CN112828234A - Automatic processing production line for phosphorus copper balls - Google Patents
Automatic processing production line for phosphorus copper balls Download PDFInfo
- Publication number
- CN112828234A CN112828234A CN202011434869.9A CN202011434869A CN112828234A CN 112828234 A CN112828234 A CN 112828234A CN 202011434869 A CN202011434869 A CN 202011434869A CN 112828234 A CN112828234 A CN 112828234A
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- Prior art keywords
- bar
- conveying
- production line
- collecting
- roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/02—Making machine elements balls, rolls, or rollers, e.g. for bearings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
- B21K27/02—Feeding devices for rods, wire, or strips
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K27/00—Handling devices, e.g. for feeding, aligning, discharging, Cutting-off means; Arrangement thereof
- B21K27/06—Cutting-off means; Arrangements thereof
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses an automatic processing production line for phosphorus copper balls, which comprises a bar conveying device, a straightening device, a cutting device, a collecting device, a carrying robot and a hydraulic heading machine, wherein the bar conveying device, the straightening device, the cutting device, the collecting device, the carrying robot and the hydraulic heading machine are sequentially arranged; the bar conveying device comprises a bracket, a transverse conveying mechanism and a longitudinal moving mechanism, wherein the transverse conveying mechanism and the longitudinal moving mechanism are arranged on the bracket; the straightening device is used for straightening the bar stock and pushing the bar stock to the cutting device; the cutting device is used for cutting the material rod into a plurality of material sections and conveying the material sections to the collecting device; and carrying the material section of the collecting device to a hydraulic heading machine by the carrying robot to perform heading ball processing. Utilize this production line processing phosphorus copper ball, the transportation between each production ring festival all need not artifical the participation, and degree of automation is high, can effectively improve production efficiency, reduces the cost of labor, improves the production security.
Description
Technical Field
The invention relates to the technical field of machining equipment, in particular to an automatic processing production line for phosphorus-copper balls.
Background
The process of the phosphor copper ball cold heading production technology comprises the following steps: pay-off-alignment-cut off-send into die cavity-cold-heading shaping, however current processing lines all need the manual work to carry the transfer in an auxiliary way between each link, and degree of automation is low, influences production efficiency, and owing to need more manual work to increase the manufacturing cost of enterprise.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provide the automatic processing production line for the phosphorus-copper balls, which has high automation degree and can save labor cost.
The purpose of the invention is realized by the following technical scheme:
an automatic processing production line for phosphor copper balls comprises a bar conveying device, a straightening device, a cutting device, a collecting device, a carrying robot and a hydraulic heading machine which are arranged in sequence; the bar stock conveying device comprises a bracket, a transverse conveying mechanism and a longitudinal moving mechanism, wherein the transverse conveying mechanism and the longitudinal moving mechanism are arranged on the bracket, the transverse conveying mechanism is provided with a chain for driving the bar stock to transversely move, the longitudinal moving mechanism is positioned on one side of the transverse mechanism, at least two rollers are arranged on the longitudinal moving mechanism and used for bearing the bar stock and pushing the bar stock forwards to the straightening device, and the height of the roller is lower than that of the top surface of the chain; the straightening device is used for straightening the bar stock and pushing the bar stock to the cutting device; the cutting device is used for cutting the material rod into a plurality of material sections and conveying the material sections to the collecting device; and the carrying robot is used for carrying the material section of the collecting device to a hydraulic heading machine for heading ball processing.
As a preferred scheme, the bar conveying device further comprises a baffle which is arranged on the support and is vertically arranged, and the baffle is located on one side of the roller to assist the roller in limiting the bar.
As a preferable scheme, the bar conveying device further comprises a crimping mechanism for pressing down the bar, wherein the crimping mechanism comprises a support frame, a driving cylinder and a swinging pressing roller; the support frame is installed in one side of one of them gyro wheel, and the swing compression roller has a pin joint portion and is located the connecting portion and the crimping portion at both ends respectively, and pin joint portion articulates on the support frame top, drives actuating cylinder and installs in one side that horizontal transport mechanism was kept away from to the support frame, and its top links to each other with connecting portion for thereby drive connecting portion go up and down to drive crimping portion pendulum changes, and the periphery of crimping portion is equipped with the bearing housing that is used for pushing down the bar.
Preferably, the billet conveying device further comprises a tilt guide block, and the tilt guide block is mounted on the bracket and located between the chain and the roller.
As a preferable scheme, the straightening device comprises a fixed seat and a guide roller which is rotatably arranged on one side of the base; the guide rollers are distributed in a staggered manner and form an upper row and a lower row.
As a preferable scheme, the periphery of the guide roller is provided with an arc-shaped groove which is inwards concave.
Preferably, the collecting device comprises a base, a collecting tank, a conveyor belt, a front stopping mechanism and a side stopping mechanism, wherein the collecting tank, the conveyor belt, the front stopping mechanism and the side stopping mechanism are arranged on the base; the collecting grooves are correspondingly arranged on the front side of the cutting device, the bottom of the collecting grooves is provided with a guide plate, and the guide plate gradually inclines downwards from back to front; the bottom of the front side of the collecting tank is provided with a lifting pushing block, the top of the pushing block is provided with an inclined plane, and the inclined plane gradually inclines downwards from back to front; the conveying belt is arranged on the front side of the collecting tank and transversely arranged, and a conveying surface at the top of the conveying belt is gradually inclined downwards from back to front so as to convey the material section to one side; the front stopping mechanism is arranged on the conveying belt and used for limiting the front and rear positions of the material section in cooperation with the conveying belt; the side stopping mechanism is arranged at the tail end of the conveying direction of the conveying belt to stop the material section from the side edge.
Preferably, the collecting device further comprises a position sensor mounted on the base and corresponding to a position of the side stop mechanism.
Preferably, two bar conveying devices are arranged, and the two bar conveying devices are arranged at intervals in front of and behind each other.
Compared with the prior art, the invention has the following beneficial effects:
the phosphorus copper ball automatic processing production line is used for processing the phosphorus copper balls, the transportation between each production ring section of feeding, straightening, cutting, sending into the die cavity and cold heading forming does not need manual participation, the automation degree is high, and the processing of each link can be synchronously carried out, so that the production efficiency is effectively improved. In addition, reduce workman intensity of labour, reduce the cost of labor, improve production safety.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic structural view of an automatic production line for phosphor-copper balls in the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a top view of the billet transfer means according to the invention;
FIG. 4 is a side view of a collection device of the present invention;
FIG. 5 is a side view at B in FIG. 4;
in the figure:
the device comprises a conveying device-1, a bracket-11, a transverse conveying mechanism-12, a rolling shaft-121, a chain-122, an inclined guide block-13, a baffle-14, a crimping mechanism-15, a support frame-151, a driving cylinder-152, a swinging press roller-153, a bearing sleeve-154, a longitudinal moving mechanism-16, a straightening device-2, a fixed seat-21, a guide roller-22, a ring-23, a cutting device-3, a collecting device-4, a base-41, a side stopping mechanism-42, a collecting tank-43, a conveying belt-44, a front stopping mechanism-45, a mounting rod-451, a second mounting rod-452, a mounting block-453, an upper cross rod-454, a lower cross rod-455, a position sensor-46 and a position sensor-455 The device comprises a pushing block-47, a cylinder-48, a telescopic rod-481, a sliding rail-49, a carrying robot-5, a hydraulic heading machine-6, a bar-100 and a material section-200.
Detailed Description
In order to facilitate an understanding of the invention, the invention is described in more detail below with reference to the accompanying drawings and detailed description. It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may be present. The terms "upper", "lower", "left", "right", "inner", "outer" and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Examples
Referring to fig. 1, the present invention provides an automatic phosphor copper ball processing production line, which includes a bar conveying device 1, a straightening device 2, a cutting device 3, a collecting device 4, a carrying robot 5 and a hydraulic heading machine 6, which are sequentially arranged according to a bar conveying route.
As shown in fig. 1-3, the bar stock conveying device includes a bracket 11, a transverse conveying mechanism 12 and a longitudinal moving mechanism 16 mounted on the bracket 11, the transverse conveying mechanism includes two rolling shafts 121 disposed opposite to each other at left and right sides and two chains 122 disposed at intervals at front and back, the rolling shafts 121 are connected with the ends of the chains 122 in a matching manner to drive the chains to rotate, and thus the bar stock is driven to move transversely. The chain is arranged to avoid the slippage of the bar stock and ensure the stability of conveying.
The longitudinal movement is located on one side of the conveying direction of the transverse mechanism, the longitudinal movement comprises two rollers which are oppositely arranged in the front and at the back and used for receiving the bar 100 and pushing the bar forwards to the straightening device, the height of the rollers is lower than that of the top surface of the chain, the extending direction of a central shaft of each roller is the left and right direction, a limiting groove is formed in the periphery of each roller and used for guiding the position of the bar, and during operation, the rollers rotate to drive the bar to move forwards.
The bar conveying device further comprises a baffle 14 which is arranged on the support and is vertically arranged, and the baffle 14 is located on one side of the roller to assist the roller in limiting the bar. In this embodiment, the baffle is located between the front and rear rollers.
The bar conveyor also comprises two inclined guide blocks 13, each inclined guide block 13 being mounted on the carriage between a corresponding chain and a corresponding roller. When the bar stock moves to one end of the chain, the bar stock falls onto the roller along the inclined surface of the inclined guide block.
In order to further ensure the stability of conveying and avoid the jumping of the bar stock, the bar stock conveying device further comprises a crimping mechanism 15 for pressing down the bar stock, wherein the crimping mechanism comprises a support frame 151, a driving cylinder 152 and a swinging pressing roller 153. Specifically, the support frame is installed in the rear side of front side gyro wheel, and the swing compression roller has a pin joint portion and is located the connecting portion and the crimping portion at both ends respectively, and pin joint portion articulates on the support frame top, drives actuating cylinder and installs in the one side that horizontal transport mechanism was kept away from to the support frame, and its top links to each other with connecting portion for thereby the lift of drive connecting portion drives crimping portion pendulum and changes, and the periphery of crimping portion is equipped with the bearing housing 154 that is used for pushing down the bar. When the material rod does not fall onto the roller, the crimping mechanism is opened, and the crimping part is in a lifting state. When the material stick falls to the roller, the driving cylinder is lifted to drive the pressing part to press the material stick down so as to stabilize the upper and lower positions of the material stick.
As shown in fig. 1, the straightening device 2 is used for straightening the bar stock and pushing the bar stock to the cutting device; it comprises a fixed seat 21, a ring 23 arranged at the rear side of the base and a guide roller 22 rotatably arranged at one side of the base; the guide rollers are distributed in a staggered manner and form an upper row and a lower row. The periphery of the guide roller is provided with an arc-shaped groove which is inwards concavely arranged. The bar passes through the ring 23 at first, and then is rectified through the guide roller, guarantees the straightness accuracy of bar, and then promotes subsequent cutting accuracy.
The cutting device 3 is arranged between the straightening device and the collecting device and used for cutting the material bar passing through the straightening device into a plurality of material sections, and the material sections at the cutting positions drop forwards to the collecting device.
Referring to fig. 4 and 5, the collecting device 4 includes a base 41, a collecting tank 43 mounted on the base, a conveyor belt 44, a front stopping mechanism 45 and a side stopping mechanism 42; the collecting groove is correspondingly arranged at the front side of the cutting device, the bottom of the collecting groove is provided with a guide plate, the two sides of the collecting groove are provided with side plates, the guide plate gradually inclines downwards from back to front, and the included angle between the top surface of the collecting groove and the horizontal plane is 18 degrees. A lifting pushing block is arranged at the bottom of the front side of the collecting tank, the pushing block can move upwards and penetrate through a channel on the guide plate, an inclined surface is arranged at the top of the pushing block 47, and the inclined surface gradually inclines downwards from back to front so that the material section has a forward movement trend; the conveying belt is arranged on the front side of the collecting tank and transversely arranged, and a conveying surface at the top of the conveying belt is gradually inclined downwards from back to front so as to convey the material section to one side; the front stopping mechanism 45 is arranged on the conveying belt and used for limiting the front and rear positions of the material section in cooperation with the conveying belt; the side stopper mechanism 42 is installed at the end of the conveyor belt conveying direction to stop the material section from the side.
An air cylinder 48 is arranged below the base and provided with a telescopic rod 481, the top end of the telescopic rod is connected with the bottom of the pushing block, and the direction of the central line of the telescopic rod is perpendicular to the top surface of the guide plate. Under the drive of cylinder, promote the piece jack-up material section, the material section rolls to the conveyer belt along promoting the inclined plane of piece. In addition, the top of the base is provided with a slide rail 49, the slide rail is positioned at the bottom of the guide plate and at the rear side of the pushing block, one side of the pushing block 47 is movably arranged on the slide rail, and the slide rail 49 is arranged to limit the moving path of the pushing block, so that the pushing block 47 can run more stably.
The front stop mechanism includes a plurality of supports, an upper cross bar 454 and a lower cross bar 455. The supporting piece comprises a first mounting rod 451, a second mounting rod 452 and a mounting block 453, the lower end of the first mounting rod is mounted on the front side of the conveyor belt, and the upper end of the first mounting rod is provided with a fixing sleeve; the front end of the second mounting rod is arranged to penetrate through the fixed sleeve, the front position and the rear position of the second mounting rod are adjustable, the mounting block is fixed at the rear end of the second mounting rod, and the mounting block is located above the conveyor belt and arranged at intervals with the conveyor belt. The upper rail 454 and the lower rail 455 are spaced apart from each other in the up-down direction and fixed to the mounting block. The upper cross rod and the lower cross rod are cylindrical and can be matched with the conveyor belt to limit the front position and the rear position of the material section, so that the material section 200 cannot fall off.
The side stopping mechanism 42 is a stopping piece disposed at one end of the lower cross bar along the conveying direction of the conveyor belt, and the stopping piece is perpendicular to the cross bar and used for laterally stopping the material segment to prevent the material segment from further moving.
The collecting device further comprises a position sensor 46 which is arranged on the base and corresponds to the position of the blocking piece in the front and back directions, and the position sensor is electrically connected with the carrying robot. When the position sensor 46 detects that the material segment moves to the position of the blocking piece, the carrying robot carries the material segment to the hydraulic heading machine 6 for heading ball processing.
In this embodiment, the production line is provided with two bar stock conveying devices 1, and the two bar stock conveying devices are arranged at intervals in the front-back direction. On one hand, the device is suitable for bar stock with large length, and on the other two sides, the bar stock can be conveniently grabbed from the middle position of the bar stock. Of course, in other embodiments, the number of bar stock conveyors may be adjusted.
Referring to fig. 1, the operation flow of the automatic phosphor copper ball processing production line is as follows:
1. the bar stock is placed on a chain of the bar stock conveying device through a feeding machine or manually;
2. the chain drives the bar to move transversely, and the bar moves to the roller of the moving mechanism;
3. the compression joint mechanism compresses the bar downwards, and the bar advances under the driving of the roller;
4. the bar stock is straightened through the middle of the upper and lower rows of guide rollers;
5. the bar material continues to advance, the bar material is sheared by the shearing device, and the sheared bar material section falls forwards into a collecting tank of the collecting device and rolls forwards along the guide plate;
6. the pushing block jacks up the material section, the material section rolls onto the conveying belt along the inclined surface of the pushing block, and the material section is positioned between the conveying belt and the front stop mechanism;
7. the conveyor belt drives the material section to transversely move until the material section contacts the blocking piece;
8. the position sensor detects that the material section moves to the position of the blocking piece and sends a signal to the position, and the carrying robot carries the material section of the collecting device to a hydraulic heading machine for heading ball processing;
9. and (4) carrying out heading ball processing by using a hydraulic heading machine to form phosphor copper balls.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. An automatic processing production line for phosphorus copper balls is characterized by comprising a bar conveying device, a straightening device, a cutting device, a collecting device, a carrying robot and a hydraulic heading machine which are sequentially arranged; the bar conveying device comprises a bracket, a transverse conveying mechanism and a longitudinal moving mechanism, wherein the transverse conveying mechanism and the longitudinal moving mechanism are arranged on the bracket; the straightening device is used for straightening the bar stock and pushing the bar stock to the cutting device; the cutting device is used for cutting the material rod into a plurality of material sections and conveying the material sections to the collecting device; and the carrying robot is used for carrying the material section of the collecting device to a hydraulic heading machine for heading ball processing.
2. The automatic processing production line of phosphorus copper balls of claim 1, wherein the bar conveying device further comprises a vertically arranged baffle plate mounted on the bracket, the baffle plate is positioned on one side of the roller to assist the roller in limiting the bar.
3. The automatic processing production line of phosphorus copper balls as claimed in claim 2, wherein the bar stock conveying device further comprises a crimping mechanism for pressing down the bar stock, the crimping mechanism comprises a supporting frame, a driving cylinder and a swinging pressing roller; the support frame is installed in one side of one of them gyro wheel, and the swing compression roller has a pin joint portion and is located the connecting portion and the crimping portion at both ends respectively, and pin joint portion articulates on the support frame top, drives actuating cylinder and installs in one side that horizontal transport mechanism was kept away from to the support frame, and its top links to each other with connecting portion for thereby drive connecting portion go up and down to drive crimping portion pendulum changes, and the periphery of crimping portion is equipped with the bearing housing that is used for pushing down the bar.
4. The automated phosphor-copper ball processing line as claimed in claim 3, wherein the bar conveyor further comprises a tilt guide block mounted on the bracket between the chain and the roller.
5. The automatic processing production line of phosphorus copper balls of claim 1, wherein the straightening device comprises a fixed seat and a guide roller rotatably mounted on one side of the base; the guide rollers are distributed in a staggered manner and form an upper row and a lower row.
6. The automatic processing production line of phosphorus copper ball of claim 5, characterized in that, the periphery of guide roller is equipped with the arc groove of establishing of inwards caving in.
7. The automatic processing production line of phosphorus copper balls of claim 5, wherein the collecting device comprises a base, and a collecting tank, a conveyor belt, a front stopping mechanism and a side stopping mechanism which are arranged on the base; the collecting grooves are correspondingly arranged on the front side of the cutting device, the bottom of the collecting grooves is provided with a guide plate, and the guide plate gradually inclines downwards from back to front; the bottom of the front side of the collecting tank is provided with a lifting pushing block, the top of the pushing block is provided with an inclined plane, and the inclined plane gradually inclines downwards from back to front; the conveying belt is arranged on the front side of the collecting tank and transversely arranged, and a conveying surface at the top of the conveying belt is gradually inclined downwards from back to front so as to convey the material section to one side; the front stopping mechanism is arranged on the conveying belt and used for limiting the front and rear positions of the material section in cooperation with the conveying belt; the side stopping mechanism is arranged at the tail end of the conveying direction of the conveying belt to stop the material section from the side edge.
8. The automated phosphor-copper ball processing line as recited in claim 7, wherein the collecting device further comprises a position sensor, the position sensor is mounted on the base and corresponds to the position of the side stopping mechanism.
9. The automatic processing production line of phosphorus copper balls as claimed in claim 7, wherein there are two said bar conveying devices, and said two bar conveying devices are spaced back and forth.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011434869.9A CN112828234A (en) | 2020-12-10 | 2020-12-10 | Automatic processing production line for phosphorus copper balls |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011434869.9A CN112828234A (en) | 2020-12-10 | 2020-12-10 | Automatic processing production line for phosphorus copper balls |
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| Publication Number | Publication Date |
|---|---|
| CN112828234A true CN112828234A (en) | 2021-05-25 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011434869.9A Pending CN112828234A (en) | 2020-12-10 | 2020-12-10 | Automatic processing production line for phosphorus copper balls |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117399997A (en) * | 2023-11-10 | 2024-01-16 | 安徽省金盛磷铜科技有限公司 | Automatic processing equipment for bright phosphor copper balls |
-
2020
- 2020-12-10 CN CN202011434869.9A patent/CN112828234A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117399997A (en) * | 2023-11-10 | 2024-01-16 | 安徽省金盛磷铜科技有限公司 | Automatic processing equipment for bright phosphor copper balls |
| CN117399997B (en) * | 2023-11-10 | 2024-03-22 | 安徽省金盛磷铜科技有限公司 | Automatic processing equipment for bright phosphor copper balls |
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