waste trolley 3 is arranged on the second rail 12 in a sliding way along the extending direction of the second rail 12 through wheels.

The waste material trolley is characterized by comprising a waste material hopper 4, wherein the waste material hopper 4 is arranged on the waste material trolley 3, the waste material hopper 4 is provided with an accommodating space, and a waste steel plate is placed in the accommodating space.

Further, the width of the waste hopper 4 is smaller than that of the working platform.

Specifically, the scrap cart 3 is mounted on the second rail 12, and the width of the scrap receptacle 4 is smaller than the width of the work platform, so that the scrap receptacle 4 and the scrap cart 3 can slide on the second rail 12. The waste bin 4 is carried on the vehicle. The size of the waste material trolley 3 can be designed according to the working requirement, and the length of the waste material trolley 3 is 1500mm, the width is 1000mm, and the height is 200mm as the optimization in the embodiment. As shown in fig. 5, the waste material trolley 3 is provided with a motor which can drive the waste material trolley 3 to move back and forth on the second track 12. The waste material trolley 3 is located below the sampling platform 2 at ordinary times. And when the waste hopper 4 is replaced, the waste trolley 3 moves to a passage between two production lines, and the waste hopper 4 is replaced by a crown block. And after the waste hopper 4 is replaced, the waste trolley 3 returns to the lower part of the sampling platform 2 to continue working.

Further, as shown in fig. 4, the waste material hopper 4 is shaped like a cuboid without an upper cover, so that an accommodating space is formed inside the waste material hopper 4, waste steel plates can be placed in the accommodating space, and lifting lugs are installed at two ends of the waste material hopper 4 to facilitate lifting of a crown block. In operation, each production line is equipped with two waste hoppers. And the scrap steel plate is placed on the scrap trolley 3 and used for loading the scrap steel plates conveyed by the robot. Another empty scrap bin is normally placed near the production line. When the waste hopper 4 on the waste trolley 3 is full, the waste trolley 3 carries the waste hopper 4 full of waste steel plates to move to a passage between two production lines, the overhead travelling crane unloads the full hopper from the trolley, and the empty waste hopper is loaded on the waste trolley 3. The waste material trolley 3 moves to the position below the sampling platform 2 to continue working, and the crown block lifts away the waste material hopper filled with the waste steel plates. In the embodiment, the length of the scrap 4 bucket is 1400mm, the width is 1000mm, and the depth is 320mm, so that 350 pieces of scrap steel plates can be accommodated.

The tray frame 5, the tray frame 5 is installed on the sampling car 6.

A plurality of trays, the trays are arranged on the tray rack 5.

Specifically, as shown in fig. 6 and 7, the tray rack 5 is mounted on the sampling cart 6. The size of the tray frame 5 can be designed according to actual needs, and the tray frame 5 is divided into 4 layers with the length of 1400mm and the width of 1200mm in the embodiment, and the distance between every two layers is 100mm as the optimization. When the tray frame 5 is installed on the sampling car 6 (the height of the carriage plane is 800mm), the heights of all layers from bottom to top are 862mm, 962mm, 1062mm and 1162mm respectively. The bottom of each layer of the tray frame 5 is a flat plate. Cover plates are arranged on the top and the side surfaces of the tray frame 5, the tray can be installed through the tray frame 5, and the side cover plates are opened when the tray is replaced; the tray is replaced and the rear side cover plate is closed, so that the purposes of preventing the tray from moving in the tray frame and preventing rain are achieved.

Further, the conveying process of the conveying device includes: firstly, the sampling table 2 is positioned at a sampling station, and after a steel plate conveyed by a conveying roller way is picked up and marked by a robot, the steel plate is sequentially placed on a first working plane 22 of the sampling table 2; when the sampling vehicle 6 arrives, the sampling vehicle stops at a fixed position in the center of the first track 11 and the second track 12; an operator presses a button on the control console to move the sampling platform 2 to a loading station; the operator adjusts the height of the second working plane 23 on the sampling platform 2 to be consistent with the height of the corresponding layer of the tray frame 5 on the sampling vehicle 6; an operator moves the tray on the tray rack 5 to the second working plane 23 of the sampling platform 2 and fixes the tray by using a fixing pin; an operator presses a button on the control console to move the movable sampling platform to the transfer station; the robot carries the steel plates on the first working plane 22 into the trays on the second working plane 23 in sequence; an operator presses a button on the control console to move the sampling platform 2 to a loading station; the operator moves the pallet onto the pallet rack 5; an operator presses a button on the control console to enable the sampling platform 2 to move to a sampling station, and a carrying process is completed.

Example two

The embodiment provides a carrying system, which includes the carrying device of the previous embodiment, please refer to fig. 8, which includes the following steps:

and the material receiving roller way 7 is arranged at the lower end of the sliding material groove interface.

Particularly, the position of the material receiving roller way 7 is placed at the front lower end of the sliding chute interface, the main function is to replace the original sampling chute to receive materials, and meanwhile, the sampling steel plate is conveyed out of the material taking chute along the X direction. The steel plate is conveyed to a rollgang 8. When in use, the material receiving roller way 7 is required to have the functions of aligning the four edges of the sample plate, centering and conveying the sample plate stack and preventing the sample plate from deforming. The material receiving roller way 7 is in an inclined state when receiving materials, and can be limited according to actual conditions, so that the sample wafer is ensured to smoothly slide in place, and the impact force when the sample wafer falls is reduced.

The conveying roller way 8 is connected with the receiving roller way 7, and the conveying roller way 8 is positioned between the receiving roller way 7 and the sampling table 2 of the carrying device;

further, the method also comprises the following steps: the material receiving roller way 7 and the conveying roller way 8 are driven by variable frequency motors.

Particularly, the rollgang 8 with connect the material roll table 7 to be connected, the position is placed connect the exit of material roll table 7 along the X direction, rollgang 8's main function is to prolong the X direction with the sample steel sheet and carry the rollgang 8 is terminal sample platform 2 next door.

Further, as shown in fig. 9, the sampling station 2 is disposed at the end of the conveyor table 8, beside the robot apparatus. Sampling platform 2 adopts to remove plug-type install bull's eye ball bearing on first working plane 22 and the second working plane 23, and the sample board connects to fall into material receiving box 10, material receiving box 10 lower part is planar structure, can lightly slide on the bull's eye ball, makes things convenient for the sample personnel to carry material receiving box 10 to on the sampling car 6. The main body frame of the sampling platform 2 is made of galvanized square tubes through welding, the first working plane 22 and the second working plane 23 are made of stainless steel plates, and the sampling platform comprises a sample plate lifting and conveying device and has the functions of lifting and conveying sample plates to a sampling material box.

And the mechanical arm 9 is arranged at one end, close to the conveying roller way 8, of the sampling platform 2.

Particularly, arm 9 is installed 8 is terminal the sample station 2 next door of rollgang, arm 9 can adopt robot equipment, and further still can adopt PLC automated control, including two degrees of freedom motions, the space contained angle is the right angle between every motion degree of freedom. The mechanical arm 9 comprises a control system, a driving system, a mechanical system, an operation tool and the like. When the sampling steel plate is conveyed to the tail end of the conveying roller way 8 beside the mechanical arm 9, the mechanical arm 9 starts to work, automatically classifies, neatly stacks the silicon steel plate sampling samples on the sampling table, and stacks the waste in the waste trolley 3.

A material receiving box 10, wherein the material receiving box 10 is arranged on the sampling platform 2.

Particularly, in order to realize the full-line labor intensity reduction of personnel, the convenience of workers for carrying the sampling plate, and the combination of the sample preparation requirements of the post-process detection sample plate, a special material receiving box is manufactured, the material receiving box adopts a light weight design and can slide on the material receiving sliding platform 13 lightly and smoothly, the sampling vehicle 6 reaches the position near the sampling equipment, and the material receiving box (empty box) is sampled manually and sent into the material receiving sliding platform 13. The sample plate is sent into the sampling receiving box by the sample plate lifting and conveying device. And then the full material box is sent into the sampling vehicle 6 through the material receiving sliding platform, and the specific size is designed according to the sampling vehicle 6. The sampling personnel move the material receiving box into the sampling vehicle by a sliding movement carrying mode, and the detailed specification of the material receiving box 10 is designed according to the sampling vehicle 6. During sampling, a sampling person drives the sampling vehicle 6 into a sampling area, the bin of the sampling vehicle 6 is basically aligned to the sampling platform, the clamping lock of the material receiving box 10 is unlocked, and the material receiving box 10 slides in the horizontal direction towards the sampling vehicle 6, so that the material receiving box 10 slides into the sampling vehicle 6. Empty sample material receiving box is moved into by the manual work of sampling personnel on the sample platform 2, push the location after, manual locking can.

Further, when the sampling plate is filled with the material receiving box 10, the weight of the material receiving box 10 is about 70kg (5kg 12 sheets) and about 4 sheets/hour 3 hours, therefore, a worker needs to move the sampling plate difficultly, the material receiving box 10 is moved onto the sampling vehicle 6 in a manual sliding mode, a bin is designed on a platform in the sampling vehicle 6, when a sampling person samples, the bin is horizontally aligned to the material receiving sliding platform, an empty material receiving box is taken out, after the sampling vehicle is filled with the empty material receiving box, a buckle of the material receiving box is unlocked, the material receiving box 10 is pulled towards the sampling vehicle in the horizontal direction, the material receiving box 10 horizontally slides into a bin of the sampling vehicle, and after the material receiving box 10 enters the sampling vehicle, the material receiving box 10 is manually locked. Combine material receiving box 10 with the design of sampling platform 2 install sample board material warehouse in the sampling car 6, four sample material boxes are carried to every sampling dolly, and 4 production lines can take a sample in proper order, change empty material receiving box, convenient and fast.

Further, the waste trolley 3 is arranged below the sampling platform 2, and the robot stacks waste in a waste hopper 4 on the waste trolley 3 in the classifying process. According to the calculation of 50 waste material boards every day, 7 days of a week handling once, 7 x 50 x 5kg become 1.75 tons, the artifical unable waste material fill that promotes arrives the handling space, for this reason, design motor drive waste material dolly, the waste material dolly adopts low level ground rail trolley, the handling change waste material groove is, and manual start electronic dolly arrives the overhead traveling crane hoist position and arrange useless. The waste trolley is manually operated, has the functions of warehousing position detection and position locking, and is provided with an acousto-optic alarm indicator.

Further, the waste trolley 3 is of an electric rail car structure, namely, the second rail 12 is a low-level ground rail which is used for automatic waste discharge and wire inlet of the waste trolley, and the rail surface is flush with the ground.

The laser coding machine 11 is arranged above the material receiving box 10, and a preset distance is reserved between the laser coding machine 11 and the material receiving box 10.

Further, the laser coding machine 11 is fixedly arranged on one side of a steel plate output port of the control room.

Specifically, the laser coding machine 11 is arranged above the material receiving box 10, and on a motion track line of a sampling steel plate grabbed by the robot, coding is carried out in the process of transporting a sample plate by the robot. The laser coding machine 11 can print custom codes on the templates. The method has the characteristics of long operation time, excellent printing quality and easy maintenance.

Further, the method also comprises the following steps: a control room 12, wherein the control room 12 is arranged at one side of the sampling platform 2, and the control room 12 is provided with a steel plate output port.

Further, as shown in fig. 10, the carrying system is further provided with a control system, the control system adopts a siemens PLC, communication with an original production line control PLC is facilitated, and an LCD touch screen HMI human-machine interface is selected as an operation interface. The roller way driving is controlled by a variable frequency motor, and a Siemens S120 series frequency converter is adopted as a frequency converter. Furthermore, the control system is installed in a split mode, a man-machine operation interface is installed near the robot frame, and safe operation is achieved nearby through disc installation. The control system PLC is arranged at a position which is convenient to overhaul and below the roller way. The HMI touch screen displays the sampling request state and the character display, and sets a sampling request and a reset release button nearby, and has the acousto-optic alarm function.

Furthermore, the carrying system adopts a truss robot scheme to realize automatic classification and stacking of the sample plates and the waste materials, has a simple and reliable structure and small and compact occupied area, and meets the requirements of field sites. The sucking disc adopts pneumatic component, does not have pollution and mechanical influence to the steel sheet, and the model spouts sign indicating number, and the warehouse entry back is directly swept the sign indicating number, the technical effect of the management of being convenient for. The installation environment condition of the carrying system is 380% of alternating current plus or minus 10%, three phases are 50Hz, and the transient variation is less than plus or minus 5%. The working mode is intermittent. The environmental conditions specifically include: the temperature is 0-55 ℃, the humidity is 80 percent, and no vibration exists.

Further, the process flow of the handling system comprises: after the system is powered on, entering an initial reset state; a sampling system: the material receiving roller way is in a material receiving state; the system is communicated with an upper computer production line and receives the state of the production line; production line: starting the plate shearing, shearing the sample and the waste, and stopping the plate shearing; production line: communicating data to a system PLC; a sampling system: receiving data; the material receiving roller way 7 is started, is aligned with four sides and is conveyed into a conveying roller way; the conveying roller table 8 conveys materials to a grabbing area; the conveying roller way 8 sends out a material in-place signal; starting the gripper; the gripper moves to a material gripping station; sucking a plate by a sucking disc; conveying the plate by a gripper: conveying the samples to a sample station, reaching the position of the sample station, printing codes and stacking; conveying the waste to a waste station, conveying to a sample waste station, and stacking; a sampling system: entering the next cycle; all the sample plates are stacked; a sampling system: and resetting.

Further, the handling system has three working modes, specifically:

first, automatic mode: the full-automatic program is triggered by HMI automatic start on the field operation box or the start/stop command is sent by the unit PLC, the sampling robot system can execute sampling actions in sequence according to a pre-designed time sequence under the automatic mode, and no manual participation is needed in the middle.

Second, manual mode: and (4) carrying out zero returning operation on the sampling robot system, calibrating by utilizing a manual initial position of a human-computer interface operation panel, and carrying out initial position returning operation on the sampling and waste collecting system. This mode is used in stand alone field operations, particularly in testing and maintenance. The manual mode has an ink jet printer test function and can test the printing effect of the ink jet printer.

Third, emergency stop: scram is a safe mode to prevent danger or give a safe reaction when equipment malfunctions or malfunctions. In the emergency stop state, the device action is locked. Emergency stop buttons are required to be arranged beside the outlet operation room and the field sampling device.

While the preferred embodiments of the present invention have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. It is therefore intended that the appended claims be interpreted as including the preferred embodiment and all such alterations and modifications as fall within the scope of the invention.

It is apparent that those skilled in the art can make various changes and modifications to the embodiments of the present invention without departing from the spirit and scope of the embodiments of the present invention. Thus, if such modifications and variations of the embodiments of the present invention fall within the scope of the claims and their equivalents, the present invention is also intended to include such modifications and variations.

Claims

1. A handling device, comprising:

the first rail and the second rail are arranged on the inner side of the first rail, and the second rail and the first rail are arranged in pairs;

the sampling platform comprises a plurality of support legs and a working platform, the support legs are perpendicular to the working platform, and the support legs are slidably arranged on the first rail along the extending direction of the first rail through wheels;

the waste trolley is arranged on the second rail in a sliding mode along the extending direction of the rail through wheels;

the waste hopper is arranged on the waste trolley and is provided with an accommodating space, and a waste steel plate is placed in the accommodating space;

the tray frame is arranged on the sampling vehicle;

a plurality of trays, the tray setting is in on the tray frame.

2. The handling device of claim 1, wherein the work platform comprises a first work plane and a second work plane, wherein the first work plane is located at a first position on the top of the sample station, the second work plane is located at a second position on the top of the sample station, and the first work plane and the second work plane are both made of stainless steel plates.

3. Handling device according to claim 2, characterised in that below the second work plane there is arranged an adjusting device.

4. The handling device of claim 1, further comprising:

and the driving mechanism is connected with the sampling platform.

5. The handling device of claim 2, wherein the number of the support legs is at least four, two of the support legs are distributed on two sides of the first working plane, the other two support legs are distributed on two sides of the second working plane, and the support legs are galvanized square tubes.

6. The transfer device of claim 1, wherein the waste bin has a width less than the width of the work platform.

7. A handling system comprising a handling device according to any of claims 1-6, characterized in that it comprises:

the material receiving roller way is arranged at the lower end of the sliding chute interface;

the conveying roller way is connected with the material receiving roller way and is positioned between the material receiving roller way and a sampling table of the carrying device;

the mechanical arm is arranged at one end, close to the conveying roller way, of the sampling table;

the material receiving box is arranged on the sampling platform;

the laser coding machine is arranged above the material receiving box and has a preset distance with the material receiving box.

8. The handling system of claim 7, further comprising:

the material receiving roller way and the conveying roller way are driven by variable frequency motors.

9. The handling system of claim 7, wherein the laser coding machine is fixedly arranged at one side of a steel plate outlet of the control room.

10. The handling system of claim 7, further comprising:

the control room, the control room sets up one side of sample platform, just the control room has a steel sheet delivery outlet.