CN211225216U - High-efficient panel processing lines - Google Patents
High-efficient panel processing lines Download PDFInfo
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- CN211225216U CN211225216U CN201921952856.3U CN201921952856U CN211225216U CN 211225216 U CN211225216 U CN 211225216U CN 201921952856 U CN201921952856 U CN 201921952856U CN 211225216 U CN211225216 U CN 211225216U
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Abstract
The utility model provides a high-efficient panel processing lines, its characterized in that includes: the marking machine can mark the plate on the plate lifter arranged at the front part of the marking machine; a longitudinal and transverse conveying table; the plate feeding device is used for conveying a plate which is marked and pushed by a marking machine to a corresponding feeding hole of a plate machining center; the plate processing center is used for finishing the suit cutting of the plates and pushing the plates to the sorting table; the sorting robot can absorb the plates with different specifications and shapes from the sorting table according to a set program and send the plates into corresponding plate storage areas for subsequent packaging, storage and transportation; and the waste treatment platform is arranged at the outlet of the sorting platform and is used for collecting leftover materials and sending the leftover materials into the waste treatment machine for crushing and recycling. The utility model discloses simple structure, machining efficiency is high, practices thrift place and marking machine investment.
Description
Technical Field
The utility model relates to a wood working machine, especially a panel cutting production line, specifically speaking are high-efficient panel processing lines.
Background
The processing of panel needs carry the panel processingequipment with the monoblock raw and other materials large plate on, accomplishes the milling type to panel through the cutter behind the fixed panel, the technology of drilling and cutting, through software control, realizes the cover and cuts processing, furthest improves the panel utilization ratio, reduces extravagantly, accomplishes the thing and utilizes as far as possible. With the popularization and application of intelligent production and manufacturing in the wood-working machinery industry, the consideration of customers on the labor cost and the requirement on the efficiency in production, the robot replaces the labor and becomes the development trend of the production in the furniture industry. The problem of improper waste classification in production and processing also directly influences the production environment.
In the production and layout equipment, the productivity needs to be improved, which requires precise and efficient layout of the processing equipment in the processing process, and in the conventional processing technology, the method mainly comprises the following steps: (1) placing a lifting platform feeding (2) and a marking machine on the plate to adhere the label to the plate, after the label is adhered to the plate, conveying the plate to a machining center (3), machining the plate by the machining center (5), conveying the plate to an unloading sorting platform, and manually sorting the plate (6) to manually clean the residual waste.
The following problems exist with the above process: one set of face marking device cooperates one set of machining center to carry out panel processing, reduces the productivity of whole strip production line, and the wasting of resources. On the other hand, the occupied area of the field is increased; the production demand of the plates is large, and uncertain factors such as errors exist in manual sorting, so that the time cost is increased; traditional processing technology, to surplus material manual handling, the cleaning efficiency is low, appears the improper problem of material classification.
SUMMERY OF THE UTILITY MODEL
The utility model aims at having big to current panel production line area, the production energy consumption of labeller does not have full play, causes the problem that production efficiency is low, designs a high-efficient panel machining production line, and it effectively makes up current equipment, and the high-efficient quick characteristics of full play labeling machine realize that a labeller provides the raw materials for many numerical control processing equipment simultaneously to utilize the categorised arrangement of manipulator design cutting back sheet material.
The technical scheme of the utility model is that:
the utility model provides a high-efficient panel processing lines, its characterized in that includes:
the marking machine can suck the plate on the plate lifting table arranged at the front part of the marking machine by using the vacuum adsorption head and move the plate to the marking platform to finish marking;
the longitudinal and transverse conveying table is used for transversely moving the longitudinally moved plate which is marked and pushed by the marking machine according to a program and conveying the plate to a corresponding feeding hole of the plate machining center;
the panel processing center is used for finishing the cutting of the panel, cutting the whole panel into required small materials according to a processing program, and pushing the small materials to a sorting table arranged at an outlet of the panel processing center according to the original whole arrangement sequence after the processing is finished;
the sorting robot is arranged between the two sorting tables, picks the plates with different specifications and shapes from the sorting tables according to a set program and sends the plates into corresponding plate storage areas for subsequent packaging, storage and transportation;
and the waste treatment table is arranged at an outlet of the sorting table and used for collecting leftover materials which cannot be used as small materials after being processed on the plate and sending the leftover materials into the waste treatment machine for crushing and recycling.
The plate lifting platform adjusts the height of the plate entering the transverse roller conveying platform surface through a hydraulic device.
The longitudinal and transverse conveying table is at least connected with two table plate processing centers, namely the longitudinal and transverse conveying table transversely conveys plates to at least two fixed points.
The longitudinal and transverse conveying table consists of power rollers and a driving motor, and the driving motor drives the power rollers to rotate in a set direction through a conveyor belt system.
The utility model has the advantages that:
(1) the utility model provides a process system can realize the panel and beat the mark, then control panel direction of delivery to machining center and process through central control system, again to panel automatic sorting and waste material treatment; the production line has high production efficiency, can realize that one set of automatic marking machine works together with a plurality of sets of plate processing centers, on one hand, can improve the productivity of the marking machine and reduce the resource waste; on the other hand, the arrangement structure of the plate conveying device can reduce the plate conveying time, guarantee the plate processing speed and improve the production efficiency.
(2) The utility model discloses a different directions can be carried to conveyor, selects different panel processing equipment as required, realizes the flexible production of panel, improves the productivity.
(3) The utility model provides an automatic sorting device classifies the panel of accomplishing through the letter sorting robot or transport next process, has reduced artificial intervention and has avoided the mistake appearing, and the letter sorting overall arrangement is favorable to disposing the resource maximize.
(4) This practical letter sorting platform and waste material processing platform are connected, are favorable to the very first time to handle the waste material, reduce production environmental pollution, have improved the reutilization rate of panel.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of the marking machine of the present invention;
fig. 3 is a schematic structural view of the manipulator of the present invention;
wherein: 1. elevating platform, 2, labeller, 3, mark table surface, 4, indulge horizontal transport platform, 5, machining center, 6, letter sorting platform, 7, waste material processing platform, 8, letter sorting robot, 9, crushed aggregates processor, 10, panel storage area, 11, Y are to marking drive arrangement, 12, X are to marking drive arrangement, 13, Z are to marking drive arrangement, 14, manipulator base drive arrangement, 15, manipulator arm drive arrangement, 16, manipulator front end drive arrangement.
Detailed Description
The invention will be further described with reference to the following figures and examples, as shown in fig. 1-3.
A high-efficiency plate processing production line comprises a plate lifting platform 1, a marking machine 2, a marking worktable surface 3, a longitudinal and transverse conveying platform 4, a plate processing center 5, a sorting platform 6, a waste treatment platform 7, a sorting robot 8, a crushed material processor 9 and a plate storage area 10, wherein the plate storage area is shown in figure 1; the longitudinal and transverse conveying table 4 comprises transverse conveying and longitudinal and transverse conveying, the longitudinal and transverse conveying table 4 is at least connected with two sets of plate processing centers 5, and the marking machine 2 consists of a marking device and a marking working table surface 3 and can be purchased from the market directly; the plate processing center 5 (which can be directly purchased from the market) has the functions of cutting, milling, drilling and the like; the central control system is connected with the whole production system and controls the operation of the production system. Wherein:
the marking machine 2 can adopt the structure shown in figure 2, can also be designed by self or purchased from the market, and the marking machine 2 can suck the plate on the plate lifting platform 1 arranged at the front part of the marking machine and move the plate to the marking platform surface 3 by utilizing a vacuum adsorption head to finish marking; the plate lifting platform 1 adjusts the height of the marking working platform surface 3 on the labeler 2 when the plate enters the labeler through the hydraulic lifting platform.
A longitudinal and transverse conveying table 4; the longitudinal and transverse conveying table 4 is used for transversely moving the longitudinally moved plate which is marked and pushed by the marking machine 2 according to a program and conveying the plate to a corresponding feeding hole of the plate machining center 5; the longitudinal and transverse conveying table 4 is at least connected with two plate processing centers 5, namely the longitudinal and transverse conveying table 4 transversely conveys plates to at least two fixed points. The longitudinal and transverse conveying table 4 consists of power rollers and a driving motor, and the driving motor drives each power roller to rotate in a set direction through a conveyor belt system.
The plate processing center 5 is used for cutting the whole plate into required small materials according to a processing program, and pushing the small materials to a sorting table 6 arranged at an outlet of the plate processing center according to the original whole arrangement sequence after the processing is finished;
a sorting robot 8, which can adopt the structure shown in fig. 3, can also be designed by self or purchased directly from the market, the sorting robot 8 is installed between the two sorting tables 6, and the plates with different specifications and shapes are sucked from the sorting tables 6 according to the set program and are sent into the corresponding plate storage areas 10 for subsequent packaging and storage;
and the waste treatment platform 7 is arranged at an outlet of the sorting platform 6, and is used for collecting leftover materials which cannot be used as small materials after being processed on the plate materials and sending the leftover materials into the waste treatment machine 9 for crushing and recycling.
The details are as follows:
the utility model discloses a working process is:
(1) under the control of a central control system, a plate material conveyed to the lifting platform by a forklift is lifted to the position of a table top 3 of the labeling machine by the plate material lifting platform 1, and the plate material is sucked by a vacuum suction head of the labeling machine 2, transferred to the table top 3 to be compressed and orderly marked on the plate surface according to requirements.
(2) The marked plate is conveyed to enter the longitudinal and transverse conveying table 4 through a pushing device on the marking machine 3, the longitudinal and transverse conveying table 4 drives the power roller to rotate under the control of the control system, and the marked plate is conveyed to a to-be-processed area of the appointed plate processing center 5 leftwards or rightwards. Meanwhile, the marking machine 2 carries out adsorption marking work on the second plate;
(3) the plate processing center 5 feeds the plate to the feeding processing center 5 of the feeding port through the longitudinal and transverse conveying tables 4 to start milling, cutting or drilling the plate.
(4) The processed plates are sent to the sorting table 6, and the sorting robot 8 sorts and stores the plates or conveys the plates to other procedures for continuous processing according to requirements.
(5) After the board sorting is completed, the waste processor 9 performs centralized processing on the remaining boards.
The height that panel elevating platform 1 adjusted panel and got into to beat mark table surface 3, the elevating platform is driven by hydraulic power system.
The marking machine 2 comprises a sucker feeding device, a marking device and a marking driving device. The marking driving device comprises an X-direction marking driving device 12, a Y-direction marking driving device 11 and a Z-direction marking driving device 13. The plate is fixed through the sucking disc by the sucking disc loading attachment, beats mark drive arrangement 11 by the Y and carries the panel to horizontal cylinder and carry the mesa. The marking device is driven by a Z-direction marking driving device 13 to mark the plate. The central control system controls an X-direction marking driving device 12, a Y-direction marking driving device 11 and a Z-direction marking driving device 13, and the marking device realizes marking processing on a plate, as shown in fig. 2.
The roller driving device of the longitudinal and transverse conveying table 4 comprises a roller driving motor and a transmission belt, and the transmission belt comprises a horizontal transmission belt and a vertical transmission belt; the roller driving device is divided into two conveying directions and is respectively driven by two motors; the roller driving motor drives the roller to rotate through the transmission belt, and the roller drives the plate or the processed plate to realize transmission.
The longitudinal positioning barrier strip and the material support frame in the longitudinal and transverse roller conveying table 4 are fixed on the frame of the longitudinal and transverse conveying table 4, the material support frame is connected with the processing buffer table of the processing system, and the longitudinally conveyed plates are conveyed to the transverse processing buffer table surface.
The plate processing center 5 comprises a processing buffer table, a working table surface and a plate sorting table surface, wherein the processing buffer table is connected with the longitudinal and transverse conveying table 4, the processing buffer table is connected with the working table surface, and the working table surface is connected with the plate sorting table surface; the processing buffer table is provided with a roller conveying device, and the processing working table surface is provided with a material pushing fixing device and a plate processing device; the plates conveyed from the processing buffer table are processed, milled, drilled or cut into independent plates by the processing device, and then the independent door plates are conveyed to the plate sorting table surface by the pushing device.
The finished product automatic sorting robot 8 comprises a material grabbing device and a manipulator driving device; the material grabbing device sucks a plate through the sucking disc, and the grabbing mode set by the central control system is used for determining that the material is grabbed in the X direction or the Y direction. The manipulator driving device comprises a manipulator base driving device 14, a manipulator arm driving device 15 and a manipulator front end driving device 16. The movement of the manipulator in a certain range of space can be realized, the central control system 4 controls the manipulator base driving device 14, the manipulator arm driving device 15 and the manipulator front end driving device 16, and the manipulator driving device controls the manipulator driving device to move in XYZ space. The processed plate is placed in the plate storage area 10 or the conveying table top of the next procedure by the material grabbing device. As shown in fig. 3.
The waste treatment device comprises a crushed material processor 9 and a waste conveying device 8; the waste conveying device 8 is connected with a crushing device, and the plate blanking table surface 7 is connected with the waste conveying device 8;
the production system has higher automation degree, can realize that one set of marking machine is matched with two or more sets of plate processing systems, reduces resource waste under the same processing technology, and improves the utilization rate of equipment; the vertical and horizontal conveying system arrangement of the process system can reduce the occupied area of a field and the conveying time, manual mistakes are avoided by mechanical arm sorting, and the production efficiency is improved.
As mentioned above, although the present invention has been shown and described with reference to certain preferred embodiments, it should not be construed as limiting the invention itself. Various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
The utility model discloses the part that does not relate to all is the same with prior art or can adopt prior art to realize.
Claims (4)
1. The utility model provides a high-efficient panel processing lines, its characterized in that includes:
the marking machine can suck the plate on the plate lifting platform arranged at the front part of the marking machine by using the vacuum adsorption head and move the plate to the marking platform to finish marking;
a longitudinal and transverse conveying table; the longitudinal and transverse conveying table is used for transversely moving the longitudinally moved plate which is marked and pushed by the marking machine according to a program and conveying the plate to a corresponding feeding hole of the plate machining center;
the panel processing center is used for finishing the cutting of the panel, cutting the whole panel into required small materials according to a processing program, and pushing the small materials to a sorting table arranged at an outlet of the panel processing center according to the original whole arrangement sequence after the processing is finished;
the sorting robot is arranged between the two sorting tables, picks the plates with different specifications and shapes from the sorting tables according to a set program and sends the plates into corresponding plate storage areas for subsequent packaging, storage and transportation;
and the waste treatment table is arranged at an outlet of the sorting table and used for collecting leftover materials which cannot be used as small materials after being processed on the plate and sending the leftover materials into the waste treatment machine for crushing and recycling.
2. A high efficiency sheet material processing line as set forth in claim 1 wherein said sheet material lift platform is hydraulically operated to adjust the height of the sheet material entering the transverse roller conveyor deck.
3. A high efficiency board manufacturing line as claimed in claim 1, wherein said vertical and horizontal transport platforms are connected to at least two board manufacturing centers, i.e. the vertical and horizontal transport platforms transport boards horizontally to at least two fixed points.
4. A high-efficiency plate processing production line as claimed in claim 1 or 3, wherein the longitudinal and transverse conveying table comprises power rollers and a driving motor, and the driving motor drives each power roller to rotate in a set direction through a conveyor belt system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921952856.3U CN211225216U (en) | 2019-11-13 | 2019-11-13 | High-efficient panel processing lines |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921952856.3U CN211225216U (en) | 2019-11-13 | 2019-11-13 | High-efficient panel processing lines |
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| Publication Number | Publication Date |
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| CN211225216U true CN211225216U (en) | 2020-08-11 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201921952856.3U Active CN211225216U (en) | 2019-11-13 | 2019-11-13 | High-efficient panel processing lines |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112644184A (en) * | 2020-11-26 | 2021-04-13 | 河北简工科技有限公司 | Intelligent code pasting system for door and window numerical control machine tool |
| CN112643137A (en) * | 2020-11-26 | 2021-04-13 | 河北简工科技有限公司 | Control system for cutting knife of numerical control machine tool for doors and windows |
| CN112722838A (en) * | 2020-12-30 | 2021-04-30 | 广州市晨旭自动化设备有限公司 | Production line based on electronic saw is folded and is opened product line |
| CN112829431A (en) * | 2021-01-18 | 2021-05-25 | 济南大至机械制造有限公司 | Intelligent plate processing device |
| CN114751147A (en) * | 2022-03-18 | 2022-07-15 | 湖北和乐门业有限公司 | Engineering door gluing hot-pressing production line and material distribution method thereof |
-
2019
- 2019-11-13 CN CN201921952856.3U patent/CN211225216U/en active Active
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112644184A (en) * | 2020-11-26 | 2021-04-13 | 河北简工科技有限公司 | Intelligent code pasting system for door and window numerical control machine tool |
| CN112643137A (en) * | 2020-11-26 | 2021-04-13 | 河北简工科技有限公司 | Control system for cutting knife of numerical control machine tool for doors and windows |
| CN112643137B (en) * | 2020-11-26 | 2022-03-15 | 河北简工科技有限公司 | Control machining method for cutting knife of numerical control machine tool for doors and windows |
| CN112722838A (en) * | 2020-12-30 | 2021-04-30 | 广州市晨旭自动化设备有限公司 | Production line based on electronic saw is folded and is opened product line |
| CN112829431A (en) * | 2021-01-18 | 2021-05-25 | 济南大至机械制造有限公司 | Intelligent plate processing device |
| CN112829431B (en) * | 2021-01-18 | 2021-08-31 | 济南大至机械制造有限公司 | Intelligent plate processing device |
| CN114751147A (en) * | 2022-03-18 | 2022-07-15 | 湖北和乐门业有限公司 | Engineering door gluing hot-pressing production line and material distribution method thereof |
| CN114751147B (en) * | 2022-03-18 | 2023-08-25 | 湖北和乐门业有限公司 | Engineering door gluing and hot-pressing production line and material distribution method thereof |
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