CN114180247A - Material circulation method, material circulation system, storage medium and electronic equipment - Google Patents
Material circulation method, material circulation system, storage medium and electronic equipment Download PDFInfo
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- CN114180247A CN114180247A CN202111276222.2A CN202111276222A CN114180247A CN 114180247 A CN114180247 A CN 114180247A CN 202111276222 A CN202111276222 A CN 202111276222A CN 114180247 A CN114180247 A CN 114180247A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1371—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed with data records
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G1/00—Storing articles, individually or in orderly arrangement, in warehouses or magazines
- B65G1/02—Storage devices
- B65G1/04—Storage devices mechanical
- B65G1/137—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed
- B65G1/1373—Storage devices mechanical with arrangements or automatic control means for selecting which articles are to be removed for fulfilling orders in warehouses
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/005—Control arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B15/00—Single-crystal growth by pulling from a melt, e.g. Czochralski method
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- C—CHEMISTRY; METALLURGY
- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
- C30B29/02—Elements
- C30B29/06—Silicon
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K19/00—Record carriers for use with machines and with at least a part designed to carry digital markings
- G06K19/06—Record carriers for use with machines and with at least a part designed to carry digital markings characterised by the kind of the digital marking, e.g. shape, nature, code
- G06K19/067—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components
- G06K19/07—Record carriers with conductive marks, printed circuits or semiconductor circuit elements, e.g. credit or identity cards also with resonating or responding marks without active components with integrated circuit chips
- G06K19/077—Constructional details, e.g. mounting of circuits in the carrier
- G06K19/07749—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card
- G06K19/07758—Constructional details, e.g. mounting of circuits in the carrier the record carrier being capable of non-contact communication, e.g. constructional details of the antenna of a non-contact smart card arrangements for adhering the record carrier to further objects or living beings, functioning as an identification tag
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2201/00—Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
- B65G2201/04—Bulk
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/02—Control or detection
Abstract
The present disclosure relates to a material circulation method, a material circulation system, a storage medium, and an electronic device, wherein the method is applied to the material circulation system, and includes: the material box identification of the material box and the material information of the material box are collected through the input module, and the material box identification and the material information of the material box are sent to the manufacturing execution module. The material management module collects bin identification of the bin, obtains material information of the bin from the manufacturing execution module according to the bin identification of the bin, and assigns a placement address for the bin. And sending a material calling request to the manufacturing execution module through the central control module. And determining a target material box corresponding to the material calling request in the plurality of material boxes through the manufacturing execution module according to the material calling request, and sending a material box identification of the target material box to the material management module. And the material in the target material box is loaded into the charging bucket through the material management module, and the material in the charging bucket is used for being loaded into the target furnace platform. This openly can realize the automation of material input.
Description
Technical Field
The present disclosure relates to the field of automatic control technologies, and in particular, to a material circulation method, a material circulation system, a storage medium, and an electronic device.
Background
The crystal pulling of silicon single crystal is a process of melting and recrystallizing various silicon raw materials in a furnace. Silicon raw materials are divided into two major categories, each major category is divided into a plurality of minor categories, and different kinds of silicon raw materials need to be separately placed. Therefore, when each kind of silicon raw material is put into the bin, the kind of the silicon raw material stored in the bin needs to be marked, and information such as resistivity and weight of the silicon raw material also needs to be marked. In general, information such as the type, resistivity, and weight of the silicon raw material may be marked by a tag of the bin. However, the bin is recycled, the type of the silicon raw material placed in the bin at each time is often different from the type of the silicon raw material placed in the last time, which means that the labels on the bin need to be replaced continuously, the operation is complex and inefficient, and the problems of label errors, falling and the like easily occur, so that the silicon raw material feeding errors are caused.
Disclosure of Invention
To overcome the problems in the related art, the present disclosure provides a material circulation method, a material circulation system, a storage medium, and an electronic device.
According to a first aspect of the embodiments of the present disclosure, there is provided a material flow method applied to a material flow system, where the material flow system includes: the system comprises a manufacturing execution module, a recording module, a material management module and a central control module; the method comprises the following steps:
collecting bin identification of a bin and material information of the bin through the input module, and sending the bin identification and the material information of the bin to the manufacturing execution module;
collecting bin identification of the bin through the material management module, acquiring material information of the bin from the manufacturing execution module according to the bin identification of the bin, and allocating a placement address to the bin;
sending a material calling request to the manufacturing execution module through the central control module, wherein the material calling request comprises a furnace platform identifier of a target furnace platform and material calling information, and the material calling information comprises: called material type and called material weight;
determining a target material box corresponding to the material calling request in a plurality of material boxes through the manufacturing execution module according to the material calling request, and sending a material box identification of the target material box to the material management module;
and loading the materials in the target material box into a charging bucket through the material management module, wherein the materials in the charging bucket are used for loading the target furnace platform.
Optionally, the entering module collects bin identification of the bin and material information of the bin, and sends the bin identification and the material information of the bin to the manufacturing execution module, including:
scanning identification information arranged on the bin through the input module to obtain a bin identification of the bin;
and receiving a material information filling instruction through the input module so as to obtain the material information of the material box.
Optionally, the material management module includes: a warehousing management submodule and an automatic charging submodule;
the bin identification of the target bin is sent to the material management module, which includes:
sending the bin identification of the target bin to the warehousing management submodule through the manufacturing execution module; alternatively, the first and second electrodes may be,
sending the bin identification of the target bin to the automatic loading submodule through the manufacturing execution module so that the automatic loading submodule sends the bin identification of the target bin to the warehousing management submodule;
the material in the target material box is loaded into the charging barrel through the material management module, and the charging barrel comprises:
taking out the target material box and conveying the target material box to the automatic loading submodule according to the placement address of the target material box through the warehousing management submodule;
and loading the materials in the target material box into the charging barrel through the automatic charging submodule.
Optionally, the loading the material in the target bin into the charging bucket by the material management module further includes:
sending the bin identification and the material information of the target bin to the manufacturing execution module through the warehousing management submodule;
through the automatic charging submodule, before materials in the target material box are charged into the charging bucket, a material box identification of the target material box is collected, and the material box identification of the target material box is sent to the manufacturing execution module.
Optionally, the method further comprises:
determining whether the bin identification of the target bin sent by the warehousing management submodule is matched with the bin identification of the target bin sent by the automatic loading submodule through the manufacturing execution module, and sending a matching result to the automatic loading submodule;
the loading of the material in the target material box into the loading bucket by the automatic loading submodule comprises:
and under the condition that the matching result indicates that the bin identification of the target bin sent by the warehousing management submodule is matched with the bin identification of the target bin sent by the automatic loading submodule, the automatic loading submodule loads the material in the target bin into the charging bucket.
Optionally, the loading the material in the target bin into the charging bucket by the material management module further includes:
and deleting the bin identification and the material information of the target bin and recycling the placement address of the target bin through the warehousing management submodule after the target bin is taken out and conveyed to the automatic loading submodule.
Optionally, after loading the material in the target bin into the loading bucket, the method further comprises:
deleting, by the manufacturing execution module, bin identification and material information of the target bin.
According to a second aspect of embodiments of the present disclosure, there is provided a material flow system, comprising:
the system comprises a manufacturing execution module, a recording module, a material management module and a central control module;
the input module is used for acquiring bin identification of a bin and material information of the bin and sending the bin identification and the material information of the bin to the manufacturing execution module;
the material management module is used for collecting bin identification of the bin, acquiring material information of the bin from the manufacturing execution module according to the bin identification of the bin, and allocating a placement address to the bin;
the central control module is used for sending a material calling request to the manufacturing execution module, wherein the material calling request comprises a furnace platform identifier of a target furnace platform and material calling information, and the material calling information comprises: called material type and called material weight;
the manufacturing execution module is used for determining a target bin corresponding to the material calling request in a plurality of bins according to the material calling request and sending bin identification of the target bin to the material management module;
the material management module is further used for loading the materials in the target material box into a charging bucket, and the materials in the charging bucket are used for loading the target furnace platform.
Optionally, the logging module is configured to:
scanning identification information arranged on the bin to obtain a bin identification of the bin;
and receiving a material information filling instruction to obtain material information of the material box.
Optionally, the material management module includes: a warehousing management submodule and an automatic charging submodule;
the manufacturing execution module is to:
sending the bin identification of the target bin to the warehousing management submodule; alternatively, the first and second electrodes may be,
sending the bin identification of the target bin to the automatic loading submodule so that the automatic loading submodule sends the bin identification of the target bin to the storage management submodule;
the warehousing management submodule is used for taking out the target material box and conveying the target material box to the automatic loading submodule according to the placement address of the target material box;
the automatic charging submodule is used for charging the materials in the target material box into the charging barrel.
Optionally, the warehousing management sub-module is further configured to send bin identification and material information of the target bin to the manufacturing execution module;
the automatic charging sub-module is further used for collecting a material box identification of the target material box before the materials in the target material box are charged into the charging barrel, and sending the material box identification of the target material box to the manufacturing execution module.
Optionally, the manufacturing execution module is further configured to determine whether the bin identifier of the target bin sent by the warehousing management sub-module matches the bin identifier of the target bin sent by the automatic loading sub-module, and send a matching result to the automatic loading sub-module;
the automatic charging submodule is further used for charging the material in the target material box into the charging bucket under the condition that the matching result indicates that the material box identification of the target material box sent by the warehousing management submodule is matched with the material box identification of the target material box sent by the automatic charging submodule.
Optionally, the warehousing management sub-module is further configured to delete the bin identifier and the material information of the target bin and recover the placement address of the target bin after the target bin is taken out and transported to the automatic loading sub-module.
Optionally, the manufacturing execution module is further configured to delete the bin identification and the material information of the target bin after the material in the target bin is loaded into the loading bucket.
According to a third aspect of embodiments of the present disclosure, there is provided a computer-readable storage medium having stored thereon a computer program which, when executed by a processor, performs the steps of the method of the first aspect of embodiments of the present disclosure.
According to a fourth aspect of the embodiments of the present disclosure, there is provided an electronic apparatus including:
a memory having a computer program stored thereon;
a processor for executing the computer program in the memory to implement the steps of the method of the first aspect of an embodiment of the disclosure.
The technical scheme provided by the embodiment of the disclosure can have the following beneficial effects:
the input module firstly collects bin identification and material information of the bin and sends the bin identification and the material information to the manufacturing execution module. And then the material management module collects the bin identification of the bin, acquires corresponding material information from the manufacturing execution module according to the bin identification of the bin, and allocates a corresponding placement address for the bin. And then the central control module sends a material calling request comprising the furnace platform identification of the target furnace platform and the material calling information to the manufacturing execution module. Correspondingly, the manufacturing execution module determines a target material box corresponding to the material calling request in the plurality of material boxes according to the material calling request, sends a material box identification of the target material box to the material management module, and finally the material management module loads the material in the target material box into a charging bucket, wherein the material in the charging bucket is used for loading the material into a target furnace platform. The utility model discloses workbin sign and material information of automatic acquisition workbin to realize the workbin and at the automatic circulation of feeding, storage, input in-process, need not to change the label on the workbin, avoided the problem of label mistake, drop, can realize the automation that the material was put in, improved the efficiency of material management and the degree of accuracy that the material was put in.
Additional features and advantages of the disclosure will be set forth in the detailed description which follows.
Drawings
The accompanying drawings, which are included to provide a further understanding of the disclosure and are incorporated in and constitute a part of this specification, illustrate embodiments of the disclosure and together with the description serve to explain the disclosure without limiting the disclosure. In the drawings:
FIG. 1 is a flow diagram illustrating a method of material flow in accordance with an exemplary embodiment;
FIG. 2 is a flow diagram illustrating another method of material circulation in accordance with an exemplary embodiment;
FIG. 3 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment;
FIG. 4 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment;
FIG. 5 is a flow diagram illustrating another method of material circulation in accordance with an exemplary embodiment;
FIG. 6 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment;
FIG. 7 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment;
FIG. 8 is a block diagram illustrating a material flow system in accordance with an exemplary embodiment;
FIG. 9 is a block diagram illustrating a materials management module in accordance with an exemplary embodiment;
FIG. 10 is a block diagram illustrating an electronic device in accordance with an example embodiment.
Detailed Description
Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. When the following description refers to the accompanying drawings, like numbers in different drawings represent the same or similar elements unless otherwise indicated. The implementations described in the exemplary embodiments below are not intended to represent all implementations consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.
FIG. 1 is a flow diagram illustrating a method of material flow in accordance with an exemplary embodiment. As shown in fig. 1, the material circulation method is applied to a material circulation system, and the material circulation system may include: the system comprises a manufacturing execution module, a recording module, a material management module and a central control module. The method may comprise the steps of:
For example, the input module can be understood as an information acquisition device, when a loading worker loads materials into a material box, the information acquisition device can acquire the material box identification of the current material box through the input module, and meanwhile, the material information of the materials can be input through the input module so as to bind the material information with the current material box, namely, the material information is used as the material information of the current material box. The bin identification can uniquely identify the bin, namely, the bin identification of each bin is different, and the bin identification can be printed on the bin. The material information may be material type information, resistivity information, weight information, and other information. The entry module may include a scanning device (e.g., a scanning gun, etc.) for scanning the bin identification of the bin, and may further include an input device (e.g., a keyboard, a touch screen, etc.) for entering the material information of the bin. The input module can also comprise a communication device for receiving material information of the material box sent by other terminals, and the specific structure of the input module is not limited in the disclosure. The input module can send the bin identification and the material information to the manufacturing execution module after collecting the bin identification and the material information of the bin. The Manufacturing Execution module may be understood as an MES (Manufacturing Execution System, chinese) for storing bin identification and material information for each bin of the plurality of bins. For example, the manufacturing execution module may store an information table that includes a plurality of records, wherein each record is used to store bin identification and material information for a bin.
And 102, collecting bin identification of the bin through the material management module, acquiring material information of the bin from the manufacturing execution module according to the bin identification of the bin, and allocating a placement address to the bin.
For example, the material management module may be used to store and manage materials. The material management module may collect bin identifications of bins prior to placing the bins in the warehouse and then obtain material information for corresponding bins from the manufacturing execution module based on the bin identifications of the bins. It can be understood that the material management module inquires and acquires the material information corresponding to the bin identification from the information table stored by the manufacturing execution module. A plurality of locations may be included in the warehouse, each location being provided with a unique placement address to identify the location. The material management module may assign a vacancy to a bin among a plurality of vacancies in the warehouse and assign a placement address for the vacancy to a feed bin. It is understood that the placement address is bound to the bin and the bin is placed at the location indicated by the placement address.
103, sending a material calling request to the manufacturing execution module through the central control module, wherein the material calling request comprises a furnace platform identifier of a target furnace platform and material calling information, and the material calling information comprises: called material type and called material weight.
By way of example, a central control module can be understood as a module for controlling a furnace platform for crystal pulling production. The central control module can send a material calling request to the manufacturing execution module within one to two hours before the target furnace platform needs to be charged, wherein the material calling request comprises the furnace platform identification and the material calling information of the target furnace platform. Each furnace platform is provided with a unique furnace platform identifier for identifying the furnace platform, and the furnace platform identifier can also be understood as a unique furnace platform number arranged on each furnace platform, namely the furnace platform identifier of the target furnace platform is used for indicating the target furnace platform needing charging. Correspondingly, the called material information can comprise the called material type and the called material weight, and is used for indicating the type information and the weight information of the material needing to be charged on the target furnace platform. Further, the called material information can also comprise called material resistivity, and the called material resistivity is used for indicating the resistivity information of the material needing to be charged on the target furnace platform.
And step 104, determining a target bin corresponding to the material calling request in a plurality of bins through the manufacturing execution module according to the material calling request, and sending bin identification of the target bin to the material management module.
And 105, loading the materials in the target material box into a charging bucket through a material management module, wherein the materials in the charging bucket are used for being loaded into the target furnace platform.
For example, after receiving the material calling request sent by the central control module, the manufacturing execution module may select, according to the material calling information and the preset batching rule included in the material calling request, a target bin that matches the material calling information and meets the batching rule from the multiple bins, that is, the material loaded in the target bin is the material required by the target furnace platform. The bin identification of the target bin may then be sent to the material management module. The material Management module can be understood as a set of WMS (english: shipping Management System, chinese: Warehouse Management System) and an automatic charging System for automatically taking out a target bin from a Warehouse and transferring the target bin to a charging bucket for charging. The manufacturing execution module may send the bin identification of the target bin to the WMS, or may send the bin identification of the target bin to the automatic charging system, which then sends the bin identification of the target bin to the WMS. Specifically, after receiving the bin identification of the target bin, the WMS may take out the target bin and convey the target bin to the automatic charging system according to the placement address of the target bin, and finally, the automatic charging system loads the material of the target bin into the charging bucket, and the material in the charging bucket is used for being added into the target furnace platform. Like this, among the material circulation system, the workbin sign and the material information of typing-in module automatic acquisition workbin, make execution module storage workbin sign and material information, well accuse module launches the request of calling the material, and material management module saves, puts in the workbin to realized the workbin and at the automatic circulation of feeding, storage, the in-process of putting in, need not to change the label on the workbin, avoided the label mistake, the problem that drops. That is to say, the automation that the material was put in can be realized to the material circulation system, has improved the degree of accuracy that the efficiency of material management and material were put in.
In summary, the input module of the present disclosure first collects the bin identification and the material information of the bin, and sends the bin identification and the material information to the manufacturing execution module. And then the material management module collects the bin identification of the bin, acquires corresponding material information from the manufacturing execution module according to the bin identification of the bin, and allocates a corresponding placement address for the bin. And then the central control module sends a material calling request comprising the furnace platform identification of the target furnace platform and the material calling information to the manufacturing execution module. Correspondingly, the manufacturing execution module determines a target material box corresponding to the material calling request in the plurality of material boxes according to the material calling request, sends a material box identification of the target material box to the material management module, and finally the material management module loads the material in the target material box into a charging bucket, wherein the material in the charging bucket is used for loading the material into a target furnace platform. The utility model discloses workbin sign and material information of automatic acquisition workbin to realize the workbin and at the automatic circulation of feeding, storage, input in-process, need not to change the label on the workbin, avoided the problem of label mistake, drop, can realize the automation that the material was put in, improved the efficiency of material management and the degree of accuracy that the material was put in.
FIG. 2 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment. As shown in fig. 2, the implementation of step 101 may include:
and step 1011, scanning the identification information arranged on the bin through the input module to obtain the bin identification of the bin.
By way of example, the logging module can be understood as an information acquisition device. The identification information may be understood as a two-dimensional code or a bar code printed on the magazine. The entry module can scan the two-dimensional code or the bar code on the bin through a scanning device (such as a scanning gun and the like) to acquire the bin identification of the bin.
And 1012, receiving a material information filling instruction through the input module to acquire material information of the bin.
For example, the input module may also input material information of the bin through an input device (e.g., a keyboard, a touch screen, etc.), where the material information may be type information, resistivity information, weight information, other information, and the like of the material. For example, when a loader loads material into a bin, the loader may enter material information for the material via an input device. The input device may also automatically detect material information of the material, for example, the input device may automatically detect material type information, resistivity information, weight information, etc. by means of image scanning, weighing, etc. After the input module obtains the bin identification and the material information of the bin, the input module can send the bin identification and the material information to the manufacturing execution module together, so that the manufacturing execution module binds the bin identification and the material information.
FIG. 3 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment. As shown in fig. 3, the material management module includes: a storage management submodule and an automatic charging submodule. The implementation of step 104 may be one of the following:
and 1041, sending the bin identification of the target bin to a storage management submodule through the manufacturing execution module. Alternatively, the first and second electrodes may be,
1042, sending the bin identification of the target bin to the automatic loading submodule through the manufacturing execution module, so that the automatic loading submodule sends the bin identification of the target bin to the warehousing management submodule.
For example, the material management module may include: a storage management submodule and an automatic charging submodule. The warehouse management submodule can be understood as WMS, and the automatic charging submodule is used for automatically taking out the material box from the warehouse and conveying the material box to the charging bucket for charging. In one implementation, the manufacturing execution module may send a bin identification of the target bin to the WMS. In another implementation, the manufacturing execution module may also send the bin identification of the target bin to the automatic charging submodule, which then sends the bin identification of the target bin to the WMS.
Accordingly, an implementation of step 105 may include the steps of:
and 1051, taking out the target material box and conveying the target material box to an automatic loading submodule through the warehousing management submodule according to the placement address of the target material box.
For example, after receiving the bin identification of the target bin, the WMS may retrieve the target bin based on the destination address of the target bin and deliver it to the automatic loading submodule.
And step 1052, loading the materials in the target material box into a charging barrel through an automatic charging submodule.
For example, the automatic charging sub-module may load the target bin into the charging bucket after receiving the target bin transported by the WMS, and then load the target furnace platform with the material through the charging bucket.
FIG. 4 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment. As shown in fig. 4, the implementation of step 105 may further include the following steps:
and 1053, sending the bin identification and the material information of the target bin to a manufacturing execution module through the storage management submodule.
For example, after the WMS retrieves the target bin, the WMS may send the bin identification of the target bin and the corresponding material information to the manufacturing execution module so that the manufacturing execution module may check the material information in the target bin before the automatic loading sub-module loads the material in the target bin into the loading bucket. For example, the manufacturing execution module may compare the bin identification and material information of the target bin sent by the WMS to the request to call for material. If the bin identification and the material information of the target bin sent by the WMS are matched with the material calling request, the target bin determined by the WMS can be determined to be correct. If the bin identification and the material information of the target bin sent by the WMS do not match the request for material, it indicates that the target bin determined by the WMS may have an error, in which case the manufacturing execution module may send an alert message to the WMS to indicate that the target bin may have an error.
And 1054, collecting a bin identification of the target bin by the automatic loading submodule before the material in the target bin is loaded into the loading barrel, and sending the bin identification of the target bin to the manufacturing execution module.
Further, the automatic loading submodule may also collect bin identifications of the target bins before loading the materials in the target bins into the loading buckets. For example, a scanning gun scans a two-dimensional code or a bar code arranged on a target bin to obtain bin identification and material information of the target bin. The auto-loading submodule may then send the bin identification to the manufacturing execution module for the manufacturing execution module to verify the material information in the target bin. For example, the manufacturing execution module may compare the bin identification of the target bin sent by the automatic charging sub-module with the bin identification of the target bin sent by WMS, and may determine that the target bin that is to be processed by the automatic charging sub-module is error-free if the bin identification of the target bin sent by the automatic charging sub-module matches the bin identification of the target bin sent by WMS. If the bin identification of the target bin sent by the automatic loading submodule does not match the bin identification of the target bin sent by the WMS, then an error may exist in the target bin to be processed by the automatic loading submodule, in which case the manufacturing execution module may send an alarm message to the automatic loading submodule to indicate that an error may exist in the target bin.
FIG. 5 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment. As shown in fig. 5, the method may further include the steps of:
and step 106, determining whether the bin identification of the target bin sent by the warehousing management submodule is matched with the bin identification of the target bin sent by the automatic loading submodule through the manufacturing execution module, and sending a matching result to the automatic loading submodule.
For example, after receiving the bin identification of the target bin sent by the WMS and the bin identification of the target bin sent by the automatic charging sub-module, the manufacturing execution module may determine whether the bin identifications of the target bin sent by the WMS and the automatic charging sub-module match, i.e., check whether the material in the target bin is the material required by the target hearth, and then send the matching result to the automatic charging sub-module.
Accordingly, the implementation manner of step 1053 may be:
and under the condition that the matching result indicates that the bin identification of the target bin sent by the warehousing management submodule is matched with the bin identification of the target bin sent by the automatic loading submodule, the automatic loading submodule loads the material in the target bin into the charging bucket.
For example, if the matching result indicates that the bin identifier of the target bin sent by the warehousing management sub-module matches the bin identifier of the target bin sent by the automatic charging sub-module, that is, the material in the target bin is the material required by the target furnace, the automatic charging sub-module may load the material in the target bin into the charging bucket, and then load the material into the target furnace through the charging bucket. And if the matching result indicates that the bin identification of the target bin sent by the warehousing management sub-module does not match the bin identification of the target bin sent by the automatic loading sub-module, the situation indicates that the material in the target bin may not be the material required by the target furnace platform. At this point, the automatic loading submodule may stop loading the target bin into the loading bucket and issue an alert message to indicate that the target bin may be in error.
The material information in the target material box is checked once before the material in the target material box is filled into the charging bucket, so that the material filled into the charging bucket is the material required by the target furnace platform, and the accuracy of material feeding is improved.
FIG. 6 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment. As shown in fig. 6, step 105 may further include the steps of:
and 1055, deleting the bin identification and the material information of the target bin and recycling the placement address of the target bin after the target bin is taken out and conveyed to the automatic loading submodule through the warehousing management submodule.
For example, after the WMS takes out the target bin and transports it to the automatic charging sub-module, the bin identification of the target bin and the corresponding material information may be deleted, and further, the placement address assigned to the target bin may be recovered, so that another bin may be stored at the position indicated by the placement address. The process of recovering the placement address can be understood as removing the binding relation between the target bin and the placement address, and recording the position corresponding to the placement address as a vacant position.
FIG. 7 is a flow diagram illustrating another method of material flow in accordance with an exemplary embodiment. As shown in fig. 7, after the material in the target bin is loaded into the loading bucket, the method may further include:
and step 107, deleting the material information corresponding to the bin identification of the target bin through the manufacturing execution module.
For example, after the automatic loading sub-module completely loads the material of the target material box into the loading bucket, completion information may be sent to the manufacturing execution module, the completion information may include a box identifier of the target material box, and the completion information indicates that the material of the target material box is loaded into the loading bucket. After receiving the completion information sent by the automatic loading submodule, the manufacturing execution module can delete the material information corresponding to the bin identifier of the target bin, and can also understand that the binding relationship between the bin identifier of the target bin and the material information is removed, so that the target bin is recorded as an empty bin.
In summary, the input module of the present disclosure first collects the bin identification and the material information of the bin, and sends the bin identification and the material information to the manufacturing execution module. And then the material management module collects the bin identification of the bin, acquires corresponding material information from the manufacturing execution module according to the bin identification of the bin, and allocates a corresponding placement address for the bin. And then the central control module sends a material calling request comprising the furnace platform identification of the target furnace platform and the material calling information to the manufacturing execution module. Correspondingly, the manufacturing execution module determines a target material box corresponding to the material calling request in the plurality of material boxes according to the material calling request, sends a material box identification of the target material box to the material management module, and finally the material management module loads the material in the target material box into a charging bucket, wherein the material in the charging bucket is used for loading the material into a target furnace platform. The utility model discloses workbin sign and material information of automatic acquisition workbin to realize the workbin and at the automatic circulation of feeding, storage, input in-process, need not to change the label on the workbin, avoided the problem of label mistake, drop, can realize the automation that the material was put in, improved the efficiency of material management and the degree of accuracy that the material was put in.
FIG. 8 is a block diagram illustrating a material flow system in accordance with an exemplary embodiment. The material flow system 200 may be used to perform any of the methods described above. Referring to fig. 8, the material flow system 200 includes: a manufacturing execution module 204, a logging module 201, a material management module 202 and a central control module 203.
The recording module 201 is configured to collect bin identifiers of bins and material information of the bins, and send the bin identifiers and the material information of the bins to the manufacturing execution module 204.
The material management module 202 is configured to collect bin identifications of bins, obtain material information of the bins from the manufacturing execution module 204 according to the bin identifications of the bins, and assign placement addresses to the bins.
The central control module 203 is configured to send a material calling request to the manufacturing execution module 204, where the material calling request includes a furnace platform identifier of a target furnace platform and material calling information, and the material calling information includes: called material type and called material weight.
The manufacturing execution module 204 is configured to determine a target bin corresponding to the material calling request among the plurality of bins according to the material calling request, and send a bin identifier of the target bin to the material management module 202.
The material management module 202 is further configured to load the material in the target material box into a charging bucket, and the material in the charging bucket is used for loading the material into the target furnace platform.
In another implementation, the logging module 201 may be configured to perform the following steps:
step 1) scanning identification information arranged on the bin to obtain bin identification of the bin.
And step 2) receiving a material information filling instruction to obtain material information of the material box.
FIG. 9 is a block diagram illustrating a materials management module in accordance with an exemplary embodiment. Referring to fig. 9, the materials management module 202 may include: a warehouse management submodule 2021 and an automatic loading submodule 2022.
The manufacturing execution module 204 is further configured to send the bin id of the target bin to the warehousing management sub-module 2021. Alternatively, the bin identification of the target bin is sent to the automatic loading submodule 2022, so that the automatic loading submodule 2022 sends the bin identification of the target bin to the warehouse management submodule 2021.
The warehouse management submodule 2021 is further configured to take out and transport the target bin to the automatic loading submodule 2022 according to the placement address of the target bin.
And the automatic loading submodule 2022 is used for loading the materials in the target material box into the loading barrel.
In another implementation, the warehouse management sub-module 2021 is further configured to send bin identification and material information of the target bin to the manufacturing execution module 204.
The automatic loading submodule 2022 is further configured to collect a bin id of the target bin before loading the material in the target bin into the loading bucket, and send the bin id of the target bin to the manufacturing execution module 204.
In another implementation, the manufacturing execution module 204 is further configured to determine whether the bin id of the target bin sent by the warehouse management sub-module 2021 matches the bin id of the target bin sent by the automatic loading sub-module 2022, and send the matching result to the automatic loading sub-module 2022.
The automatic loading submodule 2022 is further configured to, if the matching result indicates that the bin identifier of the target bin sent by the warehousing management submodule 2021 matches the bin identifier of the target bin sent by the automatic loading submodule 2022, load the material in the target bin into the loading bucket.
In another implementation, the warehouse management sub-module 2021 is further configured to:
after the target bin is taken out and transported to the automatic loading submodule 2022, the bin identification and the material information of the target bin are deleted, and the placement address of the target bin is recovered.
In another implementation, the manufacturing execution module 204 is further configured to:
and after the materials in the target material box are loaded into the charging barrel, deleting the material information corresponding to the box identification of the target material box.
With regard to the system in the above embodiment, the specific manner in which each module performs the operation has been described in detail in the embodiment related to the method, and will not be elaborated here.
In summary, the input module of the present disclosure first collects the bin identification and the material information of the bin, and sends the bin identification and the material information to the manufacturing execution module. And then the material management module collects the bin identification of the bin, acquires corresponding material information from the manufacturing execution module according to the bin identification of the bin, and allocates a corresponding placement address for the bin. And then the central control module sends a material calling request comprising the furnace platform identification of the target furnace platform and the material calling information to the manufacturing execution module. Correspondingly, the manufacturing execution module determines a target material box corresponding to the material calling request in the plurality of material boxes according to the material calling request, sends a material box identification of the target material box to the material management module, and finally the material management module loads the material in the target material box into a charging bucket, wherein the material in the charging bucket is used for loading the material into a target furnace platform. The utility model discloses workbin sign and material information of automatic acquisition workbin to realize the workbin and at the automatic circulation of feeding, storage, input in-process, need not to change the label on the workbin, avoided the problem of label mistake, drop, can realize the automation that the material was put in, improved the efficiency of material management and the degree of accuracy that the material was put in.
Fig. 10 is a block diagram illustrating an electronic device 300 in accordance with an example embodiment. As shown in fig. 10, the electronic device 300 may include: a processor 301 and a memory 302. The electronic device 300 may also include one or more of a multimedia component 303, an input/output (I/O) interface 304, and a communication component 305.
The processor 301 is configured to control the overall operation of the electronic device 300, so as to complete all or part of the steps in the material circulation method. The memory 302 is used to store various types of data to support operation at the electronic device 300, such as instructions for any application or method operating on the electronic device 300 and application-related data, such as contact data, transmitted and received messages, pictures, audio, video, and the like. The Memory 302 may be implemented by any type of volatile or non-volatile Memory device or combination thereof, such as Static Random Access Memory (SRAM), Electrically Erasable Programmable Read-Only Memory (EEPROM), Erasable Programmable Read-Only Memory (EPROM), Programmable Read-Only Memory (PROM), Read-Only Memory (ROM), magnetic Memory, flash Memory, magnetic disk or optical disk. The multimedia components 303 may include a screen and an audio component. Wherein the screen may be, for example, a touch screen and the audio component is used for outputting and/or inputting audio signals. For example, the audio component may include a microphone for receiving external audio signals. The received audio signal may further be stored in the memory 302 or transmitted through the communication component 305. The audio assembly also includes at least one speaker for outputting audio signals. The I/O interface 304 provides an interface between the processor 301 and other interface modules, such as a keyboard, mouse, buttons, etc. These buttons may be virtual buttons or physical buttons. The communication component 305 is used for wired or wireless communication between the electronic device 300 and other devices. Wireless Communication, such as Wi-Fi, bluetooth, Near Field Communication (NFC), 2G, 3G, 4G, NB-IOT, eMTC, or other 5G, etc., or a combination of one or more of them, which is not limited herein. The corresponding communication component 305 may therefore include: Wi-Fi module, Bluetooth module, NFC module, etc.
In an exemplary embodiment, the electronic Device 300 may be implemented by one or more Application Specific Integrated Circuits (ASICs), Digital Signal Processors (DSPs), Digital Signal Processing Devices (DSPDs), Programmable Logic Devices (PLDs), Field Programmable Gate Arrays (FPGAs), controllers, microcontrollers, microprocessors, or other electronic components, and is configured to perform the above-mentioned material circulation method.
In another exemplary embodiment, there is also provided a computer readable storage medium including program instructions which, when executed by a processor, implement the steps of the material flow method described above. For example, the computer readable storage medium may be the memory 302 including program instructions executable by the processor 301 of the electronic device 300 to perform the material flow method described above.
In another exemplary embodiment, a computer program product is also provided, which comprises a computer program executable by a programmable apparatus, the computer program having code portions for performing the method for circulating a material as described above when executed by the programmable apparatus.
The preferred embodiments of the present disclosure are described in detail with reference to the accompanying drawings, however, the present disclosure is not limited to the specific details of the above embodiments, and various simple modifications may be made to the technical solution of the present disclosure within the technical idea of the present disclosure, and these simple modifications all belong to the protection scope of the present disclosure.
It should be noted that, in the foregoing embodiments, various features described in the above embodiments may be combined in any suitable manner, and in order to avoid unnecessary repetition, various combinations that are possible in the present disclosure are not described again.
In addition, any combination of various embodiments of the present disclosure may be made, and the same should be considered as the disclosure of the present disclosure, as long as it does not depart from the spirit of the present disclosure.
Claims (10)
1. The material circulation method is applied to a material circulation system, and the material circulation system comprises the following steps: the system comprises a manufacturing execution module, a recording module, a material management module and a central control module; the method comprises the following steps:
collecting bin identification of a bin and material information of the bin through the input module, and sending the bin identification and the material information of the bin to the manufacturing execution module;
collecting bin identification of the bin through the material management module, acquiring material information of the bin from the manufacturing execution module according to the bin identification of the bin, and allocating a placement address to the bin;
sending a material calling request to the manufacturing execution module through the central control module, wherein the material calling request comprises a furnace platform identifier of a target furnace platform and material calling information, and the material calling information comprises: called material type and called material weight;
determining a target material box corresponding to the material calling request in a plurality of material boxes through the manufacturing execution module according to the material calling request, and sending a material box identification of the target material box to the material management module;
and loading the materials in the target material box into a charging bucket through the material management module, wherein the materials in the charging bucket are used for loading the target furnace platform.
2. The method of claim 1, wherein the collecting, by the entry module, bin identification of a bin and material information of the bin and sending the bin identification of the bin and the material information to the manufacturing execution module comprises:
scanning identification information arranged on the bin through the input module to obtain a bin identification of the bin;
and receiving a material information filling instruction through the input module so as to obtain the material information of the material box.
3. The method of claim 1, wherein the materials management module comprises: a warehousing management submodule and an automatic charging submodule;
the bin identification of the target bin is sent to the material management module, which includes:
sending the bin identification of the target bin to the warehousing management submodule through the manufacturing execution module; alternatively, the first and second electrodes may be,
sending the bin identification of the target bin to the automatic loading submodule through the manufacturing execution module so that the automatic loading submodule sends the bin identification of the target bin to the warehousing management submodule;
the material in the target material box is loaded into the charging barrel through the material management module, and the charging barrel comprises:
taking out the target material box and conveying the target material box to the automatic loading submodule according to the placement address of the target material box through the warehousing management submodule;
and loading the materials in the target material box into the charging barrel through the automatic charging submodule.
4. The method of claim 3, wherein said loading the material in the target bin into a loading bin by the material management module further comprises:
sending the bin identification and the material information of the target bin to the manufacturing execution module through the warehousing management submodule;
through the automatic charging submodule, before materials in the target material box are charged into the charging bucket, a material box identification of the target material box is collected, and the material box identification of the target material box is sent to the manufacturing execution module.
5. The method of claim 4, further comprising:
determining whether the bin identification of the target bin sent by the warehousing management submodule is matched with the bin identification of the target bin sent by the automatic loading submodule through the manufacturing execution module, and sending a matching result to the automatic loading submodule;
the loading of the material in the target material box into the loading bucket by the automatic loading submodule comprises:
and under the condition that the matching result indicates that the bin identification of the target bin sent by the warehousing management submodule is matched with the bin identification of the target bin sent by the automatic loading submodule, the automatic loading submodule loads the material in the target bin into the charging bucket.
6. The method of claim 3, wherein said loading the material in the target bin into a loading bin by the material management module further comprises:
and deleting the bin identification and the material information of the target bin and recycling the placement address of the target bin through the warehousing management submodule after the target bin is taken out and conveyed to the automatic loading submodule.
7. The method of claim 4, wherein after loading the material in the target bin into the loading drum, the method further comprises:
and deleting the material information corresponding to the bin identification of the target bin through the manufacturing execution module.
8. A material flow system, comprising:
the system comprises a manufacturing execution module, a recording module, a material management module and a central control module;
the input module is used for acquiring bin identification of a bin and material information of the bin and sending the bin identification and the material information of the bin to the manufacturing execution module;
the material management module is used for collecting bin identification of the bin, acquiring material information of the bin from the manufacturing execution module according to the bin identification of the bin, and allocating a placement address to the bin;
the central control module is used for sending a material calling request to the manufacturing execution module, wherein the material calling request comprises a furnace platform identifier of a target furnace platform and material calling information, and the material calling information comprises: called material type and called material weight;
the manufacturing execution module is used for determining a target bin corresponding to the material calling request in a plurality of bins according to the material calling request and sending bin identification of the target bin to the material management module;
the material management module is further used for loading the materials in the target material box into a charging bucket, and the materials in the charging bucket are used for loading the target furnace platform.
9. A non-transitory computer readable storage medium, on which a computer program is stored, which, when being executed by a processor, carries out the steps of the method according to any one of claims 1 to 7.
10. An electronic device, comprising:
a memory having a computer program stored thereon;
a processor for executing the computer program in the memory to carry out the steps of the method of any one of claims 1 to 7.
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