CN205837949U - A kind of photovoltaic panel transfer mechanism - Google Patents

A kind of photovoltaic panel transfer mechanism Download PDF

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CN205837949U
CN205837949U CN201620653938.8U CN201620653938U CN205837949U CN 205837949 U CN205837949 U CN 205837949U CN 201620653938 U CN201620653938 U CN 201620653938U CN 205837949 U CN205837949 U CN 205837949U
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channel
conveyor belt
transfer
photovoltaic panel
bottom plate
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沈芊含
林佳
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Zhejiang Ocean University ZJOU
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Zhejiang Ocean University ZJOU
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Abstract

本实用新型公开了一种光伏板中转机构,包括水平布置的输送带以及设置在输送带进料端的转运通道,所述转运通道内设有下端向输送带进料端倾斜的通道底板,所述转运通道的外部设有转动连接的转架,所述转架的上方设有与转架联动的支撑板,所述转运通道的一侧设有向上推动转架朝通道底板旋转的侧气缸,所述转运通道的底部设有辅助气缸,辅助气缸的作用方向与输送带输送方向一致,辅助气缸的活塞杆端部设有可进入转运通道内的竖直推块。本实用新型旨在提供一种将水平运输的光伏板转换成竖直状态运输的光伏板中转机构。

The utility model discloses a photovoltaic panel transfer mechanism, which comprises a conveyor belt arranged horizontally and a transfer channel arranged at the feeding end of the conveyor belt. The transfer channel is provided with a channel bottom plate whose lower end is inclined to the feeding end of the conveyor belt. The outside of the transfer channel is provided with a rotatable turntable, above the turntable is provided with a support plate linked with the turntable, and one side of the transfer channel is provided with a side cylinder that pushes the turntable upwards to rotate toward the bottom plate of the channel. The bottom of the transfer passage is provided with an auxiliary cylinder, the direction of action of the auxiliary cylinder is consistent with the conveying direction of the conveyor belt, and the end of the piston rod of the auxiliary cylinder is provided with a vertical push block that can enter the transfer passage. The utility model aims to provide a photovoltaic panel transfer mechanism for converting horizontally transported photovoltaic panels into vertical transport.

Description

一种光伏板中转机构A photovoltaic panel transfer mechanism

技术领域technical field

本实用新型属于光伏板生产领域,尤其涉及一种光伏板中转机构。The utility model belongs to the field of photovoltaic panel production, in particular to a photovoltaic panel transfer mechanism.

背景技术Background technique

光伏板在生产制造的过程中,通常一开始会成型一个面积较大的光伏板,然后经过几次的切割之后形成多个尺寸相对较小的光伏板子板,以方便运输和包装,在使用时安装固定到尺寸相对应的框体或者支架上。光伏板在经过切割后形成光伏板子板时,光伏板子板的四周难免出现较多毛刺,各个边缘也容易出现锋利切边,进行包装运输时,毛刺会划伤装饰板的表面,锋利切割边也容易对安装人员造成伤害,因此需要对装饰板边缘进行处理。然而,对于单个光伏板子板进行单独的处理,这样的处理效率较为低下,导致生产效率难以提升。During the manufacturing process of photovoltaic panels, a photovoltaic panel with a large area is usually formed at the beginning, and then after several times of cutting, multiple photovoltaic panels with relatively small sizes are formed to facilitate transportation and packaging. Install and fix to the frame or bracket corresponding to the size. When photovoltaic panels are cut to form sub-panels of photovoltaic panels, there will inevitably be more burrs around the sub-panels of photovoltaic panels, and sharp cutting edges are also prone to appear on each edge. During packaging and transportation, the burrs will scratch the surface of the decorative panel, and the sharp cutting edges will also It is easy to cause injury to the installer, so the edge of the decorative panel needs to be treated. However, the processing efficiency of a single sub-panel of a photovoltaic panel is relatively low, making it difficult to improve production efficiency.

实用新型内容Utility model content

本实用新型是为了克服现有技术中的上述不足,提供了一种将水平运输的光伏板转换成竖直状态运输的光伏板中转机构。The utility model aims to overcome the above-mentioned shortcomings in the prior art, and provides a photovoltaic panel transfer mechanism for converting a horizontally transported photovoltaic panel into a vertical transport.

为了实现上述目的,本实用新型采用以下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种光伏板中转机构,包括水平布置的输送带以及设置在输送带进料端的转运通道,所述转运通道内设有下端向输送带进料端倾斜的通道底板,所述转运通道的外部设有转动连接的转架,所述转架的上方设有与转架联动的支撑板,所述转运通道的一侧设有向上推动转架朝通道底板旋转的侧气缸,所述转运通道的底部设有辅助气缸,辅助气缸的作用方向与输送带输送方向一致,辅助气缸的活塞杆端部设有可进入转运通道内的竖直推块。这样,水平运输的光伏板从转运通道的上端进入后来到支撑板上,侧气缸作用于转架使其转动,转架带动支撑板向通道底板转动,将光伏板送入转运通道内,光伏板沿着输送底板倾斜下落,最终落到输送带上呈竖直状态叠放,并随着输送带向前移动,从而提高了后续工艺的处理效率。A photovoltaic panel transfer mechanism, comprising a conveyor belt arranged horizontally and a transfer channel arranged at the feed end of the conveyor belt, the transfer channel is provided with a channel bottom plate whose lower end is inclined to the feed end of the conveyor belt, and the outside of the transfer channel is provided with There is a rotatable turret, above the turret is provided with a supporting plate linked with the turret, on one side of the transfer channel is provided with a side cylinder that pushes the turret upwards to rotate toward the bottom plate of the channel, and at the bottom of the transfer channel An auxiliary cylinder is provided, and the action direction of the auxiliary cylinder is consistent with the conveying direction of the conveyor belt. The end of the piston rod of the auxiliary cylinder is provided with a vertical push block that can enter the transfer channel. In this way, the photovoltaic panels transported horizontally enter the support plate from the upper end of the transfer channel, and the side cylinder acts on the turntable to make it rotate. They fall obliquely along the conveying floor, and finally fall onto the conveyor belt to be stacked in a vertical state, and move forward with the conveyor belt, thereby improving the processing efficiency of the subsequent process.

作为优选,所述转运通道内设有平行于通道底板的转轴,转轴与转运通道的两个相对侧壁转动连接,所述的转架与转轴的两端转动连接,所述支撑板靠近通道底板的一端与转轴固定连接,支撑板的另一端和转架之间设有减震弹簧。这样,光伏板输送至转运通道上端时可顺利进入到支撑板上,减震弹簧可以对光伏板起到保护效果,避免光伏板落到支撑板上时出现较大冲击。Preferably, the transfer channel is provided with a rotating shaft parallel to the channel bottom plate, and the rotating shaft is rotatably connected to two opposite side walls of the transfer channel, the turret is rotatably connected to both ends of the rotating shaft, and the support plate is close to the channel bottom plate One end of the support plate is fixedly connected with the rotating shaft, and a damping spring is arranged between the other end of the support plate and the turntable. In this way, the photovoltaic panel can smoothly enter the support plate when it is transported to the upper end of the transfer channel, and the shock-absorbing spring can protect the photovoltaic panel to avoid a large impact when the photovoltaic panel falls on the support plate.

作为优选,所述通道底板的下端设有可供竖直推块通过的通孔,所述通孔的两相对侧边之间设有用于固定辅助气缸的定位板。定位板可以将辅助气缸进行固定,以便于辅助气缸推动竖直推块将竖直的光伏板压紧。Preferably, the lower end of the channel bottom plate is provided with a through hole through which the vertical push block can pass, and a positioning plate for fixing the auxiliary cylinder is provided between two opposite sides of the through hole. The positioning plate can fix the auxiliary cylinder so that the auxiliary cylinder pushes the vertical push block to compress the vertical photovoltaic panel.

作为优选,所述的转运通道内设有条形的导向孔,导向孔和通道底板平行布置,转运通道的内侧壁上设有与导向孔滑动配合的输送块,所述转运通道的一侧设有推动输送块沿导向孔移动的导向气缸。这样,当光伏板落入到通道底板上时,先由输送块限位从而防止光伏板直接落到转运通道底部,然后由导向气缸带动输送块下移,将光伏板运输到输送带上。As a preference, a strip-shaped guide hole is provided in the transfer channel, and the guide hole and the channel bottom plate are arranged in parallel. There is a guide cylinder that pushes the conveying block to move along the guide hole. In this way, when the photovoltaic panel falls onto the bottom plate of the channel, the conveying block is used to limit the photovoltaic panel to prevent the photovoltaic panel from directly falling to the bottom of the transfer channel, and then the guiding cylinder drives the conveying block to move down to transport the photovoltaic panel to the conveyor belt.

作为优选,所述输送带的上方设有向下作用的整理气缸,整理气缸的活塞杆上设有滚轮架,所述的滚轮架上设有至少一个滚轮,滚轮的轴向与输送带的宽度方向平行。输送带上方的整理气缸,通过将滚轮架下压,滚轮作用于光伏板的上边缘,将输送带上的光伏板进行压紧对齐。As preferably, the top of the conveyor belt is provided with a downward-acting finishing cylinder, and the piston rod of the finishing cylinder is provided with a roller frame, and the roller frame is provided with at least one roller, and the axial direction of the roller is the same as the width of the conveyor belt. direction parallel. The finishing cylinder above the conveyor belt presses down the roller frame, and the roller acts on the upper edge of the photovoltaic panel to press and align the photovoltaic panels on the conveyor belt.

本实用新型的有益效果是:水平输送的光伏板翻转到竖直位置压紧输送,从而降低光伏板的包装处理难度,提高了包装效率。The beneficial effect of the utility model is that the horizontally conveyed photovoltaic panels are turned over to the vertical position for compact transportation, thereby reducing the difficulty of packaging and handling the photovoltaic panels and improving the packaging efficiency.

附图说明Description of drawings

图1是本实用新型的结构示意图;Fig. 1 is a structural representation of the utility model;

图2是本实用新型转运通道内的结构示意图。Fig. 2 is a schematic diagram of the structure in the transfer channel of the present invention.

图中:输送线1,光伏板2,转运通道3,通道底板3a,导向孔301,通孔302,转架4,支撑板5,减震弹簧6,整理气缸7,滚轮架8,滚轮9,输送带10,导向气缸11,侧气缸12,辅助气缸13,转轴14,输送块15,竖直推块16,定位板17。In the figure: conveyor line 1, photovoltaic panel 2, transfer channel 3, channel bottom plate 3a, guide hole 301, through hole 302, turntable 4, support plate 5, damping spring 6, sorting cylinder 7, roller frame 8, roller 9 , Conveyor belt 10, guide cylinder 11, side cylinder 12, auxiliary cylinder 13, rotating shaft 14, conveying block 15, vertical push block 16, positioning plate 17.

具体实施方式detailed description

下面结合附图和具体实施方式对本实用新型做进一步的描述。Below in conjunction with accompanying drawing and specific embodiment, the utility model is further described.

如图1所示的实施例中,一种光伏板中转机构,包括水平布置的输送带10以及设置在输送带进料端的转运通道3。转运通道内设有下端向输送带进料端倾斜的通道底板3a,转运通道的外部设有转动连接的转架4,转架的上方设有与转架联动的支撑板5,转运通道内设有平行于通道底板的转轴14,转轴与转运通道的两个相对侧壁转动连接,转架与转轴的两端转动连接,支撑板靠近通道底板的一端与转轴固定连接,支撑板的另一端和转架之间设有减震弹簧6,转运通道的一侧设有向上推动转架朝通道底板旋转的侧气缸12。输送带的上方设有向下作用的整理气缸7,整理气缸的活塞杆上设有滚轮架8,滚轮架上设有至少一个滚轮9,滚轮的轴向与输送带的宽度方向平行。In the embodiment shown in FIG. 1 , a photovoltaic panel transfer mechanism includes a conveyor belt 10 arranged horizontally and a transfer channel 3 arranged at the feeding end of the conveyor belt. The transfer channel is provided with a channel bottom plate 3a whose lower end is inclined to the feed end of the conveyor belt. The transfer channel is provided with a rotary frame 4 connected to the outside. There is a rotating shaft 14 parallel to the bottom plate of the channel, the rotating shaft is rotatably connected to two opposite side walls of the transfer channel, the turret is rotatably connected to both ends of the rotating shaft, the end of the supporting plate close to the channel bottom is fixedly connected to the rotating shaft, the other end of the supporting plate and Shock-absorbing springs 6 are arranged between the turntables, and a side cylinder 12 that pushes the turntable upwards to rotate toward the bottom plate of the passageway is provided on one side of the transfer channel. The top of the conveyor belt is provided with a finishing cylinder 7 acting downward, and the piston rod of the finishing cylinder is provided with a roller frame 8, and the roller frame is provided with at least one roller 9, and the axial direction of the roller is parallel to the width direction of the conveyor belt.

转运通道的底部设有辅助气缸13,结合图2所示,辅助气缸的作用方向与输送带输送方向一致,辅助气缸的活塞杆端部设有可进入转运通道内的竖直推块16。通道底板的下端设有可供竖直推块通过的通孔302,通孔的两相对侧边之间设有用于固定辅助气缸的定位板17。转运通道内设有条形的导向孔301,导向孔和通道底板平行布置,转运通道的内侧壁上设有与导向孔滑动配合的输送块15,转运通道的一侧设有推动输送块沿导向孔移动的导向气缸11。The bottom of the transfer passage is provided with an auxiliary cylinder 13. As shown in FIG. 2, the direction of action of the auxiliary cylinder is consistent with the conveying direction of the conveyor belt. The end of the piston rod of the auxiliary cylinder is provided with a vertical push block 16 that can enter the transfer passage. A through hole 302 is provided at the lower end of the channel floor for the passage of the vertical push block, and a positioning plate 17 for fixing the auxiliary cylinder is provided between two opposite sides of the through hole. A strip-shaped guide hole 301 is provided in the transfer channel, and the guide hole and the channel bottom plate are arranged in parallel. The inner wall of the transfer channel is provided with a conveying block 15 that slides and fits with the guide hole. The guide cylinder 11 for hole movement.

在实际运行过程中,光伏板的输送线1与转运通道的上端连通,光伏板2在输送线上水平输送。当光伏板输送到转运通道的上端时,光伏板进入到支撑板上,侧气缸的活塞杆伸出,带动转架向上转动,支撑板也同时向转运通道内转动,位于支撑板上的光伏板落入到通道底板上,并由输送块进行限位防止其进一步下落。导向气缸作用使得输送块带动光伏板一同下移,光伏板落到输送带上,此时光伏板仍然处于倾斜状态,辅助气缸活塞杆伸出,通过竖直推块将该光伏板与之前落下的光伏板压紧,从而使得光伏板处于竖直状态。光伏板在输送带上输送时,位于输送带上方的整理气缸启动,将滚轮竖直向下推出,从而将光伏板对齐。In the actual operation process, the conveying line 1 of the photovoltaic panel is connected with the upper end of the transfer channel, and the photovoltaic panel 2 is conveyed horizontally on the conveying line. When the photovoltaic panel is transported to the upper end of the transfer channel, the photovoltaic panel enters the support plate, the piston rod of the side cylinder stretches out, drives the turntable to rotate upward, and the support plate also rotates into the transfer channel at the same time, the photovoltaic panel on the support plate It falls into the bottom plate of the channel and is limited by the conveying block to prevent it from falling further. The function of the guiding cylinder makes the conveying block drive the photovoltaic panel to move down together, and the photovoltaic panel falls on the conveyor belt. At this time, the photovoltaic panel is still in a tilted state, and the piston rod of the auxiliary cylinder is stretched out. The photovoltaic panel is compressed so that the photovoltaic panel is in a vertical state. When the photovoltaic panels are transported on the conveyor belt, the sorting cylinder located above the conveyor belt is activated to push the rollers vertically downwards to align the photovoltaic panels.

Claims (5)

1.一种光伏板中转机构,其特征是,包括水平布置的输送带(10)以及设置在输送带(10)进料端的转运通道(3),所述转运通道(3)内设有下端向输送带(10)进料端倾斜的通道底板(3a),所述转运通道(3)的外部设有转动连接的转架(4),所述转架(4)的上方设有与转架(4)联动的支撑板(5),所述转运通道(3)的一侧设有向上推动转架(4)朝通道底板(3a)旋转的侧气缸(12),所述转运通道(3)的底部设有辅助气缸(13),辅助气缸(13)的作用方向与输送带(10)输送方向一致,辅助气缸(13)的活塞杆端部设有可进入转运通道(3)内的竖直推块(16)。1. A photovoltaic panel transfer mechanism, characterized in that it includes a horizontally arranged conveyor belt (10) and a transfer channel (3) arranged at the feed end of the conveyor belt (10), and the transfer channel (3) is provided with a lower end The channel bottom plate (3a) inclined towards the feed end of the conveyor belt (10), the outside of the transfer channel (3) is provided with a rotating frame (4), and the upper part of the rotary frame (4) is provided with a rotary The support plate (5) linked with the rack (4), one side of the transfer channel (3) is provided with a side cylinder (12) that pushes the turntable (4) upwards to rotate toward the channel bottom plate (3a), and the transfer channel ( 3) There is an auxiliary cylinder (13) at the bottom, the direction of action of the auxiliary cylinder (13) is consistent with the conveying direction of the conveyor belt (10), and the end of the piston rod of the auxiliary cylinder (13) is equipped with a The vertical push block (16). 2.根据权利要求1所述的一种光伏板中转机构,其特征是,所述转运通道(3)内设有平行于通道底板(3a)的转轴(14),转轴(14)与转运通道(3)的两个相对侧壁转动连接,所述的转架(4)与转轴(14)的两端转动连接,所述支撑板(5)靠近通道底板(3a)的一端与转轴(14)固定连接,支撑板(5)的另一端和转架(4)之间设有减震弹簧(6)。2. A photovoltaic panel transfer mechanism according to claim 1, characterized in that, the transfer channel (3) is provided with a rotating shaft (14) parallel to the channel bottom plate (3a), and the rotating shaft (14) and the transfer channel The two opposite side walls of (3) are rotatably connected, the turret (4) is rotatably connected to both ends of the rotating shaft (14), and the end of the support plate (5) close to the channel bottom plate (3a) is connected to the rotating shaft (14 ) is fixedly connected, and a damping spring (6) is provided between the other end of the support plate (5) and the turntable (4). 3.根据权利要求1所述的一种光伏板中转机构,其特征是,所述通道底板(3a)的下端设有可供竖直推块(16)通过的通孔(302),所述通孔(302)的两相对侧边之间设有用于固定辅助气缸(13)的定位板(17)。3. A photovoltaic panel transfer mechanism according to claim 1, characterized in that, the lower end of the channel bottom plate (3a) is provided with a through hole (302) through which the vertical push block (16) can pass, and the A positioning plate (17) for fixing the auxiliary cylinder (13) is provided between two opposite sides of the through hole (302). 4.根据权利要求1或2或3所述的一种光伏板中转机构,其特征是,所述的转运通道(3)内设有条形的导向孔(301),导向孔(301)和通道底板(3a)平行布置,转运通道(3)的内侧壁上设有与导向孔(301)滑动配合的输送块(15),所述转运通道(3)的一侧设有推动输送块(15)沿导向孔(301)移动的导向气缸(11)。4. A photovoltaic panel transfer mechanism according to claim 1, 2 or 3, characterized in that the transfer channel (3) is provided with strip-shaped guide holes (301), guide holes (301) and The passage bottom plate (3a) is arranged in parallel, and the inner wall of the transfer passage (3) is provided with a conveying block (15) slidingly fitted with the guide hole (301), and one side of the transfer passage (3) is provided with a pushing conveying block ( 15) Pilot cylinder (11) that moves along the pilot hole (301). 5.根据权利要求1或2或3所述的一种光伏板中转机构,其特征是,所述输送带(10)的上方设有向下作用的整理气缸(7),整理气缸(7)的活塞杆上设有滚轮架(8),所述的滚轮架(8)上设有至少一个滚轮(9),滚轮(9)的轴向与输送带(10)的宽度方向平行。5. A photovoltaic panel transfer mechanism according to claim 1, 2 or 3, characterized in that, above the conveyor belt (10) there is a sorting cylinder (7) acting downward, and the sorting cylinder (7) The piston rod is provided with a roller frame (8), and the roller frame (8) is provided with at least one roller (9), and the axial direction of the roller (9) is parallel to the width direction of the conveyor belt (10).
CN201620653938.8U 2016-06-28 2016-06-28 A kind of photovoltaic panel transfer mechanism Expired - Fee Related CN205837949U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516167A (en) * 2018-10-26 2019-03-26 毛建国 A kind of transmission device
CN112820684A (en) * 2021-03-30 2021-05-18 山东中鸿新能源科技有限公司 Photovoltaic board production direction is carried frock
CN112875310A (en) * 2021-01-28 2021-06-01 黄莹 Stone material processing integration equipment
CN113843656A (en) * 2021-10-28 2021-12-28 上海春日机械工业有限公司 A screw forming device capable of mass forming
CN115591831A (en) * 2022-11-04 2023-01-13 广西博强建筑科技有限公司(Cn) Clean recovery unit of building aluminum mould board

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109516167A (en) * 2018-10-26 2019-03-26 毛建国 A kind of transmission device
CN112875310A (en) * 2021-01-28 2021-06-01 黄莹 Stone material processing integration equipment
CN112875310B (en) * 2021-01-28 2022-12-23 广东百利石环保建材有限公司 Stone material processing integration equipment
CN112820684A (en) * 2021-03-30 2021-05-18 山东中鸿新能源科技有限公司 Photovoltaic board production direction is carried frock
CN112820684B (en) * 2021-03-30 2022-07-26 山东中鸿新能源科技有限公司 Photovoltaic board production direction is carried frock
CN113843656A (en) * 2021-10-28 2021-12-28 上海春日机械工业有限公司 A screw forming device capable of mass forming
CN115591831A (en) * 2022-11-04 2023-01-13 广西博强建筑科技有限公司(Cn) Clean recovery unit of building aluminum mould board
CN115591831B (en) * 2022-11-04 2024-02-06 廊坊石筑科技有限公司 Clean recovery unit of building aluminum mould board

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