CN107442594B - Hydraulic production line for metal spheres and production line for metal spheres - Google Patents

Hydraulic production line for metal spheres and production line for metal spheres Download PDF

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Publication number
CN107442594B
CN107442594B CN201710847580.1A CN201710847580A CN107442594B CN 107442594 B CN107442594 B CN 107442594B CN 201710847580 A CN201710847580 A CN 201710847580A CN 107442594 B CN107442594 B CN 107442594B
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Prior art keywords
lifting
station
hydraulic
controller
production line
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CN201710847580.1A
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CN107442594A (en
Inventor
陈世雄
王艳娟
王振中
唐淑娟
杨健
吴晓东
武丹
赵景云
刘海艳
吉晓辉
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Xi'an Metalwk Hydraumatic Machinery Co ltd
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Xi'an Metalwk Hydraumatic Machinery Co ltd
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Priority claimed from CN201710001923.2A external-priority patent/CN106774216A/en
Application filed by Xi'an Metalwk Hydraumatic Machinery Co ltd filed Critical Xi'an Metalwk Hydraumatic Machinery Co ltd
Publication of CN107442594A publication Critical patent/CN107442594A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C31/00—Control devices, e.g. for regulating the pressing speed or temperature of metal; Measuring devices, e.g. for temperature of metal, combined with or specially adapted for use in connection with extrusion presses
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00—Extruding metal; Impact extrusion
    • B21C23/02—Making uncoated products
    • B21C23/04—Making uncoated products by direct extrusion
    • B21C23/14—Making other products
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C23/00—Extruding metal; Impact extrusion
    • B21C23/02—Making uncoated products
    • B21C23/18—Making uncoated products by impact extrusion
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
    • B21C35/02—Removing or drawing-off work
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C37/00—Manufacture of metal sheets, bars, wire, tubes or like semi-manufactured products, not otherwise provided for; Manufacture of tubes of special shape
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C51/00—Measuring, gauging, indicating, counting, or marking devices specially adapted for use in the production or manipulation of material in accordance with subclasses B21B - B21F

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Conveyors (AREA)

Abstract

A metal sphere hydraulic production line and a metal sphere production line, belonging to metal material forming equipment. The system comprises a hydroforming system, a transferring system, a lifting system, a weighing system, a split-flow conveying system, a hydraulic control system and an electric control system. The hydraulic forming machine hydraulically forms blanks, the driving control mechanism controls the operation trolley to move from any one material taking station to the first material discharging station, the lifting power device controls the lifting material box to move to the second material discharging station, the weighing mechanism weighs products, and the split-flow conveying system completes the split-flow conveying process; the metal balls output by the hydraulic forming machine are conveyed to a first unloading station through an operation trolley, then lifted to a second unloading station through a lifting material box, and a weighing system weighs an operation object in the process and conveys the operation object to a distribution outlet through a distribution inlet to enter a subsequent processing system. All production procedures such as hydraulic forming, transferring, lifting, weighing, split-flow conveying, subsequent treatment and the like are completed through full-automatic control, so that labor cost is saved, and production efficiency is improved.

Description

Hydraulic production line for metal spheres and production line for metal spheres
Technical Field
The invention relates to the field of metal material forming equipment, in particular to a metal sphere hydraulic production line and a metal sphere production line.
Background
In the production process of the metal ball, a plurality of devices often produce the metal ball simultaneously, but multi-machine linkage cannot be realized among the metal ball devices, a complete automatic and intelligent few-person or unmanned production line cannot be formed, each device needs to be separated for manual feeding and manual receiving, the product is manually transported between the working procedures, non-automatic, decentralized and single-machine operation modes such as manpower, forklift and travelling crane are completely relied on from a forming workshop to a subsequent processing workshop, and a plurality of defects exist in the aspects of safety production management, labor environment improvement, professional health guarantee and the like.
In terms of production management, data required by modern enterprise management such as equipment running state, product yield, quality, batch and the like cannot be obtained, a production manager cannot obtain real-time production data in time, automation, informatization and factory intelligent management of a production process are difficult to realize, the development direction of the international industry 4.0 cannot be complied, and the implementation pace of the national strategy of China manufacturing 2025 cannot be kept up.
Disclosure of Invention
The invention aims to provide a metal sphere hydraulic production line which can complete all production procedures of hydraulic forming, batch transfer, lifting, weighing, split-flow conveying, subsequent treatment and the like in a fully automatic control manner, so that the labor cost is saved, and the production efficiency is improved.
Another object of the present invention is to provide a metal sphere production line, so as to save labor cost and improve production efficiency.
The invention is realized in the following way:
the invention provides a metal sphere hydraulic production line which comprises a hydraulic forming system, a transfer system, a lifting system, a weighing system, a shunt conveying system, a hydraulic control system and an electric control system, wherein the hydraulic forming system is used for conveying metal spheres; the electrical control system includes a controller;
the hydraulic forming system comprises a plurality of hydraulic forming units, each hydraulic forming unit comprises a hydraulic forming machine, a discharging mechanism and a collecting mechanism, and the discharging mechanism is used for conveying metal balls of the hydraulic forming machine into the collecting mechanism; the hydraulic control system is electrically connected with the electric control system, and the controller can instruct the hydraulic control system to drive the hydraulic forming machine to hydraulically form the blank;
the transfer system comprises an operation trolley, a rail and a driving control mechanism, wherein the rail is provided with at least one material taking station and one first material discharging station, each material taking station is correspondingly provided with a material collecting mechanism, the driving control mechanism is electrically connected with a controller, and the controller can instruct the driving control mechanism to control the operation trolley to move or stay to any material taking station or first material discharging station;
The lifting system comprises a guide frame, a lifting material box and a lifting power device, a second unloading station is arranged at the top end of the guide frame, a material receiving station is arranged at the bottom end of the guide frame, the lifting power device is electrically connected with a controller, and the controller can instruct the lifting power device to control the lifting material box to move or stay to the second unloading station or the material receiving station;
the weighing system comprises a control mechanism and a weighing mechanism which are electrically connected, and the weighing mechanism is arranged between the top end of the guide frame and the bottom of the guide frame; the control mechanism is electrically connected with the controller;
the split conveying system is provided with a split inlet and a plurality of split outlets, each split outlet is communicated with a subsequent processing system, and the controller can control any split outlet to be opened or closed;
the material collecting mechanism and the operation trolley at any one material taking station can be communicated, the operation trolley at the first material discharging station can be communicated with the lifting material box at the material receiving station, and the lifting material box at the second material discharging station can be communicated with the diversion inlet.
In practice, a plurality of hydraulic forming units are fixed on a foundation at intervals in sequence, a trench is arranged below a collecting mechanism, a transfer system is installed in the trench, a track is paved at the bottom of the trench, the transfer system works in the trench, a cover plate is paved at the upper opening of the trench, and the operation is safe, so that safety accidents are avoided; the running trolley is positioned on the track, and the lifting system and the weighing system are positioned on the side surface of the trench; the outlets of the diversion mechanisms are respectively connected with the inlets of the subsequent treatment systems.
The metal ball hydraulic production line is used for conveying the metal ball output by the hydraulic forming system into a subsequent processing system for subsequent processing. The metal rod or the metal rod is automatically fed into the hydraulic forming machine, and the hydraulic forming machine forms the metal rod or the metal rod into metal balls, and the metal balls are automatically guided into the collecting mechanism for temporary storage through the discharging mechanism under the drive of the hydraulic forming system.
And each forming unit is correspondingly provided with a material taking station. And each material taking station is correspondingly provided with a material collecting mechanism. The driving control mechanism can drive the operation trolley to move after receiving the instruction of the controller and control the operation trolley to stay at a corresponding material taking station for taking materials; the material collecting mechanism positioned at the material collecting station can be communicated with the operation trolley positioned at the material collecting station, the temporarily stored metal balls in the material collecting mechanism automatically flow into the operation trolley by means of gravity, and after the material is taken, the controller instructs the driving control mechanism to drive the operation trolley to move to the first material discharging station. The operation trolley can move or stay to any one of the material taking station and the first material discharging station under the action of the driving control mechanism.
The operation trolley positioned at the first unloading station can convey the metal balls into the lifting feed box positioned at the receiving station, then the controller instructs the lifting power device to drive the lifting feed box to move upwards, and in the moving process, the weighing mechanism automatically starts weighing, so that the weight of the batch of metal balls is obtained.
When the lifting material box rises to the second unloading station, the metal balls in the lifting material box enter the diversion conveying system through the diversion inlet, the controller controls one of the diversion outlets to be opened, the metal balls in the batch automatically flow into the subsequent processing system from the diversion outlet by means of gravity, and the subsequent processing system carries out subsequent processing on the metal balls in the batch.
The utility model provides a metal spheroid hydraulic pressure production line hydroforming, transport, promote, weigh, reposition of redundant personnel carry a plurality of processes by controller control automatic completion, can realize the linkage between each system, form a complete automatic, intelligent little people or unmanned production line, use manpower sparingly cost, improve production efficiency, promote product quality management level, improve the working environment, prevent and reduce the incident.
Optionally, the electrical control system further comprises at least one first position detection sensor located on one side of the plurality of reclaiming stations, the first position detection sensor being electrically connected to the controller.
Optionally, the aggregate mechanism is provided with a first discharge gate; the metal sphere hydraulic production line also comprises a pneumatic control system, wherein the pneumatic control system comprises an electromagnetic directional valve and a first cylinder, the electromagnetic directional valve is connected with the first cylinder, and the electromagnetic directional valve is connected with a compressed air source; the first cylinder is used for pushing the first discharging gate to open and close; the electromagnetic reversing valve is electrically connected with the controller.
Optionally, the electrical control system further comprises a second position detection sensor electrically connected with the controller, the second position detection sensor being disposed on one side of the first discharge station.
Optionally, the operation trolley is provided with a second discharge gate, and the pneumatic control system further comprises a second cylinder for pushing the second discharge gate to open and close, and the second cylinder is connected with the electromagnetic directional valve.
Optionally, the electrical control system further comprises a third position detection sensor electrically connected with the controller, and the third position detection sensor is arranged on one side of the material receiving station.
Optionally, the top surface position when lifting bin is located the material receiving station is less than the bottom surface when operation dolly is located first unloading station, and the slope is provided with the passageway of unloading between orbital first unloading station and the direction frame, and the passageway of unloading can communicate the operation dolly that is located first unloading station and the lifting bin when being located the material receiving station.
Optionally, the electrical control system further comprises a fourth position detection sensor electrically connected with the controller, the fourth position detection sensor being disposed on one side of the second discharge station.
Optionally, the lifting bin is provided with a third discharge gate, and the pneumatic control system further comprises a third cylinder for pushing the third discharge gate to open and close, wherein the third cylinder is communicated with the electromagnetic directional valve.
Optionally, the diversion conveying system comprises a conveying channel and a plurality of diversion mechanisms, a diversion inlet and a plurality of diversion outlets are arranged in the conveying channel, and each diversion outlet is provided with a diversion mechanism electrically connected with the controller; the electrical control system further comprises a plurality of fifth position detection sensors respectively electrically connected with the controller, and each fifth position detection sensor is arranged on one side of one diversion outlet.
The metal sphere production line consists of a microcrystalline copper sphere full-automatic hydraulic forming production line and an intelligent management system; the microcrystalline copper ball full-automatic hydraulic forming and transferring production line comprises a microcrystalline copper ball full-automatic hydraulic forming unit, an identification and transfer system, a weighing and lifting system, a diversion and conveying system, a pneumatic control system, a hydraulic control system, an electrical control system and a finished product subsequent processing system; the intelligent management system consists of an upper computer, corresponding management software, a man-machine interface and network equipment.
The invention has the beneficial effects that: the application provides a metal spheroid hydraulic pressure production line, full automatic control accomplish each production processes such as hydroforming, transportation, promotion, weighing, reposition of redundant personnel are carried, follow-up processing, use manpower sparingly cost, improve production efficiency, promote product quality management level, improve the working environment, prevent and reduce the incident.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some embodiments of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the overall structure of a metal sphere hydraulic production line according to an embodiment of the present invention;
fig. 2 is a schematic structural diagram of a transfer system in a metal sphere hydraulic production line according to an embodiment of the present invention;
fig. 3 is a schematic structural diagram of a lifting system in a metal sphere hydraulic production line according to an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a shunt conveying system in a metal sphere hydraulic production line according to an embodiment of the present invention.
Icon: a 100-transport system; 110-running trolley; 111-a first discharge gate; 120-track; 121-a material taking station; 122-a first discharge station; 131-a discharge channel; 140-a material collecting mechanism; 200-an electrical control system; 210-a first position detection sensor; 220-a second position detection sensor; 230-a third position detection sensor; 240-a fourth position detection sensor; 250-a fifth position detection sensor; 300-lifting system; 310-guiding the frame; 311-a second discharge station; 312-a receiving station; 320-lifting the bin; 321-a second discharge gate; 330-lifting power means; 400-split delivery system; 410-a material conveying channel; 411-split inlet; 412-a split outlet; 420-a shunt mechanism; 500-a weighing system; 600-a subsequent processing system; 700-pneumatic control system; 800-hydroforming system; 810-a hydroforming unit; 811-a hydroforming machine; 812-discharge mechanism.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments of the present invention. The components of the embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
It should be noted that: like reference numerals and letters denote like items in the following figures, and thus once an item is defined in one figure, no further definition or explanation thereof is necessary in the following figures.
In the description of the present invention, it should be noted that the terms "first," "second," "third," "fourth," "fifth," and the like are used merely for distinguishing between descriptions and should not be construed as indicating or implying relative importance.
In the description of the present invention, it should also be noted that, unless explicitly specified and limited otherwise, the terms "disposed," "mounted," and "connected" are to be construed broadly, and for example, "connected" may be a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
Example 1, refer to fig. 1-4.
The metal sphere hydraulic production line provided by the embodiment is used for processing and forming metal spheres, wherein the metal spheres comprise copper spheres, iron spheres and the like, and the embodiment is mainly used for processing and forming phosphor-copper spheres.
As shown in fig. 1, the metal sphere hydraulic production line provided by the invention comprises a hydraulic forming system 800, a transfer system 100, a weighing system 500, a lifting system 300, a shunt conveying system 400, a hydraulic control system and an electric control system 200; the electrical control system 200 includes a controller;
hydroforming system 800 includes a plurality of hydroforming assemblies 810, each hydroforming assembly 810 including a hydroforming machine 811, a discharge mechanism 812, and a collecting mechanism 140, the discharge mechanism 812 being configured to deliver metal balls from the hydroforming machine 811 into the collecting mechanism 140; the hydraulic control system is electrically connected with the electrical control system 200, and the controller can instruct the hydraulic control system to drive the hydraulic forming machine 811 to hydraulically form the blank;
The transfer system 100 comprises an operation trolley 110, a rail 120 and a driving control mechanism, wherein the rail 120 is provided with at least one material taking station 121 and one first material discharging station 122, each material taking station 121 is correspondingly provided with a material collecting mechanism 140, the driving control mechanism is electrically connected with a controller, and the controller can instruct the driving control mechanism to control the operation trolley 110 to move or stay to any one material taking station 121 or one first material discharging station 122;
the lifting system 300 comprises a guide frame 310, a lifting feed box 320 and a lifting power device 330, wherein a second unloading station 311 is arranged at the top end of the guide frame 310, a material receiving station 312 is arranged at the bottom end of the guide frame 310, the lifting power device 330 is electrically connected with a controller, and the controller can instruct the lifting power device 330 to control the lifting feed box 320 to move or stay to the second unloading station 311 or the material receiving station 312;
the weighing system 500 comprises a control mechanism and a weighing mechanism which are electrically connected, wherein the weighing mechanism is arranged between the top of the guide frame 310 and the bottom of the guide frame 310; the control mechanism is electrically connected with the controller;
the diversion conveying system 400 is provided with a diversion inlet 411 and a plurality of diversion outlets 412, each diversion outlet 412 is communicated with a subsequent processing system 600, and a controller can control any diversion outlet 412 to be opened or closed;
The aggregate mechanism 140 and the running trolley 110 at any one of the material taking stations 121 can be communicated, the running trolley 110 at the first material discharging station 122 can be communicated with the lifting bin 320 at the material receiving station 312, and the lifting bin 320 at the second material discharging station 311 can be communicated with the diversion inlet 411.
In practice, the plurality of hydraulic forming units 810 are sequentially fixed on the foundation at equal intervals, a trench is arranged right below the aggregate mechanism 140, the transfer system 100 is installed in the trench, the rail 120 is paved at the bottom of the trench, the transfer system 100 works below the trench, and the trench cover plate is paved at the trench opening, so that the operation is safe, and safety accidents are avoided; the running trolley 110 is located on the rail 120, and the outlets of the diversion mechanism 420 are respectively connected with the inlets of the subsequent processing system 600.
The metal sphere hydraulic production line is used for conveying the metal spheres output by the hydraulic forming system 800 into the subsequent processing system 600 for subsequent processing. The metal rod or bar is automatically fed into the hydroforming machine 811, and the hydroforming machine 811 forms the metal rod or bar into metal balls, which are automatically introduced into the collecting mechanism 140 for temporary storage through the discharging mechanism 812 under the driving of the hydroforming system 800. And under the required working condition, the hydraulic control system adopts a hydraulic proportional control or hydraulic servo control technology.
One material take out station 121 is provided for each hydroforming unit 810. Each of the reclaiming stations 121 is provided with a corresponding one of the collection mechanisms 140. The driving control mechanism can drive the operation trolley 110 to move after receiving the instruction of the controller and control the operation trolley 110 to stay at one of the material taking stations 121 for taking materials; the collecting mechanism 140 located at the material taking station 121 can be communicated with the operation trolley 110 located at the material taking station 121, the temporarily stored metal balls in the collecting mechanism 140 flow into the operation trolley 110, and after the material is taken, the controller instructs the driving control mechanism to drive the operation trolley 110 to move to the first material unloading station 122. The running trolley 110 can move or stay to any one of the material taking station 121 and the first discharging station 122 under the action of the driving control mechanism.
The running trolley 110 at the first unloading station 122 can convey the metal balls into the lifting feed box 320 at the receiving station 312, and then the controller instructs the lifting power device 330 to drive the lifting feed box 320 to move upwards, and in the moving process, the weighing mechanism automatically weighs to obtain the weight of the batch of metal balls.
When the lifting bin 320 rises to the second unloading station 311, the metal balls in the lifting bin 320 enter the diversion conveying system 400 through the diversion inlet 411, the controller controls one of the diversion outlets 412 to be opened, the conveyed metal balls flow out from the diversion outlet 412 into the subsequent processing system 600, and the subsequent processing system 600 carries out subsequent processing on the metal balls.
As shown in fig. 2, the electrical control system 200 further includes a first position detection sensor 210 for detecting the position of the running trolley 110, the first position detection sensor 210 being located on one side of the plurality of reclaiming stations 121, the first position detection sensor 210 being electrically connected to the controller.
The first position detection sensor 210 detects that the running carriage 110 can send a signal to the controller, and the controller receives the signal and sends the signal to the drive control mechanism, and the drive control mechanism controls the running carriage 110 to stop at one of the material taking stations 121 corresponding to the first position detection sensor 210.
The material taking process is realized in the following way:
the first position detection sensor 210 can detect the running trolley 110 located at any one of the material taking stations 121, detect which material taking station 121 the running trolley 110 is located at, and may further set a distance detection sensor for detecting the position of the running trolley 110 along the length direction of the rail 120 at the end of the rail 120, where the distance detection sensor is electrically connected with the controller.
When one of the material taking stations 121 needs to transfer an operation object, the material taking station 121 sends a material taking signal to the controller, the controller sends a signal for moving to the station to the driving control mechanism, the driving control mechanism receives the signal instruction and drives the operation trolley 110 to move to the station, the first position detection sensor 210 can detect the operation trolley 110 positioned at any one of the material taking stations 121, when the first position detection sensor 210 detects that the operation trolley 110 moves to the station, a stop signal is sent to the controller, the controller receives the signal and sends an instruction to the driving control mechanism, and the driving control mechanism controls the operation trolley 110 to stop at the material taking station 121. The running trolley 110 receives the metal balls corresponding to the station.
The track 120 is provided with a plurality of material taking stations 121, and each hydroforming unit 810 is correspondingly provided with one material taking station 121. The following description is given of the operation flow of taking materials at the third station: when the third material taking station 121 needs to transfer an operation object, a material taking signal is sent to the controller, the controller sends a signal for moving to the third station to the driving control mechanism, the driving control mechanism receives the signal instruction and then drives the operation trolley 110 to move to the third station, the first position detection sensor 210 detects that the operation trolley 110 moves to the third station and sends a stop signal to the controller, the controller receives the signal and then sends a command to the driving control mechanism, and the driving control mechanism controls the operation trolley 110 to stop at the third station; the operation trolley 110 receives the metal balls corresponding to the third station, and the material taking process is automatically completed.
As shown in fig. 2, the aggregate mechanism 140 is provided with a first discharge gate 111; the metal sphere hydraulic production line further comprises a pneumatic control system 700, wherein the pneumatic control system 700 comprises an electromagnetic directional valve and a first cylinder, the electromagnetic directional valve is connected with the first cylinder, the electromagnetic directional valve is used for being connected with a compressed air source, and the first cylinder is used for pushing the first discharge gate 111 to open and close; the electromagnetic reversing valve is electrically connected with the controller.
The material taking station 121 where the running trolley 110 stays is correspondingly provided with a material collecting mechanism 140, the controller receives the signal of the first position detection sensor 210 and then sends a signal to the electromagnetic directional valve, and the electromagnetic directional valve supplies air to the first cylinder to drive the piston of the first cylinder to move so as to push the first discharge gate 111 to open, and the metal balls in the material collecting mechanism 140 flow into the running trolley 110 by virtue of dead weight.
After a first delay period (after the controller sends a signal for opening the first discharge gate 111 to the electromagnetic directional valve), the metal ball is discharged, the controller sends an instruction to the electromagnetic directional valve to act reversely, and the electromagnetic directional valve reversely supplies air to the first cylinder to drive the piston of the first cylinder to move reversely so as to push the first discharge gate 111 to close reversely.
As shown in fig. 2, the electrical control system 200 further includes a second position detection sensor 220 electrically connected to the controller, the second position detection sensor 220 being disposed on one side of the first discharge station 122.
The second position detecting sensor 220 detects that the operation trolley 110 moving to the first unloading station 122 sends a signal to the controller, and the controller sends a command to the driving control mechanism after receiving the signal, and the driving control mechanism controls the operation trolley 110 to stop at the first unloading station 122.
The process of staying at the first discharge station 122 is accomplished by:
after the first discharge gate 111 is closed, after a second delay period (after the controller sends a closing signal of the first discharge gate 111 to the electromagnetic directional valve), the metal ball is received, the controller sends a signal moving to the first discharge station 122 to the driving control mechanism, and the driving control mechanism receives the signal and drives the operation trolley 110 to move to the first discharge station 122; the second position detecting sensor 220 corresponding to the first unloading station 122 detects the position signal of the operation trolley 110 and sends a signal to the controller, the controller receives the signal and sends a command to the driving control mechanism, and the driving control mechanism controls the operation trolley 110 to stop at the first unloading station 122, so that the transferring process is automatically completed.
As shown in fig. 2, the running trolley 110 is provided with a second discharge gate 321, and the pneumatic control system 700 further includes a second cylinder for pushing the second discharge gate 321 to open and close, the second cylinder being in communication with the electromagnetic directional valve.
After the operation trolley 110 stays at the first unloading station 122, the controller sends a command to the electromagnetic directional valve, the electromagnetic directional valve supplies air to the second cylinder to drive the piston of the second cylinder to move so as to push the second unloading gate 321 to open, and the metal balls conveyed in the operation trolley 110 flow out to enter the next processing procedure.
After a third delay period (after the controller sends an instruction for opening the second discharge gate 321 to the electromagnetic directional valve), the metal ball is discharged, the controller sends an instruction to the electromagnetic directional valve to act reversely, and the electromagnetic directional valve reversely supplies air to the second cylinder to drive the piston of the second cylinder to move reversely so as to push the second discharge gate 321 to close reversely.
As shown in fig. 3, the electrical control system 200 further includes a third position detection sensor 230 electrically connected to the controller, the third position detection sensor 230 being disposed on one side of the receiving station 312.
The third position detection sensor 230 detects that the lifting feed box 320 moving to the material receiving station 312 sends a signal to the controller, the controller receives the signal and then sends a command to the lifting power device 330, and the lifting power device 330 receives the signal and then controls the lifting feed box 320 to stay at the material receiving station 312;
the controller receives the signal and sends a command to the electromagnetic directional valve, the electromagnetic directional valve supplies air to the second cylinder to drive the piston of the second cylinder to move so as to push the second discharge gate 321 to open, and the metal balls conveyed in the operation trolley 110 flow out and enter the lifting feed box 320. When the lifting bin 320 is not located at the receiving station 312, the controller does not send a signal to the electromagnetic directional valve, that is, the controller sends a signal to the electromagnetic directional valve only after receiving the signal sent by the third position detecting sensor 230 that the lifting bin 320 is located at the receiving station 312.
After a third delay period (after the controller sends a signal for opening the second discharge gate 321 to the electromagnetic directional valve), the metal ball is discharged, the controller sends an instruction to the electromagnetic directional valve to act reversely, and the electromagnetic directional valve reversely supplies air to the second cylinder to drive the piston of the second cylinder to move reversely so as to push the second discharge gate 321 to close reversely.
After a fourth delay period (after the controller sends a signal to the electromagnetic directional valve to close the second discharge gate 321), all the product flowing out of the second discharge gate 321 has entered the lift bin 320. The controller sends instructions to the lift power device 330 to drive the lift bin 320 to rise. At this time, the controller sends a weighing signal to the control mechanism, the control mechanism starts the weighing mechanism, the weighing mechanism measures the metal balls conveyed in the lifting bin 320, and the weight of the metal balls at the third station is counted. The lifting system 300 in this embodiment has an automatic weighing function, and has simple procedures and high operation efficiency.
As shown in fig. 1 and 3, the top surface of the lifting bin 320 when located at the receiving station 312 is lower than the bottom surface of the running trolley 110 when located at the first discharging station 122, a discharging channel 131 is obliquely arranged between the first discharging station 122 of the rail 120 and the guiding frame 310, and the discharging channel 131 can be communicated with the running trolley 110 located at the first discharging station 122 and the lifting bin 320 when located at the receiving station 312.
After the second discharge gate 321 is opened under the control of the electromagnetic directional valve, the metal balls flow into the lifting bin 320 at the receiving station 312 through the discharge channel 131 by self weight. Before the second discharge gate 321 is opened to discharge, the controller should receive the signal that the lifting bin 320 is located at the receiving station 312, so that the metal balls flowing out through the discharge channel 131 can smoothly enter the lifting bin 320.
As shown in fig. 3, the electrical control system 200 further includes a fourth position detection sensor 240 electrically connected to the controller, the fourth position detection sensor 240 being disposed on one side of the second discharge station 311.
When the lifting power device 330 drives the lifting material box 320 to move from the material receiving station 312 to the second material discharging station 311, the fourth position detection sensor 240 detects the position of the lifting material box 320 and sends a signal to the controller, the controller receives the signal and sends a command to the lifting power device 330, and the lifting power device 330 receives the signal and controls the lifting material box 320 to stay in the second material discharging station 311.
As shown in fig. 3, the lift bin 320 is provided with a third discharge gate, and the pneumatic control system 700 further includes a third cylinder for pushing the third discharge gate open and closed, the third cylinder being in communication with the electromagnetic directional valve.
The controller sends out an instruction to the electromagnetic directional valve, the electromagnetic directional valve supplies air to the third cylinder to drive the piston of the third cylinder to move so as to push the third discharge gate to open, and the metal balls contained in the lifting material box 320 flow out by self weight and enter the diversion conveying system 400;
after a fifth delay period (after the controller sends a third discharge gate opening instruction to the electromagnetic directional valve), the metal ball is discharged, the controller sends an instruction to the electromagnetic directional valve to act reversely, and the electromagnetic directional valve reversely supplies air to the third cylinder to drive the piston of the third cylinder to move reversely so as to push the third discharge gate to close reversely.
As shown in fig. 4, the split-flow conveying system 400 includes a conveying channel 410 and a plurality of split-flow mechanisms 420, wherein a split-flow inlet 411 and a plurality of split-flow outlets 412 are disposed in the conveying channel 410, and each split-flow outlet 412 is provided with a split-flow mechanism 420 electrically connected with a controller; the electrical control system 200 further includes a plurality of fifth position detection sensors 250 electrically connected to the controller, respectively, each of the fifth position detection sensors 250 being disposed on one side of one of the shunt outlets 412.
The diversion outlets 412 of the diversion conveying system 400 are respectively connected with the inlets of the subsequent processing system 600, the metal balls to be transported are output through which diversion outlet 412, after the controller sends a signal to the lifting power device 330 to stop the lifting feed box 320 at the second unloading station 311, the controller sends a signal to the diversion mechanism 420 arranged at the diversion outlet 412, the diversion mechanism 420 is opened, and the fifth position detection sensor 250 corresponding to the diversion mechanism 420 detects the opening action of the diversion mechanism 420 and then sends a signal to the controller;
After receiving the signal, the controller sends a third discharge gate opening instruction to the electromagnetic directional valve, the electromagnetic directional valve supplies air to the third cylinder to drive the piston of the third cylinder to move so as to push the third discharge gate to open, and the metal balls contained in the lifting bin 320 flow out by self weight and enter the diversion conveying system 400;
after a fifth delay period (after the controller sends a third discharge gate opening instruction to the electromagnetic directional valve), the metal ball is discharged, the controller sends an instruction to the electromagnetic directional valve to act reversely, and the electromagnetic directional valve reversely supplies air to the third cylinder to drive the piston of the third cylinder to move reversely so as to push the third discharge gate to close reversely;
after the third discharge gate is closed, the controller sends an instruction to the lifting power device 330 to drive the lifting feed box 320 to move downwards to reach the material receiving station 312;
the third position detection sensor 230 detects that the lifting feed box 320 moving to the material receiving station 312 sends a signal to the controller, the controller receives the signal and then sends a command to the lifting power device 330, and the lifting power device 330 receives the signal and then controls the lifting feed box 320 to stay at the material receiving station 312;
the controller receives the signal and simultaneously sends out an instruction electromagnetic directional valve, the electromagnetic directional valve supplies air to the second cylinder to drive the piston of the second cylinder to move so as to push the second discharge gate 321 to open, and the metal balls conveyed in the operation trolley 110 flow out and enter the lifting feed box 320 to transfer the metal balls of the next two wheels.
As shown in fig. 1 and 4, the diverting inlet 411 is lower than the bottom of the lift bin 320 at the second discharge station 311, and the diverting inlet 411 can communicate with the lift bin 320 at the second discharge station 311.
The diversion inlet 411 is lower than the bottom of the lifting bin 320 at the second unloading station 311, and the metal balls in the lifting bin 320 can flow into the diversion conveying system 400 by self weight to be conveyed to the corresponding next flow process.
The electrical control system 200 in the metal sphere hydraulic production line finally tracks the circulation position and state of the raw materials or products of the corresponding batch, respectively forms batch codes for the batches of the raw materials or products of each station, transmits the batch codes to a finished product subsequent processing system, provides the functions of data statistics, processing sources and quality tracing of the production system for production management, and creates conditions for factory management informatization and intellectualization.
In summary, compared with the conventional method for simultaneously producing metal balls by multiple devices, the technical scheme provided by the embodiment has the following technical advantages:
1. according to the metal sphere hydraulic production line, all production procedures such as hydraulic forming, transferring, lifting, weighing, split-flow conveying, subsequent treatment and the like are completed under full-automatic control, multi-machine linkage is realized, a complete automatic and intelligent production line with few or no people is formed, the labor intensity is low, and the labor cost is low;
2. In the aspect of production management, real-time production data required by modern enterprise management such as equipment running state, product yield, quality, batch and the like can be timely obtained, the functions of data statistics, processing sources and quality tracing of the production system are provided for production management, the product quality management level is high, and conditions are created for factory management informatization and intellectualization;
3. the whole production is fully automatically controlled, the automation, informatization and factory intelligent management of the production process are realized, and the production efficiency is high;
4. the production environment is friendly, the production is safe, the environment-friendly production standard is achieved, and the production environment-friendly requirement of modern enterprises is met.
Example 2.
The specific implementation mode of the technical scheme adopted by the embodiment is as follows: the full-automatic hydraulic forming and circulating production line and the intelligent management system of the microcrystalline copper ball are designed, and the full-automatic hydraulic forming and circulating production line and the intelligent management system of the microcrystalline copper ball are composed; the microcrystalline copper ball full-automatic hydraulic forming and transferring production line comprises a microcrystalline copper ball full-automatic hydraulic forming unit, an identification and transfer system, a weighing and lifting system, a diversion and conveying system, a pneumatic control system, a hydraulic control system, an electrical control system and a finished product subsequent processing system; the intelligent management system consists of an upper computer, corresponding management software, a man-machine interface and network equipment. According to one embodiment of the technical scheme, the intelligent management system consists of an upper computer, corresponding management software, a man-machine interface, network equipment and the like, and an industrial Ethernet is adopted to carry out field communication with an electrical control system; various data such as the working state, the specification and the type of the microcrystalline copper ball, the real-time yield, the batch, the quality and the like of the hydraulic forming production and microcrystalline copper ball circulation production line are collected, transmitted, analyzed, stored and output through corresponding sensors, network equipment, an upper computer and corresponding management software, a retrospective basis is provided for product quality management, and the full-automatic hydraulic forming and circulation networking and intelligent management of the microcrystalline copper ball are realized. According to one embodiment of the technical scheme, the microcrystalline copper ball full-automatic hydraulic forming unit is fixed on a foundation, a feeding mechanism of the microcrystalline copper ball full-automatic hydraulic forming unit automatically feeds a continuously extruded copper rod or copper rod into a microcrystalline copper ball full-automatic hydraulic forming machine host, the microcrystalline copper ball full-automatic hydraulic forming machine host forms the copper rod or copper rod into microcrystalline copper balls under the driving of a hydraulic control system, and the microcrystalline copper balls are automatically guided into a collecting device for temporary storage through a discharging mechanism. In one embodiment of the technical scheme, the aggregate device is used for collecting and temporarily storing microcrystalline copper balls, draining and collecting lubricant residual liquid; the material collecting device is of a rectangular welding structure and is arranged on a fixed foundation outside the microcrystalline copper ball full-automatic hydraulic forming unit, the lower end of the material collecting device is funnel-shaped, and a discharging device is arranged on the side surface of the material collecting device and driven by an air cylinder; when the number of the microcrystalline copper balls reaches a set value and a discharging instruction is received, the air cylinder pulls the baffle plate of the discharging device, and the microcrystalline copper balls slide into the public skip car by means of gravity; when the stored microcrystalline copper balls are stacked, the collecting device guides the collected lubricant residual liquid into a lubricant residual liquid collecting main pipe of a production line, and the lubricant residual liquid is conveyed to a residual liquid treatment system through the liquid collecting main pipe and is recycled after being treated. According to one embodiment of the technical scheme, the identification and transfer system is arranged at a position corresponding to the arrangement of the microcrystalline copper ball full-automatic hydraulic forming unit, and comprises: the system comprises a transfer rail, a power supply system, a public skip, an identification sensor and a measurement unit; the public skip moves on the transfer track; the side surface of the rail is provided with a power supply device for supplying power to the public skip; the public skip automatically moves to the lower part of the corresponding forming machine according to the instruction of the control system, the material collecting device automatically discharges materials, the microcrystalline copper balls are transferred into the public skip, and after the material is discharged, the public skip automatically moves to the side face of the weighing and lifting system to wait for transferring and lifting. In one embodiment of the technical scheme, a trench is arranged on the workshop floor along the length direction of the workshop, and longitudinally penetrates through the lower parts of all the forming machines of the full-automatic microcrystalline copper ball hydraulic forming unit; two guide rails are paved at the bottom of a trench, and the paving length of the guide rails is matched with the number of forming machines of the microcrystalline copper ball full-automatic hydraulic forming unit and used for movement of a public skip car. According to one embodiment of the technical scheme, the power system of the public skip car consists of a motor, a speed reducer, a chain wheel chain and the like, the motor adopts a variable frequency control mode to drive wheels of the public skip car to walk, and the functions of stable starting, walking and stopping are achieved. In one embodiment of the technical scheme, the identification and transfer system is provided with a position identification system, and the position identification system consists of a laser or ultrasonic or infrared or magnetic sensor, a communication cable, a switch bracket and a screw; the walking displacement of the public skip car is measured and identified by a laser, ultrasonic, infrared or magnetic sensor, and control software controls the motion state of the public skip car according to the position of each forming machine in the microcrystalline copper ball full-automatic hydraulic forming unit and the output data of the laser, ultrasonic, infrared or magnetic sensor, including the motion speed, the motion direction, the starting and stopping. According to one embodiment of the technical scheme, a weighing and lifting system is arranged at the corresponding position of the trench, the weighing and lifting system consists of a guide frame, a lifting power device, a lifting bin, a weighing system and the like, and the weighing system comprises a weighing sensor; the lifting feed box is provided with a discharging device and is movably connected with the lifting power device. In one embodiment of the technical scheme, the weighing sensor is arranged at the bottom of the guide frame or at the top of the guide frame; the microcrystalline copper balls in the public skip are transferred to a lifting feed box, a weighing system weighs the microcrystalline copper balls, and the microcrystalline copper ball batches in the corresponding microcrystalline copper ball full-automatic hydraulic forming unit are automatically identified to form batch codes; and the microcrystalline copper ball batch codes and the corresponding weight data are transmitted to an intelligent management system through a network. According to one embodiment of the technical scheme, the lifting material box is provided with a discharging device, the lifting material box is used for receiving the microcrystalline copper balls transferred by the public skip, the received microcrystalline copper balls are lifted to a set height, and the discharging device of the lifting material box transfers the microcrystalline copper balls to a conveying device of the diversion and conveying system. According to one embodiment of the technical scheme, the lifting feed box is provided with the guide mechanism, so that the lifting feed box can keep the orientation unchanged in the lifting process and stably run. According to one embodiment of the technical scheme, the microcrystalline copper ball lifting mode further comprises: belt lifting, chain baffle lifting, chain trolley lifting, wire rope trolley lifting, rack and pinion trolley lifting, power chute baffle lifting and other suitable lifting modes. In one embodiment of the technical scheme, the diversion and conveying system is arranged at the position of the upper discharge opening of the weighing and lifting system and is used for connecting the lifting system with the finished product subsequent processing system, and the diversion and conveying system consists of a diversion mechanism and a conveying device; configuring a corresponding number of diversion mechanisms according to the requirements of the finished product subsequent processing system; when the shunt mechanism shunts, the microcrystalline copper balls are directly led into a first inlet of a finished product subsequent processing system below the shunt mechanism; when the diverting mechanism is in a non-diverting state, the microcrystalline copper balls are directed through a conveyor to a second or other inlet of the finished product aftertreatment system. In one embodiment of the present technical solution, the method for shunting and conveying the microcrystalline copper balls further includes: crane hanging box conveying, belt conveying, chain baffle conveying, chain trolley conveying, wire rope trolley conveying, gear rack trolley conveying and other suitable conveying modes. In one embodiment of the technical scheme, the pneumatic control system consists of an air source processing element, a pressure valve, a reversing valve, a valve plate bracket, a pipeline and the like; the actions of discharging of the aggregate device, discharging of the public skip, discharging of the lifting bin, shunting of the shunting mechanism and the like are controlled and driven by a pneumatic control system. In one embodiment of the present disclosure, the automatic control of the electrical control system includes: and (3) automatically controlling the production process of the microcrystalline copper balls, collecting the microcrystalline copper balls produced by the microcrystalline copper ball full-automatic hydraulic forming unit, transporting the microcrystalline copper balls through a common skip, lifting the microcrystalline copper balls by a lifting feed box, and guiding the microcrystalline copper balls into a finished product subsequent processing system through a microcrystalline copper ball conveying device for subsequent processing. In one embodiment of the technical scheme, the electrical control system consists of a CPU, a power supply, a digital module, a communication module, an analog input/output module, a technical module and other components of a PLC, an intermediate relay, an alternating current servo controller, a frequency converter, a power amplifier and other devices, as well as components and devices of a circuit breaker, a contactor and the like; the automatic production device can control various production processes of feeding, forming, temporary storage, transferring, weighing, lifting, conveying, shunting and the like in real time, and realizes automation of production processes of feeding, forming, temporary storage, transferring, weighing, lifting, conveying, shunting and the like. According to one embodiment of the technical scheme, the intelligent management system consists of an electric control system and control software of a microcrystalline copper ball full-automatic hydraulic forming unit, an electric control system and control software of a microcrystalline copper ball full-automatic hydraulic forming and circulation production line, a central control console, a human-computer interface and intelligent management software; the central control console is connected with the microcrystalline copper ball full-automatic hydraulic forming unit through network equipment, and an industrial field bus of an Ethernet protocol is adopted for communication, so that data exchange is realized; the central control console is internally provided with a computer, a display, a keyboard, a mouse, an indicator light, buttons and other display instruments, an operating device and components. In one embodiment of the technical scheme, the intelligent management system is provided with a remote operation table at an operation station of the finished product post-processing system; a touch screen is arranged on the remote operation table to form a man-machine exchange interface; setting related parameters on a man-machine exchange interface, performing required operation, and displaying the microcrystalline copper ball material containing state of each material collecting device in real time; the finished product post-processing system automatically or manually selects a certain aggregate device according to the requirements and the material containing state; the public skip moves to the position below the selected material collecting device under the control of the system to wait for receiving materials, and the material collecting device automatically discharges materials; after the material collecting device finishes discharging, the public skip automatically moves to a position for discharging the lifting material box, the system automatically controls the public skip to discharge, all the microcrystalline copper balls are transferred into the lifting material box, and the lifting material box is automatically lifted to a set height; the lifting bin automatically discharges, and the product is conveyed and split to a corresponding inlet of a corresponding finished product subsequent processing system by a splitting mechanism; the system always tracks the circulation position and state of the microcrystalline copper balls in the corresponding batch, and transmits data to a finished product subsequent processing system; the finished product post-processing system performs corresponding operation and running according to the data, and can always identify and record the product flow direction of corresponding batches in the links of final product packaging, warehousing, management, delivery and the like; the intelligent management system automatically records and stores the data and information, provides and outputs an analysis report, and creates conditions for factory management informatization and intellectualization. In one embodiment of the present technical solution, the post-processing system for finished products adopts a general technology, which is not described herein.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (9)

1. The metal sphere hydraulic production line is characterized by comprising a hydraulic forming system, a transfer system, a lifting system, a weighing system, a shunt conveying system, a hydraulic control system and an electric control system; the electrical control system includes a controller;
the hydraulic forming system comprises a plurality of hydraulic forming units, each hydraulic forming unit comprises a hydraulic forming machine, a discharging mechanism and a collecting mechanism, and the discharging mechanism is used for conveying metal balls of the hydraulic forming machine into the collecting mechanism; the hydraulic control system is electrically connected with the electric control system, and the controller can instruct the hydraulic control system to drive the hydraulic forming machine to hydraulically form blanks;
the transfer system comprises an operation trolley, a track and a driving control mechanism, wherein the track is paved right below the material collecting mechanism, the track is provided with at least one material taking station and one first material discharging station, each material taking station is correspondingly provided with one material collecting mechanism, the operation trolley is positioned on the track, the driving control mechanism is electrically connected with the controller, and the controller can instruct the driving control mechanism to control the operation trolley to move or stay to any material taking station or first material discharging station;
The lifting system comprises a guide frame, a lifting feed box and a lifting power device, a second unloading station is arranged at the top end of the guide frame, a material receiving station is arranged at the bottom end of the guide frame, the lifting power device is electrically connected with the controller, and the controller can instruct the lifting power device to control the lifting feed box to move or stay to the second unloading station or the material receiving station;
the weighing system comprises a control mechanism and a weighing mechanism which are electrically connected, and the weighing mechanism is arranged between the top end of the guide frame and the bottom of the guide frame; the control mechanism is electrically connected with the controller;
the split-flow conveying system is provided with a split-flow inlet and a plurality of split-flow outlets, each split-flow outlet is communicated with a subsequent processing system, and the controller can control any one of the split-flow outlets to be opened or closed;
the material collecting mechanism located at any one of the material taking stations can be communicated with the operation trolley, the operation trolley located at the first material discharging station can be communicated with the lifting material box located at the material receiving station, and the lifting material box located at the second material discharging station can be communicated with the flow dividing inlet.
2. The metal sphere hydraulic production line of claim 1, wherein the electrical control system further comprises a first position detection sensor for detecting a position of the running trolley, the first position detection sensor being located on one side of the plurality of material taking stations, the first position detection sensor being electrically connected to the controller.
3. The metal sphere hydraulic production line according to claim 2, wherein the aggregate mechanism is provided with a first discharge gate; the metal sphere hydraulic production line further comprises a pneumatic control system, wherein the pneumatic control system comprises an electromagnetic directional valve and a first air cylinder, the electromagnetic directional valve is connected with the first air cylinder, the electromagnetic directional valve is connected with a compressed air source, and the first air cylinder is used for pushing a first discharge gate to open and close; the electromagnetic reversing valve is electrically connected with the controller.
4. A metal sphere hydraulic production line according to claim 3, wherein the electrical control system further comprises a second position detection sensor electrically connected to the controller, the second position detection sensor being disposed on one side of the first discharge station.
5. The metal sphere hydraulic production line according to claim 4, wherein the running trolley is provided with a second discharge gate, and the pneumatic control system further comprises a second cylinder for pushing the second discharge gate to open and close, and the second cylinder is connected with the electromagnetic directional valve.
6. The metal sphere hydraulic production line of claim 5, wherein the electrical control system further comprises a third position detection sensor electrically connected to the controller, the third position detection sensor disposed on one side of the receiving station.
7. The metal sphere hydraulic production line according to claim 6, wherein a top surface position of the lifting bin when the lifting bin is located at the receiving station is lower than a bottom surface of the running trolley when the running trolley is located at the first discharging station, a discharging channel is obliquely arranged between the first discharging station of the rail and the guide frame, and the discharging channel can be communicated with the running trolley located at the first discharging station and the lifting bin when the lifting bin is located at the receiving station.
8. The metal sphere hydraulic production line of claim 7, wherein the electrical control system further comprises a fourth position detection sensor electrically connected to the controller, the fourth position detection sensor disposed on one side of the second discharge station.
9. The metal sphere hydraulic production line according to claim 8, wherein the lift bin is provided with a third discharge gate, the pneumatic control system further comprising a third cylinder for pushing the third discharge gate open and closed, the third cylinder being in communication with the electromagnetic directional valve.
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