CN105855894B - Phosphor-copper ball production line - Google Patents

Phosphor-copper ball production line Download PDF

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Publication number
CN105855894B
CN105855894B CN201510031890.7A CN201510031890A CN105855894B CN 105855894 B CN105855894 B CN 105855894B CN 201510031890 A CN201510031890 A CN 201510031890A CN 105855894 B CN105855894 B CN 105855894B
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ball
production line
copper
idler wheel
cooperation
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CN105855894A (en
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姚振祺
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Guangzhou Changren Industrial Technology Co Ltd
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Guangzhou Changren Industrial Technology Co Ltd
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Abstract

The invention discloses phosphor-copper ball production line, including rolling ball production line, connecting the polishing grinding production line for rolling ball production line, connect the cleaning product line of the polishing grinding production line and connect the packaging production line of the cleaning product line;It rolls discharge plate of the ball production line including placement phosphor-copper round bar coiled strip and discharge plate cooperation and is used to phosphor-copper round bar coiled strip aligning the straightener into copper bar and straightener cooperation and for cutting off the cutting machine of copper bar and cutting machine cooperation and being used to draw the dragger of copper bar and the bidirectional feeder of dragger cooperation and the ball rolling machine coordinated with the feeder.The present invention uses more than structure, integrate and rolls ball, polishing, cleaning, packaging, and production line full process automatization production, production efficiency is high, yield is big, stability is high, it is continuous 24 it is small when/work day fault-free.

Description

Phosphor-copper ball production line
Technical field
The present invention relates to machinery production equipment technical fields, and in particular to phosphor-copper ball production line.
Background technology
In order to which machine improves efficiency and yield, from the Semi-automatic device of human hand be changed into fully-automatic equipment be one can not The strategic purpose of change.Existing phosphorous copper balls production is needed by rolling ball → four big process of polishing → cleaning → packaging, existing production Technology can not be connected between equipment, it is necessary to manually feeding, artificial transfer and artificial splicing and realize automated production, production Efficiency is low.
The content of the invention
It is an object of the invention to disclose phosphor-copper ball production line, solve artificial feeding, artificial transfer and artificial splicing, The problem of can not be connected realization automated production between equipment, low production efficiency.
In order to achieve the above objectives, the present invention adopts the following technical scheme that:
Phosphor-copper ball production line, including rolling ball production line, connecting the polishing grinding production line for rolling ball production line, connect the throwing The cleaning product line of light grinding production line and the packaging production line for connecting the cleaning product line;Rolling ball production line includes placing phosphor-copper The discharge plate of round bar coiled strip coordinates with the discharge plate and is rectified for aligning phosphor-copper round bar coiled strip into the straightener of copper bar, with this Straight machine coordinates and coordinates and for drawing the dragger of copper bar and the traction for cutting off the cutting machine of copper bar and the cutting machine The bidirectional feeder of machine cooperation and the ball rolling machine with feeder cooperation.
Further, the straightener includes aligning rack, longitudinal straightening mechanism, the transverse direction with the longitudinal direction straightening mechanism cooperation Straightening mechanism and the aligning haulage gear for drawing the copper bar;Longitudinal straightening mechanism, transverse straightener structure and aligning traction Mechanism is arranged in aligning rack, and for aligning copper bar in a longitudinal direction, transverse straightener structure is used in horizontal stroke longitudinal straightening mechanism Copper bar is aligned on direction.
Further, the bidirectional feeder includes blanking rack, conveyer frames and two open molds with dragger cooperation, Two open molds are located at the lower position of blanking rack both sides respectively, and blanking rack is parallel with open mold and on conveyer frames;Fall Rack connects open mold by conveyer frames, and open mold coordinates with the ball rolling machine;By the copper bar that the cutting machine is cut off, leading Draw and sent under the traction of machine to the retainer plate of blanking rack, then the copper bar on blanking rack falls on conveyer frames and is sent to open mold In, most sent afterwards through open mold to ball rolling machine.
Further, the blanking rack includes blanking frame, the retainer plate on blanking frame, drives retainer plate folding Blanking cylinder and travel switch;Travel switch is connected with blanking cylinder;The head end of blanking frame and the dragger are connected, Travel switch is arranged at the terminal position of blanking frame;The conveyer frames include conveyor frame, the conveyer frames of blanking frame both sides On be respectively equipped with three transmission chain sprocket structures being mutually parallel, transmission chain sprocket structure includes conveyer chain and drives what conveyer chain advanced Transmit motor;Transmission chain sprocket structure is used to the copper bar fallen on conveyer frames being sent in the open mold of conveyer frames both sides; Open mold includes the open mold rack arranged on the conveyor frame side, the copper rod guide in open mold rack, arranged on copper The pushing structure of rod guide head end and the material baffle structure arranged on copper rod guide end;Pushing structure includes scraping wings, driving pusher Pusher cylinder of the plate along copper rod guide displacement;Material baffle structure includes striker plate and connects the backgauge cylinder of striker plate, backgauge gas The end folding of copper rod guide is realized in cylinder driving striker plate lifting.
Further, the ball rolling machine include ball rolling machine frame, arranged on ball rolling machine frame one end roll ball motor, connection roll ball motor Roll ball speed reducer, universal drive shaft, the bundle ball machine body arranged on the ball rolling machine frame other end;Pricking ball machine body includes rolling rail, use Ball cutterhead, the copper ball block plate for the cooling water pipe that provides cooling water and for connecing copper ball are rolled in roll ball, cooling water pipe is located at With the position for rolling the cooperation of ball cutterhead;Roll ball speed reducer and rail rolled by Universal drive axis connection, roll ball motor by roll ball speed reducer, Rail rotation is rolled in universal drive shaft driving, rolls ball cutterhead with rail cooperation realization is rolled and the copper bar is rolled into copper ball, cooling water pipe provides Cooling water cools down to roll ball process;The copper ball shut out is fallen on copper ball block plate, and copper ball block plate connects the polishing grinding production line Polishing elevating conveyor, copper ball enters polishing grinding production line.
Further, the polishing grinding production line is further included with the aggregate bin of the polishing elevating conveyor cooperation, with being somebody's turn to do The first diversion trench, the discharge port with the grinder of first diversion trench cooperation and the grinder of the discharge port cooperation of aggregate bin The blow tank of cooperation and the diaphragm pump of connection grinder;The cleaning product line connects blow tank;Diaphragm pump is realized toward grinder Interior addition cleaning agent and brightener;The both sides of aggregate bin bottom are respectively equipped with the discharge port and the first cylinder valve of aggregate bin, the One cylinder valve includes the first cylinder and the first valve;First cylinder drives the first valve to decline the discharge port envelope for realizing aggregate bin It closes or the first cylinder drives the first valve to rise the discharge port opening for realizing aggregate bin;First diversion trench one end and the collection The discharge port of hopper is engaged, and the open top of the first diversion trench other end and grinder is engaged;Copper ball in aggregate bin from The discharge port of aggregate bin is fallen on diversion trench, then enters grinder by diversion trench.
Further, the cleaning product line includes connecting the cleaning elevating conveyor of the blow tank, be promoted with the cleaning The high-pressure spraying room of conveyer cooperation coordinates with the wind turbine water-blowing device of high-pressure spraying room cooperation, with the wind turbine water-blowing device Drying oven, with the drying oven cooperation air-cooler, with the air-cooler cooperation pallet conveyer and plane conveying mechanism;It is promoted Conveyer, high-pressure spraying room, wind turbine water-blowing device, drying oven, air-cooler and pallet conveyer are connected by plane conveyor structure; The packaging production line connects pallet conveyer.
Further, the packaging production line includes Weighing mechanism and the joint sealing mechanism being connected with the Weighing mechanism;Claim The hopper of the top cooperation of weigh elevating conveyor and the elevating conveyor of the heavy-duty machine structure including connecting the pallet conveyer, Inlet mouth of weighing arranged on the hopper bottom, the automatic weighing support below inlet mouth of weighing positioned at this, first push away tank tower, will be automatic Packing case on weighing support be pushed into first push away on tank tower second push away tank tower, with first push away tank tower cooperation the 3rd push away tank tower and with 3rd pushes away the idler wheel conveyer belt of weighing of tank tower cooperation;First pushes away tank tower pushes away tank tower cooperation position by packing box transmission to the 3rd, Then the 3rd push away tank tower and be pushed into weigh on idler wheel conveyer belt by packing case and send to joint sealing mechanism;The joint sealing mechanism includes connection Weigh idler wheel conveyer belt joint sealing idler wheel conveyer belt, for packing case joint sealing cartoning sealing machine, for packing case label stamp Labeling coder, beat band pushing meanss and tape punch;The head end of weigh idler wheel conveyer belt and the joint sealing idler wheel conveyer belt is matched somebody with somebody Connection is closed, tape punch is located at the end of joint sealing idler wheel conveyer belt;Cartoning sealing machine, labeling coder beat band pushing meanss along joint sealing The direction of advance X of idler wheel conveyer belt cartoning sealing machine, labeling coder, beats that band pushing meanss are located at and joint sealing is rolled to being sequentially distributed Take turns the matched position of conveyer belt;It is described beat be included in pushing meanss swung in the range of 0~90 ° beat band catch bar, along The extension of joint sealing idler wheel conveyer belt is beaten band guide rail and is beaten with driving device;Band driving device driving is played to beat with catch bar along playing band Guide rail displacement;Beat direction of advance of the swaying direction with catch bar towards the joint sealing idler wheel conveyer belt.
Further, the packaging production line further includes the automatic stacking mechanism being connected with the joint sealing mechanism;Automatically Pile mechanism includes the first idler wheel conveyer belt, the second idler wheel conveyer belt, pallet supply and stacking machine hand;First idler wheel conveys The head end of band and the tape punch are connected, and stacking machine hand is located at the end of the first idler wheel conveyer belt;Pallet supply position In the head end of the second idler wheel conveyer belt;The packing case is delivered on the first idler wheel conveyer belt from tape punch and with the first rolling Pallet is placed on the second idler wheel conveyer belt and as the second idler wheel conveys tape travel by wheel conveying tape travel, pallet supply; Packing case on first idler wheel conveyer belt is placed on the pallet on the second idler wheel conveyer belt by stacking machine hand, completes pile.
Further, control device is further included, it is described to roll ball production line, the polishing grinding production line, the cleaning production Line and the packaging production line connect control device respectively.
Compared with prior art, beneficial effects of the present invention:
1st, the utility model uses more than structure, integrates and rolls ball, polishing, cleaning, packaging, production line overall process is automatic Metaplasia is produced, and control device (such as computer) control, production efficiency is high, yield is big, stability is high, it is continuous 24 it is small when/day work nothing Failure.Ball production line is rolled to realize a roll of phosphor-copper round bar coiled strip bidirectional feeding to two ball rolling machines using bidirectional feeder, without Artificial feeding, production efficiency double.
2nd, polishing grinding production line realizes automation feeding, cleaning and blanking, realizes automated production.The inner cylinder of aggregate bin It is attractive and durable using stainless steel structure;It is automatically controlled using weight sensor connection control device realization, polishing time and weight Adjustable, Jia Shui plus cleaning agent, brightener accurately control.
3rd, in cleaning product line, after copper ball is cleaned by high-pressure spraying room, table is made by wind turbine water-blowing device and drying oven Face is dried, then by air-cooler rear surface temperature near room temperature, into next step packing process, the entire production line is conveyed by plane Mechanism connects, and flow is smooth, and cooperation is reasonable and efficient;Plane conveyor structure head end is by cleaning elevating conveyor feeding simultaneously, Tail end is by pallet conveyer blanking, and without artificial loading and unloading, labor intensity is small.
4th, in packaging production line, after copper ball cleaning product line cleaning, drying, case is packaged by Weighing mechanism, by sealing Draw box mechanism encapsulates, then by automatic stacking mechanism pile;All fronts automated production, labor intensity is small, efficient.
5th, present invention additionally comprises control device, the operation of accurate control whole production line is realized.Control device (such as electricity Brain) it is inner set program, call, produced on demand on demand at any time, fault-free, precision is high.Motor in the utility model can be used Home brands, it is of low cost.Complete machine sorting is superior, and important component is high-quality imported with original packaging famous brand name, to ensure complete machine matter Amount is remarkable, and performance is stablized.Omron PLC, Haitai gram touch-screen, Delta servo, French Schneider Electric Devices can be used in control device Etc. automatically controlling, without human intervention, output and quality can be ensured all round process.All control all can be by sensor Computer is sent to, program is set in computer, is called on demand at any time, is produced on demand, realizes whole-course automation control.
Description of the drawings
To describe the technical solutions in the embodiments of the present invention more clearly, make required in being described below to embodiment Attached drawing is briefly described, it should be apparent that, the accompanying drawings in the following description is only some embodiments of the present invention, for For those of ordinary skill in the art, without having to pay creative labor, it can also be obtained according to these attached drawings His attached drawing.
Fig. 1 is the schematic diagram of phosphor-copper ball production line embodiment of the present invention;
Fig. 2 is the schematic diagram that ball production line is rolled in embodiment illustrated in fig. 1, and dotted arrow represents copper bar direction of advance in figure;
Fig. 3 is the stereoscopic schematic diagram of straightener in Fig. 2;
Fig. 4 is the stereoscopic schematic diagram of cutting machine and dragger in Fig. 2;
Fig. 5 is the stereoscopic schematic diagram of bidirectional feeder in Fig. 2;
Fig. 6 is the stereoscopic schematic diagram of blanking rack in Fig. 5;
Fig. 7 is the stereoscopic schematic diagram of conveyer frames in Fig. 5;
Fig. 8 is the stereoscopic schematic diagram of open mold in Fig. 5;
Fig. 9 is the stereoscopic schematic diagram of ball rolling machine in Fig. 2;
Figure 10 is the stereoscopic schematic diagram of polishing grinding production line in Fig. 1;
Figure 11 is the stereoscopic schematic diagram of cleaning product line in Fig. 1;
Figure 12 is the Weighing mechanism positive stereoscopic diagram of packaging production line in Fig. 1;
Figure 13 is the back three-dimensional diagram of Figure 12;
Figure 14 is the joint sealing mechanism stereoscopic schematic diagram of packaging production line in Fig. 1;
Figure 15 is the automatic stacking mechanism stereoscopic schematic diagram of packaging production line in Fig. 1;
In figure, 1- discharge plates;2- straighteners;21- aligns rack;22- longitudinal directions straightening mechanism;221- longitudinally adjust axis;23- Transverse straightener structure;231- lateral adjustments axis;24- aligns haulage gear;3- cutting machines;31- cuts off guide pipe;32- cutoff tools; 33- cutting machines drive assembling device;4- draggers;42- dragger motors;5- bidirectional feeders;51- blanking racks;511- blanking frames Frame;The head end of 5111- blanking frames;The end of 5112- blanking frames;512- retainer plates;513- blanking cylinders;514- strokes are opened It closes;52- conveyer frames;521- conveyer frames;522- transmits chain sprocket structure;5221- conveyer chains;5222- transmits motor;5223- isolates Block;523- sensor blocks;53- open molds;531- open mold racks;532- copper rod guides;5321- copper rod guide head ends;5322- copper Rod guide end;533- pushing structures;534- material baffle structures;5341- striker plates;5342- backgauge cylinders;6- ball rolling machines;61- rolls Ball machine frame;62- rolls ball motor;63- rolls ball speed reducer;64- universal drive shafts;65- pricks ball machine body;651- rolls rail;652- rolls Ball cutterhead;653- cooling water pipes;654- copper ball block plates;655- first flanges;656- second flanges;
7- polishing grinding production lines;71- polishes elevating conveyor;711- promotes carriage;712- promotes conveyer belt;713- Promote motor;The anti-funnels of 714-;72- aggregate bins;The discharge port of 721- aggregate bins;The open top of 722- aggregate bins;723- One cylinder valve;The inner cylinder of 724- aggregate bins;The first diversion trenches of 73-;74- grinders;The discharge port of 741- grinders;742- is ground The open top of grinding machine;The second cylinder valves of 743-;75- blow tanks;751- trapezium structures;76- diaphragm pumps;77- automatic sprays Pipe;
8- cleaning product lines:81- cleans elevating conveyor;82- high-pressure sprayings room;83- wind turbine water-blowing devices;It is pressed in 831- Wind turbine;84- drying ovens;85- air-coolers;86- pallet conveyers;87- plane conveyor structures;The first crawler belts of 871-;872- second Crawler belt;The second diversion trenches of 873-;
9- Weighing mechanisms;91- weighs elevating conveyor;The 3rd diversion trenches of 911-;92- hoppers;93- weighs inlet mouth;94- Automatic weighing support;941- weighs panel;95- first pushes away tank tower;The first guide rails of 951-;9511- the first guide rail head ends;9512- One guide rail end;952- first panels;96- second pushes away tank tower;97- the 3rd pushes away tank tower;98- weighs idler wheel conveyer belt;
10- joint sealings mechanism;101- joint sealing idler wheel conveyer belts;102- cartoning sealing machines;103- labels coder;104- plays band and promotes Device;1041- plays band catch bar;1042- beats band guide rail;1043- beats band driving device;105- tape punches;1051- tape punches Table top;
11- automatic stackings mechanism;111- the first idler wheel conveyer belts;112- the second idler wheel conveyer belts;113- pallet supplies; 114- stacking machine hands;12- packing cases;13- pallets.
Specific embodiment
Below in conjunction with the attached drawing in the embodiment of the present invention, the technical solution in the embodiment of the present invention is carried out clear, complete Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, instead of all the embodiments.
Phosphor-copper ball production line as shown in Figure 1, including rolling ball production line, connecting the polishing grinding for rolling ball production line production Line, the cleaning product line for connecting the polishing grinding production line and the packaging production line for connecting the cleaning product line.
Roll ball production line
Ball production line is rolled as shown in Fig. 2 to Fig. 9, including the discharge plate 1 for being used for feeding, the straightener coordinated with discharge plate 1 2nd, with straightener 2 coordinate cutting machine 3, with cutting machine 3 coordinate dragger 4, with dragger 4 coordinate bidirectional feeder 5, with The ball rolling machine 6 that feeder 5 coordinates.The raw materials for production of copper ball are the phosphor-copper round bar coiled strip of diameter 25mm.Roll the production of ball production line Process is as follows:Discharge plate (placing phosphor-copper round bar coiled strip) → straightener → cutting machine (being used to phosphor-copper round bar coiled strip being cut into 3M) → Dragger → feeder → bidirectional feeder → open mold → ball rolling machine (rolling balling-up).
Discharge plate 1 includes the disk of diameter 1800mm and the blowing coil motor (not shown) of driving disk rotation.Phosphor-copper is justified Bar coiled strip is placed on disk, and the feeding under the action of dragger 4 of phosphor-copper round bar coiled strip.
Straightener 2 is used to align phosphor-copper round bar coiled strip into copper bar.As shown in figure 3, straightener 2 include aligning rack 21, Longitudinal straightening mechanism 22, the aligning haulage gear with the transverse straightener structure 23 of longitudinal straightening mechanism cooperation and for drawing copper bar 24.Longitudinal straightening mechanism 22, transverse straightener structure 23 and aligning haulage gear 24 are arranged in aligning rack 21, longitudinal straightening mechanism 22 for aligning copper bar in a longitudinal direction, and transverse straightener structure 23 is for aligning copper bar in a lateral direction.Longitudinal straightener Structure 22 is made of the longitudinally adjust axis 221 of 5 mutual cooperations, the lateral adjustments that transverse straightener structure 23 is cooperated by 5 Axis 231 is formed.It is formed between the copper bar advance path line formed between 5 longitudinally adjust axis 221 and 5 lateral adjustments axis Copper bar advance path line, on same straight line L.Under the traction of aligning haulage gear 24, phosphor-copper round bar coiled strip is vertical through 5 Between adjustment axis 221 and between 5 lateral adjustments axis 231, realization is straightened into copper bar.
As shown in figure 4, cutting machine 3 and dragger 4 are arranged in same cut-out traction frame.Cutting machine 3, which includes cut-out, leads The cutting machine that the cutoff tool 32 and driving cutoff tool 32 coordinated to pipe 31, with cut-out guide pipe 31 cuts off copper bar drives assembling device 33.Dragger 4 includes the dragger motor 42 for drawing the traction gear group 41 of copper bar and driving traction gear group 41.By The copper bar that straightener 2 is formed, with 10 ms/min of speed by cutting machine 3, cutting machine 3 under the draw of dragger 4 Copper bar is cut off with 30 speed per minute.
As shown in Fig. 5 to Fig. 8, bidirectional feeder 5 includes and the blanking rack 51 of the cooperation of dragger 4, conveyer frames 52 and two Open mold 53, two open molds 53 are located at the lower position of 51 both sides of blanking rack respectively, and blanking rack 51 is parallel with open mold 53 And on conveyer frames 52.Blanking rack 51 connects open mold 53 by conveyer frames 52, and open mold 53 coordinates with ball rolling machine 6.By The copper bar that cutting machine 3 is cut off, send to the retainer plate of blanking rack 51, then the copper on blanking rack 51 under the traction of dragger 4 Bar falls on conveyer frames 52 and is sent in open mold 53, is most sent afterwards through open mold 53 to ball rolling machine 6.
Blanking rack 51 includes blanking frame 511, the retainer plate 512 on blanking frame 511, driving retainer plate 512 and opens The blanking cylinder 513 of conjunction and travel switch 514.Travel switch 514 and blanking cylinder 513 connect.The head end 5111 of blanking frame It is connected with dragger 4, travel switch 514 is arranged at 5112 position of end of blanking frame.
Conveyer frames 52 include conveyor frame 521, and being respectively equipped with three on the conveyer frames 521 of blanking frame both sides is mutually parallel Transmission chain sprocket structure 522, transmission chain sprocket structure 522 include conveyer chain 5221 and drive conveyer chain 5221 advance transmission motor 5222.Transmission chain sprocket structure 522 is used to the copper bar fallen on conveyer frames 521 being sent in the open mold 53 of conveyer frames both sides. Conveyer chain 5221 is equipped with the spacing block 5223 of protrusion, for copper bar adjacent on conveyer chain 5221 is mutually isolated.Conveyer chain 5221 are equipped with to sense the sensor block 523 of copper bar in the one end being connected with open mold 53.
Open mold 53 includes the open mold rack 531 arranged on conveyor frame side, the copper bar in open mold rack 531 Guide rail 532, the pushing structure 533 arranged on copper rod guide head end 5321 and the material baffle structure 534 arranged on copper rod guide end 5322. Pushing structure 533 includes the pusher cylinder of scraping wings, driving scraping wings along 532 displacement of copper rod guide.Material baffle structure 534 includes The backgauge cylinder 5342 of striker plate 5341 and connection striker plate 5341, backgauge cylinder 5342 drive the lifting of striker plate 5341 to realize copper 5322 folding of rod guide end.
As the further explanation to bidirectional feeder, first illustrate its specific workflow:S1, cut off by cutting machine 3 Copper bar, sent under the traction of dragger 4 to retainer plate 512;S2, copper bar, blanking cylinder are sensed when travel switch 514 513 driving retainer plates 512 are opened, and copper bar is fallen on the transmission chain sprocket structure 522 of conveyer frames 52;S3, transmission motor 5222 drive Conveyer chain 5221 advances, and copper bar is driven to advance to and is fallen in open mold 53;S4, backgauge cylinder 5342 are driven on striker plate 5341 It rises and realizes that copper rod guide end 5322 is opened, pusher cylinder driving scraping wings advances, and scraping wings will send copper bar to ball rolling machine 6 In.
Ball rolling machine 6 as shown in Figure 9 include ball rolling machine frame 61, arranged on ball rolling machine frame one end roll ball motor 62, ball is rolled in connection Motor 62 rolls ball speed reducer 63, universal drive shaft 64, the bundle ball machine body 65 arranged on the ball rolling machine frame other end.Prick ball machine body 65 include rolling rail 651, roll ball cutterhead 652, for the cooling water pipe 653 that provides cooling water and for connecing copper ball for roll ball Copper ball block plate 654, cooling water pipe 653 are located at and roll the position of the cooperation of ball cutterhead 652.It rolls ball speed reducer 63 and passes through universal drive shaft Rail 651 is rolled in 64 connections, roll ball motor 62 by rolling ball speed reducer 63, the driving of universal drive shaft 64 is rolled rail 651 and is rotated, roll ball cutterhead Copper bar is rolled ball by 652 with the cooperation of rail 651 realization is rolled, and cooling water pipe 653 provides cooling water and cools down to roll ball process;The copper ball shut out It falls on copper ball block plate 654, copper ball block plate 654 connects the elevating conveyor of polishing grinding production line, and copper ball enters polishing grinding Production line.The preferred broadband threephase asynchronous of ball motor is rolled in the present embodiment.Universal drive shaft one end passes through the first method Ball speed reducer 63 is rolled in 655 connection of orchid, and the universal drive shaft other end rolls rail 651 by the connection of second flange 656.
As the further explanation to the present embodiment, the present embodiment further includes the control device equipped with touch-screen and (does not show Go out), discharge plate, straightener, cutting machine, dragger, bidirectional feeder, ball rolling machine connect control device, all control respectively Control device is all sent to by sensor, program is set in computer, is called on demand at any time, is produced on demand.
Polishing grinding production line
As shown in Figure 10, polishing grinding production line 7 includes the polishing elevating conveyor 71 of connection copper ball block plate 654, with throwing The aggregate bin 72 of the cooperation of light elevating conveyor 71 is led with the second diversion trench 873 of the cooperation of discharge port 721 of aggregate bin, with second Grinder 74 that chute 873 coordinates with the blow tank 75 of the discharge port 741 of grinder cooperation and is connected the diaphragm pump of grinder 74 76;Diaphragm pump 76 controls the dosage of cleaning agent of addition and the dosage of brightener in grinder 74.
Polishing elevating conveyor 71 includes the promotion carriage 711 tilted upward, is carried along what promotion carriage 711 extended Rise conveyer belt 712, driving promotes the promotion motor 713 of conveyer belt operation, anti-funnel 714.The bottom for promoting carriage 711 is equipped with Anti- funnel 714 prevents copper ball is fallen from promoting conveyer belt 712;Promote the top of carriage 711 and the open top 722 of aggregate bin It is engaged.Promoted motor 713 driving promoted conveyer belt 712 run, realize by copper ball from promoted carriage 711 bottom transport to The top of carriage 711 is promoted, and copper ball is sent into from the open top 722 of aggregate bin in aggregate bin 72.
The both sides of aggregate bin bottom are respectively equipped with 721 and first cylinder valve 723 of discharge port of aggregate bin, the first cylinder valve Door 723 includes the first cylinder and the first valve, and the first cylinder drives the first valve to decline 721 envelope of discharge port for realizing aggregate bin It closes or the first cylinder drives the rising of the first valve to realize that the discharge port 721 of aggregate bin is opened.The inner cylinder 724 of aggregate bin is not by Rust steel is made, and 724 thickness of inner cylinder of aggregate bin is greater than or equal to 2mm.
Second diversion trench 873 is made of 304 stainless steels;The discharge port 721 of diversion trench one end and aggregate bin is engaged, water conservancy diversion The open top 742 of the slot other end and grinder is engaged.Copper ball in aggregate bin 72 falls into from the discharge port 721 of aggregate bin On two diversion trenches 873, then enter grinder 74 by the second diversion trench 873.
The side of grinder 74 is equipped with the discharge port 741 of the discharge port grinder of grinder, the second cylinder valve 743.The Two cylinder valves 743 include the second cylinder and the second valve, and the second cylinder drives the second valve to decline the discharging for realizing grinder The discharge port 741 of mouth grinder is closed or the second cylinder drives the second valve to rise the discharge port grinder for realizing grinder Discharge port 741 open.Polishing grinding production line 7 includes two grinders 74, and the discharge port 721 of an aggregate bin is ground with one Grinding machine 74, the discharge port 741 of two grinders is staggered relatively, blow tank 75 be located between two grinders 74 and with grinder Discharge port 741 is engaged.Diaphragm pump 76 connects grinder 74, is embodied as grinder 74 and adds cleaning agent and brightener.Grinder 74 requirements wash away the impurity such as the greasy dirt on copper ball surface, and 74 working method of grinder is power frequency centrifugation vibrations grinding, copper ball and Tong Jiao Rear surface light impulse- free robustness after grinding and polishing.Grinder 74 both meets high quality polished using strength centrifugation power frequency vibrations polishing Standard and be suitable for high-volume work continuously, it is highly polished without greasy dirt after grinding.
The structure that blow tank 75 is tilted down, the top of blow tank is located at and the discharge port 741 of grinder coordinates, and discharges The trapezoidal structure 751 in bottom of slot, cleaning product line is rolled into convenient for the copper ball on blow tank 75.
As to further improvement of this embodiment, 75 top of blow tank is additionally provided with automatic spray pipe 77, for washing out The burr waste material of copper ball adhesive surface, remaining cleaning agent and brightener on hopper 75.Automatic spray pipe 77 is in multiple rows of structure, often Spray tube is arranged along the radial direction Y-direction of blow tank to extend.
In polishing grinding production line 7, the inner cylinder 724 of aggregate bin is attractive and durable using stainless steel structure;It is sensed using weight Device connection control device realization automatically controls, and polishing time and weight-adjustable add water that cleaning agent brightener is added to accurately control, and pass Dynamic motor uses home brands.Complete machine sorting is superior, and important component is high-quality imported with original packaging famous brand name, to ensure complete machine matter Amount is remarkable, and performance is stablized, it is continuous 24 it is small when/day work fault-free.Control device can be used Omron PLC and automatically control, Quan Sheng Without human intervention, output and quality can be ensured production process.
Cleaning product line
As shown in figure 11, cleaning product line 8, including connecting the cleaning elevating conveyor 81 of blow tank 75, being promoted with cleaning The wind turbine water-blowing device 83 and wind turbine water-blowing device that the high-pressure spraying room 82 and high-pressure spraying room 82 that conveyer 81 coordinates coordinate The drying oven 84 of 83 cooperations, the air-cooler 85 coordinated with drying oven 84, the pallet conveyer 86 coordinated with air-cooler 85 and plane Conveying mechanism 87.Clean elevating conveyor 81, high-pressure spraying room 82, wind turbine water-blowing device 83, drying oven 84,85 peace of air-cooler Plate conveyer 86 is connected by plane conveyor structure 87.
Cleaning elevating conveyor 81, high-pressure spraying room 82, wind turbine water-blowing device 83, drying oven 84, air-cooler 85, tablet are defeated Machine 86 and plane conveying mechanism 87 is sent to be distributed connection control device, realizes the operation of accurate control whole production line.
Plane conveyor structure 87 includes 73 second diversion trench 873 of the first crawler belt 871, the second crawler belt 872 and the first diversion trench. First crawler belt 871 and the second crawler belt 872 is horizontal positioned and staggered floor is arranged, the first crawler belt 871 is located under the second crawler belt 872, and first 73 second diversion trench 873 of diversion trench connects the first crawler belt 871 and the second crawler belt 872.First crawler belt 871 connection high-pressure spraying room 82 With wind turbine water-blowing device 83, the second crawler belt 872 connection drying oven 84 and air-cooler 85.First shoe tape leader and cleaning are promoted defeated Machine 81 is sent to coordinate, the afterbody of the first crawler belt carries out tape leader by 73 second diversion trench 873 of the first diversion trench connection second, and second The afterbody connection pallet conveyer 86 of crawler belt.
Clean the similar polishing elevating conveyor 71 of structure of elevating conveyor 81, including tilt upward promotion carriage, Along motor, the anti-funnel on conveyer belt for promoting the promotion conveyer belt of carriage extension, driving conveyer belt is run.Motor Driving promotes conveyer belt and runs up, and realizes and transports copper ball to the top for promoting carriage from the bottom for promoting carriage.The The stem of one crawler belt is located at below the top of carriage.Anti- funnel prevents copper ball from falling promotion conveyer belt with conveyer belt displacement And copper ball is delivered to the top of carriage.Copper ball falls after being delivered to the top 111 of carriage on the first crawler belt 871, and Individual layer is uniformly distributed on plane conveyor structure.
Copper ball is delivered in high-pressure spraying room 82 by the first crawler belt 871.Copper ball is the copper ball of diameter of phi 25mm~Φ 50mm. The cleaning ability of high-pressure spraying room 82 is 2.5 ton hours, it is desirable that washes away the impurity such as the greasy dirt on copper ball surface.High-pressure spraying room 82 For crawler type spray chamber.
Wind turbine water-blowing device 83 has at least two Middle pressure draught fan 831 to form, and Middle pressure draught fan 831 is located on the first crawler belt 871 Side, and at least two Middle pressure draught fan 831 is distributed along the axis direction X-axis of the first crawler belt 871.Air-cooler 85 is centrifugal middle pressure Wind turbine.After copper ball is cleaned by high-pressure spraying room 82, make dry tack free by wind turbine water-blowing device 83 and drying oven 84, then pass through 85 rear surface temperature near room temperature of air-cooler, into next step packaging production line.The entire production line flow is smooth, cooperation rationally and It is efficient.
Packaging production line
The packaging production line as shown in Figure 12 to Figure 14, the joint sealing mechanism being connected including Weighing mechanism 9, with Weighing mechanism 10th, the automatic stacking mechanism 11 being connected with joint sealing mechanism 10.
Weighing mechanism 9 shown in Figure 12 and Figure 13 includes weigh elevating conveyor 91, the top with elevating conveyor 91 of weighing The hopper 92 of cooperation, two inlet mouths 93 of weighing arranged on 92 bottom of hopper, automatic the weighing positioned at 93 lower section of inlet mouth of weighing Frame 94, first between two automatic weighing supports 94 push away tank tower 95, the packing case 12 on automatic weighing support 94 are pushed into One push away on tank tower 95 the second push away tank tower 96, the cooperation of tank tower 96 is pushed away with first the 3rd push away tank tower 97 and push away tank tower 97 with the 3rd and match somebody with somebody The idler wheel conveyer belt 98 of weighing closed.First, which pushes away tank tower 95, is delivered to packing case 12 and pushes away 97 cooperation position of tank tower with the 3rd, then 3rd pushes away tank tower 97 is pushed into packing case 12 to weigh on idler wheel conveyer belt 98 and send to joint sealing mechanism 10.
Weigh elevating conveyor 91 structure with polishing elevating conveyor 71 it is similar, including tilt upward promotion conveying Frame, motor, the anti-funnel on conveyer belt run along conveyer belt, the driving conveyer belt of promotion carriage extension.Motor Driving conveyer belt 112 is run up, and realizes the top transported copper ball from the bottom of carriage to carriage.The top of carriage The 3rd diversion trench 911 connected with hopper 92 is additionally provided with, realizes and is guided to copper ball in hopper 92 from elevating conveyor 91 of weighing.
Inlet mouth 93 of weighing is equipped with the gate (not shown) of cylinder driving, controls inlet mouth open or close of weighing.Automatically Weighing support 94 includes weighing panel 941 and up-down drive device, and weigh panel bottom and driving of up-down drive device connection is weighed Panel 941 rises or falls.First, which pushes away tank tower 95, includes the first guide rail 951, the first panel 952 with the cooperation of the first guide rail 951 With first driving means (not shown), first driving means drive first panel 952 along 951 displacement of the first guide rail.Second pushes away Tank tower 96 and the 3rd pushes away tank tower 97 and is made of cylinder and push rod.
As the further explanation to weight box, now illustrate its workflow:S1, elevating conveyor 91 of weighing are defeated by copper ball It is sent in hopper 92;S2, packing case being placed on and is weighed on panel 941, up-down drive device drives panel 941 of weighing to rise, Cylinder driving gate is opened, and copper ball is rolled by inlet mouth 93 of weighing in packing case;Then driving panel 941 of weighing declines and right Packing case is weighed, until packing case reaches predicted weight (such as 25KG);S3, second coordinated with panel 941 of weighing push away tank tower 96 cylinder driving push rod elongation, and packing case is pushed into from panel 941 of weighing in the first first panel 952 for pushing away tank tower; S4, the first first panel 151 for pushing away tank tower 95 are located at the first guide rail head end 9511, after packing case is located in first panel 952, the First panel 952 is delivered to the first guide rail end 9512 by one driving device;S5, the 3rd cylinder driving push rod for pushing away tank tower 7 are stretched It is long, and the packing case 12 in first panel 952 is pushed into weigh on idler wheel conveyer belt 98, then first panel 952 resets, and weighs Packing case 12 is delivered to joint sealing mechanism 10 by idler wheel conveyer belt 98.
Joint sealing mechanism shown in Figure 14 10 includes joint sealing idler wheel conveyer belt 101, for the cartoning sealing machine to 12 joint sealing of packing case 102nd, for labelling the labeling coder 103 of stamp to packing case 12, beat with pushing meanss 104 and tape punch 105, idler wheel of weighing The head end of conveyer belt 98 and joint sealing idler wheel conveyer belt is connected, and tape punch 105 is located at the end of joint sealing idler wheel conveyer belt.Joint sealing Machine 102, labeling coder 103 are beaten with pushing meanss 104 along the direction of advance X of joint sealing idler wheel conveyer belt to being sequentially distributed, and Cartoning sealing machine 102, labeling coder 103 are beaten and are located at and 101 matched position of joint sealing idler wheel conveyer belt with pushing meanss 104.It beats Be included in pushing meanss 104 swung in the range of 0~90 ° play band catch bar 1041, extend along joint sealing idler wheel conveyer belt 101 (i.e. along X to extension) beats band guide rail 1042 and beats with driving device 1043.It plays the band driving of driving device 1043 and plays band promotion Bar 1041 along beat band 1042 displacement of guide rail.The swaying direction with catch bar 1041 is beaten towards the advance side of joint sealing idler wheel conveyer belt To.
As the further explanation to joint sealing mechanism, now illustrate its workflow:S1, packing case 12 are by idler wheel conveying of weighing Band 98 is delivered on joint sealing idler wheel conveyer belt 101, and packing case 12 realizes envelope by cartoning sealing machine 102 and labeling coder 103 successively Case, labeling stamp;S2, joint sealing idler wheel conveyer belt 101 drive packing case to advance to and play band catch bar 1041, play band catch bar 1041 Advance and swing with packing case are played band catch bar 1041 and are resetted later in packing case warp, and packing case is moved to joint sealing at this time The end 212 of idler wheel conveyer belt;S3, beat and play band catch bar 1041 along before beating band guide rail 1042 with the driving of driving device 1043 Into, and packing case 12 is pushed on the table top 1051 of tape punch;S4, tape punch 105 play packing case 12 on band and complete joint sealing.
Automatic stacking mechanism shown in Figure 15 11 includes the first idler wheel conveyer belt 111, the second idler wheel conveyer belt 112, pallet and supplies Answer device 113 and stacking machine hand 114.The head end and tape punch 105 of first idler wheel conveyer belt are connected, stacking machine hand 114 Positioned at the end of the first idler wheel conveyer belt.Pallet supply 113 is located at the head end of the second idler wheel conveyer belt.As to automatic stacking The further explanation of mechanism now illustrates its workflow:S1, packing case 12 are delivered to the first idler wheel conveyer belt from tape punch 105 On 111 and as the first idler wheel conveyer belt 111 advances, pallet 13 is placed on the second idler wheel conveyer belt 112 by pallet supply 113 Above and as the second idler wheel conveyer belt 112 advances;S2, stacking machine hand 114 are by the packing case on the first idler wheel conveyer belt 111 12, it is placed on the pallet 13 on the second idler wheel conveyer belt 112, completes pile.Weighing mechanism 9, joint sealing mechanism 10 and automatic heap Ink recorder structure 11 connects control device respectively, realizes the operation of accurate control whole production line.
The other structures of the present embodiment phosphor-copper ball production line are referring to the prior art.
The invention is not limited in the above embodiment, if not departing from the present invention to the various changes or modifications of the present invention Spirit and scope, if these modification and variations belong within the scope of the claim and equivalent technologies of the present invention, then this hair It is bright to be also intended to comprising these modification and variations.

Claims (8)

1. phosphor-copper ball production line, it is characterised in that:Including rolling ball production line, connecting the polishing grinding for rolling ball production line production Line, the cleaning product line for connecting the polishing grinding production line and the packaging production line for connecting the cleaning product line;Roll ball production line Including placing the discharge plate of phosphor-copper round bar coiled strip, with discharge plate cooperation and for the rectifying into copper bar by phosphor-copper round bar coiled strip aligning Straight machine, the cutting machine for coordinating with the straightener and being used to cut off copper bar, the traction with cutting machine cooperation and for drawing copper bar Machine, the ball rolling machine with the bidirectional feeder of dragger cooperation and with feeder cooperation;The straightener include aligning rack, Longitudinal straightening mechanism, the aligning dragger with the transverse straightener structure of the longitudinal direction straightening mechanism cooperation and for drawing the copper bar Structure;Longitudinal straightening mechanism, transverse straightener structure and aligning haulage gear are arranged in aligning rack, and longitudinal straightening mechanism is used for vertical Copper bar is aligned on direction, transverse straightener structure is for aligning copper bar in a lateral direction;The bidirectional feeder includes and institute Blanking rack, conveyer frames and two open molds of dragger cooperation are stated, two open molds are located at the lower orientation of blanking rack both sides respectively Place is put, blanking rack is parallel with open mold and on conveyer frames;Blanking rack by conveyer frames connect open mold, open mold with it is described Ball rolling machine coordinates;By the copper bar that the cutting machine is cut off, sent under the traction of dragger to the retainer plate of blanking rack, then Copper bar on blanking rack falls on conveyer frames and is sent in open mold, is most sent afterwards through open mold to ball rolling machine.
2. phosphor-copper ball production line as described in claim 1, it is characterised in that:The blanking rack includes blanking frame, arranged on blanking Retainer plate, the blanking cylinder and travel switch of driving retainer plate folding on frame;Travel switch is connected with blanking cylinder;Blanking The head end of frame and the dragger are connected, and travel switch is arranged at the terminal position of blanking frame;The conveyer frames bag Conveyor frame is included, transmission chain sprocket structure is respectively equipped on the conveyer frames of blanking frame both sides, transmission chain sprocket structure includes conveyer chain The transmission motor to advance with driving conveyer chain;Transmission chain sprocket structure is used to the copper bar fallen on conveyer frames being sent to conveyer frames two In the open mold of side;Open mold includes the open mold rack arranged on the conveyor frame side, in open mold rack Copper rod guide, the pushing structure arranged on copper rod guide head end and the material baffle structure arranged on copper rod guide end;Pushing structure bag Include the pusher cylinder of scraping wings, driving scraping wings along copper rod guide displacement;Material baffle structure includes striker plate and connection striker plate Backgauge cylinder, backgauge cylinder driving striker plate lifting realize the end folding of copper rod guide.
3. the phosphor-copper ball production line as described in claim 1 to 2 any one, it is characterised in that:The ball rolling machine includes ball rolling machine Frame, arranged on ball rolling machine frame one end roll ball motor, ball motor is rolled in connection rolls ball speed reducer, universal drive shaft, arranged on ball rolling machine The bundle ball machine body of the frame other end;Pricking ball machine body includes rolling rail, rolls ball cutterhead, for roll ball for providing the cold of cooling water But water pipe and the copper ball block plate for connecing copper ball, cooling water pipe are located at and roll the position of ball cutterhead cooperation;Ball speed reducer is rolled to pass through Universal drive axis connection rolls rail, roll ball motor by rolling ball speed reducer, universal drive shaft driving is rolled rail and is rotated, roll and ball cutterhead and roll Rail cooperation is realized rolls into copper ball by the copper bar, and cooling water pipe provides cooling water to roll the cooling of ball process;The copper ball shut out is fallen on On copper ball block plate, copper ball block plate connects the polishing elevating conveyor of the polishing grinding production line, and copper ball enters polishing grinding life Producing line.
4. phosphor-copper ball production line as claimed in claim 3, it is characterised in that:The polishing grinding production line further includes and the throwing The aggregate bin of light elevating conveyor cooperation is matched somebody with somebody with the first diversion trench of the discharge port cooperation of the aggregate bin, with first diversion trench The grinder of conjunction, the blow tank coordinated with the discharge port of the grinder and the diaphragm pump for being connected grinder;The cleaning product line Connect blow tank;Diaphragm pump realizes addition cleaning agent and brightener in grinder;The both sides of aggregate bin bottom are respectively equipped with collection The discharge port of hopper and the first cylinder valve, the first cylinder valve include the first cylinder and the first valve;First cylinder driving the One valve declines the discharge port closing for realizing aggregate bin or the first cylinder drives the first valve to rise the discharging for realizing aggregate bin Mouth is opened;The discharge port of first diversion trench one end and the aggregate bin is engaged, the top of the first diversion trench other end and grinder Portion's opening is engaged;Copper ball in aggregate bin is fallen into from the discharge port of aggregate bin on diversion trench, is then entered by diversion trench and is ground Grinding machine.
5. phosphor-copper ball production line as claimed in claim 4, it is characterised in that:The cleaning product line includes connecting the blow tank Cleaning elevating conveyor, with the cleaning elevating conveyor cooperation high-pressure spraying room, with the high-pressure spraying room cooperation wind turbine What the air-cooler and the air-cooler of the drying oven and drying oven cooperation of water-blowing device and wind turbine water-blowing device cooperation coordinated Pallet conveyer and plane conveying mechanism;Elevating conveyor, high-pressure spraying room, wind turbine water-blowing device, drying oven, air-cooler peace Plate conveyer is connected by plane conveyor structure;The packaging production line connects pallet conveyer.
6. phosphor-copper ball production line as claimed in claim 5, it is characterised in that:The packaging production line include Weighing mechanism and with this The joint sealing mechanism that Weighing mechanism is connected;Weighing mechanism include connecting the elevating conveyor of weighing of the pallet conveyer, with Below the hopper of the top cooperation of the elevating conveyor, inlet mouth of weighing arranged on the inlet mouth of weighing of the hopper bottom, positioned at this Automatic weighing support, first push away tank tower, the packing case on automatic weighing support be pushed into first push away on tank tower second push away tank tower, with First, which pushes away the 3rd that tank tower coordinates, pushes away tank tower and the idler wheel conveyer belt of weighing for pushing away tank tower cooperation with the 3rd;First, which will push away tank tower, to pack Case is delivered to pushes away tank tower cooperation position with the 3rd, then the 3rd push away tank tower by packing case be pushed into weigh on idler wheel conveyer belt and send to Joint sealing mechanism;The joint sealing mechanism include connection weigh idler wheel conveyer belt joint sealing idler wheel conveyer belt, for packing case joint sealing Cartoning sealing machine, for packing case labeling stamp labeling coder, beat with pushing meanss and tape punch;The idler wheel of weighing is defeated The head end of band and joint sealing idler wheel conveyer belt is sent to be connected, tape punch is located at the end of joint sealing idler wheel conveyer belt;Cartoning sealing machine, labeling Coder is beaten with pushing meanss along the direction of advance X of joint sealing idler wheel conveyer belt to being sequentially distributed, and cartoning sealing machine, labeling stamp Machine is beaten band pushing meanss and is located at and the matched position of joint sealing idler wheel conveyer belt;The band pushing meanss of beating are included in 0~90 ° In the range of swing beat with catch bar, beating band guide rail along what joint sealing idler wheel conveyer belt extended and beat with driving device;Band is played to drive Dynamic device driving plays band catch bar along beating with guide rail displacement;The swaying direction with catch bar is beaten to convey towards the joint sealing idler wheel The direction of advance of band.
7. phosphor-copper ball production line as claimed in claim 6, it is characterised in that:The packaging production line further includes and the cartoning sealing machine The automatic stacking mechanism that structure is connected;Automatic stacking mechanism includes the first idler wheel conveyer belt, the second idler wheel conveyer belt, pallet and supplies Answer device and stacking machine hand;The head end of first idler wheel conveyer belt and the tape punch are connected, and stacking machine hand is located at first The end of idler wheel conveyer belt;Pallet supply is located at the head end of the second idler wheel conveyer belt;The packing case is conveyed from tape punch On to the first idler wheel conveyer belt and as the first idler wheel conveys tape travel, pallet is placed on the second idler wheel and conveyed by pallet supply It takes and as the second idler wheel conveys tape travel;Packing case on first idler wheel conveyer belt is placed on second by stacking machine hand On pallet on idler wheel conveyer belt, pile is completed.
8. phosphor-copper ball production line as described in claim 1, it is characterised in that:Control device is further included, it is described to roll ball production line, institute It states polishing grinding production line, the cleaning product line and the packaging production line and connects control device respectively.
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