CN207792012U - Transhipment promotes tower, transhipment production line and metal ball body production line - Google Patents
Transhipment promotes tower, transhipment production line and metal ball body production line Download PDFInfo
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- CN207792012U CN207792012U CN201721203674.7U CN201721203674U CN207792012U CN 207792012 U CN207792012 U CN 207792012U CN 201721203674 U CN201721203674 U CN 201721203674U CN 207792012 U CN207792012 U CN 207792012U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 57
- 239000002184 metal Substances 0.000 title abstract description 7
- 229910052751 metal Inorganic materials 0.000 title abstract description 7
- 230000007246 mechanism Effects 0.000 claims abstract description 57
- 238000007599 discharging Methods 0.000 claims abstract description 40
- 238000005303 weighing Methods 0.000 claims abstract description 30
- 238000001514 detection method Methods 0.000 claims description 38
- 238000000034 method Methods 0.000 abstract description 31
- 230000008569 process Effects 0.000 abstract description 31
- 230000001737 promoting effect Effects 0.000 abstract description 23
- 238000000465 moulding Methods 0.000 abstract description 7
- 230000007306 turnover Effects 0.000 abstract description 5
- 239000007769 metal material Substances 0.000 abstract description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 54
- 229910052802 copper Inorganic materials 0.000 description 54
- 239000010949 copper Substances 0.000 description 54
- 238000012545 processing Methods 0.000 description 22
- 238000007726 management method Methods 0.000 description 21
- 239000000047 product Substances 0.000 description 19
- 230000032258 transport Effects 0.000 description 19
- 230000033001 locomotion Effects 0.000 description 14
- 238000012546 transfer Methods 0.000 description 9
- 239000007788 liquid Substances 0.000 description 8
- 239000000463 material Substances 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 230000008676 import Effects 0.000 description 5
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- 238000003860 storage Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
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- 238000007493 shaping process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 208000027418 Wounds and injury Diseases 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000740 bleeding effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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- 238000005183 dynamical system Methods 0.000 description 1
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- 230000007613 environmental effect Effects 0.000 description 1
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- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 208000014674 injury Diseases 0.000 description 1
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- 229910052742 iron Inorganic materials 0.000 description 1
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Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41865—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by job scheduling, process planning, material flow
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
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- Quality & Reliability (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Control Of Conveyors (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Transhipment promotes tower, transhipment production line and metal ball body production line, belongs to metal material moulding apparatus field.It includes being oriented to rack, promoting power plant, promote hopper, Weighing mechanism and electric control system that transhipment, which promotes tower,;The top for being oriented to rack is provided with the second unloading station, the bottom end for being oriented to rack is provided with splicing station, electric control system includes controller, controller can instruct promotion power plant control to promote the mobile either stop of hopper, and, to the second unloading station or splicing station, controller can control shedding mechanism discharging.It further includes transportation trolley to transport production line, is located at the transportation trolley of the first unloading station and can be connected to the promotion hopper positioned at splicing station.Transhipment promotes the operation process that tower is automatically performed splicing, is promoted, weighed, conveyed, and turnover process is few, saves human cost.Transhipment production line is automatically performed transhipment, is promoted, weighed, conveying each process of shunting, saves human cost, improves production efficiency.
Description
Technical field
The utility model is related to metal material moulding apparatus fields, and tower, transhipment production line are promoted in particular to transhipment
And metal ball body production line.
Background technology
It, generally can be by base workshop, roughing workshop, finishing department, finished product in the intermetallic composite coating enterprise of multiple processes
The isolation such as workshop, storehouse.After the isolation of workshop, the transhipment of material is a complicated process, the manpower that places one's entire reliance upon, fork truck, row
Modes of operation, the flows such as vehicle, automobile or rail wooden handcart are:First workshop appliance material storing box → driving handling → automobile or rail wooden handcart
Transition → second workshop → second shop traveller handling → second workshop appliance feed entrance point.This traditional operating object transporting mode,
There are following drawbacks:1, operating object inevitably will produce deformation, scratch, collision in handling, transit link, destroy quality;2, it passes through
The area for crossing operation range is big, and working at height and Ground Operation environment have security risk, and safety existing for working at height
Hidden danger bigger;3, the link transported between standdle carrier is more, needs several qualified professionals, human cost high;4, each equipment
Production cycle is not quite similar, and discharging, splicing timing node are different, and the operating status of each equipment cannot be shared, downstream production equipment
It is often in and waits for that material state, equipment operation rate are low;5, can not obtain the operating status of each equipment, operate the weight of object, quantity,
Data needed for the Modern Produce Managements such as batch, it is difficult to realize the automating of factory, information-based and intelligent management.
Utility model content
The purpose of this utility model is to provide transhipments to promote tower, the operating for being automatically performed splicing, being promoted, weighed, being conveyed
Process, turnover process is few, saves human cost.
Another of the utility model is designed to provide transhipment production line, is automatically performed transhipment, is promoted, weighed, conveyed
Each process is shunted, human cost is saved, improves production efficiency.
Another of the utility model is designed to provide metal ball body production line, to save human cost, improves production
Efficiency.
The utility model is realized in this way:
Transhipment promotes tower, including is oriented to rack, promotes power plant, promote hopper, Weighing mechanism and electric control system;
Promote power plant, promote hopper and Weighing mechanism and may be contained within being oriented to rack, promote power plant and be provided with suspender, suspender with
Hopper connection is promoted, hopper is promoted and is provided with shedding mechanism, the top for being oriented to rack is provided with the second unloading station, is oriented to rack
Bottom end be provided with splicing station;Electric control system includes controller, promotes power plant and is electrically connected with the controller, controller
It can instruct and promote the mobile either stop of power plant control promotion hopper to the second unloading station or splicing station, controller
Shedding mechanism discharging can be controlled.
A process can be received when hopper is located at splicing station by, which being promoted, transports the operating object to come;It finishes receiving
Afterwards, Weighing mechanism is weighed to promoting hopper automatically, and when operating object does not enter promotion hopper, Weighing mechanism, which is shown, to be carried
The dead weight for rising hopper, after operating object enters and promotes hopper, the gross weight for promoting hopper, operating is shown in Weighing mechanism
The nt wt net weight of object is that gross weight subtracts dead weight, and controller records and stores the data;Then controller instruction promotes power plant
Promotion hopper is driven to be moved to unloading station from splicing station by suspender;Controller instructs shedding mechanism discharging, by promotion
Operating object is dumped into next process.
Under the action of electric control system, transhipment promotes the operating that tower is automatically performed splicing, is promoted, weighed, conveyed
Journey, turnover process is few, saves human cost;With automatic weighing function;Conveniently realize and transport between standdle carrier, transhipment apart from it is short,
Rhythm is fast, with short production cycle;The operating status of each equipment can be obtained in time, and controller automatically controls the discharging of each equipment, connects
Material promotes operation process, and lower process production equipment does not wait for material state, and equipment operation rate is high, and production efficiency is high.
Optionally, electric control system further includes the first position detection sensor being electrically connected with the controller, first position
Detection sensor is set to the side of splicing station.
Optionally, electric control system further includes the second position detection sensor being electrically connected with the controller, the second position
Detection sensor is set to the side of the second unloading station.
Optionally, it is oriented to rack and is additionally provided with lower deceleration station, lower deceleration station is located at the upside of splicing station;Electric-controlled
System processed further includes the third place detection sensor being electrically connected with the controller and for from lower deceleration station to splicing station
The lower speed reducing switch to slow down, the third place detection sensor are set to the side of lower deceleration station, and lower speed reducing switch is dynamic with promotion
Power apparatus is electrically connected.
Optionally, it is oriented to rack and is additionally provided with deceleration station, upper deceleration station is located at the downside of the second unloading station;Electricity
Gas control system further includes the 4th position-detection sensor being electrically connected with the controller and for being unloaded from upper deceleration station to second
Expect that the upper speed reducing switch of the deceleration of station, the 4th position-detection sensor are set to the side of deceleration station, upper speed reducing switch
It is electrically connected with power plant is promoted.
Optionally, shedding mechanism includes discharge gate, and it further includes atmospheric control, atmospheric control that transhipment, which promotes tower,
Including solenoid directional control valve and cylinder, solenoid directional control valve is connected with cylinder, and solenoid directional control valve with compressed air source for connecting, cylinder
For pushing discharge gate to open and close;Solenoid directional control valve is electrically connected with the controller.
Optionally, it further includes buffer gear that transhipment, which promotes tower, and buffer gear is set to the bottom for being oriented to rack.
Optionally, Weighing mechanism, which is set to, is oriented to rack top and is oriented between bottom of the frame.
Production line is transported, including the transportation trolley and transhipment promotion tower of the first unloading station can be moved to, is located at first
The transportation trolley of unloading station can be connected to the promotion hopper positioned at splicing station.
Optionally, transhipment production line further includes transfer passage, and the promotion hopper for being located at the second unloading station can be with conveying
The input terminal in channel is connected to.
Metal ball body production line, by crystallite copper ball Full Automatic Liquid it is molded and circulation production line, intellectualized management system group
At;Crystallite copper ball Full Automatic Liquid is molded and circulation production line includes crystallite copper ball Full-automatic hydraulic forming machine group, identification and turns
Fortune system is weighed and lifting system, shunting and transport system, atmospheric control, hydraulic control system, electric control system,
And finished product postorder processing system;Intellectualized management system is by host computer and corresponding management software, man-machine interface, network
Equipment forms.
The beneficial effects of the utility model:Transhipment promotes the operation process that tower is automatically performed splicing, is promoted, weighed, conveyed,
It is few to have enough to meet the need process, saves human cost;It conveniently realizes and transports between standdle carrier, transport apart from short, rhythm is fast, with short production cycle.
Transhipment production line is automatically performed transhipment, is promoted, weighed, conveying each process of shunting, saves human cost, improves life
Produce efficiency.
Description of the drawings
It, below will be to required use in embodiment in order to illustrate more clearly of the technical solution of the utility model embodiment
Attached drawing be briefly described, it should be understood that the following drawings illustrates only some embodiments of the utility model, therefore should not be by
Regard the restriction to range as, for those of ordinary skill in the art, without creative efforts, may be used also
To obtain other relevant attached drawings according to these attached drawings.
Fig. 1 is the overall structure diagram that the transhipment that the utility model embodiment provides promotes tower;
Fig. 2 is the sectional view of the first structure of the A-A in Fig. 1;
Fig. 3 is the sectional view of second of structure of the A-A in Fig. 1;
Fig. 4 is the overall structure diagram that the transhipment that the utility model embodiment provides promotes tower;
Fig. 5 is the overall structure diagram for the transhipment production line that the utility model embodiment provides.
In figure:100- is oriented to rack;The second unloading stations of 110-;The first positions 111- detection sensor;120- splicing works
Position;The second positions 121- detection sensor;Slow down station under 130-;131- the third place detection sensors;Slow down on 140- work
Position;The 4th position-detection sensors of 141-;200- promotes power plant;210- suspenders;300- promotes hopper;310- unloaders
Structure;400- Weighing mechanisms;500- electric control systems;510- atmospheric controls;600- buffer gears;The first rampmans of 700-
Position;710- transportation trolleys;720- transfer passages;800- workshops;900- subsequent processings workshop.
Specific implementation mode
It is new below in conjunction with this practicality to keep the purpose, technical scheme and advantage of the utility model embodiment clearer
Attached drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that is retouched
The embodiment stated is the utility model a part of the embodiment, instead of all the embodiments.Usually here described in attached drawing and
The component of the utility model embodiment shown can be arranged and be designed with a variety of different configurations.
Therefore, the detailed description of the embodiments of the present invention to providing in the accompanying drawings is not intended to limit requirement below
The scope of the utility model of protection, but it is merely representative of the selected embodiment of the utility model.Based in the utility model
Embodiment, the every other embodiment that those of ordinary skill in the art are obtained without creative efforts, all
Belong to the range of the utility model protection.
It should be noted that:Similar label and letter indicate similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent attached drawing in a attached drawing.
In the description of the present invention, it should be noted that the orientation or position of the instructions such as term " top ", " bottom "
Relationship be based on the orientation or positional relationship shown in the drawings or the utility model product using when the orientation usually put or
Position relationship is merely for convenience of describing the present invention and simplifying the description, and does not indicate or imply the indicated device or member
Part must have a particular orientation, with specific azimuth configuration and operation, therefore should not be understood as limiting the present invention.
In addition, term " first ", " second " etc. are only used for distinguishing description, it is not understood to indicate or imply relative importance.
In the description of the present invention, it should also be noted that, unless otherwise clearly defined and limited, term " is set
Set ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected;It can
Can also be electrical connection to be mechanical connection;It can be directly connected, can also indirectly connected through an intermediary, Ke Yishi
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in utility model.
Embodiment 1, referring to figs. 1 to Fig. 5.
It is metal ball body, gold that transhipment provided in this embodiment, which promotes tower and transports production line for the operating object of transhipment,
It includes copper ball, iron ball etc. to belong to sphere, and the present embodiment is primarily referred to as phosphorous copper balls.
As shown in Figure 1, transhipment provided in this embodiment promotes tower, including it is oriented to rack 100, power plant 200 is promoted, carries
Rise hopper 300, Weighing mechanism 400 and electric control system 500;It promotes power plant 200, promote hopper 300 and Weighing mechanism
400 may be contained within being oriented to rack 100, promote power plant 200 and are provided with suspender 210, and suspender 210 is connect with hopper 300 is promoted,
It promotes hopper 300 and is provided with shedding mechanism 310, the top for being oriented to rack 100 is provided with the second unloading station 110, is oriented to rack
100 bottom end is provided with splicing station 120;Electric control system 500 includes controller, promotes power plant 200 and controller
Electrical connection, controller, which can instruct, to be promoted the control of power plant 200 promotion hopper 300 movement or stops to the second unloading station
110 or splicing station 120, controller can control 310 discharging of shedding mechanism.
A process can be received when hopper 300 is located at splicing station 120 by, which being promoted, transports the operating object to come;It receives
After the completion, Weighing mechanism 400 is weighed to promoting hopper 300 automatically, when operating object does not enter promotion hopper 300, is weighed
The dead weight for promoting hopper 300 is shown in mechanism 400, after operating object enters and promotes hopper 300, Weighing mechanism 400
The gross weight for promoting hopper 300 is shown, the nt wt net weight for operating object is that gross weight subtracts dead weight, and controller records and stores this
Data;Then controller instruction promotes power plant 200 and promotes hopper 300 from the movement of splicing station 120 by the drive of suspender 210
To unloading station;Controller instructs 310 discharging of shedding mechanism, and the operating object of promotion is dumped into next process.
Under the action of electric control system 500, transhipment promotes the operating that tower is automatically performed splicing, is promoted, weighed, conveyed
Process, turnover process is few, saves human cost;With automatic weighing function;It conveniently realizes and transports between standdle carrier, transport distance
It is short, rhythm is fast, with short production cycle;Can obtain the operating status of each equipment in time, controller automatically control each equipment discharging,
Splicing promotes operation process, and lower process production equipment does not wait for material state, and equipment operation rate is high, and production efficiency is high.
As shown in Fig. 2, it includes lift carriage and the guiding mechanism for being set to lift carriage to be oriented to rack 100, hopper is promoted
300 are set in lift carriage and are connect with guiding mechanism.
Lift carriage can be rectangular frame weldment, and in the present embodiment, lift carriage has repair guardrail, side at top
There are aerial ladder, lower melt pit to there is step, melt pit periphery to have fence, reach safety equipment requirement, protects personal safety.
Guiding mechanism can be arranged four groups, as shown in Fig. 2, being separately mounted to four corner locations of lift carriage;Also may be used
To use two groups, as shown in figure 3, being symmetrically mounted on the both sides centre position for promoting hopper 300;The guidance mode of guiding mechanism can
With using sliding guide formula, cylinder sleeve type, the linear guide, the special guider of elevator;This programme is special using two groups of elevators
Guider is symmetrically mounted on the both sides centre position for promoting hopper 300.
As shown in Figure 1, electric control system 500 further includes the first position detection sensor 111 being electrically connected with the controller,
First position detection sensor 111 is set to the side of splicing station 120.
First position detection sensor 111 is able to detect that promoting hopper 300 is located at splicing station 120 and passes the signal
Pass controller, controller receives the discharging that a process is controlled after the signal, after the first delay number, controller control
A upper process stops discharging, using the second delay number, after promoting the operating object that hopper 300 has received a process,
Controller sends out instruction to power plant 200 is promoted, and promotes the driving of power plant 200 and promotes hopper 300 from the shifting of splicing station 120
It moves to unloading station;Controller controls 310 discharging of shedding mechanism again, and the operating object in promotion hopper 300 is discharged to next
Process.
As shown in Figure 1, being oriented to rack 100 is additionally provided with deceleration station 140, upper deceleration station 140 is located at the second discharging
The downside of station 110;Electric control system 500 further includes the 4th position-detection sensor 141 being electrically connected with the controller and uses
In the upper speed reducing switch of the deceleration from upper the 140 to the second unloading station of deceleration station 110, the 4th position-detection sensor 141 is set
It is placed in the side of deceleration station 140, upper speed reducing switch is electrically connected with power plant 200 is promoted.
" the upper speed reducing switch for the deceleration from upper the 140 to the second unloading station of deceleration station 110 " refers to " promoting hopper
300 are moved to the second unloading station 110 from upper deceleration station 140, and upper speed reducing switch, which just controls, promotes the deceleration of power plant 200 ",
Otherwise it " promotes hopper 300 and is moved to upper deceleration station 140 from the second unloading station 110, upper speed reducing switch can not control promotion
Power plant 200 is slowed down ".
Controller instruction promotes the driving promotion hopper 300 of power plant 200 and is moved to upper deceleration station from splicing station 120
140, the 4th position-detection sensor 141 detects the promotion hopper 300 positioned at upper deceleration station 140 and signal is sent to control
Device processed, controller sender promote power plant 200 to the control of upper speed reducing switch and slow down, promote hopper 300 and slowly rise.
As shown in Figure 1, electric control system 500 further includes the second position detection sensor 121 being electrically connected with the controller,
Second position detection sensor 121 is set to the side of the second unloading station 110.
After the controller instruction promotion driving promotion hopper 300 of power plant 200 is moved to the second unloading station 110, second
Position-detection sensor 121 detects the signal for promoting hopper 300 and passes to controller, and controller receives the signal and carries backward
It rises power plant 200 and sends out stop signal, promote hopper 300 and stop at the progress discharging of the second unloading station 110.
As shown in figure 4, shedding mechanism 310 includes discharge gate, it further includes atmospheric control 510, gas that transhipment, which promotes tower,
Autocontrol system 510 includes solenoid directional control valve and cylinder, and solenoid directional control valve is connected with cylinder, and solenoid directional control valve is used for empty with compression
Air source connects, and cylinder is for pushing discharge gate to open and close;Solenoid directional control valve is electrically connected with the controller.
Sender is to solenoid directional control valve, electromagnetic controller after controller instruction promotes the stopping promotion hopper 300 of power plant 200
The piston that driving cylinder is supplied to cylinder is moved to push discharge gate to open, and is promoted hopper 300 and is carried out discharging through discharge gate;
By third delay number, operating object discharging is completed, and controller issues instructions to solenoid directional control valve counteragent, electricity
The piston reverses direction that magnetic reversal valve reversely supplies driving cylinder to cylinder is moved to push discharge gate reversely to close;
After discharge gate is closed, controller, which issues instructions to, to be promoted the control of power plant 200 and promotes hopper 300 to moving down
It is dynamic.
It should be noted that:Atmospheric control 510 is used to be promoted the discharging of hopper 300, can also use hydraulic drive,
Either electromagnetic driven or machine-liquid transmission or machine-electric transmission or machine-gas transmission, the present embodiment select pneumatic gearing.
As shown in figure 4, being oriented to rack 100 is additionally provided with lower deceleration station 130, lower deceleration station 130 is located at splicing station
120 upside;Electric control system 500 further include the third place detection sensor 131 being electrically connected with the controller and for from
To the lower speed reducing switch of the deceleration of splicing station 120, the third place detection sensor 131 is set to down to be subtracted lower deceleration station 130
The side of fast station 130, lower speed reducing switch are electrically connected with power plant 200 is promoted.
" the lower speed reducing switch for the deceleration from lower deceleration station 130 to splicing station 120 " refers to " promoting hopper 300
It is moved to splicing station 120 from lower deceleration station 130, lower speed reducing switch, which just controls, promotes the deceleration of power plant 200 ", on the contrary it " carries
It rises hopper 300 and is moved to lower deceleration station 130 from splicing station 120, lower speed reducing switch, which can not control, promotes power plant 200
Slow down ".
It promotes the driving of power plant 200 and is promoted and suspected when being moved to lower deceleration station 130 from the second unloading station 110, the
Three position-detection sensors 131 detect promotion hopper 300 and transmitting signals positioned at lower deceleration station 130 to controller, control
The lower speed reducing switch control promotion power plant 200 driving promotion hopper 300 of instruction slows down after device processed receives signal.Promote hopper
300 slowly decline.
It is moved to splicing station 120 when promoting hopper 300, first position detection sensor 111 detects signal and transmits
To controller, controller instruction promotion power plant 200, which is stopped, promotes hopper 300.Wait for operating the promotion transhipment of object next time.
As shown in figure 4, it further includes buffer gear 600 that transhipment, which promotes tower, buffer gear 600, which is set to, is oriented to rack 100
Bottom.
Buffer gear 600 in unexpected situations, such as promotes 200 brake failure of power plant, suspender 210 is broken suddenly
Deng, cause promoted hopper 300 fall at a high speed, at this moment buffer gear 600 absorb high speed fall promotion hopper 300 gravitational potential
Can, the damage for promoting hopper 300, Weighing mechanism 400 and other associated parts is prevented, safeguard protection is served to equipment.
As shown in figure 4, Weighing mechanism 400 is set to the bottom for being oriented to rack 100.The top surface ratio of buffer gear 600 is weighed
Mechanism 400 is low.
Weighing mechanism 400 is located at the bottom for being oriented to rack 100, can also be located at the top for being oriented to rack 100, function phase
Together;The present embodiment selection Weighing mechanism 400 is located at the top of lift carriage.
As shown in figure 5, the present embodiment additionally provides transhipment production line, including the first unloading station 700 can be moved to
Transportation trolley 710 and transhipment promoted tower, be located at the first unloading station 700 transportation trolley 710 can with positioned at splicing station 120
Promotion hopper 300 be connected to.
As shown in figure 5, transhipment production line further includes transfer passage 720, it is located at the promotion hopper of the second unloading station 110
300 can be connected to the input terminal of transfer passage 720.
When implementing installation, workshop 800 is adjacent with subsequent processing workshop 900, the transportation trolley 710 of workshop 800
It is run in melt pit, the equipment in subsequent processing workshop 900 is located at ground position higher above, and transhipment promotes tower and is mounted on production vehicle
Between 800 inner transportation trolleys 710 the side of the first unloading station 700, first of splicing station 120 less than transportation trolley 710 unload
Expect station 700, and is docked with the discharge port of transportation trolley 710;The second unloading station 110 that transhipment promotes tower is higher than subsequent processing
A channel, 720 passage lanes of transfer passage are opened in the splicing position of the equipment in workshop 900 in the appropriate location of midfeather, and left end connects
Switch through the shedding mechanism 310 that fortune promotes tower, right end connects the material receiving port of the equipment in subsequent processing workshop 900.
The motion flow for transporting production line is as follows:
Splicing:Transportation trolley 710 is located at the first unloading station 700, detection switch sender, while promoting hopper 300 and being in
Splicing station 120,111 sender of first position detection sensor;Controller instructs 710 discharging of transportation trolley, operating object to pass through
Chute under gravity, is imported and is promoted in hopper 300;After operating object discharging, by delay, controller instruction fortune
Turn 710 discharging of trolley closing;
It is promoted:After 710 discharging of transportation trolley, by delay, controller instruction promotes power plant 200 and acts, and leads to
Crossing suspender 210 drives promotion hopper 300 to move upwards;When promoting deceleration station 140 in the arrival of hopper 300, upper speed reducing switch
Sender, controller instruction promote power plant 200 and run slowly, and promote hopper 300 and slowly rise;It is reached when promoting hopper 300
When the second unloading station 110,121 sender of second position detection sensor, controller instruction promotes power plant 200 and stops fortune
Row promotes the shedding mechanism 310 of hopper 300 and the import of transfer passage 720 to just at this time;
It weighs:Operating object do not enter promoted hopper 300 when, Weighing mechanism 400 be shown promoted hopper 300 from
Weight;After operating object imports and promotes hopper 300, the gross weight for promoting hopper 300 is shown in Weighing mechanism 400;Then transport
The nt wt net weight for turning object is:Gross weight subtracts dead weight, and controller records and stores the data;
Discharging:It is detected positioned at the second position detection sensor 121 of the second unloading station 110 and promotes 300 sender of hopper
Afterwards by delay, controller instruction promotes the shedding mechanism 310 on hopper 300 and acts, the cylinder piston rod fortune of shedding mechanism 310
Dynamic to open discharge gate, under gravity, operating object imports subsequent processing workshop 900 by transfer passage 720
In equipment;After operating object discharging, by delay, the cylinder that controller instruction promotes the shedding mechanism 310 of hopper 300 is lived
Discharge gate is closed in stopper rod counter motion;
It returns:After the discharge gate of shedding mechanism 310 is closed, by delay, controller instruction promoted power plant 200 to
Lower movement promotes hopper 300 by suspender 210 by re-synchronizing decline certainly;Lower deceleration station 130 is reached when promoting hopper 300
When setting, lower speed reducing switch sender, controller instruction promotes power plant 200 and runs slowly, and promotes hopper 300 and slowly declines;When
When promoting the arrival splicing station 120 of hopper 300,111 sender of first position detection sensor, controller instruction promotes power plant
200 is out of service, promotes hopper 300 at this time and falls on Weighing mechanism 400, waits for the promotion transhipment of operating object next time.
To sum up, for technical solution provided in this embodiment compared with traditional operating object transporting mode, technical advantage is as follows:
1, transhipment provided by the present application promotes tower and transhipment production line, can be automatically performed transhipment, be promoted, weighed, is defeated
The each process sent is realized and is transported between standdle carrier, and transhipment is apart from short, rhythm is fast, turnover process is few, with short production cycle, production effect
Rate is high;
2, Automatic Control is entirely produced, the automating of production process, information-based and intellectualization of factories management, people are realized
Work labor intensity is small, and human cost is very low;
3, it avoids operating object to be deformed in handling, transit link, abrade, collide, ensure that the matter of operating object
Amount is injury-free in transport process;
4, phenomenon to be expected is not present in each production equipment, and equipment operation rate is high, energy consumption is reduced;
5, in terms of production management, the operating status of each equipment can be obtained in time, operates weight, quantity, the batch of object
Real-time production data needed for equal Modern Enterprise Administrations, for production management provide the data statistics of this production system, process source,
The function of quality tracing, product quality management is horizontal high, creates conditions for factory management informationization, intelligence;
6, production environment close friend, production safety, reach environmentally protective production standard, meet modern enterprise production environmental protection and want
It asks.
Embodiment 2.
The present embodiment use technical solution specific implementation mode be:Design a kind of crystallite copper ball Full Automatic Liquid it is molded and
Circulate production line and intellectualized management system, by crystallite copper ball Full Automatic Liquid is molded and circulation production line, intelligent management system
System composition;Crystallite copper ball Full Automatic Liquid is molded and circulation production line includes crystallite copper ball Full-automatic hydraulic forming machine group, identification
And it movement system, weighs and lifting system, shunting and transport system, atmospheric control, hydraulic control system, electrical control system
System and finished product postorder processing system;Intellectualized management system by host computer and corresponding management software, man-machine interface,
The network equipment forms.One embodiment of the technical program, intellectualized management system manage soft by host computer and accordingly
The compositions such as part, man-machine interface, the network equipment carry out local communication using Industrial Ethernet network and electric control system;By right
Sensor, the network equipment, host computer and the corresponding management software answered are produced to hydro-forming and the circulation life of crystallite copper ball
The various data such as working condition, crystallite copper ball specification and the type of producing line, real-time yield, batch, quality are acquired, transmit,
Analysis, storage and output, the foundation of retrospect is provided for product quality management, realizes that crystallite copper ball Full Automatic Liquid is molded and circulates
Networking and intelligent management.One embodiment of the technical program, crystallite copper ball Full-automatic hydraulic forming machine group are fixed on
On ground, feed mechanism by continuously extruded copper bar or copper rod automatic feed crystallite copper ball Full-automatic hydraulic forming machine host,
Under the driving of hydraulic control system, copper bar or copper rod are shaped to crystallite copper by crystallite copper ball Full-automatic hydraulic forming machine host
Ball, crystallite copper ball are automatically imported in material-gathering device by discharging mechanism and keep in.One embodiment of the technical program, material-gathering device
Effect be to collect, temporary crystallite copper ball, bleeding and collect lubricant raffinates;Material-gathering device is rectangular solder structure, is mounted on
On fixation ground except crystallite copper ball Full-automatic hydraulic forming machine group, lower end is funnel shaped, and there are device for discharging, discharging in side
Device is driven by the cylinder;When the quantity of crystallite copper ball reaches setting value, and after being connected to discharging instruction, cylinder pulls device for discharging
Baffle, crystallite copper ball is slipped to by gravity in public truck;In accumulation, material-gathering device will be collected the crystallite copper ball of storage
Lubricant raffinates import production line lubricant raffinates manifold in, lubricant raffinates are delivered to raffinate by manifold
Reason system recycles after processing.One embodiment of the technical program, identification and movement system setting with crystallite
Corresponding position after the arrangement of copper ball Full-automatic hydraulic forming machine group, identification and movement system include:Transport track and power supply system,
Public truck, identification sensor and measuring unit;Public truck is in transhipment moving on rails;The side of track is provided with for Denso
It sets, powers for public truck;Public truck is automatically moved to according to the instruction of control system below corresponding molding machine, and gather materials dress
Automatic discharging is set, crystallite copper ball is transferred in public truck, public truck is automatically moved to weigh and be promoted after discharging
The side of system is waited to be transferred and is promoted.One embodiment of the technical program is set in mill floor along workshop length direction
Trench is set, it is longitudinal below each molding machine of crystallite copper ball Full-automatic hydraulic forming machine group;It is laid with two in trench bottom
Guide rail, guide rail laying length and the molding machine quantity of crystallite copper ball Full-automatic hydraulic forming machine group match, and are used for public truck
Movement.The dynamical system of one embodiment of the technical program, public truck is made of motor, speed reducer, sprocket wheel chain etc.,
Motor uses frequency control mode, and the wheel of public truck is driven to walk, and realizes smooth starting, walking, stops function.This technology
One embodiment of scheme, identification and movement system are provided with position-recognizing system, and position-recognizing system is by laser or ultrasound
Either infrared ray or magnetic sensor, communication cable, switch bracket, screw form wave;The walking displacement of public truck is by swashing
Either ultrasonic wave or infrared ray or magnetic sensor measure and identify that control software is according to crystallite copper ball fully automatic hydraulic to light
The output data of the position of each molding machine and laser either ultrasonic wave or infrared ray or magnetic sensor in shaping machine set
Control the motion state of public truck, including movement velocity, the direction of motion, startup, stopping.One implementation of the technical program
Example, the corresponding position of trench, which is provided with, weighs and lifting system, by guiding rack, promotes power plant, promotes hopper, claims
The compositions such as weight system, weighing system include weighing sensor;Promoted hopper be configured with device for discharging, and with promoted power plant it
Between using flexible connection.One embodiment of the technical program, weighing sensor are arranged in bottom or the guiding for being oriented to rack
The top of rack;Crystallite copper ball in public truck is transferred to promotion hopper, and weighing system weighs to crystallite copper ball, and
Crystallite copper ball batch in the corresponding crystallite copper ball Full-automatic hydraulic forming machine group of automatic identification forms batch coding;Crystallite copper
Ball batch encode and corresponding weight data by network transmission to intellectualized management system.One implementation of the technical program
Example promotes hopper and is provided with device for discharging, promotes hopper and is used to receive the crystallite copper ball that public truck transfer comes, will receive
Crystallite copper ball be promoted to setting height, promote the device for discharging of hopper and crystallite copper ball be transferred to the defeated of shunting and transport system
It send in device.One embodiment of the technical program promotes hopper and is provided with guiding mechanism, makes its holding side in lifting process
Invariant position, even running.One embodiment of the technical program, the mode that crystallite copper ball is promoted further include:Belt lifting, chain
Baffle is promoted, chain trolley is promoted, steel wire rope trolley is promoted, rack-and-pinion trolley is promoted, power chute baffle is promoted, Yi Jiqi
Its suitable biography hoisting way.One embodiment of the technical program, shunting and transport system setting are being weighed and lifting system
Top discharge port position, to the connection of lifting system and finished product postorder processing system, by diversion mechanism, conveying device
Composition;According to the diversion mechanism for needing to configure respective numbers of finished product postorder processing system;When diversion mechanism shunts, crystallite copper ball
It is introduced directly into first entrance of the finished product postorder processing system below diversion mechanism;When diversion mechanism is in non-SHUNT state
When, crystallite copper ball imports second or other entrances of finished product postorder processing system by conveying device.The technical program
One embodiment, the shunting of crystallite copper ball and the mode conveyed further include:Drive a vehicle hanging box conveying, Belt Conveying, chain baffle convey,
Chain cart transport, steel wire rope cart transport, rack-and-pinion cart transport and other suitable mode of movement.This technology side
One embodiment of case, atmospheric control are made of air source processing element, pressure valve, reversal valve, valve plate support, pipeline etc.;
The actions such as the discharging of material-gathering device, the discharging of public truck, the discharging for promoting hopper, the shunting of diversion mechanism are by pneumatic control system
System control and driving.One embodiment of the technical program, electric control system automatically control including:Crystallite copper ball produces work
Sequence automatically controls, and the crystallite copper ball that crystallite copper ball Full-automatic hydraulic forming machine group produces is collected, public truck is passed through
Crystallite copper ball by promotion Skip hoisting, then is imported finished product postorder processing system by crystallite copper ball conveying device and carried out by transhipment
Subsequent processing.One embodiment of the technical program, electric control system is by the CPU of PLC, power supply, digital module, communication mould
Block, analog input and output module, technology modules and other components, intermediate relay, alternating-current servo controller, frequency converter,
The devices such as power amplifier and breaker, the components such as contactor and device composition;Can real-time control feeding, molding, temporarily
It deposits, transport, weighing, being promoted, being conveyed, shunting each production process, realizing feeding, be molded, keep in, transporting, weighing, being promoted, is defeated
The automation of production processes such as send, shunt.One embodiment of the technical program, intellectualized management system are complete certainly by crystallite copper ball
Electric control system and control software, the crystallite copper ball Full Automatic Liquid of hydrodynamic pressure shaping machine set be molded and the electricity of circulation production line
Gas control system and control software, central control board, man-machine interface, Intellective Management Software composition;Central control board and crystallite copper
It is connected by the network equipment between ball Full-automatic hydraulic forming machine group, is communicated using the industrial field bus of Ethernet protocol,
Realize data exchange;Computer, display, keyboard, mouse, indicator light, button and other displays are provided in central control board
Instrument, operating device and component.One embodiment of the technical program, intellectualized management system is in finished product postorder processing system
Operation position be configured with remote console;It is configured with touch screen in remote console, constitutes alternating interface between man and computer;In man-machine friendship
Change the crystallite copper ball charge state of setting relevant parameter on interface, the operation needed for progress, each material-gathering device of real-time display;At
Product postorder processing system is as needed and charge state automatically or manually selectes some material-gathering device;Public truck is in system
It is moved under control and waits for splicing, material-gathering device automatic discharging below selected material-gathering device;It is public after material-gathering device discharging
Truck is automatically moved to the position for promoting hopper discharging altogether, and system automatically controls public skip unloading, and crystallite copper ball is whole
It is transferred to and is promoted in hopper, promote hopper automatic lifting to setting height;Hopper automatic discharging is promoted, product is conveyed and by dividing
Stream mechanism branches to the corresponding corresponding entrance of finished product postorder processing system;System tracks the crystallite copper ball of corresponding batch always
Circulate position and state, and transfers data to finished product postorder processing system;Finished product postorder processing system is according to these data
Operate and run accordingly, can identify and record always in links such as final product packaging, storage, management and deliveries
The product of respective batch flows to;Intellectualized management system automatically records and preserves these data and information, provides and export analysis
Report creates conditions for factory management informationization, intelligence.One embodiment of the technical program, finished product postorder processing system
Using general technology, details are not described herein.
The above descriptions are merely preferred embodiments of the present invention, is not intended to limit the utility model, for this
For the technical staff in field, various modifications and changes may be made to the present invention.It is all in the spirit and principles of the utility model
Within, any modification, equivalent replacement, improvement and so on should be included within the scope of protection of this utility model.
Claims (9)
1. a kind of transhipment promotes tower, which is characterized in that including be oriented to rack, promoted power plant, promoted hopper, Weighing mechanism and
Electric control system;
The promotion power plant, the promotion hopper and the Weighing mechanism may be contained within the guiding rack, the promotion
Power plant is provided with suspender, and the suspender is connect with the promotion hopper, and the promotion hopper is provided with shedding mechanism, described
The top for being oriented to rack is provided with the second unloading station, and the bottom end for being oriented to rack is provided with splicing station;
The electric control system includes controller, and the promotion power plant is electrically connected with the controller, the controller
The promotion power plant can be instructed to control, and the promotion hopper is mobile either to stop to second unloading station or institute
Splicing station is stated, the controller can control the shedding mechanism discharging.
2. transhipment according to claim 1 promotes tower, which is characterized in that the electric control system further includes and the control
The first position detection sensor of device electrical connection processed, the first position detection sensor are set to the one of the splicing station
Side.
3. transhipment according to claim 2 promotes tower, which is characterized in that the electric control system further includes and the control
The second position detection sensor of device electrical connection processed, the second position detection sensor are set to second unloading station
Side.
4. transhipment according to claim 2 promotes tower, which is characterized in that the guiding rack is additionally provided with lower deceleration work
Position, the lower deceleration station are located at the upside of the splicing station;The electric control system further includes being electrically connected with the controller
The third place detection sensor and lower speed reducing switch for the deceleration from the lower deceleration station to the splicing station, institute
The side that the third place detection sensor is set to the lower deceleration station is stated, the lower speed reducing switch is filled with the promotion power
Set electrical connection.
5. transhipment according to claim 3 promotes tower, which is characterized in that the guiding rack is additionally provided with deceleration work
Position, the upper deceleration station are located at the downside of second unloading station;The electric control system further includes and the control
Device electrical connection the 4th position-detection sensor and for the deceleration from the upper deceleration station to second unloading station
Upper speed reducing switch, the 4th position-detection sensor are set to the side of the upper deceleration station, the upper speed reducing switch with
The promotion power plant electrical connection.
6. transhipment according to claim 1 promotes tower, which is characterized in that the shedding mechanism includes discharge gate, described
It further includes atmospheric control that transhipment, which promotes tower, and the atmospheric control includes solenoid directional control valve and cylinder, and the electromagnetism changes
It is connected to valve with the cylinder, the solenoid directional control valve with compressed air source for connecting, and the cylinder is for pushing described unload
Expect gate opening and closing;The solenoid directional control valve is electrically connected with the controller.
7. transhipment according to claim 1 promotes tower, which is characterized in that it further includes buffer gear that the transhipment, which promotes tower,
The buffer gear is set to the bottom for being oriented to rack.
8. transhipment according to claim 1 promotes tower, which is characterized in that the Weighing mechanism is set to the guiding rack
Between top and the guiding bottom of the frame.
9. a kind of transhipment production line, which is characterized in that transportation trolley and right including that can be moved to the first unloading station are wanted
Ask transhipment described in any one of 1 to 8 to promote tower, be located at first unloading station the transportation trolley can with positioned at
The promotion hopper of the splicing station is connected to.
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CN2017100019232 | 2017-01-03 | ||
CN201710001923.2A CN106774216A (en) | 2017-01-03 | 2017-01-03 | Crystallite copper ball Full Automatic Liquid it is molded and circulation production line and intellectualized management system |
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CN207792012U true CN207792012U (en) | 2018-08-31 |
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CN201710001923.2A Pending CN106774216A (en) | 2016-12-09 | 2017-01-03 | Crystallite copper ball Full Automatic Liquid it is molded and circulation production line and intellectualized management system |
CN201721203674.7U Active CN207792012U (en) | 2017-01-03 | 2017-09-19 | Transhipment promotes tower, transhipment production line and metal ball body production line |
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CN113443340A (en) * | 2020-03-25 | 2021-09-28 | 河南湛蓝环境工程有限公司 | Dedicated danger is useless handles charging equipment |
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CN114371670B (en) * | 2021-12-08 | 2024-04-09 | 上海航天精密机械研究所 | Flow method for cabin digital production line |
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2017
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CN113443340A (en) * | 2020-03-25 | 2021-09-28 | 河南湛蓝环境工程有限公司 | Dedicated danger is useless handles charging equipment |
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