CN117399997B - Automatic processing equipment for bright phosphor copper balls - Google Patents

Automatic processing equipment for bright phosphor copper balls Download PDF

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Publication number
CN117399997B
CN117399997B CN202311508635.8A CN202311508635A CN117399997B CN 117399997 B CN117399997 B CN 117399997B CN 202311508635 A CN202311508635 A CN 202311508635A CN 117399997 B CN117399997 B CN 117399997B
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Prior art keywords
plate
rod
phosphor copper
assembly
polishing
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CN117399997A (en
Inventor
刘胜
陈银芝
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Anhui Jinsheng Phosphorized Coppers Technology Co ltd
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Anhui Jinsheng Phosphorized Coppers Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P23/00Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
    • B23P23/04Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass for both machining and other metal-working operations

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention provides a bright phosphor copper ball integrated automatic processing device, which comprises a straightening conveying mechanism, wherein the straightening conveying mechanism is used for straightening and conveying copper rod materials, and comprises a slitting assembly, and the slitting assembly is used for sectionally cutting the copper rod materials; the output end of the straightening conveying mechanism is provided with a stop component, and the top and the bottom of the stop component are provided with double-head polishing mechanisms; the switching assembly is arranged on the output side part of the stop assembly, and two groups of bar clamping assemblies are symmetrically arranged at the top end of the switching assembly; the side part of the switching component is provided with a stamping device; the stop assembly comprises a back plate, a first stop plate, a first spring rod and a first fixing rod. The invention can eliminate the cutting section structures at the two ends of the phosphor copper rod, so that when the phosphor copper rod is pressed into phosphor copper balls in the follow-up process, the upper and lower surfaces of the phosphor copper balls are regular bright structures, and the pressing quality of the phosphor copper balls is improved; the crimping convex ring of the phosphor copper ball can be automatically polished to process the bright phosphor copper ball.

Description

Automatic processing equipment for bright phosphor copper balls
Technical Field
The invention relates to the technical field of automatic processing production lines of phosphorus copper balls, in particular to an integrated automatic processing device of bright phosphorus copper balls.
Background
With the rapid development of electronic technology, the production demands of various circuit boards have increased greatly. Copper is an important raw material for an electroplating anode, and the demand is greatly increased, wherein a PCB precision circuit board needs to use phosphor copper balls as the anode. The phosphor copper ball is suitable for the essential important components of the electronic circuit board, especially the high-precision multilayer circuit board, and very depends on the high-quality PCB phosphor copper ball anode as the basic raw material for manufacturing the circuit board;
the traditional processing process of the phosphor copper ball is as follows: the phosphor copper rod material is conveyed to a straightener, then cut into phosphor copper rods after the straightener, finally conveyed to a punching machine, and the punching machine punches phosphor copper balls into phosphor copper balls;
the following defects are often present in the above-described processing procedure:
the irregular section structure that has the cutting to lead to at the both ends of the phosphor copper stick that finishes cutting, irregular section structure can lead to follow-up contact effect when contacting with the punching machine not good on the one hand, and on the other hand is the plane unevenness state at the both ends of phosphor copper ball when press forming to reduce phosphor copper ball's luminance, simultaneously, follow-up still need dispose polishing process, increased production process and manufacturing cost.
In summary, there is a need for an integrated automatic processing device for phosphor-copper balls that can improve the brightness of the finished product.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a safety performance detection device for an electric flexible insulation appliance, and solves the problems in the background art.
In order to achieve the above purpose, the invention is realized by the following technical scheme:
the automatic processing equipment for the bright phosphor copper balls comprises a straightening conveying mechanism, wherein the straightening conveying mechanism is used for straightening and conveying copper rod materials, and comprises a slitting assembly, and the slitting assembly is used for sectionally cutting the copper rod materials; the output end of the straightening conveying mechanism is provided with a stop component, and the top and the bottom of the stop component are provided with double-head polishing mechanisms; the switching assembly is arranged on the output side part of the stop assembly, and two groups of bar clamping assemblies are symmetrically arranged at the top end of the switching assembly; the side part of the switching component is provided with a stamping device;
the stop assembly comprises a back plate, a first stop plate, a first spring rod and a first fixed rod; the first fixing rod is fixedly connected with the backboard, the backboard vertically extends downwards, a first stop plate which is vertically arranged is slidably arranged on the inner wall of the backboard, and a first spring rod is arranged at the top end of the first stop plate;
The bar clamping assembly comprises a supporting tube, a supporting plate, a second driving rod, an electric clamping jaw and a first motor; the support tube is arranged at the top end of the switching assembly, the support plate is slidably arranged in the support tube, the fixed end of the second driving rod is arranged at the bottom surface of the support tube, the output end of the second driving rod is connected to the bottom surface of the support plate, the bottom surface of the electric clamping jaw is rotationally connected with the support plate, a first motor is arranged at the joint of the bottom surface of the electric clamping jaw and the support plate, and the first motor is used for driving the electric clamping jaw to vertically overturn; the inner side surface of the electric clamping jaw is vertically provided with a second stop plate, and the end part of the second stop plate is positioned right below the first stop plate; the automatic processing equipment comprises the following states:
in a first state, the straightening conveying mechanism straightens the copper rod material, the end part of the straightened copper rod material is matched with the first stop plate to stop, and the electric clamping jaw clamps and positions the copper rod material;
in the second state, the slitting assembly performs sectional cutting on the copper rod material to obtain a phosphorus copper rod, and the electric clamping jaw clamps the phosphorus copper rod in a horizontal positioning state;
in a third state, the first motor drives the electric clamping jaw to rotate, so that the phosphor copper rod is converted from a horizontal state to a vertical state, the phosphor copper rod in the vertical state is positioned between the double-head polishing mechanisms, and the double-head polishing mechanisms act to trim and polish the two ends of the phosphor copper rod;
In the fourth state, the switching assembly drives the bar clamping assembly to horizontally rotate, so that the polished phosphor copper rod enters the stamping device, and the stamping device performs bright stamping treatment on the phosphor copper rod to obtain a phosphor copper ball with bright appearance.
Further, the straightening conveying mechanism comprises a conveying table, straightening rollers are symmetrically arranged on the surface of the conveying table, a fixed frame is vertically arranged at the outer end of the surface of the conveying table, and a slitting assembly is arranged in the fixed frame; the slitting assembly comprises a first driving rod, an outer frame plate and a cutting piece, wherein the first driving rod is vertically arranged on the inner bottom surface of the fixed frame, the outer frame plate is arranged at the bottom end of the first driving rod, and the cutting piece is arranged in the outer frame plate; the side wall of the outer frame plate is fixedly connected with the backboard through a first fixing rod;
in the first state, the first driving rod drives the outer frame plate to move downwards once, and the bottom end of the first stop plate abuts against the second stop plate, so that the first stop plate can stop the copper rod material;
in the second state, the first driving rod drives the outer frame plate to move downwards for the second time, the cutting piece cuts off the copper rod material, meanwhile, the outer frame plate drives the back plate to move downwards through the first fixing rod, and the second stop plate abuts against the first stop plate and compresses the first spring rod;
In the third state, the first driving rod drives the outer frame plate to move upwards, the cutting piece and the first stop plate are lifted synchronously, and the first stop plate moves to the position above the phosphor copper rod; the second driving rod drives the supporting plate to retract into the supporting tube, so that a rotary gap is reserved between the phosphor copper rod and the copper rod material; so as to avoid the first stop plate and the copper rod material from blocking the rotation of the phosphor copper rod in the fourth state.
Further, the double-end polishing mechanism comprises an upper polishing cylinder, a lower polishing cylinder and a two-way driving assembly, the two-way driving assembly comprises an inner plate body, a first toothed plate and a second toothed plate, the inner plate body is arranged on the outer wall of the fixed frame, a transfer gear is arranged in the middle of the outer wall of the inner plate body, the first toothed plate and the second toothed plate are symmetrically meshed and installed on two sides of the transfer gear, the first toothed plate and the second toothed plate are both slidably installed on the outer wall of the inner plate body, the top end of the first toothed plate is vertically connected with a second fixed rod, the second fixed rod is fixedly connected with an outer frame plate, the bottom end of the second toothed plate is vertically connected with a third fixed rod, the inside of the third fixed rod vertically slides and penetrates through a guide rod, the end part of the second fixed rod is connected with a first U-shaped frame, the top of the first U-shaped frame is provided with the lower polishing cylinder, the upper polishing cylinder and the lower polishing cylinder are both vertically arranged, and the bottom end of the upper polishing cylinder and the top end of the lower polishing cylinder are both provided with spherical grooves; the upper polishing cylinder and the lower polishing cylinder are used for polishing the cambered surfaces of the two ends of the phosphorus copper rod.
Further, the stamping device comprises a blanking table, an upper stamping component and a lower matching component, wherein one side of the surface of the blanking table is vertically provided with a side plate, a main through hole is formed in the surface of the blanking table, the lower matching component is installed on the bottom surface of the blanking table, the lower matching component is located right below the main through hole, the upper stamping component is installed on the main through hole Fang Jiange, the upper stamping component is fixedly connected with the side plate, the inside of the side plate is vertically provided with a horizontally distributed polishing component, and the polishing component is used for polishing a compression joint convex ring of a phosphor copper ball;
the bright stamping process comprises the following steps: s1, a bar clamping assembly and an upper punching assembly are matched to act, so that a phosphorus copper rod is fixed between the upper punching assembly and a lower matching assembly; s2, the upper punching component acts downwards, so that the phosphor copper rod is pressed into phosphor copper balls; s3, the upper punching component and the lower matching component are matched to act upwards to clamp the upper top phosphor copper ball; s4, polishing the crimping convex ring of the outer wall of the phosphor copper ball by a polishing assembly; s5, automatically outputting polished bright phosphor copper balls.
Further, the upper punching assembly comprises a third driving rod, an upper matching seat, an upper pressing cylinder and a second spring rod; the third actuating lever fixed connection curb plate, the vertical layout of third actuating lever, the bottom of third actuating lever is equipped with the cooperation seat perpendicularly, go up the bottom surface of cooperation seat and be equipped with perpendicularly and go up a pressure section of thick bamboo, go up the bottom surface of pressure section of thick bamboo and seted up spherical structure's last die cavity, go up the center department of cooperation seat and seted up first accommodation hole, the bottom of first accommodation hole extends to supreme die cavity department, the internally mounted of first accommodation hole has the second spring pole, the bottom rotation of second spring pole is connected and is pressed the piece.
Further, the outer wall of the upper matching seat is provided with a 7-shaped lifting rod, and the inner side of the bottom end of the lifting rod is rotationally connected with a lifting plate which can only rotate upwards.
Further, the lower matching component comprises a lower matching seat, a vertical plate, a rotating rod and a movable plate, a lower cavity with a spherical structure is formed in the surface of the lower matching seat, a second accommodating hole is formed in the center of the lower matching seat, two ends of the second accommodating hole are of an open structure, the top ends of the second accommodating hole are communicated with the lower cavity, a lower pressing block is installed in the second accommodating hole, the bottom end of the lower pressing block is vertically and fixedly connected with the rotating rod, a driven gear is arranged on the outer wall of the rotating rod, the bottom end of the rotating rod is vertically and rotatably connected with the movable plate, a convex plate is arranged at the outer end of the movable plate, a third motor is arranged on the surface of the movable plate, the output end of the third motor is in meshed connection with the driven gear, the vertical plate is vertically arranged on the bottom surface of the lower matching seat, and the side wall of the movable plate is in sliding connection with the vertical plate;
in S1, the bar clamping assembly drives the polished phosphor copper rod to move to the position right above the main perforation, the bar clamping assembly is preliminarily loosened, the phosphor copper rod falls into the lower cavity, the third driving rod drives the upper pressing cylinder to move downwards, and the overhanging upper pressing block is pressed and held at the top end of the phosphor copper rod.
Further, the top of the main perforation is an upper matching annular groove, the bottom of the main perforation is a lower forming annular groove, the inner diameter of the lower forming annular groove is in a qualified outer diameter interval of the phosphor copper ball, the inner diameter of the upper matching annular groove is the same as the outer diameter of the upper pressing cylinder, and an expansion gap is reserved between the upper pressing cylinder in a pressing state and the upper matching annular groove;
in S2, the bar clamping assembly is completely loosened and contracted, the third driving rod drives the upper pressing cylinder to move downwards, the upper pressing cylinder is inserted into the upper matching annular groove, the upper pressing block is gradually retracted and compresses the second spring rod, the P-Cu rod is converted into P-Cu balls under the combined action of the upper cavity and the lower cavity, and the compression joint convex ring of the outer wall of the P-Cu ball stretches into the expansion gap; meanwhile, when the upper pressing cylinder moves to the bottom end, the lifting plate of the lifting rod moves to the lower part of the convex plate;
s3, the third driving rod drives the upper pressing cylinder to move upwards, the second spring rod drives the upper pressing block to keep a clamping state and gradually extend outwards, and meanwhile, the lifting plate drives the movable plate to move upwards, the movable plate drives the rotating rod and the lower pressing block to move upwards, and the lower pressing block keeps the clamping state and pushes up the phosphor copper ball, so that the phosphor copper ball leaves the lower cavity.
Further, the polishing assembly comprises a sixth driving rod and a polishing plate, the sixth driving rod is vertically arranged on the inner wall of the side plate, and the polishing plate is arranged at the output end of the sixth driving rod; in S4, the sixth driving rod drives the polishing plate to be attached to the crimping convex ring of the phosphor copper ball, the end part of the bar clamping assembly is attached to and abutted against the outer wall of the phosphor copper ball, the third motor drives the rotating rod to rotate, and the polishing plate polishes and eliminates the crimping convex ring of the outer wall of the phosphor copper ball.
Further, a discharging component is arranged on the inner side surface of the lower matching seat, a fifth driving rod is vertically arranged on the outer side surface of the lower matching seat, the lower matching seat is slidably arranged on the bottom surface of the blanking table, the fifth driving rod is arranged on the bottom surface of the blanking table, and the discharging component comprises a discharging groove and a fourth driving rod; the discharging groove is obliquely downwards arranged, the discharging groove is fixedly arranged on the side wall of the lower matching seat, a notch is formed in the top end of the inside of the discharging groove, a positioning plate is vertically arranged on the bottom surface of the discharging groove, the side wall of the positioning plate is fixedly connected with a fourth driving rod, an inclined pushing plate is arranged on the top end of the fourth driving rod, and the pushing plate is embedded into the notch in a flush manner;
in S5, the bar clamping assembly and the polishing assembly are retracted, the fifth driving rod drives the lower matching seat to translate and retract, meanwhile, the discharging groove moves to be right below the main perforation, the lifting plate translates and breaks away from the convex plate, the movable plate falls under the action of gravity, the lower pressing block and the polished phosphor copper balls synchronously fall, and the lower pressing block is accommodated in the second accommodating hole; passing the phosphorous copper balls which are qualified by polishing through the main perforation and falling onto the discharge chute; the irregular polishing phosphor copper balls can be clamped by the lower forming ring groove, the fourth driving rod drives the pushing plate to move upwards, the inclined pushing plate can push up the clamped phosphor copper balls, and the unqualified phosphor copper balls are output.
The invention provides an integrated automatic processing device for a bright phosphor copper ball. Compared with the prior art, the device comprises the following components
The beneficial effects are that:
1. the bar clamping assembly can have the following effects: 1.1, after the cutting assembly performs sectional cutting on the copper rod material, the bar clamping assembly can drive the phosphor copper rod to vertically rotate by 90 degrees, so that the phosphor copper rod is converted into a vertical state from a horizontal state, and the follow-up action of the phosphor copper rod and the double-head polishing mechanism can be ensured; 1.2, the bar clamping assembly can stretch and retract to ensure that the phosphor copper rod can be rotationally adjusted; 1.3, the bar clamping assembly can clamp and position the phosphorus copper rod so as to realize automatic switching of the phosphorus copper rod;
2. the double-end polishing mechanism can polish the two ends of the phosphorus copper rod, and the polishing treatment can achieve the following effects: 2.1, the cutting section structures at the two ends of the phosphor copper rod can be eliminated, so that when the phosphor copper rod is pressed into phosphor copper balls in the follow-up process, the upper surface and the lower surface of the phosphor copper balls are of regular bright structures, the problem of rough upper surface and uneven lower surface of the phosphor copper balls in the past is solved, and the pressing quality of the phosphor copper balls is improved; 2.2, the double-head polishing mechanism can polish the two ends of the phosphor copper rod in advance to form a spherical structure, so that when the phosphor copper ball is pressed later, the pressing is simpler and more convenient;
3. The design of the stop component has the following effects: 3.1, in the stage of conveying the copper rod material, stopping the copper rod material, and ensuring the conveying precision; 3.2, the lifting motion of backstop subassembly can accomplish with cutting the lifting motion of subassembly in step, need not independent control, simultaneously, designs to cut the subassembly and is elastic construction, when can guaranteeing to cut off the operation, the backstop subassembly can keep the backstop.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 shows a schematic diagram of the integrated automatic processing equipment for the bright phosphor copper balls;
FIG. 2 shows a schematic view of the bar holding assembly of the present invention;
FIG. 3 shows a schematic view of the stop assembly of the present invention;
FIG. 4 shows a schematic diagram of the dual head sharpening mechanism and slitting assembly of the present invention;
FIG. 5 shows a schematic of a dual head grinding mechanism of the present invention;
FIG. 6 shows a schematic view of the stop assembly layout of the present invention;
FIG. 7 shows a schematic view of the stop assembly of the present invention in an initial stop state configuration;
FIG. 8 is a schematic view showing the cut-off state of the phosphor copper rod according to the present invention;
FIG. 9 is a schematic view showing a cut-and-stow structure of the phosphor copper rod of the present invention;
FIG. 10 is a schematic view showing a rotary polishing state of a phosphor copper rod according to the present invention;
FIG. 11 is a schematic view showing the structure of the press apparatus of the present invention;
FIG. 12 shows a schematic view of the outfeed assembly of the present invention;
FIG. 13 shows a schematic view of the lower mating assembly of the present invention;
FIG. 14 is a schematic view showing the structure of the initial clamping state of the phosphor copper rod according to the present invention;
fig. 15 shows a schematic structural view of the phosphor copper ball of the present invention in a pressed state;
FIG. 16 shows a schematic side view of the structure of FIG. 15;
FIG. 17 is a schematic view showing the phosphor copper ball of the present invention in a disengaged polished state;
FIG. 18 illustrates a schematic view of the working structure of the sanding assembly of the present invention;
the figure shows:
1. straightening and conveying the mechanism; 11. a conveying table; 12. straightening rollers; 13. a fixed frame; 14. a slitting assembly; 141. a first driving lever; 142. an outer frame plate; 143. cutting the sheet; 2. a stop assembly; 21. a back plate; 22. a first stop plate; 23. a first spring lever; 24. a first fixing rod; 3. a bar clamping assembly; 31. a support tube; 32. a support plate; 33. a second driving lever; 34. an electric clamping jaw; 341. a second stop plate; 35. a first motor; 4. a double-end polishing mechanism; 41. a grinding cylinder is arranged on the upper part; 42. a first U-shaped frame; 43. a lower grinding cylinder; 44. a second U-shaped frame; 45. a bi-directional drive assembly; 451. a first toothed plate; 4511. a second fixing rod; 452. a transfer gear; 453. a second toothed plate; 4531. a third fixing rod; 454. an inner plate body; 46. a guide rod; 5. a switching assembly; 51. a main shaft; 52. a second motor; 53. a top plate; 6. a blanking table; 61. a side plate; 62. a main perforation; 63. a discharge chute; 7. an upper punch assembly; 71. a third driving lever; 72. an upper mating seat; 721. a first accommodation hole; 73. a pressing cylinder; 731. an upper cavity; 74. a second spring rod; 741. pressing into blocks; 75. a lifting rod; 751. a lifting plate; 8. a discharge assembly; 81. a discharge chute; 811. a positioning plate; 812. a hole is formed; 82. a fourth driving lever; 83. a push plate; 9. a lower mating assembly; 91. a lower mating seat; 911. a lower cavity; 912. a second accommodation hole; 92. a riser; 93. a rotating rod; 931. a driven gear; 932. pressing the block; 94. a third motor; 95. a movable plate; 951. a convex plate; 96. a fifth driving lever; 9a, a polishing assembly; 91a, a sixth driving rod; 92a, sanding plate; 9b, copper rod material; 9c, a phosphorus copper rod; 9d, phosphor copper balls; 91d, crimping convex ring.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
In order to solve the technical problems in the background art, the following embodiments are provided:
1-18, the automatic processing equipment for the bright phosphorus copper ball provided by the invention comprises a straightening conveying mechanism 1, wherein the straightening conveying mechanism 1 is used for straightening and conveying a copper rod material 9b, the straightening conveying mechanism 1 comprises a slitting assembly 14, and the slitting assembly 14 is used for sectionally cutting the copper rod material 9 b; the output end of the straightening conveying mechanism 1 is provided with a stop component 2, and the top and the bottom of the stop component 2 are provided with a double-head polishing mechanism 4; the switching assembly 5 is arranged on the output side part of the stop assembly 2, and two groups of bar clamping assemblies 3 are symmetrically arranged at the top end of the switching assembly 5; the side part of the switching component 5 is provided with a stamping device;
The stop assembly 2 comprises a back plate 21, a first stop plate 22, a first spring rod 23 and a first fixed rod 24; the first fixing rod 24 is fixedly connected with the backboard 21, the backboard 21 vertically extends downwards, a first stop plate 22 which is vertically arranged is slidably arranged on the inner wall of the backboard 21, and a first spring rod 23 is arranged at the top end of the first stop plate 22;
the bar clamping assembly 3 comprises a support tube 31, a support plate 32, a second driving rod 33, an electric clamping jaw 34 and a first motor 35; the support tube 31 is arranged at the top end of the switching assembly 5, the support plate 32 is slidably arranged in the support tube 31, the fixed end of the second driving rod 33 is arranged at the bottom surface of the support tube 31, the output end of the second driving rod 33 is connected to the bottom surface of the support plate 32, the bottom surface of the electric clamping jaw 34 is rotationally connected with the support plate 32, a first motor 35 is arranged at the joint of the bottom surface of the electric clamping jaw 34, and the first motor 35 is used for driving the electric clamping jaw 34 to vertically overturn; a second stop plate 341 is vertically arranged on the inner side surface of the electric clamping jaw 34, and the end part of the second stop plate 341 is positioned right below the first stop plate 22; the automatic processing equipment comprises the following states:
in the first state, the straightening conveying mechanism 1 straightens the copper rod material 9b, the end part of the straightened copper rod material 9b is matched with the first stop plate 22 to stop, and the electric clamping jaw 34 clamps and positions the copper rod material 9b;
In the second state, the slitting assembly 14 performs sectional cutting on the copper rod material 9b to obtain a phosphor copper rod 9c, and the electric clamping jaw 34 clamps the phosphor copper rod 9c in a horizontal positioning state;
in the third state, the first motor 35 drives the electric clamping jaw 34 to rotate, so that the phosphor copper rod 9c is changed from a horizontal state to a vertical state, the phosphor copper rod 9c in the vertical state is positioned between the double-head polishing mechanisms 4, and the double-head polishing mechanisms 4 act to trim and polish two ends of the phosphor copper rod 9c;
in the fourth state, the switching assembly 5 drives the bar clamping assembly 3 to horizontally rotate, so that the polished phosphor copper rod 9c enters the stamping device, and the stamping device performs bright stamping treatment on the phosphor copper rod 9c to obtain a phosphor copper ball 9d with bright appearance.
In the technical proposal, the utility model has the advantages that,
1. the bar clamping assembly 3 can have the following effects: 1.1, after the copper rod material 9b is cut in sections by the slitting assembly 14, the phosphorus copper rod 9c can be driven to vertically rotate by 90 degrees through the bar clamping assembly 3, so that the phosphorus copper rod 9c is converted into a vertical state from a horizontal state, and the follow-up action with the double-head polishing mechanism 4 can be ensured; 1.2, the bar clamping assembly 3 can stretch and retract to ensure that the phosphor copper rod 9c can be rotationally adjusted; 1.3, the bar clamping assembly 3 can clamp and position the phosphorus copper rod 9c so as to realize automatic switching of the phosphorus copper rod 9c;
2. The double-end polishing mechanism 4 can polish the two ends of the phosphorus copper rod 9c, and the polishing treatment can have the following effects: 2.1, the cutting section structures at the two ends of the phosphor copper rod 9c can be eliminated, so that when the phosphor copper rod 9c is pressed into the phosphor copper ball 9d in the follow-up process, the upper surface and the lower surface of the phosphor copper ball 9d are of regular bright structures, the problem of uneven upper surface and lower surface of the phosphor copper ball 9d in the past is solved, and the pressing quality of the phosphor copper ball 9d is improved; 2.2, the double-end polishing mechanism 4 can polish the two ends of the phosphor copper rod 9c into a spherical structure in advance, so that the pressing is simpler and more convenient when the phosphor copper ball 9d is pressed subsequently;
3. the design of the stop assembly 2 has the following effect: 3.1, in the conveying stage of the copper rod material 9b, the copper rod material 9b can be stopped, and the conveying precision is ensured; 3.2, the lifting motion of backstop subassembly 2 can accomplish with the lifting motion of cutting subassembly 14 in step, need not independent control, simultaneously, designs to cut subassembly 14 for elastic construction, can guarantee when cutting off the operation, and backstop subassembly 2 can keep the backstop.
In order to realize automatic cutting and polishing of the copper rod material 9b, the following scheme is provided in the embodiment:
in this embodiment, the straightening conveying mechanism 1 includes a conveying table 11, straightening rollers 12 are symmetrically installed on the surface of the conveying table 11, a fixed frame 13 is vertically arranged at the outer end of the surface of the conveying table 11, and a slitting assembly 14 is installed inside the fixed frame 13; the slitting assembly 14 comprises a first driving rod 141, an outer frame plate 142 and a cutting plate 143, wherein the first driving rod 141 is vertically arranged on the inner bottom surface of the fixed frame 13, the bottom end of the first driving rod 141 is provided with the outer frame plate 142, and the cutting plate 143 is arranged in the outer frame plate 142; the side wall of the outer frame plate 142 is fixedly connected with the backboard 21 through the first fixing rod 24;
In the first state, the first driving rod 141 drives the outer frame plate 142 to move downwards once, and the bottom end of the first stop plate 22 abuts against the second stop plate 341, so that the first stop plate 22 can stop the copper rod material 9b;
in the second state, the first driving rod 141 drives the outer frame plate 142 to move downward for the second time, the cutting piece 143 cuts off the copper rod material 9b, and at the same time, the outer frame plate 142 drives the back plate 21 to move downward through the first fixing rod 24, and the second stopper 341 abuts against the first stopper 22 and compresses the first spring rod 23;
in the third state, the first driving rod 141 drives the outer frame plate 142 to move upward, the cutting piece 143 is lifted up in synchronization with the first stopper plate 22, and the first stopper plate 22 moves to above the phosphor copper rod 9 c; the second driving rod 33 drives the supporting plate 32 to retract into the supporting tube 31, so that a rotary gap is reserved between the phosphor copper rod 9c and the copper rod material 9b; so as to avoid the first stop plate 22 and the copper bar material 9b from blocking the rotation of the phosphor copper bar 9c in the fourth state.
In the above technical scheme, the bar clamping assembly 3 is driven to overturn by the supporting plate 32, and the first baffle 22 is lifted up, so that a sufficient gap can be reserved for the rotation of the phosphor copper rod 9c, and blocking is avoided.
The switching assembly 5 comprises a main shaft 51, a second motor 52 and a top plate 53, the top end of the main shaft 51 is provided with the top plate 53, the second motor 52 drives the main shaft 51 to rotate, and the surface of the top plate 53 is symmetrically provided with the bar clamping assembly 3.
In order to enable the double-ended grinding mechanism 4 to achieve the above-described grinding and finishing functions, the following scheme is given in this embodiment:
in this embodiment, the double-end polishing mechanism 4 includes an upper polishing cylinder 41, a lower polishing cylinder 43 and a bidirectional driving assembly 45, the bidirectional driving assembly 45 includes an inner plate body 454, a first toothed plate 451 and a second toothed plate 453, the inner plate body 454 is disposed on an outer wall of the fixed frame 13, a transfer gear 452 is disposed in a middle portion of the outer wall of the inner plate body 454, the first toothed plate 451 and the second toothed plate 453 are symmetrically engaged and mounted on two sides of the transfer gear 452, the first toothed plate 451 and the second toothed plate 453 are both slidably mounted on the outer wall of the inner plate body 454, a top end of the first toothed plate 451 is vertically connected with a second fixed rod 4511, a bottom end of the second toothed plate 453 is vertically connected with a third fixed rod 4531, a guide rod 46 vertically penetrates through an inner portion of the third fixed rod 4531, an end portion of the second fixed rod 4511 is connected with a first U-shaped frame 42, an upper polishing cylinder 41 is mounted in the inner portion of the first U-shaped frame 42, an end portion of the third fixed rod 4531 is connected with a second U-shaped frame 44, a lower polishing cylinder 43 is mounted on a top of the second U-shaped frame 44, and the upper polishing cylinder 41 and bottom ends of the lower polishing cylinder 43 are both vertically provided with spherical surface grooves 43; the upper grinding cylinder 41 and the lower grinding cylinder 43 are used for grinding the cambered surfaces of the two ends of the phosphor copper rod 9 c.
In the above technical solution, when the phosphor copper rod 9c needs to be polished, the motor drives the transfer gear 452 to rotate, so as to drive the upper polishing cylinder 41 and the lower polishing cylinder 43 to move relatively, and after polishing is completed, the upper polishing cylinder 41 and the lower polishing cylinder 43 move back to realize automatic opening and closing polishing;
the upper polishing cylinder 41 and the lower polishing cylinder 43 are designed by adopting spherical grooves, so that the end part of the phosphor copper rod 9c can be polished into a spherical structure.
Example two
In order to enable the punching device to complete the automatic punching process for the phosphor copper rod 9c so that the phosphor copper rod 9c is converted into a bright phosphor copper ball 9d, the present embodiment gives the following:
in this embodiment, the punching device includes a blanking table 6, an upper punching assembly 7 and a lower matching assembly 9, wherein a side plate 61 is vertically arranged at one side of the surface of the blanking table 6, a main through hole 62 is formed in the surface of the blanking table 6, the lower matching assembly 9 is installed at the bottom surface of the blanking table 6, the lower matching assembly 9 is located right below the main through hole 62, an upper punching assembly 7 is installed right above Fang Jiange of the main through hole 62, the upper punching assembly 7 is fixedly connected with the side plate 61, a horizontally distributed polishing assembly 9a is vertically arranged in the side plate 61, and the polishing assembly 9a is used for polishing a compression joint convex ring 91d of a phosphor copper ball 9 d;
The bright stamping process comprises the following steps: s1, the bar clamping assembly 3 and the upper punching assembly 7 are matched to act, so that a phosphor copper rod 9c is fixed between the upper punching assembly 7 and the lower matching assembly 9; s2, the upper punching assembly 7 acts downwards, so that the phosphor copper rod 9c is pressed into phosphor copper balls 9d; s3, the upper punching component 7 and the lower matching component 9 are matched to move upwards so as to clamp the upper top phosphor copper ball 9d; s4, polishing the crimp convex ring 91d of the outer wall of the phosphor copper ball 9d by the polishing component 9 a; s5, automatically outputting polished bright phosphor copper balls 9 d.
In the technical proposal, the utility model has the advantages that,
1. the upper punching assembly 7 can punch the phosphor copper rod 9c into the lower matching assembly 9, so that the phosphor copper rod 9c is pressed into phosphor copper balls 9d;
2. the crimping part of the phosphor copper ball 9d can be polished through the polishing component 9a, so that the problem that the crimping convex ring 91d exists in the crimping part of the phosphor copper ball 9d is solved, the crimping convex ring 91d does not need to be separately polished later, and the output phosphor copper ball 9d is in a bright state; the preparation of the phosphor copper ball 9d is completed, namely the bright phosphor copper ball 9d can be output, and the integrated automatic processing from the copper rod material 9b to the phosphor copper ball 9d is realized.
In the present embodiment, the upper punch assembly 7 includes a third driving rod 71, an upper mating seat 72, an upper pressing cylinder 73, and a second spring rod 74; the third driving rod 71 is fixedly connected with the side plate 61, the third driving rod 71 is vertically arranged, an upper matching seat 72 is vertically arranged at the bottom end of the third driving rod 71, an upper pressing cylinder 73 is vertically arranged at the bottom surface of the upper matching seat 72, an upper cavity 731 with a spherical structure is formed at the bottom surface of the upper pressing cylinder 73, a first accommodating hole 721 is formed in the center of the upper matching seat 72, the bottom end of the first accommodating hole 721 extends to the upper cavity 731, a second spring rod 74 is arranged in the first accommodating hole 721, and the bottom end of the second spring rod 74 is rotatably connected with an upper pressing block 741.
In the above-mentioned scheme, in a daily state, the second spring rod 74 pushes the upper pressing block 741 to extend downwards, and the third driving rod 71 can drive the upper matching seat 72 to move downwards; the upper pressing block 741 can initially position the phosphor copper rod 9 c; in the pressing process, the upper press cylinder 73 presses the phosphor copper ball 9d, and the upper press block 741 is received in the first receiving hole 721 and compresses the second spring rod 74; after the preparation of the phosphor copper ball 9d is finished, the upper pressing block 741 compresses and positions the phosphor copper ball 9 d; in the polishing stage of the phosphor copper ball 9d, the upper press block 741 rotates following the phosphor copper ball 9d and maintains a pressed state.
In this embodiment, the outer wall of the upper mating seat 72 is provided with a 7-shaped lifting rod 75, and the inner side of the bottom end of the lifting rod 75 is rotatably connected with a lifting plate 751 which can only rotate upwards.
In the above scheme, when the upper matching seat 72 presses the phosphor copper rod 9c downwards, the lifting plate 751 is driven to move downwards by the lifting rod 75, the lifting plate 751 rotates upwards when contacting the convex plate 951, then passes over the lifting plate 751 and moves to the lower part of the convex plate 951, so that when the phosphor copper rod 9c is pressed into the phosphor copper ball 9d, the upper matching seat 72 moves upwards, the lifting rod 75 and the lifting plate 751 push the lower pressing block 932 to move upwards, thereby ejecting the phosphor copper ball 9d in the lower cavity 911, realizing the automatic separation of the phosphor copper ball 9d, and in the separation process, the upper pressing block 741 and the lower pressing block 932 keep a clamping state, avoiding the phosphor copper ball 9d from falling and separating, ensuring that the phosphor copper ball 9d can be stably placed on the side part of the polishing plate 92a, and ensuring the normal follow-up polishing process.
In this embodiment, the lower matching component 9 includes a lower matching seat 91, a vertical plate 92, a rotating rod 93 and a movable plate 95, a lower cavity 911 with a spherical structure is provided on the surface of the lower matching seat 91, a second accommodating hole 912 is provided at the center of the lower matching seat 91, two ends of the second accommodating hole 912 are of an open structure and the top end is communicated with the lower cavity 911, a lower pressing block 932 is installed in the second accommodating hole 912, the bottom end of the lower pressing block 932 is vertically and fixedly connected with the rotating rod 93, a driven gear 931 is provided on the outer wall of the rotating rod 93, the bottom end of the rotating rod is vertically and rotatably connected with the movable plate 95, a convex plate 951 is provided at the outer end of the movable plate 95, a third motor 94 is provided on the surface of the movable plate 95, an output end of the third motor 94 is meshed with the driven gear 931, the vertical plate 92 is vertically provided on the bottom surface of the lower matching seat 91, and the side wall of the movable plate 95 is slidably connected with the vertical plate 92.
In the above-described arrangement, the first and second embodiments,
the depressing block 932 has the following effects: 1. after the phosphor copper balls 9d are pressed, the phosphor copper balls 9d can be propped up by the lower pressing block 932, so that the phosphor copper balls 9d leave the lower cavity 911; 2. the phosphor copper ball 9d can be supported and positioned from the lower part in the polishing stage; 3. the third motor 94 drives the driven gear 931 to rotate, and can drive the rotating rod 93 and the lower pressing block 932 to rotate, so as to drive the phosphor copper ball 9d to rotate, and rotational polishing is achieved.
The boss 951 is configured to cooperate with the lifting plate 751 to effect lifting of the lower press block 932.
In this embodiment, the top of the main through hole 62 is an upper matching ring groove, the bottom is a lower forming ring groove, the inner diameter of the lower forming ring groove is within the range of the qualified outer diameter of the phosphor copper ball 9d, the inner diameter of the upper matching ring groove is the same as the outer diameter of the upper pressing cylinder 73, and an expansion gap is left between the upper pressing cylinder 73 and the upper matching ring groove in the pressing state.
In the above-described arrangement, the first and second embodiments,
the upper matching ring groove has the following effects: 1. can be used as an insertion area of the upper press cylinder 73 to realize press molding; 2. an expansion gap can be formed for the deformed structure of the phosphor copper rod 9c to protrude;
the lower forming ring groove can hoist the following effects: 1. can be restrained and positioned to form the phosphor copper balls 9 d; 2. when phosphor copper ball 9d unloading, can regard as the detection structure of phosphor copper ball 9d external diameter, if phosphor copper ball 9d is polished regular qualified when, phosphor copper ball 9d can normally fall, if phosphor copper ball 9d is polished irregular unqualified when, phosphor copper ball 9d can block at lower shaping annular, realizes automatic screening.
Further, a discharge groove 63 is formed in the surface of the blanking table 6, and the discharge groove 63 is communicated with the inner part of the upper matching ring groove.
In this embodiment, the polishing assembly 9a includes a sixth driving rod 91a and a polishing plate 92a, the sixth driving rod 91a is vertically disposed on the inner wall of the side plate 61, and the polishing plate 92a is disposed at the output end of the sixth driving rod 91 a; the sixth driving lever 91a gradually outputs the inward movement of the grinding plate 92a to effect the gradual grinding of the crimp ring 91d by the grinding plate 92 a.
In this embodiment, the discharging component 8 is mounted on the inner side surface of the lower matching seat 91, a fifth driving rod 96 is vertically disposed on the outer side surface of the lower matching seat 91, the lower matching seat 91 is slidably mounted on the bottom surface of the blanking table 6, the fifth driving rod 96 is mounted on the bottom surface of the blanking table 6, and the discharging component 8 includes a discharging chute 81 and a fourth driving rod 82; the discharging chute 81 is obliquely downwards arranged, the discharging chute 81 is fixedly arranged on the side wall of the lower matching seat 91, a notch 812 is formed in the top end of the inside of the discharging chute 81, a positioning plate 811 is vertically arranged on the bottom surface of the discharging chute 81, the side wall of the positioning plate 811 is fixedly connected with the fourth driving rod 82, an inclined push plate 83 is arranged on the top end of the fourth driving rod 82, and the push plate 83 is embedded in the notch 812 in a flush manner;
in the above scheme, when the phosphor copper ball 9d finishes polishing, the fifth driving rod 96 drives the lower matching seat 91 to translate, which can synchronously have the following effects:
1. the lower matching seat 91 is designed to be of a translational sliding structure, and the lower matching seat 91 can drive the discharging chute 81 to move below the main perforation 62 during translational movement, so that the automatic switching between the discharging chute 81 and the lower matching seat 91 is realized;
2. when the lower matching seat 91 is moved and retracted, the lifting plate 751 can leave the convex plate 951, the movable plate 95 can fall under the action of dead weight, the lower pressing block 932 is accommodated in the second accommodating hole 912 of the lower matching seat 91, and meanwhile, the phosphor copper ball 9d freely falls; the qualified phosphor copper balls 9d pass through the main perforation 62 and fall into the discharge chute 81, so that automatic discharge is realized;
3. When the unqualified phosphor-copper balls 9d are clamped into the lower forming ring groove, the removal is difficult, the fourth driving rod 82 pushes the pushing plate 83 to move upwards, the pushing plate 83 ejects the phosphor-copper balls 9d from bottom to top, and automatic ejection of the unqualified phosphor-copper balls 9d is realized;
4. the push plate 83 is inclined, so that the push plate 83 can push out the phosphor copper ball 9d in an inclined mode, and the phosphor copper ball 9d is output to the discharge chute 81.
The stamping device is specifically implemented:
in S1, the bar clamping assembly 3 drives the polished phosphor copper rod 9c to move to the position right above the main perforation 62, the bar clamping assembly 3 is initially loosened, the phosphor copper rod 9c falls into the lower cavity 911, the third driving rod 71 drives the upper pressing cylinder 73 to move downwards, and the overhanging upper pressing block 741 is pressed on the top end of the phosphor copper rod 9 c.
In this step, the bar clamping assembly 3 is initially loosened and can be lowered down the phosphor copper rod 9c, and can restrict and guide the phosphor copper rod 9c again, so that the phosphor copper rod 9c is prevented from deviating, meanwhile, the overhanging upper pressing block 741 can press the phosphor copper rod 9c tightly, and the positioning of the phosphor copper rod 9c is realized, so that the bar clamping assembly 3 can be retracted.
In S2, the bar clamping assembly 3 is completely loosened and contracted, the third driving rod 71 drives the upper pressing cylinder 73 to move downwards, the upper pressing cylinder 73 is inserted into the upper matching annular groove, the upper pressing block 741 is gradually retracted and compresses the second spring rod 74, the P-Cu rod 9c is converted into the P-Cu ball 9d under the combined action of the upper cavity 731 and the lower cavity 911, and the compression joint convex ring 91d of the outer wall of the P-Cu ball 9d stretches into the expansion gap; at the same time, when the upper press cylinder 73 moves to the bottom end, the lifting plate 751 of the lifting lever 75 moves to below the boss plate 951;
S3, the third driving rod 71 drives the upper pressing cylinder 73 to move upwards, the second spring rod 74 drives the upper pressing block 741 to keep a clamping state and move outwards gradually, and at the same time, the lifting plate 751 drives the movable plate 95 to move upwards, the movable plate 95 drives the rotating rod 93 and the lower pressing block 932 to move upwards, the lower pressing block 932 keeps the clamping state and pushes up the phosphor copper ball 9d, and the phosphor copper ball 9d leaves the lower cavity 911.
In S4, the sixth driving rod 91a drives the polishing plate 92a to be attached to the crimp convex ring 91d of the phosphor copper ball 9d, the end of the bar clamping assembly 3 is attached to be abutted against the outer wall of the phosphor copper ball 9d, the third motor 94 drives the rotating rod 93 to rotate, and the polishing plate 92a polishes the crimp convex ring 91d of the outer wall of the phosphor copper ball 9 d.
In the above scheme, the polishing plate 92a is attached to the polishing convex ring 91d from one side, and the end of the electric clamping jaw 34 is attached to the other side wall of the phosphor copper ball 9d, so that the phosphor copper ball 9d is restrained and positioned, the phosphor copper ball 9d is prevented from horizontally translating, and the vertical stability of the phosphor copper ball 9d can be ensured by the upper pressing block 741 and the lower pressing block 932.
In S5, the bar clamping assembly 3 and the polishing assembly 9a are retracted, the fifth driving rod 96 drives the lower matching seat 91 to translate and retract, meanwhile, the discharging chute 81 moves to be right below the main through hole 62, the lifting plate 751 translates to be separated from the convex plate 951, the movable plate 95 falls under the action of gravity, the lower pressing block 932 falls synchronously with the polished phosphor copper ball 9d, and the lower pressing block 932 is accommodated in the second accommodating hole 912; the phosphorous copper balls 9d which are qualified by polishing pass through the main perforation 62 and fall onto the discharge chute 81; the irregular phosphor copper balls 9d polished are clamped by the lower forming ring groove, the fourth driving rod 82 drives the pushing plate 83 to move upwards, the inclined pushing plate 83 can push the clamped phosphor copper balls 9d upwards, and the unqualified phosphor copper balls 9d are output.
It is noted that relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Moreover, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising one … …" does not exclude the presence of other like elements in a process, method, article, or apparatus that comprises the element.
The above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (7)

1. Bright phosphor copper ball integrative automatic processing equipment, its characterized in that: the copper rod straightening and conveying device comprises a straightening and conveying mechanism, wherein the straightening and conveying mechanism is used for straightening and conveying copper rod materials, and comprises a slitting assembly which is used for sectionally cutting the copper rod materials; the output end of the straightening conveying mechanism is provided with a stop component, and the top and the bottom of the stop component are provided with double-head polishing mechanisms; the switching assembly is arranged on the output side part of the stop assembly, and two groups of bar clamping assemblies are symmetrically arranged at the top end of the switching assembly; the side part of the switching component is provided with a stamping device;
the stop assembly comprises a back plate, a first stop plate, a first spring rod and a first fixed rod; the first fixing rod is fixedly connected with the backboard, the backboard vertically extends downwards, a first stop plate which is vertically arranged is slidably arranged on the inner wall of the backboard, and a first spring rod is arranged at the top end of the first stop plate;
the bar clamping assembly comprises a supporting tube, a supporting plate, a second driving rod, an electric clamping jaw and a first motor; the support tube is arranged at the top end of the switching assembly, the support plate is slidably arranged in the support tube, the fixed end of the second driving rod is arranged at the bottom surface of the support tube, the output end of the second driving rod is connected to the bottom surface of the support plate, the bottom surface of the electric clamping jaw is rotationally connected with the support plate, a first motor is arranged at the joint of the bottom surface of the electric clamping jaw and the support plate, and the first motor is used for driving the electric clamping jaw to vertically overturn; the inner side surface of the electric clamping jaw is vertically provided with a second stop plate, and the end part of the second stop plate is positioned right below the first stop plate; the automatic processing equipment comprises the following states:
In a first state, the straightening conveying mechanism straightens the copper rod material, the end part of the straightened copper rod material is matched with the first stop plate to stop, and the electric clamping jaw clamps and positions the copper rod material;
in the second state, the slitting assembly performs sectional cutting on the copper rod material to obtain a phosphorus copper rod, and the electric clamping jaw clamps the phosphorus copper rod in a horizontal positioning state;
in a third state, the first motor drives the electric clamping jaw to rotate, so that the phosphor copper rod is converted from a horizontal state to a vertical state, the phosphor copper rod in the vertical state is positioned between the double-head polishing mechanisms, and the double-head polishing mechanisms act to trim and polish the two ends of the phosphor copper rod;
in a fourth state, the switching assembly drives the bar clamping assembly to horizontally rotate, so that the polished phosphor copper rod enters the stamping device, and the stamping device performs bright stamping treatment on the phosphor copper rod to obtain a phosphor copper ball with bright appearance;
the straightening conveying mechanism comprises a conveying table, straightening rollers are symmetrically arranged on the surface of the conveying table, a fixed frame is vertically arranged at the outer end of the surface of the conveying table, and a slitting assembly is arranged in the fixed frame; the slitting assembly comprises a first driving rod, an outer frame plate and a cutting piece, wherein the first driving rod is vertically arranged on the inner bottom surface of the fixed frame, the outer frame plate is arranged at the bottom end of the first driving rod, and the cutting piece is arranged in the outer frame plate; the side wall of the outer frame plate is fixedly connected with the backboard through a first fixing rod;
In the first state, the first driving rod drives the outer frame plate to move downwards once, and the bottom end of the first stop plate abuts against the second stop plate, so that the first stop plate can stop the copper rod material;
in the second state, the first driving rod drives the outer frame plate to move downwards for the second time, the cutting piece cuts off the copper rod material, meanwhile, the outer frame plate drives the back plate to move downwards through the first fixing rod, and the second stop plate abuts against the first stop plate and compresses the first spring rod;
in the third state, the first driving rod drives the outer frame plate to move upwards, the cutting piece and the first stop plate are lifted synchronously, and the first stop plate moves to the position above the phosphor copper rod; the second driving rod drives the supporting plate to retract into the supporting tube, so that a rotary gap is reserved between the phosphor copper rod and the copper rod material; so as to avoid the first baffle plate and the copper rod material from blocking the rotation of the phosphor copper rod in the fourth state;
the double-end polishing mechanism comprises an upper polishing cylinder, a lower polishing cylinder and a two-way driving assembly, wherein the two-way driving assembly comprises an inner plate body, a first toothed plate and a second toothed plate, the inner plate body is arranged on the outer wall of a fixed frame, a transfer gear is arranged in the middle of the outer wall of the inner plate body, the first toothed plate and the second toothed plate are symmetrically meshed and mounted on the two sides of the transfer gear, the first toothed plate and the second toothed plate are both slidably mounted on the outer wall of the inner plate body, the top end of the first toothed plate is vertically connected with a second fixed rod, the second fixed rod is fixedly connected with an outer frame plate, the bottom end of the second toothed plate is vertically connected with a third fixed rod, the inside of the third fixed rod vertically slides and penetrates through a guide rod, the end of the second fixed rod is connected with a first U-shaped frame, the upper polishing cylinder is mounted on the top of the first U-shaped frame, the upper polishing cylinder and the lower polishing cylinder are vertically distributed, and the bottom end of the upper polishing cylinder and the top end of the lower polishing cylinder are both provided with spherical grooves; the upper polishing cylinder and the lower polishing cylinder are used for polishing the cambered surfaces of the two ends of the phosphorus copper rod;
The punching device comprises a blanking table, an upper punching assembly and a lower matching assembly, wherein a side plate is vertically arranged on one side of the surface of the blanking table, a main through hole is formed in the surface of the blanking table, the lower matching assembly is arranged on the bottom surface of the blanking table, the lower matching assembly is located right below the main through hole, the upper punching assembly is arranged on Fang Jiange of the main through hole, the upper punching assembly is fixedly connected with the side plate, horizontally distributed grinding assemblies are vertically arranged in the side plate and used for grinding a compression joint convex ring of a phosphor copper ball;
the bright stamping process comprises the following steps: s1, a bar clamping assembly and an upper punching assembly are matched to act, so that a phosphorus copper rod is fixed between the upper punching assembly and a lower matching assembly; s2, the upper punching component acts downwards, so that the phosphor copper rod is pressed into phosphor copper balls; s3, the upper punching component and the lower matching component are matched to act upwards to clamp the upper top phosphor copper ball; s4, polishing the crimping convex ring of the outer wall of the phosphor copper ball by a polishing assembly; s5, automatically outputting polished bright phosphor copper balls;
the switching assembly comprises a main shaft, a second motor and a top plate, the top end of the main shaft is provided with the top plate, the second motor drives the main shaft to rotate, and bar clamping assemblies are symmetrically arranged on the surface of the top plate.
2. The bright phosphor copper ball integrated automatic processing device according to claim 1, characterized in that: the upper stamping assembly comprises a third driving rod, an upper matching seat, an upper pressing cylinder and a second spring rod; the third actuating lever fixed connection curb plate, the vertical layout of third actuating lever, the bottom of third actuating lever is equipped with the cooperation seat perpendicularly, go up the bottom surface of cooperation seat and be equipped with perpendicularly and go up a pressure section of thick bamboo, go up the bottom surface of pressure section of thick bamboo and seted up spherical structure's last die cavity, go up the center department of cooperation seat and seted up first accommodation hole, the bottom of first accommodation hole extends to supreme die cavity department, the internally mounted of first accommodation hole has the second spring pole, the bottom rotation of second spring pole is connected and is pressed the piece.
3. The bright phosphor copper ball integrated automatic processing device according to claim 2, characterized in that: the outer wall of the upper matching seat is provided with a 7-shaped lifting rod, and the inner side of the bottom end of the lifting rod is rotationally connected with a lifting plate which can only rotate upwards.
4. A bright phosphor copper ball integral automatic processing device according to claim 3, characterized in that: the lower matching component comprises a lower matching seat, a vertical plate, a rotating rod and a movable plate, wherein a lower cavity with a spherical structure is formed in the surface of the lower matching seat, a second accommodating hole is formed in the center of the lower matching seat, two ends of the second accommodating hole are of an opening structure, the top end of the second accommodating hole is communicated with the lower cavity, a lower pressing block is installed in the second accommodating hole, the bottom end of the lower pressing block is vertically and fixedly connected with the rotating rod, a driven gear is arranged on the outer wall of the rotating rod, the bottom end of the rotating rod is vertically and rotatably connected with the movable plate, a convex plate is arranged at the outer end of the movable plate, a third motor is arranged on the surface of the movable plate, the output end of the third motor is in meshed connection with the driven gear, the vertical plate is vertically arranged on the bottom surface of the lower matching seat, and the side wall of the movable plate is in sliding connection with the vertical plate;
In S1, the bar clamping assembly drives the polished phosphor copper rod to move to the position right above the main perforation, the bar clamping assembly is preliminarily loosened, the phosphor copper rod falls into the lower cavity, the third driving rod drives the upper pressing cylinder to move downwards, and the overhanging upper pressing block is pressed and held at the top end of the phosphor copper rod.
5. The bright phosphor copper ball integrated automatic processing device according to claim 4, wherein: the top of the main perforation is an upper matching annular groove, the bottom of the main perforation is a lower forming annular groove, the inner diameter of the lower forming annular groove is in a qualified outer diameter interval of the phosphor copper ball, the inner diameter of the upper matching annular groove is the same as the outer diameter of the upper pressing cylinder, and an expansion gap is reserved between the upper pressing cylinder in a pressing state and the upper matching annular groove;
in S2, the bar clamping assembly is completely loosened and contracted, the third driving rod drives the upper pressing cylinder to move downwards, the upper pressing cylinder is inserted into the upper matching annular groove, the upper pressing block is gradually retracted and compresses the second spring rod, the P-Cu rod is converted into P-Cu balls under the combined action of the upper cavity and the lower cavity, and the compression joint convex ring of the outer wall of the P-Cu ball stretches into the expansion gap; meanwhile, when the upper pressing cylinder moves to the bottom end, the lifting plate of the lifting rod moves to the lower part of the convex plate;
s3, the third driving rod drives the upper pressing cylinder to move upwards, the second spring rod drives the upper pressing block to keep a clamping state and gradually extend outwards, and meanwhile, the lifting plate drives the movable plate to move upwards, the movable plate drives the rotating rod and the lower pressing block to move upwards, and the lower pressing block keeps the clamping state and pushes up the phosphor copper ball, so that the phosphor copper ball leaves the lower cavity.
6. The bright phosphor copper ball integrated automatic processing device according to claim 5, wherein: the polishing assembly comprises a sixth driving rod and a polishing plate, the sixth driving rod is vertically arranged on the inner wall of the side plate, and the polishing plate is arranged at the output end of the sixth driving rod; in S4, the sixth driving rod drives the polishing plate to be attached to the crimping convex ring of the phosphor copper ball, the end part of the bar clamping assembly is attached to and abutted against the outer wall of the phosphor copper ball, the third motor drives the rotating rod to rotate, and the polishing plate polishes and eliminates the crimping convex ring of the outer wall of the phosphor copper ball.
7. The bright phosphor copper ball integrated automatic processing device according to claim 6, wherein: the discharging assembly is arranged on the inner side surface of the lower matching seat, a fifth driving rod is vertically arranged on the outer side surface of the lower matching seat, the lower matching seat is slidably arranged on the bottom surface of the blanking table, the fifth driving rod is arranged on the bottom surface of the blanking table, and the discharging assembly comprises a discharging groove and a fourth driving rod; the discharging groove is obliquely downwards arranged, the discharging groove is fixedly arranged on the side wall of the lower matching seat, a notch is formed in the top end of the inside of the discharging groove, a positioning plate is vertically arranged on the bottom surface of the discharging groove, the side wall of the positioning plate is fixedly connected with a fourth driving rod, an inclined pushing plate is arranged on the top end of the fourth driving rod, and the pushing plate is embedded into the notch in a flush manner;
In S5, the bar clamping assembly and the polishing assembly are retracted, the fifth driving rod drives the lower matching seat to translate and retract, meanwhile, the discharging groove moves to be right below the main perforation, the lifting plate translates and breaks away from the convex plate, the movable plate falls under the action of gravity, the lower pressing block and the polished phosphor copper balls synchronously fall, and the lower pressing block is accommodated in the second accommodating hole; passing the phosphorous copper balls which are qualified by polishing through the main perforation and falling onto the discharge chute; the irregular polishing phosphor copper balls can be clamped by the lower forming ring groove, the fourth driving rod drives the pushing plate to move upwards, the inclined pushing plate can push up the clamped phosphor copper balls, and the unqualified phosphor copper balls are output.
CN202311508635.8A 2023-11-10 2023-11-10 Automatic processing equipment for bright phosphor copper balls Active CN117399997B (en)

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