CN110963219B - Intelligent production line for disassembling and assembling container freight yard station - Google Patents
Intelligent production line for disassembling and assembling container freight yard station Download PDFInfo
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- CN110963219B CN110963219B CN201911070182.9A CN201911070182A CN110963219B CN 110963219 B CN110963219 B CN 110963219B CN 201911070182 A CN201911070182 A CN 201911070182A CN 110963219 B CN110963219 B CN 110963219B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
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Abstract
The invention provides an intelligent production line for disassembling and assembling a container freight yard station, which comprises a plurality of intelligent AGV stacking and grabbing robots, a plurality of intelligent tray AGV moving robots, a plurality of conveying devices, a computer, a task planning module and a plurality of RFID readers, wherein the intelligent production line for disassembling and assembling the container freight yard station is reasonable in design, can distribute various robots in real time according to the using conditions of the intelligent AGV stacking and grabbing robots and the intelligent tray AGV moving robots, the material stock, the cargo input quantity and the cargo output quantity, coordinates task planning and optimizes scheduling, improves the operation efficiency, and can be competent for more tray-free cargo carrying tasks at present and cooperate with the intelligent AGV stacking and grabbing robots to realize unmanned box disassembling and assembling operation of containers.
Description
Technical Field
The invention belongs to the technical field of container assembly and disassembly, and particularly relates to an intelligent production line for assembly and disassembly of a container freight station.
Background
Artificial intelligence is a strategic technology leading the future, is an important driving force for a new round of scientific and technological revolution and industrial change, has become a new focus of international competition and a new engine for economic development, and plays an increasingly important role in supporting structural reformation of a supply side, creating a high-quality modern economic system, promoting social progress and the like. In the future, from the horizontal transportation in the to-be-transported field station of the container freight field station of receiving and dispatching boxes, assembling and disassembling container collecting, packing in the field station, field station storage and the like, the container is tested from the receiving and dispatching boxes in the storage yard to the gate opening of the field station through the gate, the number of the links depending on manual operation is reduced, all the links are to complete the dispatching and the flow reconstruction through an intelligent brain system based on the technologies of Artificial Intelligence (AI), cloud computing, big data and the like, and the trend becomes a new characteristic of the operation of the modern container field station. The intelligent transformation of the disassembly and assembly production line of the container freight yard station is also necessary to be highly valued by the industry in the aspects of transportation product quality management and control, comprehensive resource utilization, shipping supply chain information safety guarantee, site station worker occupational health, safety, environmental protection and the like, under the strong support of the country and the positive response of the market, the gravity center of the shipping supply chain industry is transferred towards intelligent flexible transportation, at present, the container is disassembled usually by adopting three modes of manual transportation, manual transportation and delivery by using a forklift for stacking, and a tray and an in-box forklift are stacked. At present, the third mechanical mode is the most ideal, the loading and unloading rate is the highest, and the occurrence of goods damage accidents is the least. However, in the above three methods, goods loss and life safety accidents are easy to occur due to improper operation of personnel during unloading, and the third method needs to carry goods in a tray mode, so that the existing majority of goods carrying tasks without trays cannot be performed.
Disclosure of Invention
In order to solve the problems in the prior art, the invention provides an intelligent production line for disassembling and assembling container freight stations, which can distribute various robots in real time according to the use conditions of an intelligent AGV stacking and grabbing robot and an intelligent tray AGV moving robot, as well as the material stock, the cargo input quantity and the cargo output quantity, coordinate task planning and optimize scheduling, improve the operation efficiency, ensure that the intelligent tray AGV moving robot can be competent for more tray-free cargo carrying tasks at present, and cooperate with the intelligent AGV stacking and grabbing robot to realize unmanned container disassembling and assembling operation of containers.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a container freight yard station dismouting intelligent production line, snatchs robot, a plurality of intelligence tray AGV mobile robot, a plurality of conveyer, computer, task planning module and a plurality of RFID read write line including a plurality of intelligence AGV pile up neatly, a plurality of the RFID read write line one-to-one is installed on a plurality of intelligence tray AGV mobile robot, task planning module integration is installed in the computer, and this container freight yard station dismouting intelligent production line concrete flow is as follows:
the method comprises the following steps: planning a task; the task planning module distributes each robot in real time according to the using conditions of the intelligent AGV stacking grabbing robot and the intelligent tray AGV moving robot, the material storage, the goods input quantity and the goods output quantity, so that each intelligent robot is reasonably distributed, task planning and optimized scheduling are coordinated, and the operation efficiency is improved;
step two: unpacking and taking goods; the working personnel verify whether the container seal is complete and correct, if so, the container seal is unsealed and the container door is opened, the intelligent AGV stacking and grabbing robot takes the transported container goods out and loads the goods into the tray, then the goods are transported to the intelligent tray AGV moving robot through the transport device, and the intelligent tray AGV moving robot transports the goods to the storage area;
step three: intelligently warehousing; after the goods arrive, firstly carrying out unloading operation and carrying out binding operation, wherein the goods on each tray form a basic goods unit, and the information of the goods is bound with the ID of the RFID label on the tray by using RFID handheld equipment;
step four: storing and taking goods; the intelligent tray AGV moving robot takes goods in a tray-carrying mode, an RFID reader-writer on the intelligent tray AGV moving robot can read goods information of a tray, data are transmitted to a computer and stored in a database, and the intelligent tray AGV moving robot transports the goods to a container and carries out tray removal processing;
step five: boxing; the intelligent AGV stacking and grabbing robot takes off the goods and loads the goods into the container for stacking until the container is filled with enough goods;
step six: recovering the tray; and the intelligent tray AGV mobile robot recovers the last tray after unloading, so that a tray recycling system is formed.
In a preferred embodiment of the present invention, the third step is to use RFID tags on both sides and operate separately for the tags.
In the third step, after the binding is completed, the intelligent tray AGV moves the robot to deliver the goods to the corresponding cargo space.
As a preferred embodiment of the invention, the intelligent AGV palletizing and grabbing robot can work in a container.
In a preferred embodiment of the invention, the computer communicates with the intelligent AGV palletizing and grabbing robot, the intelligent tray AGV moving robot, the conveying device and the RFID reader-writer in a wireless communication mode.
The invention has the beneficial effects that: the invention discloses an intelligent production line for disassembling and assembling a container freight yard station, which comprises an intelligent AGV stacking and grabbing robot, an intelligent tray AGV moving robot, a conveying device, a computer, a task planning module and an RFID reader-writer.
1. This container goods yard dismouting intelligence production line can snatch the in service behavior and the material stock of robot and intelligent tray AGV mobile robot according to intelligent AGV pile up neatly, each robot is allocated in real time to the volume of getting goods and the volume of going out, coordinate task planning, optimize the dispatch, improve operating efficiency, intelligent tray AGV mobile robot can be competent in at present more no tray goods transport task, cooperation intelligent AGV pile up neatly snatchs the robot and realizes the operation of container unmanned dismouting case.
2. The unpacking and packing of the intelligent production line for disassembling and assembling the container freight station all grab the robot and the intelligent tray AGV mobile robot through the intelligent AGV stacking to complete matching, the labor cost is low, the efficiency is low, the goods and the containers can be effectively prevented from being damaged and life safety accidents can be avoided, a tray recycling system can be formed, the industrial pain point of 'no-tray loading and tray recovery' can be thoroughly solved, and the container goods can be loaded without the tray.
3. This container freight yard dismouting intelligence production line can effectual dismouting efficiency and the precision that improves the container, provides the guarantee for transportation product quality management and control, comprehensive utilization of resources, shipping supply chain information safety guarantee to and station workman occupational health, safety and environmental protection.
Drawings
FIG. 1 is a schematic diagram of the operation of an intelligent production line for the disassembly and assembly of a container freight station;
FIG. 2 is a functional block diagram of an intelligent production line for disassembly and assembly of a container freight yard;
FIG. 3 is a schematic view of a detailed work flow of an intelligent production line for disassembling and assembling a container freight yard;
in the figure: the system comprises an intelligent AGV stacking and grabbing robot 1, an intelligent tray AGV moving robot 2, a conveying device 3, a computer 4, a task planning module 5 and an RFID reader-writer 6.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Referring to fig. 1 to 3, the present invention provides a technical solution: the utility model provides a container freight yard station dismouting intelligent production line, snatchs robot 1, a plurality of intelligence tray AGV mobile robot 2, a plurality of conveyer 3, computer 4, task planning module 5 and a plurality of RFID read write line 6, a plurality of including a plurality of intelligence AGV pile up neatly 6 one-to-one of RFID read write line is installed on a plurality of intelligence tray AGV mobile robot 2, task planning module 5 is integrated to be installed in computer 4, and this container freight yard station dismouting intelligent production line concrete flow is as follows:
the method comprises the following steps: planning a task; the task planning module 5 distributes each robot in real time according to the use condition of the intelligent AGV stacking grabbing robot 1 and the intelligent tray AGV moving robot 2, the material stock, the goods input quantity and the goods output quantity, so that each intelligent robot is reasonably distributed, the task planning is coordinated, the scheduling is optimized, and the operation efficiency is improved;
step two: unpacking and taking goods; the worker verifies whether the container seal is complete and correct, if the container seal is complete and correct, the container is unsealed and the container door is opened, the intelligent AGV stacking and grabbing robot 1 takes the transported container goods out and loads the container goods into a tray, then the container goods are transported to the intelligent tray AGV moving robot 2 through the transport device 3, and the intelligent tray AGV moving robot 2 transports the goods to a storage area;
step three: intelligently warehousing; after the goods arrive, firstly carrying out unloading operation and carrying out binding operation, wherein the goods on each tray form a basic goods unit, and the information of the goods is bound with the ID of the RFID label on the tray by using RFID handheld equipment;
step four: storing and taking goods; the intelligent tray AGV moving robot 2 takes goods in a tray-carrying mode, an RFID reader-writer 6 on the intelligent tray AGV moving robot can read goods information of a tray, data are transmitted to a computer 4 and stored in a database, and the intelligent tray AGV moving robot 2 transports the goods to a container and carries out tray removal processing;
step five: boxing; the intelligent AGV stacking and grabbing robot 1 takes off the goods and loads the goods into the container for stacking until the container is filled with enough goods in a set amount;
step six: recovering the tray; and the intelligent tray AGV mobile robot 2 recovers the last tray after unloading, so that a tray recycling system is formed.
In a preferred embodiment of the present invention, the third step is to use RFID tags on both sides and operate separately for the tags.
In the third step, after the binding is completed, the intelligent tray AGV mobile robot 2 sends the goods to the corresponding cargo space.
As a preferred embodiment of the present invention, the intelligent AGV palletizing and grabbing robot 1 can work in a container.
In a preferred embodiment of the present invention, the computer 4 communicates with the intelligent AGV palletizing and grabbing robot 1, the intelligent tray AGV moving robot 2, the conveying device 3 and the RFID reader-writer 6 in a wireless communication manner.
The working principle is as follows: the task planning module 5 distributes each robot in real time according to the using condition of the intelligent AGV stacking and grabbing robot 1 and the intelligent tray AGV moving robot 2, the material storage amount, the goods inlet amount and the goods outlet amount, so that each intelligent robot is reasonably distributed, the task planning and the optimized scheduling are coordinated, the operation efficiency is improved, the intelligent AGV stacking and grabbing robot 1 takes out the transported container goods and loads the goods into the trays, then the goods are transported to the intelligent tray AGV moving robot 2 through the transport device 3, the intelligent tray AGV moving robot 2 transports the goods to a storage area, when the goods arrive, the unloading operation is firstly carried out, the binding operation is carried out, the goods on each tray form a basic goods unit, the information of the goods is bound with the ID of the RFID labels on the trays by using RFID handheld equipment, the intelligent tray AGV moving robot 2 takes the goods in a tray-carrying mode, the RFID reader-writer 6 on the intelligent pallet AGV can read the goods information of the pallet, the data is transmitted to the computer 4 and stored in the database, the intelligent pallet AGV moving robot 2 transports the goods to the container and carries out pallet removal processing, the intelligent AGV pallet grabbing robot 1 takes the goods down and loads the goods into the container for pallet stacking until the container is loaded with enough goods, the intelligent pallet AGV moving robot 2 recovers the last unloaded pallet to form a pallet recycling system, the industrial pain points of 'pallet-free goods loading and pallet recovery' can be thoroughly solved, the container goods can be loaded without pallets, unpacking and packing are completed through the cooperation of the intelligent AGV pallet grabbing robot 1 and the intelligent pallet AGV moving robot 2, the labor cost is low, the efficiency is high, the goods and container damage and life safety accidents can be effectively avoided, the container dismounting efficiency and precision can be effectively improved, the method provides guarantee for quality control of the transported products, comprehensive utilization of resources, information safety guarantee of a shipping supply chain, and occupational health, safety and environmental protection of field workers.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. The utility model provides a container freight yard station dismouting intelligent production line, a serial communication port, snatch robot (1), a plurality of intelligent tray AGV moving robot (2), a plurality of conveyer (3), computer (4), mission planning module (5) and a plurality of RFID read write line (6), a plurality of including a plurality of intelligence AGV pile up neatly RFID read write line (6) one-to-one is installed on a plurality of intelligent tray AGV moving robot (2), mission planning module (5) are integrated to be installed in computer (4), and this container freight yard station dismouting intelligent production line concrete flow is as follows:
the method comprises the following steps: planning a task; the task planning module (5) distributes each robot in real time according to the use condition of the intelligent AGV stacking grabbing robot (1) and the intelligent tray AGV moving robot (2), the material stock, the goods input quantity and the goods output quantity, so that each intelligent robot is reasonably distributed, the task planning and the optimized scheduling are coordinated, and the operation efficiency is improved;
step two: unpacking and taking goods; the working personnel verify whether the container seal is complete and correct, if so, the container seal is unsealed and the container door is opened, the intelligent AGV stacking and grabbing robot (1) takes out the transported container goods and loads the container goods into a tray, then the container goods are transported to the intelligent tray AGV moving robot (2) through the transport device (3), and the intelligent tray AGV moving robot (2) transports the goods to a storage area;
step three: intelligently warehousing; after the goods arrive, firstly carrying out unloading operation and carrying out binding operation, wherein the goods on each tray form a basic goods unit, and the information of the goods is bound with the ID of the RFID label on the tray by using RFID handheld equipment;
step four: storing and taking goods; the intelligent tray AGV moving robot (2) takes goods in a tray-carrying mode, an RFID reader-writer (6) on the intelligent tray AGV moving robot can read goods information of a tray, data are transmitted to a computer (4) and stored in a database, and the intelligent tray AGV moving robot (2) transports the goods to a container and carries out tray removal processing;
step five: boxing; the intelligent AGV stacking and grabbing robot (1) takes off the goods and loads the goods into the container for stacking until the container is filled with enough goods with set quantity;
step six: recovering the tray; and the intelligent tray AGV mobile robot (2) recovers the last tray after unloading to form a tray recycling system.
2. The intelligent production line for disassembly and assembly of container freight yard station according to claim 1, characterized in that: and in the third step, RFID labels are arranged on the long side and the wide side, and the operation is performed according to the labels.
3. The intelligent production line for disassembly and assembly of container freight yard station according to claim 1, characterized in that: in the third step, after the binding is finished, the intelligent tray AGV moving robot (2) sends the goods to the corresponding goods position.
4. The intelligent production line for disassembly and assembly of container freight yard station according to claim 1, characterized in that: intelligence AGV pile up neatly snatchs robot (1) can work in the container.
5. The intelligent production line for disassembly and assembly of container freight yard station according to claim 1, characterized in that: the computer (4) and the intelligent AGV stacking grabbing robot (1), the intelligent tray AGV moving robot (2), the conveying device (3) and the RFID reader-writer (6) are communicated in a wireless communication mode.
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| CN112722737A (en) * | 2020-12-31 | 2021-04-30 | 友上智能科技(苏州)有限公司 | Intelligent mobile robot and intelligent carrying robot cooperation method |
| CN114260188B (en) * | 2021-12-30 | 2023-12-08 | 宁波智能制造技术研究院有限公司 | Multi-station multi-equipment intelligent transportation and carrying regulation and control method |
| CN116757444B (en) * | 2023-08-11 | 2023-11-14 | 无锡凯乐士科技有限公司 | Method for dispatching folding trays of mobile robot |
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| CN104460628B (en) * | 2014-12-11 | 2017-06-16 | 山东大学 | A kind of intelligent flexible automated warehousing system and method |
| CN104925438B (en) * | 2015-06-04 | 2017-05-10 | 邵一凡 | Smart container and indirect logistics distribution method based on smart container |
| CN205675779U (en) * | 2016-06-15 | 2016-11-09 | 江苏国富泰机器人成套设备有限公司 | Intelligent automation cargo handling appliance system in container |
| CN106429159B (en) * | 2016-10-08 | 2018-09-11 | 龙合智能装备制造有限公司 | A kind of Intellectualized material conveyer method and system |
| CN107256468A (en) * | 2017-04-21 | 2017-10-17 | 仓智（上海）智能科技有限公司 | Warehouse management system and management method based on intelligent robot |
| CN208485146U (en) * | 2018-04-27 | 2019-02-12 | 广东意戈力智能装备有限公司 | AI intelligently carries production line |
| CN108820664B (en) * | 2018-06-14 | 2020-03-20 | 北京航空航天大学 | Intelligent warehousing system based on cluster warehousing robot |
| CN109693903A (en) * | 2019-02-25 | 2019-04-30 | 广州达意隆包装机械股份有限公司 | A kind of cargo handling system |
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