CN213264092U - Automatic transfer system for welding cores - Google Patents
Automatic transfer system for welding cores Download PDFInfo
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- CN213264092U CN213264092U CN202022270032.7U CN202022270032U CN213264092U CN 213264092 U CN213264092 U CN 213264092U CN 202022270032 U CN202022270032 U CN 202022270032U CN 213264092 U CN213264092 U CN 213264092U
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The utility model discloses an automatic transfer system of core wires relates to welding material production technical field. Characterized in that, including the hopper that is used for holding the core wire, this transfer system still includes: the loading unit is used for loading welding cores to the hopper; the storage unit comprises an automatic vertical warehouse consisting of a goods yard and a stacker, realizes the warehouse-out and warehouse-in of a hopper, and manages the storage, discharge and storage of the welding cores; the material using unit is used for unloading the welding core; an RGV device for transferring the hopper between the charging unit and the storage unit; and the AGV equipment is used for transferring the hopper between the storage unit and the material using unit. The utility model discloses a setting contains the storage unit in automatic vertical warehouse as the core unit of automatic transfer operation, integrated feeding, material using unit, AGV equipment, RGV equipment system operation in coordination, realized the transportation of core wire, the full automatization of transportation.
Description
Technical Field
The utility model belongs to the technical field of welding material production, further relate to an automatic transfer system of core wire.
Background
In the production process of welding materials, production materials need to be shredded, loaded, transported into a warehouse, taken out of the warehouse and transported to a material production line for use. The production materials of the welding materials are semi-finished welding cores, the welding cores are various, large in batch and heavy in mass, and the transfer frequency and the transfer amount of the production materials are high in the production process of the welding materials.
Among the prior art, the transportation mode of core wire is mostly artifical the transportation, adopts artifical hydraulic pressure car or the core wire charging hopper of band pulley to carry, needs the manpower drive material to transport to the station of using at of each production line, and the transfer distance is long, and artifical intensity of labour is big, and conveying efficiency is extremely low. The storage mode of the welding core can only be stacked on the ground roughly, the occupied area is large, the standardized management cannot be realized, the manual counting and the counting are difficult and time-consuming, and the error is easy to occur.
SUMMERY OF THE UTILITY MODEL
In the industrial production of welding materials in China, the production batch of welding cores is large, the number of production lines is large, and the types of products are various. In the production process, the welding cores of various specifications need to be transferred in time, put in storage for temporary storage and transferred to a production line. The requirement of mass core wire production cannot be met by means of manual transfer and ground storage. Therefore, it is necessary to establish a set of rapid, accurate, reliable and stable automatic conveying system for transferring the core wires to realize the full-automatic transfer of the core wires.
To the above problem, the utility model provides an automatic transfer system of core wire for the following technical essential solves the problem:
the automatic transfer system for the welding cores is characterized by comprising a hopper for containing the welding cores, a loading unit, a storage unit, RGV equipment, a material using unit and AGV equipment, wherein the loading unit is used for loading the welding cores of the hopper, temporarily storing the hopper, and quickly switching between a full hopper and an empty hopper; the storage unit comprises an automatic vertical warehouse consisting of a goods yard and a stacker and is used for warehouse entry and exit of a hopper, storage, discharge and storage management of welding cores; the RGV equipment is used for carrying the transportation of the hopper between the charging unit and the storage unit; the material using unit is used for unloading the welding core; the AGV equipment is used for transporting the hopper between the storage unit and the material using unit.
As mentioned above, the automatic transfer system for the welding cores comprises three parts, namely a loading unit, a storage unit and a material using unit, wherein different units are connected and transfer materials through RGV equipment and AGV equipment respectively. The loading unit realizes loading and warehousing of the welding cores, the storage unit is used for storing, taking in and taking out the welding cores, the storage unit manages the storage positions of materials, and the material unit realizes ex-warehouse use of the welding cores. The material transfer work between the loading unit and the storage unit is borne by the RGV equipment, and the RGV can realize long-distance linear material conveying. The material transfer work between the storage unit and the material using unit is undertaken by the AGV equipment, the AGV equipment is according to the best operation route and the website of production line technology overall arrangement, and the circuit extension is nimble, except that can realizing that the transportation of core wire can also undertake the transport work of other materials such as powder. This automatic transfer system of core wire carries out the overall arrangement according to the transportation demand of material production, and the storage unit that contains automatic vertical storehouse is integrated to be loaded, is expected the unit as the core unit of automatic transfer operation, cooperates AGV equipment, RGV equipment system operation, realizes the transportation of core wire, the full automatization of transportation process.
The further technical scheme is as follows:
the hopper is provided with the RFID carrier, the memory cell is provided with first RFID read head, AGV equipment is provided with the second RFID read head. The RFID carrier is an electronic tag, and the RFID is an abbreviation of Radio Frequency Identification, and is named as Radio Frequency Identification. RFID is not limited in its read-out by size or shape. Meanwhile, the RFID can be repeatedly used, and compared with the condition that the RFID cannot be changed after the existing bar code is printed, the RFID label can repeatedly increase, modify and delete the data stored in the RFID volume label, so that the information is convenient to update. And the RFID code carrier arranged on the core wire hopper is bound with the ID for use and is used for identifying the material information. When the hopper filled with materials is transferred to the storage unit from the charging unit, the storage unit executes a full hopper warehousing task, the first RFID reading head identifies the RFID code carrier, and the material information is bound with the RFID of the hopper. The second RFID read head that sets up on the AGV equipment can discern the information of the hopper of leaving warehouse from the memory cell, checks through the task instruction of giving down, and the target address that the core wire was carried is gone out in the matching, transports the material to the material unit. And returning the empty hopper returned from the material using unit to the storage unit, and writing back the task state, recording information and updating the position of the carrier by a first RFID reading head arranged on the storage unit through reading the RFID of the hopper. By utilizing the RFID automatic identification technology, the automatic transfer system for the welding cores can accurately read material information and various information data in the production and transfer process, and automatically complete the transfer operation of feeding, transferring, warehousing, storing, transferring out of warehouse to the material production line for unloading of the welding cores.
The storage unit also comprises a warehousing conveying line and a delivery conveying line; the warehouse entry conveying line is in butt joint with the RGV equipment, and the warehouse exit conveying line is in butt joint with the AGV equipment. The warehousing conveying line realizes automatic warehousing of full hoppers conveyed by the self-loading unit and simultaneously calls out empty hoppers to be loaded from the goods space. The warehouse-out conveying line realizes that full hoppers stored in the goods space are transferred to the AGV equipment to be conveyed to the material using unit, and meanwhile, empty hoppers conveyed back from the material using unit are received to be stored.
The warehousing conveying line is provided with an automatic weighing platform. When the hopper is transported to the warehousing conveying line through the RGV equipment, the warehousing conveying line automatically weighs the welding cores through the automatic weighing platform so as to more accurately manage the welding cores.
The transfer system further comprises a control system integrated by the vertical warehouse system, the MES system, the RGV transfer system and the AGV transfer system, and the control system is used for controlling the respective working states of the material loading unit, the storage unit, the material using unit, the RGV equipment and the AGV equipment.
Specifically, the vertical warehouse system is used for realizing the warehousing and storage of the welding cores, the welding core hoppers are transferred to a warehousing conveying line in the storage unit through the RGV, an automatic weighing platform on the warehousing conveying line realizes the automatic weighing of the welding cores and the automatic input of the weight information of the welding cores of each warehousing hopper, and the vertical warehouse system realizes the automatic storing and taking of the hoppers according to task instructions and carries out automatic control and information management on stored materials. The vertical library system can be used for storing information of the welding cores, such as: the classified query management of hopper number, core wire name, specification, weight, production date, raw material production area, corresponding production line and the like is carried out, and the automatic conveying and the core wire storing and taking are carried out according to the production scheduling instruction requirement and the first-in first-out principle. The vertical warehouse system can be in butt joint with the MES system, automatically receives the instruction and generates a warehouse management related report. The control system is also capable of controlling the RGV device and the AGV device. An operator sends a task instruction of conveying the core wire hopper through an MES terminal interface, the RGV transfer system automatically receives a transportation task, and the RGV equipment is dispatched and controlled to be in butt joint with the loading unit and the storage unit. The AGV transfer system is responsible for controlling the AGV equipment to transfer full hoppers to the material using units and transfer empty hoppers to the storage units. The operator sends through MES promptly and expects the instruction, and AGV transfer system receives the task instruction, and dispatch AGV equipment and memory cell butt joint are last to set up reads core wire hopper RFID number, checks core wire conveying information, binds the task instruction and transports the core wire to the assigned position in the material unit.
The ex-warehouse conveying line comprises a chain machine, a roller transfer machine and a vertical conveyor which are assembled in sequence, the ex-warehouse conveying line comprises a first ex-warehouse conveying line for ordinary welding core ex-warehouse and a second ex-warehouse conveying line for special welding and nuclear welding core ex-warehouse, the first ex-warehouse conveying line is directly connected with an automatic vertical warehouse, and the second ex-warehouse conveying line is connected with the automatic vertical warehouse through an ex-warehouse RGV. In the technical characteristics, the chain machine and the roller transfer machine can horizontally move the hopper, and the vertical conveyor can vertically move the hopper. The first ex-warehouse conveying line for ordinary core wires and the second ex-warehouse conveying line for special welding and nuclear power ex-warehouse which are respectively arranged can realize the two-channel ex-warehouse of the core wires with different specifications and standards.
For the transport efficiency between promotion loading unit and the memory cell, the design does the RGV equipment is provided with the station of two transportation hoppers.
The design of hopper bottom has the standard tray who is applicable to the transshipment equipment, the hopper top is provided with the charging opening, and side bottom is provided with the discharge opening. The width of a charging hole of the hopper is designed according to different length specifications of the welding cores, and the welding cores with different length specifications can be loaded; the standard size tray of hopper bottom design can satisfy chain machine, roller move and carry the transportation demand of carrying different transportation equipment such as machine, RGV equipment, AGV equipment.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a setting contains the storage unit in automatic vertical warehouse as the core unit of automatic transfer operation, integrated feeding, material consumption unit, AGV equipment, RGV equipment system operation in coordination, realize the transport of core wire, the full automatization of transportation process. Meanwhile, the transfer system also comprises an integrated control system of an MES system and a vertical warehouse, an AGV and an RGV system, realizes the automatic tracking and dynamic query functions of the whole process of conveying the welding cores, receives various production operation tasks, feeds back a plurality of information such as the current material transfer dynamic and operation conditions in real time, and automatically completes the identification and circulation of the information of conveying the welding cores.
Drawings
The accompanying drawings are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention, and together with the description serve to explain the invention and not to limit the invention.
Fig. 1 is a schematic diagram of the overall system layout of the present invention;
FIG. 2 is a schematic view of the whole memory cell of the present invention;
FIG. 3 is a schematic view of the conveying line for warehousing of the present invention;
figure 4 is a schematic diagram of an RGV apparatus of the present invention;
FIG. 5 is a schematic diagram of an AGV according to the present invention;
FIG. 6 is a schematic view of a material unit of the present invention;
in the figure: 1. a hopper; 101. a tray; 102. a discharge opening; 2. a charging unit; 3. a storage unit; 301. a cargo space; 302. a stacker; 303. warehousing and conveying lines; 304. an automatic weighing platform; 305. a first ex-warehouse conveying line; 306. a second ex-warehouse conveying line; 307. ex-warehouse RGV; 4. a material using unit; 5. an RGV device; 6. an AGV device.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative work belong to the protection scope of the present invention based on the embodiments of the present invention.
Referring to the drawings, the utility model provides a technical scheme:
an automatic transfer system of core wires is characterized by comprising a hopper 1 for accommodating the core wires, a loading unit 2, a storage unit 3, RGV equipment 5, a material using unit 4 and AGV equipment 6, wherein the loading unit 2 is used for loading the core wires of the hopper 1, temporarily storing the hopper 1, and rapidly switching a full hopper 1 and an empty hopper 1; the storage unit 3 comprises an automatic vertical warehouse consisting of a goods yard 301 and a stacker 302, and is used for warehousing and warehousing the hopper 1, storing, discharging and storing and managing the welding cores; the RGV device 5, which undertakes the transfer of the hopper 1 between the charging unit 2 and the storage unit 3; the material using unit 4 is used for unloading the welding core; the AGV device 6 takes over the transport of the magazine 1 between the storage unit 3 and the load unit 4.
As mentioned above, the automatic core wire transfer system comprises three parts, namely a loading unit 2, a storage unit 3 and a material using unit 4, wherein different units are respectively connected and transfer materials through an RGV device 5 and an AGV device 6. The loading unit 2 realizes loading and warehousing of the welding cores, the storage unit 3 is used for storing, taking in and out of the welding cores, storage position management is carried out on materials, and the material unit 4 realizes ex-warehouse use of the welding cores. The material transfer work between the loading unit 2 and the storage unit 3 is carried by the RGV equipment 5, and the RGV can realize long-distance linear material conveying. The material transfer work between the storage unit 3 and the material using unit 4 is undertaken by the AGV equipment 6, the AGV equipment 6 is according to the best operation path and the website of production line technology overall arrangement, and the circuit extension is nimble, except that can realizing the transportation of core wire can also undertake the transport work of other materials such as powder. This automatic transfer system of core wire carries out the overall arrangement according to the transportation demand of material production, contains the storage unit 3 of automatic vertical storehouse as the core unit of automatic transfer operation, and integrated feeding, material unit 4 realize the transportation of core wire, the full automatization of transportation process in coordination with AGV equipment 6, the 5 systematic operations of RGV equipment.
The further technical scheme is as follows:
The storage unit 3 further comprises a warehousing conveying line 303 and an ex-warehouse conveying line; the warehousing conveying line 303 is in butt joint with the RGV equipment 5, and the ex-warehouse conveying line is in butt joint with the AGV equipment 6. The warehousing conveying line 303 achieves automatic warehousing of full hoppers 1 conveyed from the loading unit 2, and meanwhile empty hoppers 1 to be loaded are called out from the goods space 301. The delivery line enables the full magazines 1 stored in the cargo space 301 to be dispatched to the AGV facility 6 for transport to the load unit 4, while accepting empty magazines 1 transported back from the load unit 4 for storage.
The warehousing conveying line 303 is provided with an automatic weighing platform 304. When the hopper 1 is transferred to the warehousing conveyor line 303 through the RGV device 5, the warehousing conveyor line 303 automatically weighs the solder cores by the automatic weighing station 304 so as to more accurately manage the solder cores.
The transfer system further comprises a control system integrated by the vertical warehouse system, the MES system, the RGV transfer system and the AGV transfer system, wherein the control system is used for controlling the respective working states of the material loading unit 2, the storage unit 3, the material using unit 4, the RGV equipment 5 and the AGV equipment 6.
Specifically, the vertical warehouse system is used for realizing warehousing and storage of the core wires, the core wire hopper 1 is transferred to a warehousing conveying line 303 in the storage unit 3 through an RGV, an automatic weighing platform 304 on the warehousing conveying line 303 realizes automatic weighing of the core wires and automatic recording of core wire weight information of each warehousing hopper 1, and the vertical warehouse system realizes automatic storing and taking of the hoppers 1 according to task instructions and carries out automatic control and information management on stored materials. The vertical library system can be used for storing information of the welding cores, such as: the number of the hopper 1, the name of the core wires, the specification, the weight, the production date, the production area of raw materials, the corresponding production line and the like are classified, inquired and managed, and the core wires are automatically conveyed and stored according to the production scheduling instruction and the first-in first-out principle. The vertical warehouse system can be in butt joint with the MES system, automatically receives the instruction and generates a warehouse management related report. The control system is also capable of controlling the RGV device 5 and the AGV device 6. An operator sends a task instruction of conveying the core wire hopper 1 through an MES terminal interface, the RGV transfer system automatically receives a transportation task, and the RGV equipment 5 is dispatched and controlled to be in butt joint with the loading unit 2 and the storage unit 3. The AGV transfer system is responsible for controlling the AGV equipment 6 to transfer the full hoppers 1 to the material using units 4 and transfer the empty hoppers 1 to the storage units 3. The operator sends through MES promptly and expects the instruction, and AGV transfer system receives the task instruction, and dispatch AGV equipment 6 and memory cell 3 dock, and the reading core wire hopper 1RFID number that sets up on AGV equipment 6 checks core wire conveying information, binds the task instruction and transports the core wire to appointed position in the material unit 4.
The ex-warehouse conveying line comprises a chain machine, a roller transfer machine and a vertical conveyor which are assembled in sequence, the ex-warehouse conveying line is divided into a first ex-warehouse conveying line 305 for ordinary core wires to be ex-warehouse and a second ex-warehouse conveying line 306 for special welding and nuclear core wires to be ex-warehouse, the first ex-warehouse conveying line 305 is directly connected with an automatic vertical warehouse, and the second ex-warehouse conveying line 306 is connected with the automatic vertical warehouse through an ex-warehouse RGV 307. In the technical characteristics, the chain conveyor and the roller transfer machine can horizontally move the hopper 1, and the vertical conveyor can vertically move the hopper 1. The first ex-warehouse conveying line 305 for ordinary core wires to be ex-warehouse and the second ex-warehouse conveying line 306 for special welding and nuclear power to be ex-warehouse are respectively arranged, so that double-channel ex-warehouse of core wires with different specifications and standards can be realized.
For improving the transfer efficiency between the loading unit 2 and the storage unit 3, the RGV equipment 5 is provided with two stations for transferring the hoppers 1.
The design of hopper 1 bottom has the standard tray 101 that is applicable to the transshipment equipment, hopper 1 top is provided with the charging opening, and the side bottom is provided with discharge opening 102. The width of a charging hole of the hopper 1 is designed according to different lengths and specifications of the welding cores, and the welding cores with different lengths and specifications can be loaded; the standard size tray 101 of hopper 1 bottom design can satisfy chain machine, roller move and carry the transportation demand of carrying machine, RGV equipment 5, AGV equipment 6 different transportation equipment such as.
The above is the preferred embodiment of the present invention, and the technical personnel in the field of the present invention can also change and modify the above embodiment, therefore, the present invention is not limited to the above specific embodiment, and any obvious improvement, replacement or deformation made by the technical personnel in the field on the basis of the present invention all belong to the protection scope of the present invention.
Claims (7)
1. An automatic transfer system for core wires, comprising a hopper (1) for containing core wires, the transfer system further comprising:
the loading unit (2) is used for loading the welding core to the hopper (1);
the storage unit (3) comprises an automatic vertical warehouse consisting of a goods space (301) and a stacker (302), realizes warehouse-in and warehouse-out of the hopper (1), and manages the storage, discharge and storage of the welding cores;
a material using unit (4) for unloading the core wires;
an RGV device (5) which takes over the transfer of the hopper (1) between the charging unit (2) and the storage unit (3);
and the AGV equipment (6) is used for transferring the hopper (1) between the storage unit (3) and the material using unit (4).
2. An automatic transfer system for core wires according to claim 1, characterized in that the magazine (1) is provided with an RFID code carrier, the storage unit (3) is provided with a first RFID read head, and the AGV device (6) is provided with a second RFID read head.
3. An automatic transfer system for core wires according to claim 2, wherein the storage unit further comprises a warehousing conveyor line (303) and an ex-warehouse conveyor line; warehouse entry transfer chain (303) and RGV equipment (5) butt joint setting, delivery line and AGV equipment (6) butt joint setting.
4. An automatic transfer system for core wires according to claim 3, characterized in that the warehousing conveyor line (303) is provided with an automatic weighing station (304).
5. An automatic transfer system for core wires according to claim 4, characterized in that the transfer system further comprises a control system integrated by the shaft system, the MES system, the RGV transfer system and the AGV transfer system, the control system is used for controlling the respective working states of the loading unit (2), the storage unit (3), the material using unit (4), the RGV equipment (5) and the AGV equipment (6).
6. The automatic transfer system of the core wires according to claim 3, wherein the delivery conveyor line comprises a chain machine, a roller transfer machine and a vertical conveyor which are assembled in sequence, the delivery conveyor line is divided into a first delivery conveyor line (305) for delivering the common core wires out of the warehouse and a second delivery conveyor line (306) for delivering the special welding and nuclear core wires out of the warehouse, the first delivery conveyor line (305) is directly connected with the automatic vertical warehouse, and the second delivery conveyor line is connected with the automatic vertical warehouse through an RGV (307).
7. An automatic transfer system for core wires according to claim 1, characterized in that the RGV plant (5) is provided with two stations for transferring hoppers (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202022270032.7U CN213264092U (en) | 2020-10-13 | 2020-10-13 | Automatic transfer system for welding cores |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202022270032.7U CN213264092U (en) | 2020-10-13 | 2020-10-13 | Automatic transfer system for welding cores |
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| CN213264092U true CN213264092U (en) | 2021-05-25 |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113800277A (en) * | 2021-10-29 | 2021-12-17 | 四川大西洋焊接材料股份有限公司 | Powder hopper and powder conveying system convenient to unload |
| CN114150369A (en) * | 2021-10-29 | 2022-03-08 | 宁夏隆基硅材料有限公司 | Charging method, charging equipment, charging system and computer storage medium |
| CN114180247A (en) * | 2021-10-29 | 2022-03-15 | 宁夏隆基硅材料有限公司 | Material circulation method, material circulation system, storage medium and electronic equipment |
| CN114326607A (en) * | 2021-11-19 | 2022-04-12 | 银川隆基光伏科技有限公司 | Material control method and system, storage medium and electronic equipment |
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2020
- 2020-10-13 CN CN202022270032.7U patent/CN213264092U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113800277A (en) * | 2021-10-29 | 2021-12-17 | 四川大西洋焊接材料股份有限公司 | Powder hopper and powder conveying system convenient to unload |
| CN114150369A (en) * | 2021-10-29 | 2022-03-08 | 宁夏隆基硅材料有限公司 | Charging method, charging equipment, charging system and computer storage medium |
| CN114180247A (en) * | 2021-10-29 | 2022-03-15 | 宁夏隆基硅材料有限公司 | Material circulation method, material circulation system, storage medium and electronic equipment |
| CN114326607A (en) * | 2021-11-19 | 2022-04-12 | 银川隆基光伏科技有限公司 | Material control method and system, storage medium and electronic equipment |
| WO2023087726A1 (en) * | 2021-11-19 | 2023-05-25 | 银川隆基光伏科技有限公司 | Material control method and system, and storage medium and electronic device |
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Inventor after: Zhang Li Inventor after: Cai Gang Inventor before: Zhang Li Inventor before: Cai Gang Inventor before: Li Xinyu |