CN105409336A - 用于容易安装印刷电路板pcb的接触部夹 - Google Patents

用于容易安装印刷电路板pcb的接触部夹 Download PDF

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CN105409336A
CN105409336A CN201480024547.3A CN201480024547A CN105409336A CN 105409336 A CN105409336 A CN 105409336A CN 201480024547 A CN201480024547 A CN 201480024547A CN 105409336 A CN105409336 A CN 105409336A
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pcb
crosspiece
contact site
contact
power supply
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CN105409336B (zh
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鲁文·Y·费尔曼
托梅·所罗门
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Medimop Medical Projects Ltd
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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/7088—Arrangements for power supply
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00—Secondary cells; Manufacture thereof
    • H01M10/42—Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/425—Structural combination with electronic components, e.g. electronic circuits integrated to the outside of the casing
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/7076—Coupling devices for connection between PCB and component, e.g. display
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00—Apparatus or processes for manufacturing printed circuits
    • H05K3/30—Assembling printed circuits with electric components, e.g. with resistor
    • H05K3/32—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits
    • H05K3/34—Assembling printed circuits with electric components, e.g. with resistor electrically connecting electric components or wires to printed circuits by soldering
    • H05K3/341—Surface mounted components
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R12/00—Structural associations of a plurality of mutually-insulated electrical connecting elements, specially adapted for printed circuits, e.g. printed circuit boards [PCB], flat or ribbon cables, or like generally planar structures, e.g. terminal strips, terminal blocks; Coupling devices specially adapted for printed circuits, flat or ribbon cables, or like generally planar structures; Terminals specially adapted for contact with, or insertion into, printed circuits, flat or ribbon cables, or like generally planar structures
    • H01R12/70—Coupling devices
    • H01R12/71—Coupling devices for rigid printing circuits or like structures
    • H01R12/712—Coupling devices for rigid printing circuits or like structures co-operating with the surface of the printed circuit or with a coupling device exclusively provided on the surface of the printed circuit
    • H01R12/716—Coupling device provided on the PCB
    • H01R12/718—Contact members provided on the PCB without an insulating housing
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
    • H05K2201/10—Details of components or other objects attached to or integrated in a printed circuit board
    • H05K2201/10227—Other objects, e.g. metallic pieces
    • H05K2201/1031—Surface mounted metallic connector elements
    • H—ELECTRICITY
    • H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
    • H05K2203/16—Inspection; Monitoring; Aligning
    • H05K2203/166—Alignment or registration; Control of registration
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10—Energy storage using batteries
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/49—Method of mechanical manufacture
    • Y10T29/49002—Electrical device making
    • Y10T29/49117—Conductor or circuit manufacturing
    • Y10T29/49124—On flat or curved insulated base, e.g., printed circuit, etc.
    • Y10T29/49147—Assembling terminal to base

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  • Microelectronics & Electronic Packaging (AREA)
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  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
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Abstract

在一些实施例中，功率端子电连接至电源端子，印刷电路板与板一起被提供至功率接触部。将板与PCB接触部一起带至功率接触部引起电源和PCB之间的电连接。在一些实施例中，电连接防止从PCB接触部分离，而不需要在PCB上施加外力。在一些实施例中，PCB至电源接触部和PCB接触部在垂直于PCB的平面的方向集合被在一起。在一些实施例中，PCB至电源接触部包括带有在两侧上抓握PCB接触部的指部。

Description

用于容易安装印刷电路板PCB的接触部夹
技术领域
本发明在其一些实施例中涉及一种用于印刷电路板的接触部夹，更具体地说，但不完全地，涉及一种用于连接至电源的接触部，其用于在PCB上具有减小的应力的印刷电路板的表面安装。
背景技术
Buccinna等人的美国专利申请第6722916号公开了一种包括具有第一电池接触部和第二电池接触部的印刷电路板的电子元件。具有底部的电池夹连接至第一电池接触部。电池夹还包括顶部，其与带有从顶部朝印刷电路板向下延伸的凸部的印刷电路板隔开。纽扣电池设置在电池夹和第二电池接触部之间。本发明的电池夹将电池偏置成接合于带有凸部的第二电池接触部中。第二电池接触部可由优选设置成纵横交错的格子形状的图案的焊料凸块或印刷电路设置。电池夹优选通过将被加热至电接合电池夹的焊膏涂覆至第一电池接触部来固定至第一电池接触部。
English的美国专利申请第7501587号公开了可与表面安装技术相容的夹。用于允许屏蔽结构重复可释放附着至其并从其脱离的夹可表面可安装到基板上。在一个示例性实施例中，夹通常包括具有大致相对的第一侧边缘部和第二侧边缘部的底座构件。两个或多个臂通常从底座构件在第一方向向上延伸。夹还包括大致平坦的拾取表面，其被构造成通过与拾放设备相关联的头部能使夹被拾取。
VanHaaster的美国专利申请第7488181号公开了可与表面安装技术相容的接触部。接触部可被表面可安装，用于建立从基板上的至少一个导电表面至另一个导电表面(例如，EMI罩、电池接触部等)的电气通路(例如，电力接地接触部等)。在一个示例性实施例中，接触部通常包括弹性介质芯构件。至少一个外部导电层被电泳涂覆到弹性介质芯构件。可焊接导电底座构件可联接至弹性芯构件和/或外部导电层。底座构件可与外部导电层电接触。
Fan的美国专利申请第7034223号公开了一种PCB安装设备，其包括限定多个通孔的支撑板，接合通孔的多个铆合螺柱以及附接至铆合螺柱的多个接地构件。每一个铆合螺柱包括具有保持部分的头部、凸缘、柱和底座。每一个接地构件包括支撑在凸缘上的第一环、支撑在底座上的第二环以及连接在第一环和第二环之间的带。PCB限定多个固定孔。组合的铆合螺柱和接地构件设置在通孔中。PCB设置在带有接合铆合螺柱的保持部分的固定孔的支撑板之上并接触接地构件的第一环。铆合螺柱和接地构件由导电材料制成。
发明内容
根据本发明的一些实施例的一方面，提供一种将印刷电路板(PCB)安装至电源的方法，其包括：将PCB推动至安装部上的位置中，同时将连接至PCB的PCB至电源接触部机械地接合至连接至安装部的PCB接触部并将PCB至电源接触部电连接至PCB接触部。
根据本发明的一些实施例，接合包括在PCB至电源接触部和PCB接触部之间形成摩擦接触部。
根据本发明的一些实施例，接合包括从相反侧扣住横档(rail)。
根据本发明的一些实施例，接合包括在两个指部之间滑动横档，其中两个指部平行于推动方向安装。
根据本发明的一些实施例，滑动包括使指部弹性变形以允许横档进入指部之间。
根据本发明的一些实施例，指部的至少一个和横档之间的第一力至少部分地被至少一个第二指部和横档之间的第二力平衡。
根据本发明的一些实施例，横档上的净力小于横档上各个力的大小的和的十分之一。
根据本发明的一些实施例，方法可进一步包括将PCB引导至具有引导件的位置。
根据本发明的一些实施例，方法可进一步包括相对于安装部固定PCB接触部的位置。
根据本发明的一些实施例，方法可进一步包括与PCB接触部的固定分隔开放置电源端子。
根据本发明的一些实施例，方法可进一步包括将PCB接触部结合至带有适配器元件的电源端子。
根据本发明的一些实施例，推动处于大致垂直于PCB的平面的方向。根据本发明的一些实施例，在接合之后，PCB至电源接触部防止从PCB接触部分离，而不需要外力。
根据本发明的一些实施例，在接合之后，PCB至电源接触部防止从PCB接触部分离。
根据本发明的一些实施例，在接合之后，电连接保持稳定，而无需对PCB施加应力。
根据本发明的一些实施例的一方面，提供一种将印刷电路板(PCB)安装至电源的系统，其包括：PCB接触部，其设置在用于PCB的安装部上；PCB至电源接触部，其设置在PCB上，摩擦接触部，其将PCB至电源接触部机械地接合并电连接至PCB接触部，而不需要来自PCB的外力。
根据本发明的一些实施例，其中，摩擦接触部包括垂直于PCB的平面延伸的至少两个指部，指部被构造成在横档的相反侧上滑动。
根据本发明的一些实施例，处于无应力状态的指部被设置在间隔的相反侧，其中间隔被构造成将横档滑动至间隔中并使指部弹性变形以抓握横档的相反侧。
根据本发明的一些实施例，在机械接合期间，至少两个指部通过来自至少部分彼此反向平衡的横档的力被相反方向上的横档弹性加压，净力小于各个力的大小的和。
根据本发明的一些实施例，指部上的应力处于大致平行于PCB的平面的方向。
根据本发明的一些实施例，在机械接合期间，至少两个指部通过来自至少部分彼此反向平衡的横档的力被相反方向上的横档弹性加压，净力小于各个力的大小的和的十分之一。
根据本发明的一些实施例，系统可进一步包括：引导件，其设置在安装部上，引导件被构造成在接合摩擦接触部之前引导设置。
根据本发明的一些实施例，PCB接触部的位置相对于安装部固定。
根据本发明的一些实施例，系统可进一步包括：电源端子，其中电源端子的位置与PCB固定位置分隔开固定。
根据本发明的一些实施例，系统可进一步包括：适配器元件，其PCB接触部结合至电源端子。
根据本发明的一些实施例，摩擦接触部被构造成响应于在大致垂直于PCB的平面的方向上推动而接合。
根据本发明的一些实施例，在接合之后，PCB至电源接触部防止从PCB接触部分离，而不需要外力。
除非另有限定，否则此处所使用的所有技术术语和/或科学术语具有与本发明所属领域技术人员通常理解的含义相同的含义。虽然与此处描述的方法和材料相似或等同的方法和材料可用于实施或测试本发明的实施例，但是下面描述示例性方法和/或材料。在冲突的情况下，包括限定的专利说明将控制。此外，材料、方法和示例仅仅是说明性的且不旨在限制性。
附图说明
参照附图此处仅以示例的方式描述本发明的一些实施例。现在详细地具体参照附图，其强调的是，示出的细节以示例的方式且为了说明性地讨论本发明的实施例的目的。在这点上，结合附图的描述使得可如何实施本发明的实施例对本领域技术人员来说是明显的。
在附图中：
图1是示出根据本发明的实施例将PCB连接至电源的方法的流程图；
图2是根据本发明的实施例的两个电池接触部安装至底座的透视图；
图3是根据本发明的实施例的两个电池接触部的透视图；
图4A-B是根据本发明的可选示例性实施例的安装至底座的电池接触部的俯视示意图；
图5是根据本发明的实施例的带有PCB至电源接触部的PCB的透视图；
图6A-C是根据本发明的实施例的PCB至电源接触部的三个视图；
图7是根据本发明的实施例的安装PCB的示意侧视图；
图8是根据本发明的实施例的安装的PCB的透视剖视图；
图9A-B是根据本发明的可选示例性实施例的安装的PCB的主视剖视图；
图10A-B是根据本发明的实施例的安装前和安装后PCB的框图。
具体实施方式
本发明在其一些实施例中涉及一种用于印刷电路板的接触部夹，更具体但不唯一地，涉及一种用于连接至电源的接触部，其用于在PCB上具有减小的应力的印刷电路板的表面安装。
概述
用于将PCB安装至装置电源的快速接触部
本发明的一些实施例的一方面涉及一种用于将印刷电路板安装至装置的模块化系统。模块化可任选地允许替换一个多个部件，而无需更换PCB。以这种方式，有可能改变例如保持相同PCB和/或PCB接触部结构的装置的几何形状和/或电池的类型。这对任何微小变化可能需要大量测试和已经更换的每一个部件的核准的医疗设备可能是有用的。
在一些实施例中，适配器元件，例如电池接触部，可在PCB和互换部件例如电源之间互连。例如，单个PCB可用在医疗输液器(infuser)的多个模型中。可选地，不同模型可包括不同电源。在输液器的一些实施例中，电源可通过改变输液器壳体的几何形状以配合新的电源同时保持PCB的安装面积不变来更换，用于具有不同几何形状的电源。可选地，电池接触部的几何形状可被调整以在更换的电源和未更换的PCB之间连接。可选地，PCB的安装可以是简单表面安装，而无需用于连接电源的额外的步骤(例如，将插头焊接和/或插入在插座中)。可选地，这可促进含有PCB的装置的均匀自动化装配。
在一些实施例中，PCB可通过z装配安装。例如，PCB可从断开状态至连接状态通过单个垂直推动而安装至安装部上。可选地，电源接触部可通过简单z安装(例如，通过将PCB线性推动至适当位置中)连接。可选地，一旦连接，电源接触部可抵抗脱离。
在模块化系统的一些实施例中，电池腔体可与PCB接触部分离。例如，电源可包括电池腔体和电池端子。电池端子可与PCB接触部电连接。端子的位置可例如通过电池腔体的形状控制同时PCB接触部的位置可通过PCB接触部引导件固定。
本发明的一些实施例的一个方面涉及一种用于将印刷电路板安装至装置的快速电源连接器。快速连接器可简化用于适当处理和/或回收的PCB的脱离。使在PCB上具有减小的应力的压缩接触部和/或摩擦接触部下降
本发明的一些实施例的一个方面涉及一种当PCB下降至安装部上的位置中时可在PCB和电源之间连接的压缩接触部和/或摩擦接触部。例如，当PCB设置在安装部上时，金属夹可接触安装横档。当PCB被推动至适当位置中时，可选地，夹可滑动在横档上和/或从相反侧扣住横档。可选地，接触部本身可提供PCB和电源之间的接口和/或稳定连接和/或电互连。可选地，抓握力(graspingforce)可产生保持与横档接触而不需要来自PCB的恒定力的摩擦和/或压力接触部。可选地，抓握力可产生一旦被连接即防止从横档分离而不需要例如来自PCB的外力的摩擦接触部和/或压力接触部。扣住的力可被平衡在横档的相反侧上，而不需要来自PCB或横档的恒定反作用力。当PCB被放置在安装部上时，其可被引导构件引导。例如，在一些实施例中，需要将夹接合至横档的力可在0.01-10N之间的范围。每一个夹的接合力可加入至将PCB推动至适当位置中的力。例如，在一些实施例中，一旦被连接，夹可抵抗范围在0.05-1.0N之间的分离力。每一个夹的分离力可加入至将PCB从其安装部分离所需的力。可选地，将PCB推动至适当位置中的力和/或分离力可垂直于平面和PCB。可选地，将PCB推动至适当位置中的力和/或分离力可处于PCB的插入方向。可选地，将PCB推动至适当位置中的力和/或分离力可垂直于PCB安装部。
例如在一些实施例中，当PCB通过z装配下降至适当位置中时，接触部可互连。例如，夹可具有平行于PCB的插入方向和/或垂直于PCB的平面引导的指部。可选地，指部可具有当PCB推动至适当位置中时横档穿透其中的间隔。间隔的宽度的范围可例如在0.3-1.0mm之间。例如在一些实施例中，指部的长度的范围可在1-4mm之间。例如在一些实施例中，夹的长度的范围可在1-10mm之间。例如在一些实施例中，夹的宽度的范围可在0.5-20mm之间。例如在一些实施例中，由夹抓握的横档的厚度的范围可在0.05-0.5mm之间。
在一些实施例中，本发明的接触部可减小PCB和或用于保持PCB的安装部上的应力。例如，本发明可避免使用推动抵靠需要来自PCB安装部的反作用力的接触板的弹簧接触部。在某些情况下，来自安装在PCB上的弹簧的这种力会导致安装引脚和/或PCB随着时间变形。这种变形在某些情况下会降低可靠性。
例如PCB接触部可包括夹和相应的横档。PCB和电源之间的接触可通过从两侧抓握横档的夹进行，而不需对PCB施加压力。可替代地或另外地，PCB和电源之间的接触可使用局部抓握PCB的夹。在一些实施例中，夹可局部平衡应力而无需来自PCB安装部的反作用力。合适的夹接触部可包括例如从美国NH03079、Unit11塞伦、7BRaymond大街的Harwin有限公司可获得的S1711和/或S1721的罩夹。公开说明书作为S1711和/或S1721客户信息表，其在此引入作为参考。
在一些实施例中，电源夹和/或各自接触部可在底座和PCB之间延伸。PCB安装部可被构造成在底座和PCB之间延伸同时PCB邻接于底座。任选地，引导件可在电源夹到达接触部前将PCB引导至适当位置中。示例性详细实施例
在详细地解释本发明的至少一个实施例之前，应当理解的是，本发明不必限于将其应用于下面说明书陈述的和/或附图和/或示例中说明的构造的细节和组件的布置和/或方法。本发明能使其他实施例以各种方式实施或进行。
PCB的安装方法
现在参照附图，图1是说明将PCB安装至带有电源接触部的装置的方法的示例性实施例的流程图。在图1的示例性实施例中，电源包括电池、电池腔体和电池接触部。任选地，电池接触部与PCB分离地安装在装置中。电池接触部可任选地包括与PCB接触部电连接的电池端子。任选地，电池端子可与PCB接触部分离地被支撑和/或设置。PCB可任选地被降低到安装部上，安装部还可用作用于设置PCB的引导件且然后至接触部上，而无需例如焊接和/或插入电源线的额外的步骤。
在一些实施例中，电源端子可安装至装置的底座中101。任选地，用于引导PCB接触部的接合的引导件可固定在PCB安装部中102(例如，PCB安装部可包括具有PCB定位引导件的底座的部分和/或用于引导PCB的布置105和/或固定PCB接触部的位置102的PCB接触部引导件)。在一些实施例中，端子支撑部和/或PCB定位引导件和/或PCB接触部定位部可任选地彼此分离和/彼此独立。在一些实施例中，端子支撑部和/或PCB定位引导件和/或PCB接触定位部可任选地位于特定的相对几何形状中。PCB安装部可任选地足够长使得其引导PCB的定位105同时在PCB上的PCB至电源接触部到达安装部上的PCB接触部之前其邻接安装部底座。
在一些实施例中，适配器元件可将PCB接触部结合至电源端子103。例如，端子可安装在带有端子支撑部(例如电池腔体)的底座中101和/或PCB接触部可通过PCB接触部引导件精确地固定在其位置中102(例如在PCB安装部上)和/或PCB接触部可通过柔性导电金属带结合至端子103。
在一些实施例中，安装电源端子101和/或将PCB接触部固定102和/或将接触部结合至端子103可同时进行。例如，单件电池接触部(例如，图3的接触部220、220')可以是包括电源端子(例如端子228、228'(例如，参见图3A、3B的详细视图))和/或结合元件(例如，带225、225')和/或PCB接触部(例如，横档226)的单件。可选地，将接触部220、220'下降至底座上(例如，通过z装配)可同时完成安装电源端子101和/或将PCB接触部固定102和/或将接触部结合至端子103。
在一些实施方式中，PCB接触部可被固定至PCB安装部111。例如，PCB定位部包括安装引脚；电池接触部可通过热熔固定至安装引脚111。
在一些实施例中，在PCB接触部在其位置中后，PCB可通过将PCB邻接安装部放置104而简单地安装。当PCB被放置靠近安装部104时，其可任意地接合PCB引导件。PCB引导件可例如将PCB引导至其在安装部上的正确位置中105。可选地，轻轻的推动106可使PCB上的PCB至电源接触部接合至PCB安装部上的PCB接触部。
在一些实施例中，安装可以是简单垂直下降PCB至底座上。任选地，安装可不需要复杂的移动和/或操作(例如，倾斜和/或平移PCB和/或焊接接触部和/或插入线)。例如，PCB引导件可包括安装引脚。可选地，在设置104期间，安装引脚可任选地进入PCB中的孔并引导PCB105同时其正被推动至在安装部上的位置中106。任选地，推动PCB至安装部106可将安装在PCB上的PCB至电源接触部接合至安装部上的PCB接触部，从而将PCB电连接至电源107。例如，PCB至电源接触部可包括夹，PCB接触部可包括横档。夹可任选地滑动至和/或抓握PCB接触部。可替换地或另外地，PCB接触部可包括抓握PCB上的横档的夹。
在一些实施例中，测试电路可包括在PCB中。测试电路可用来测试PCB是否与PCB接触部电接触良好108。
在一些实施例中，PCB可被固定到底座109。例如，当PCB安装部是安装引脚时，PCB可通过热熔固定至安装引脚109。
在一些实施例中，一旦已经安装PCB，则各种组件可被连接至PCB的表面110。例如，可能存在用于电动机的接触部和/或用于电机的旋转传感器和/或其它传感器和/或电源接触部。
安装电池接触部
现在进一步参照附图，图2是根据本发明的实施例的电池接触部(接触部220和220')安装至底座(例如，底座230)的透视图。图3是示例性电池接触部220、220'的详细透视图。电池端子支撑部236、236'和PCB接触部引导件232之间的示例性关系被描述。图2还说明了底座230的其他组件，例如PCB引导件234、234'。
在一些实施例中，正极和负极电池连接器220、220'可分别下降至塑料底座230上的位置中。例如，负极端子228可被负极端子支撑部236支撑和/或正极端子228'可被正极端子支撑部226'支撑。
在一些实施例中，电池端子228可具有多个冗余指部，其每一个独立地接触电池。当一个指部被阻挡(例如，通过腐蚀和/或污垢)时，其他指部可提供接触和/或电连接。
在一些实施例中，PCB连接器可包括横档226和底座板222。
任选地，底座板222可利用引导件232安装至底座230。引导件232可任选地通过底座板222中的孔224以将横档226保持在用于连接至PCB的精确位置中。电池端子228、228'可任选地通过薄金属带225、225'电结合到横档226、226'。金属带225、225'可任选地是柔性的。带225、225'的柔韧性可任选地有利于引导件232将横档226与端子228、228'的支撑部分离地固定在其合适的位置。柔韧性可任选地有利于将横档226固定在其合适的位置，而不管端子228、228'的位置的小的精确度和/或移动。端子228、228'和连接横档226的PCB之间的连接可任选地根据装置例如底座230的特定几何形状通过适配器元件形成。例如，适配器元件可包括适应于底座几何形状的导电带。例如，带225是直的而带225'是弯曲的。
在一些实施例中，带225具有切除部分227。例如，切除部分227可允许电池支撑部236的一部分通过带225。在图4A的示例性实施例中，通过切除部分227的电池支撑部236的一部分具有三角形。通过切除部分227的支撑部236可任选地引导带225和/或将带225稳定在适当位置中。
在一些实施例中，电池连接器220、220'是整体的元件。例如，每个连接器220、220'可由单片金属制成。可替代地或另外地，每个连接器220、220'可由多个组件制成。
改进电源而不更换PCB
现在进一步参照附图，图4A和4B说明了改进电源而不改进控制使用电源的装置的PCB的示例。
图4A是说明图2和图3的实施例的俯视图。在图4A的示例中，电源包括电池端子228、228'和支撑部236、236'并被构造成容纳三个AG13纽扣电池(未示出)。
图4B是说明包括改进的连接器220”的装置的替代实施例的俯视图。在图4B的底座230'的示例中，电池端子228、228”和支撑部236、236'被构造成容纳三个AG12纽扣电池(未示出)。AG12电池可比AG13电池小。为了容纳更小的电池，支撑部236”和236比底座230的相应的支撑部236、236'更靠近在一起。然而，电池连接器的PCB连接器(横档226)保持在相同的位置。为了将端子228”连接至在图4B的改进几何形状中的其相应的PCB连接器横档226'，带225”任选地在与带225'相反的方向上弯曲。
夹接触部
现在进一步参照附图，图5是说明带有PCB至电源接触部例如用于连接至电源的夹550的PCB540的示例性实施例的透视图。图6A-C是示例性夹550的详细视图。
图5说明了安装在PCB540的底部上的示例性实施例的夹550。例如，夹550在大致垂直于PCB540的平面的方向上从PCB540的底部向下延伸。在一些实施例中，PCB(例如，PCB540)可包括引导孔524、524'。引脚(例如，PCB引导件234、234')可与引导孔524、524'对齐以设置用于适当安装部(例如，底座230)的PCB540。在PCB540和底座230的示例性实施例中，引导件234安装在位于夹550之间的孔524中。引导件234和引导孔524极其接近夹550可当夹550下降至横档226时便于夹550的精确定位。
图6A是夹550的示例性实施例的透视图。夹550任选地包括用于连接至PCB540上的接触部的底座554。夹550任选地包括两套指部552。任选地，指部552和底座554由单个整块金属例如弹簧钢构成。
在可替换的示例性实施例中，夹接触部可具有多于或少于四个指部。例如，夹可具有三个指部，例如一个指部处在中间，相对的指部处在两侧。可选地，夹可具有五个、六个或更多指部。
图6B和6C说明了接触部夹(例如夹550)的示例性实施例的侧视图。指部552的底座可任选地弯曲直到指部552靠近在一起。指部552的端部可向后向外弯曲以产生间隔553。如图6C所示，夹550可下降至具有垂直金属板形式的横档(例如横档226)上。横档226滑动至间隔553中。当夹550被向下推动时，横档226远离指部552推动并在指部552之间滑动。
在一些实施例中，当指部552允许横档226伸展到间隔553中时，指部552可弹性变形。指部552可任选地回弹以从两侧抓握横档226，例如，如图6C所示。指部552和横档226之间的接触可提供PCB540和PCB接触部之间的电连接。
在一些实施例中，指部552和横档226之间的摩擦力和/或压缩力可抵抗分离。通过指部552和安装板226之间的接触产生的力和/或扭矩可任选地被平衡使得夹保持横档526，而不需要例如来自底座230和/或PCB540和/或引导件234和/或导向件232的结合他们的外部约束力和/或扭矩，也不需要将夹550保持到横档226的外力。例如，相对的指部552可将力施加至相对方向上的横档。在示例中，指部552和横档226之间的摩擦可根据指部552和横档226之间的力的大小的和抵抗分离。底座554和/或横档226上的力和/或扭矩可以是一些力和/或扭矩的的矢量。
相反的力和扭矩可具有大体上彼此抵消的矢量力。例如，在一些实施例中，净力的范围可以是力的大小的和的二分之和十分之一之间。例如，在一些实施例中，净力可以小于力的大小的和的十分之一。另外地或可替代地，其他安装夹(例如各种形式的接地夹)可用作PCB和电源之间的接触部。
安装具有电源连接接触部的PCB
现在进一步参照附图，图7是将示例性PCB540安装至示例性底座230上的示意部分剖面侧视图，图8是示出抓握横档226的指部552的PCB540和底座230的透视主视剖视图。
如图7中说明的，将PCB540推动至被引导件234、234'引导的底座230可任选地在期望的方向上一起带动夹550和横档226。例如，夹550可在大致垂直于PCB540的平面的方向上接触横档226。在期望的方向上一起带动夹550和横档226可任选地将夹550机械地接合至横档226并完成夹550和横档226之间的提供电源和PCB540之间电连接的连接。产生的接合在图8中说明。将PCB540安装至底座230的安装部可任选地通过热熔引导件234、234'的顶部来完成，以将PCB540固定至适当位置中。热熔后的引导件232在图8、9A和9B中说明。
图9A和9B说明了PCB电源连接夹550、950的两个可选的示例性实施例的近景示例性部分剖视图。例如，图9A说明了对应于图2-8的实施例，其中安装在PCB540的底部的夹550连接至电池接触部220上的横档260。图9B说明了可替代实施例，其中安装在PCB540的底部的横档926连接至电池接触部220上的夹950。
图9A，9B还说明了在图4A、4B的示例性实施例，引导件234可任选地比相对应的横档226或926和夹550或950对的组合长度长。当PCB540设置在底座230上方时，引导件234在夹550、950接触相应的横档226、926之前任选地进入孔524。引导件234可引导横档226、926精确地滑入相应的夹550、950的间隔553、953中。
用于将PCB连接至电源的系统
现在进一步参照附图，图10A和10B是用于将PCB安装至电源的系统的框图。图10A示出了安装前的系统，图10B示出了安装后的系统。
在一些实施例中，PCB1040可包括在待安装至底座(例如底座1030)上的表面上的夹1050。夹1050可包括例如这里如上所描述的夹550或本领域已知的各种夹接触部(例如，如美国专利申请第7501587号和/或美国专利申请第7488181号中所描述的，其全部内容引入在本说明书以作参考)。
在一些实施例中，夹1050可形成与包括在电源接触部1020中的夹接触部1026的连接。例如，连接可通过将夹1050简单压在夹接触部1026上形成。可选地，夹1050和夹接触部1026之间的力可被平衡使得他们不需要来自PCB1040和/或电源接触部1020的反作用力和/或扭矩。电力连接1025可在夹接触部1026和电池端子1028之间提供。在一些实施例中，接触部1020可包括用于安装至底座1030的安装板1022。
在一些实施例中，底座1030可包括在PCB1040安装至底座1030和电源接触部1020期间设置PCB1040和/或接触部1020的引导件1032。
在一些实施例中，底座1030可包括端子支撑部1036。
可预料，在从本申请成熟的专利的有效期期间，许多相关的PCB连接器将被开发，先验地，术语接触部、夹、横档和连接器的范围旨在包括所有这种的新技术。
如本文所用的术语“约”是指±5％。
术语“包括”、“包括有”、“包含”、“包含有”、“具有”及其变换是指“包括但不限于”。
术语“由.…...组成”意思是“包括并限于”。
术语“基本由......组成”意思是组合物、方法或结构可仅当另外的成分、步骤和/或部件实质上不改变所要求保护的组合物、方法或结构的基本和新颖特征时包括另外的成分、步骤和/或部件。
如本文所使用的单数形式“一”，“一个”和“所述”包括复数，除非上下文另有明确说明。例如，术语“化合物”或“至少一种化合物”可包括含有其混合物的多种化合物。
在整篇申请中，本发明的各种实施例可以范围的形式呈现。但是应当理解的是，范围形式的描述仅仅是为了方便和简洁，不应该被解释为对本发明的范围的硬性限制。因此，范围的描述应当被认为已经具体公开了所有可能的子范围以及在该范围内的单个数值。例如，描述诸如从1到6的范围应当被认为已经具体公开了诸如从1到3、从1至4、从1到5、从2到4、从2到6、从3到6等子范围以及在该范围内的例如1、2、3、4、5和6的单个数值。这无需考虑范围的宽度。
每当在此指出数值范围时，其是指包括在所指示的范围之内的任何引用数字(分数或整数)。短语在第一指示数字和第二指示数字“之间的范围”和“从”第一指示数字“至”第二指示数字的“范围”在此处可互换地使用且意味着包括第一指示数字和第二指示数字和在第一指示数字和第二指示数字之间的所有分数和整数。
可以理解的是，为清楚起见在单独的实施例的上下文中描述的本发明的某些特征还可结合单个实施例提供。相反地，为简明起见在单独的实施例的上下文中描述的本发明的某些特征也可单独或以任何适当的子组合或作为适于在本发明的任何其他描述的实施例提供。在各种实施例的上下文中描述的某些特征不被认为是那些实施例的必要特征，除非如果没有这些元件则本实施例不工作。
本说明书中提到的所有出版物、专利和专利申请在此全部引入在本说明书中以作参考，就如同每一个单独的出版物、专利或专利申请以相同的程度具体地和单独地指出以在此引入以作参考。此外，在本申请中的任何标号的引用或标识不应被解释为可用于现有技术的这种标号对于本发明的许可。从使用小节标题的意义上说，他们不应该被解释为必要的限制。

Claims (26)

1.一种将印刷电路板(PCB)安装至电源的方法，其包括：
将PCB推动至安装部上的位置，
同时将连接至所述PCB的PCB至电源接触部机械地接合至连接至所述安装部的PCB接触部并将所述PCB至电源接触部电连接至所述PCB接触部。
2.根据权利要求1所述的方法，其中所述接合包括在所述PCB至电源接触部和所述PCB接触部之间形成摩擦接触部。
3.根据权利要求2所述的方法，其中所述接合包括从相反侧抓握横档。
4.根据权利要求3所述的方法，其中所述接合包括在两个指部之间滑动所述横档，其中所述两个指部平行于所述推动方向安装。
5.根据权利要求4所述的方法，其中所述滑动包括使所述指部弹性变形以允许所述横档进入所述指部之间。
6.根据权利要求4所述的方法，其中所述指部的至少一个和所述横档之间的第一力至少部分地被至少一个第二指部和所述横档之间的第二力平衡。
7.根据权利要求4所述的方法，其中所述横档上的净力小于所述横档上各个力的大小的和的十分之一。
8.根据权利要求1所述的方法，其进一步包括：
将PCB引导至具有引导件的所述位置。
9.根据权利要求1所述的方法，其进一步包括：
相对于所述安装部固定所述PCB接触部的位置。
10.根据权利要求9所述的方法，其进一步包括：
与所述PCB接触部的固定位置分隔开设置电源端子。
11.根据权利要求10所述的方法，其进一步包括：
将所述PCB接触部结合至带有适配器元件的所述电源端子。
12.根据权利要求1所述的方法，其中所述推动处于大致垂直于所述PCB的平面的方向。
13.根据权利要求1所述的方法，其中在所述接合之后，所述PCB至电源接触部防止从所述PCB接触部分离，而不需要外力。
14.根据权利要求1所述的方法，其中在所述接合之后，所述电连接保持稳定，而无需对所述PCB施加应力。
15.一种用于将印刷电路板(PCB)安装至电源的系统，其包括：
PCB接触部，其设置在用于所述PCB的安装部上；
PCB至电源接触部，其设置在所述PCB上；
摩擦接触部，其将所述PCB至电源接触部机械地接合并电连接至所述PCB接触部。
16.根据权利要求15所述的系统，其中所述摩擦接触部包括垂直于所述PCB的平面延伸的至少两个指部，所述指部被构造成在横档的相反侧滑动。
17.根据权利要求16所述的系统，其中处于无应力状态的所述指部被设置在间隔的相反侧，其中所述间隔被构造成将横档滑动至所述间隔中并使所述指部弹性变形以抓握所述横档的相反侧。
18.根据权利要求16所述的系统，其中在所述机械接合期间，所述至少两个指部通过来自至少部分彼此反向平衡的所述横档的力被相反方向上的所述横档弹性加压，净力小于各个力的大小的和。
19.根据权利要求18所述的系统，其中在所述机械接合期间，所述至少两个指部在大致平行于所述PCB的平面的方向上弹性加压。
20.根据权利要求16所述的系统，其中在所述机械接合期间，所述至少两个指部通过来自至少部分彼此反向平衡的所述横档的力被相反方向上的所述横档弹性加压，净力小于各个力的大小的和的十分之一。
21.根据权利要求15所述的系统，其进一步包括：
引导件，其设置在所述安装部上，所述引导件被构造成在所述接合所述摩擦接触部之前引导所述设置。
22.根据权利要求15所述的系统，其中所述PCB接触部的位置相对于所述安装部固定。
23.根据权利要求22所述的系统，其进一步包括：
电源端子，其中所述电源端子的位置与所述PCB固定位置分隔开固定。
24.根据权利要求23所述的系统，其进一步包括：
适配器元件，其将所述述PCB接触部结合至所述电源端子。
25.根据权利要求15所述的系统，其中所述摩擦接触部被构造成响应于在大致垂直于所述PCB的平面的方向上推动而所述接合。
26.根据权利要求15所述的系统，其中在所述接合之后，所述PCB至电源接触部防止从PCB接触部分离，而不需要外力。
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