Full-automatic battery coding packet equipment
Technical field
The present invention relates to battery apparatus technical field, specifically a kind of can the disposable full-automatic battery coding packet equipment carrying out material loading, barcode scanning, detection, coding and sorting rewinding of double resultant battery automatically.
Background technology
At present, in the technological process of production of polymer battery, various to the operation of the barcode scanning of polymer semi-finished product battery, test, coding and grouping, need many artificial intensive labor.In the past, industry all adopted the above-mentioned operation of manual operation, and in this process, hand labor intensity is large, and efficiency is low, easily occurs a large amount of defective products, the operating experience that heavy dependence is artificial and proficiency.
In above-mentioned operation, the equipment of conventional art can only corresponding single operation be processed, and be single machine production pattern, concrete problem is:
With barcode scanning, test, coding and grouping operation, just need the equipment that four corresponding; When producing, the site area of each hold facility is large, and the semi-finished product that each equipment is produced can be deposited in on-the-spot wait and have enough to meet the need, and cause the expensive real estate in workshop occupied, greatly have impact on production environment; The most important thing is that cost of labor is high, efficiency is low and easily occur defective products to there is the loss of inevitable human factor.
Along with the development of the quick and various market demand and enterprise, change the pattern for production line balance, in order to improve whole efficiency, reduce inter process at goods, and pursuit synchronization production more and more comes into one's own, decide the utilization rate of business equipment, personnel, and be directly connected to the raising of product quality and production capacity.
Summary of the invention
The object of the invention is to, for above-mentioned deficiency, there is provided that a kind of automation double resultant battery is disposable carries out material loading, barcode scanning, detection, coding and sorting rewinding operation, efficiency is high, be beneficial to the full-automatic battery coding packet equipment that product quality keeps consistency.
For achieving the above object, technical scheme provided by the present invention is: a kind of full-automatic battery coding packet equipment, comprise automatically to processing object carry out barcode scanning, detection and coding main unit mechanism, be located at the feed mechanism of the cell input terminal position of main unit mechanism, be located at the grouping receiving mechanism of the battery output position of main unit mechanism, and control the control device that said mechanism realizes material loading, barcode scanning, detection, coding and grouping process.
Described main unit mechanism comprises underframe, be located at the main unit mechanism delivery platform on the workbench of underframe, barcode scanning module, detection module, coding module and sorting manipulator assembly, described main unit mechanism delivery platform comprises conveyor belt support, be located at the conveyer belt driven unit on conveyor belt support and horizontally disposed conveyer belt, described barcode scanning module is located on conveyor belt support, be positioned at the top position of conveyer belt, described detection module and coding module are according to the throughput direction of conveyer belt, be located on the position, the same side of conveyor belt support successively, described sorting manipulator assembly is established on the table, be positioned at the top position of conveyer belt.
Described sorting manipulator assembly comprises the transverse direction walking suction means arranged across main unit mechanism delivery platform, and be located on described workbench, the throughput direction of corresponding described conveyer belt does the straight to walking suction means of horizontal reciprocating movement, laterally walking suction means with directly set gradually to the throughput direction of suction means along conveyer belt of walking, be equipped with the Suction cup assembly that can do decline sucking action.
Described barcode scanning module comprises barcode scanning holder, micromatic setting and barcode scanning device, described barcode scanning holder is across on conveyor belt support, described micromatic setting is located on barcode scanning holder, for finely tuning described barcode scanning device near the vertical range of the transporting flat of conveyer belt and horizontal displacement; Described coding module comprises coding holder, displacement drive and spray code spraying apparatus, described coding holder is located at conveyor belt support side, described displacement drive is located on coding holder, for driving described spray code spraying apparatus relative to the shift reciprocately in the spray printing face of battery; Described detection module is used for carrying out being electrically connected or disconnecting electrical connection operation with the electrode of battery.
Described barcode scanning device is the pattern recognition module for identifying coding information on battery.
Described feed mechanism comprises feed frame, X-axis assembly, Y-axis assembly, Z axis lifting assembly, and feeding manipulator, described X-axis assembly is located at the middle part of feed frame, described Y-axis assembly is located on feed frame, be positioned at the top position of X-axis assembly, described Z axis lifting assembly is located on feed frame, be positioned at X-axis assembly side, described feeding manipulator is located on feed frame, be positioned at the top position of X-axis assembly, and arrange with Y-axis member parallel, feeding manipulator comprises straight walking mechanism, be located at feeding manipulator Suction cup assembly straight walking mechanism doing lifting action, one end of straight walking mechanism is the top position of cantilever-shaped correspondence at Z axis lifting assembly, Y-axis assembly comprises Y-axis walking mechanism and is located at the material loading Suction cup assembly in Y-axis walking mechanism, and an end of described Y-axis walking mechanism is the top position of cantilever-shaped correspondence in described conveyer belt one end.
Described grouping receiving mechanism comprises rearmounted grouping receiving mechanism, rearmounted grouping receiving mechanism comprises rearmounted rewinding frame, be located at the retainer platform in rearmounted rewinding frame, XY axle grouping Suction cup assembly, Z axis rewinding lifting assembly, straight line moving analysis component and rearmounted delivery platform, described retainer platform is located at the medium position of rearmounted rewinding frame, described XY axle grouping Suction cup assembly is positioned at the top position of retainer platform, described Z axis rewinding lifting assembly is positioned at a side position of retainer platform, the quantity of described straight line moving analysis component is two groups, the top position of corresponding Z axis rewinding lifting assembly is located at retainer platform and XY axle divides into groups between Suction cup assembly, described rearmounted delivery platform is positioned at the opposite side position of retainer platform, rearmounted delivery platform is corresponding with described main unit mechanism delivery platform head and the tail.
Described grouping receiving mechanism also comprises mutually isostructural first grouping receiving mechanism and the second grouping receiving mechanism, symmetrical position relationship is located at the both sides of described main unit mechanism, comprise installing rack, be located at the rewinding delivery platform on installing rack, multiple retainer platforms, XY axle rewinding Suction cup assembly, multiple Z axis rewinding lifting assemblies and multiple straight line moving analysis component, described rewinding delivery platform is located at the middle part of installing rack, described retainer platform is symmetric the both sides that form is positioned at rewinding delivery platform, described XY axle rewinding Suction cup assembly is positioned at the top of retainer platform and rewinding delivery platform, the position of described Z axis rewinding lifting assembly corresponding retainer platform is respectively located on installing rack, the position of described straight line moving analysis component corresponding Z axis rewinding lifting assembly is respectively located between retainer platform and XY axle rewinding Suction cup assembly, the conveyor surface of rewinding delivery platform and the conveyor surface same level of main unit mechanism delivery platform.
Described micromatic setting is lead screw transmission assembly; Described displacement drive is line slideway assembly.
Beneficial effect of the present invention is: the present invention by control device to main unit mechanism, the course of work of feed mechanism and grouping receiving mechanism controls, Flexible Control is carried out by software, need not manually participate in, comprise and comparing by the coding information on battery and the data in product database, accurately judge the grade of battery, according to predefined parameter and technical standard, control voltage and the internal resistance detection process of battery, and spray the coding of relevant information, the band of position of accurate control barcode scanning and coding, and carry out grouping sorting according to the cell grade that barcode scanning is judged, realize automatic charging, barcode scanning, detect, coding and grouping sorting complete, the whole course of work realizes full-automatic by the drive unit of each mechanism under control of the control means.
Compare conventional art, present invention achieves and the material loading of semi-finished product battery, barcode scanning, detection, coding and sorting rewinding operation are carried out online production, realize automation.Efficiency is high, be beneficial to product quality keeps consistency.Further, the multiple working procedure in the past needing multiple devices, many people can complete to be incorporated on an equipment and just can to complete, greatly save artificial; The most important thing is, improve production efficiency and yields, simultaneously, the volume of equipment is little, floor space is little, because the material loading of semi-finished product battery, barcode scanning, detection, coding and sorting rewinding operation are disposable completing, takies the workshop space problem of preciousness without semi-finished product.
The present invention is beneficial to and is merged in production line for manufacturing battery, for realizing online production from battery raw material to finished battery.
Below in conjunction with accompanying drawing and embodiment, the present invention is further described.
Accompanying drawing explanation
Accompanying drawing is used to provide a further understanding of the present invention, and forms a part for description, is used from explanation the present invention, is not construed as limiting the invention with detailed description of the invention one below, in the accompanying drawings:
Fig. 1 is general assembly structural representation of the present invention.
Fig. 2 is the structural representation of the main unit mechanism in Fig. 1.
Fig. 3 is another structural representation of the barcode scanning module in Fig. 2.
Fig. 4 is another structural representation of the detection module in Fig. 2.
Fig. 5 is another structural representation of the coding module in Fig. 2.
Fig. 6 is another structural representation of the transverse direction walking suction means in Fig. 2.
Fig. 7 is straight another structural representation to walking suction means in Fig. 2.
Fig. 8 is the structural representation of the feed mechanism in Fig. 1.
Fig. 9 is another structural representation of the X-axis assembly in Fig. 8.
Figure 10 is another structural representation of the Y-axis assembly in Fig. 8.
Figure 11 is another structural representation of the Z axis lifting assembly in Fig. 8.
Figure 12 is another structural representation of the feeding manipulator in Fig. 8.
Figure 13 is another structural representation of the material loading Suction cup assembly in Fig. 8.
Figure 14 is the structural representation of the rearmounted grouping receiving mechanism in Fig. 1.
Figure 15 is another structural representation of the XY axle grouping Suction cup assembly in Figure 14.
Figure 16 is another structural representation of the Z axis rewinding lifting assembly in Figure 14.
Figure 17 is another structural representation of the straight line moving analysis component in Figure 14.
Figure 18 is another structural representation of the rearmounted delivery platform in Figure 14.
Figure 19 be in Fig. 1 first grouping receiving mechanism or second grouping receiving mechanism structural representation.
Figure 20 is another structural representation of the rewinding delivery platform in Figure 19.
Figure 21 is another structural representation of the XY axle rewinding Suction cup assembly in Figure 19.
Figure 22 is another structural representation of the Z axis rewinding lifting assembly in Figure 19.
Figure 23 is another structural representation of the straight line moving analysis component in Figure 19.
Detailed description of the invention
Below in conjunction with accompanying drawing, the specific embodiment of the present invention is described.Should be understood that, detailed description of the invention described herein, only for instruction and explanation of this explanation, is not limited to the present invention.
Fig. 1 shows the general assembly structural representation according to one embodiment of the present invention.Wherein, grouping receiving mechanism is provided with three groups, for the semi-finished product battery of different parameters grade is accurately sorted classification.
Semi-finished product battery in the present embodiment is slice-shaped polymer battery, and the electrode of battery is positioned at a side position of battery.
Coding information in the present embodiment comprises Arabic numerals, one-dimensional bar code, two-dimensional bar.
See Fig. 1, a kind of full-automatic battery coding packet equipment that the present embodiment provides, comprise automatically to processing object carry out barcode scanning, detection and coding main unit mechanism 1, be located at the feed mechanism 2 of the cell input terminal position of main unit mechanism 1, be located at the grouping receiving mechanism of the battery output position of main unit mechanism 1, and control the control device 5 that said mechanism realizes material loading, barcode scanning, detection, coding and grouping process; Control device 5 adopts PLC to programme; the course of work of main unit mechanism 1, feed mechanism 2 and grouping receiving mechanism is controlled; Flexible Control is carried out by software; need not manually participate in; comprise and comparing by the coding information on battery and the data in product database, accurately judge the grade of battery; According to predefined parameter and technical standard, control voltage and the internal resistance detection process of battery, and spray the coding of relevant information, accurately control the band of position of barcode scanning and coding; And carry out grouping sorting according to the cell grade that barcode scanning is judged, realize automatic charging, barcode scanning, detection, coding and grouping and sorted.The whole course of work is realized full-automatic under the control of control device 5 by the drive unit of each mechanism.
The main unit mechanism 1 of the present embodiment comprises underframe 11, be located at the main unit mechanism delivery platform 12 on the workbench of underframe 11, barcode scanning module 13, detection module 14, coding module 15 and sorting manipulator assembly 16, see Fig. 2 to Fig. 7, described main unit mechanism delivery platform 12 comprises conveyor belt support, be located at the conveyer belt driven unit (not shown) on conveyor belt support and horizontally disposed conveyer belt, described barcode scanning module 13 is located on conveyor belt support, be positioned at the top position of conveyer belt, described detection module 14 and coding module 15 are according to the throughput direction of conveyer belt, be located on the position, the same side of conveyor belt support successively, described sorting manipulator assembly 16 is established on the table, be positioned at the top position of conveyer belt.Main unit mechanism 1 realizes double resultant battery and carries out online barcode scanning, detection and coding operation, and carries out sorting operation by sorting manipulator assembly 16 to the cell grade detected.Operating efficiency is high, and under the control of control device 5, work accurately.
The sorting manipulator assembly 16 of the present embodiment comprises the transverse direction walking suction means 161 arranged across main unit mechanism delivery platform 12, and be located on described workbench, the throughput direction of corresponding described conveyer belt does the straight to walking suction means 162 of horizontal reciprocating movement, laterally walking suction means 161 with directly set gradually to the throughput direction of suction means 162 along conveyer belt of walking, be equipped with the Suction cup assembly 17 that can do decline sucking action; Suction cup assembly 17 is fitted in laterally walks on suction means 161, be connected with vacuum generating equipment, for extracting the semi-finished product battery on conveyer belt, by the horizontal running mechanism 1611 of laterally walking in suction means 161, will judge that the both sides direction of the semi-finished product battery of grade to conveyer belt is shunted; Directly be positioned at the top position of conveyer belt to walking suction means 162, assembly has described Suction cup assembly 17, will judge that the grouping receiving mechanism of the semi-finished product battery of another grade to the throughput direction being located at conveyer belt is shunted.Reasonable in design, mechanism is compact.
Described barcode scanning module 13 comprises barcode scanning holder 131, micromatic setting 132 and barcode scanning device 133, described barcode scanning holder 131 is across on conveyor belt support, described micromatic setting 132 is located on barcode scanning holder 131, for finely tuning described barcode scanning device 133 near the vertical range of the transporting flat of conveyer belt and horizontal displacement; Described coding module 15 comprises coding holder 141, displacement drive 142 and spray code spraying apparatus 143, described coding holder 141 is located at conveyor belt support side, described displacement drive 142 is located on coding holder 141, for driving described spray code spraying apparatus 143 relative to the shift reciprocately in the spray printing face of battery; Described detection module 14, for carrying out being electrically connected or disconnecting electrical connection operation with the electrode of semi-finished product battery, detects voltage and the internal resistance value of semi-finished product battery.
The micromatic setting 132 of the present embodiment is lead screw transmission assembly, comprises trunnion axis and vertical axis, barcode scanning device 133 assembly on the vertical axis, for finely tuning the optimum position in barcode scanning device 133 corresponding semi-finished product battery spray code region; Micromatic setting 132 can install micro machine additional, carries out the fine setting to barcode scanning device 133 horizontal axis and vertical axial by control device 5; Described displacement drive 152 is line slideway assembly, drives spray code spraying apparatus 153(shower nozzle by drive unit (not shown)) do horizontal reciprocating displacement in the coding region of semi-finished product battery, coding completes.
The barcode scanning device 133 of the present embodiment is the pattern recognition module for identifying coding information on battery, comprise sensor and camera module, during work, when sensor detects semi-finished product battery, trigger the work of camera module barcode scanning, and barcode scanning data are sent in control device 5 carry out comparing with the data in product database, judge the grade of semi-finished product battery;
Wherein, when barcode scanning device 133 scans that coding information is imperfect maybe cannot be differentiated, sending acousto-optic early warning by control device 5, by manually being sorted out by defective products, realizing the yields improving semi-finished product battery.
See Fig. 8 to Figure 13, described feed mechanism 2 comprises feed frame 21, X-axis assembly 22, Y-axis assembly 23, Z axis lifting assembly 24, and feeding manipulator 25, described X-axis assembly 22 is located at the middle part of feed frame 21, described Y-axis assembly 23 is located on feed frame 21, be positioned at the top position of X-axis assembly 22, described Z axis lifting assembly 24 is located on feed frame 21, be positioned at X-axis assembly 22 side, described feeding manipulator 25 is located on feed frame 21, be positioned at the top position of X-axis assembly 22, and be arranged in parallel with Y-axis assembly 23, feeding manipulator 25 comprises straight walking mechanism 251, be located at the feeding manipulator Suction cup assembly 252 straight walking mechanism 251 doing lifting action, one end of straight walking mechanism 251 is the top position of cantilever-shaped correspondence at Z axis lifting assembly 24, Y-axis assembly 23 comprises Y-axis walking mechanism and is located at the material loading Suction cup assembly 26 in Y-axis walking mechanism, and an end of described Y-axis walking mechanism is the top position of cantilever-shaped correspondence in described conveyer belt one end.
Y-axis assembly 23 assembly in the present embodiment has Suction cup assembly 26, and for placing a Revolving disc 27 on X-axis assembly 22, during work, semi-finished product battery can take out by Suction cup assembly 26 from arbitrary lattice of Revolving disc 27; The workflow of feed mechanism 2 is: semi-finished product battery is housed in Revolving disc 27, multiple Revolving disc 27 overlays on the supporting plate 241 of Z axis lifting assembly 24, Revolving disc 27 moves on on X-axis assembly 22 together with semi-finished product battery wherein by Z axis lifting assembly 24 position by feeding manipulator 26, semi-finished product battery takes out by Suction cup assembly 26 from arbitrary lattice of Revolving disc 27, be well placed by predetermined interval and position on the conveyer belt of main unit mechanism delivery platform 12, realize feeding material loading full-automatic.
Grouping receiving mechanism of the present invention is provided with three groups, comprising: rearmounted grouping receiving mechanism 3, first grouping receiving mechanism 4 and the second grouping receiving mechanism 4.
See Figure 14 to Figure 18, the rearmounted grouping receiving mechanism 3 of the present embodiment comprises rearmounted rewinding frame 31, be located at the retainer platform 32 in rearmounted rewinding frame 31, XY axle grouping Suction cup assembly 33, Z axis rewinding lifting assembly 34, straight line moving analysis component 35 and rearmounted delivery platform 36, described retainer platform 32 is located at the medium position of rearmounted rewinding frame 31, described XY axle grouping Suction cup assembly 33 is positioned at the top position of retainer platform 32, described Z axis rewinding lifting assembly 34 is positioned at a side position of retainer platform 32, the quantity of described straight line moving analysis component 35 is two groups, the top position of corresponding Z axis rewinding lifting assembly 34 is located at retainer platform 32 and XY axle divides into groups between Suction cup assembly 33, described rearmounted delivery platform 36 is positioned at the opposite side position of retainer platform 32, rearmounted delivery platform 36 is corresponding with described main unit mechanism delivery platform 12 head and the tail.
The retainer platform 32 of rearmounted grouping receiving mechanism 3 in the present embodiment, Z axis rewinding lifting assembly 34 are corresponding with the quantity of straight line moving analysis component 35, and quantity is respectively two groups; The rearmounted conveyer belt apparatus 362 that rearmounted delivery platform 36 comprises trunnion axis governor motion 361 and is located on trunnion axis governor motion 361, by carrying out fine setting trunnion axis governor motion 361, for eliminating the conveying tolerance of rearmounted conveyer belt apparatus 362, the Suction cup assembly 33 that better divides into groups with XY axle works and coordinates.The conveyor surface of rearmounted conveyer belt apparatus 362 and the conveyor surface same level of main unit mechanism delivery platform 12.
See Figure 19 to Figure 23, the first grouping receiving mechanism 4 of the present embodiment is identical structure with the second grouping receiving mechanism 4, symmetrical position relationship is located at the both sides of described main unit mechanism 1, comprise installing rack 41, be located at the rewinding delivery platform 42 on installing rack 41, multiple retainer platforms 43, XY axle rewinding Suction cup assembly 44, multiple Z axis rewinding lifting assemblies 45 and multiple straight line moving analysis component 46, described rewinding delivery platform 42 is located at the middle part of installing rack 41, described retainer platform 43 is symmetric the both sides that form is positioned at rewinding delivery platform 42, described XY axle rewinding Suction cup assembly 44 is positioned at the top of retainer platform 43 and rewinding delivery platform 42, the position of described Z axis rewinding lifting assembly 45 corresponding retainer platform 43 is respectively located on installing rack 41, the position of described straight line moving analysis component 46 corresponding Z axis rewinding lifting assembly 45 is respectively located between retainer platform 43 and XY axle rewinding Suction cup assembly 44, the conveyor surface of rewinding delivery platform 42 and the conveyor surface same level of main unit mechanism delivery platform 12.
Retainer platform 43 in the first grouping receiving mechanism 4 in the present embodiment or the second grouping receiving mechanism 4, XY axle rewinding Suction cup assembly 44, Z axis rewinding lifting assembly 45 are corresponding with the quantity of straight line moving analysis component 46, and quantity is respectively four groups.First grouping receiving mechanism 4 or the second grouping receiving mechanism 4 design for multistation, are beneficial in subsequent handling and have divided the finished battery of grade disposable transfer by as much as possible, reduce transfer number and workload.
Deft design of the present invention, more reasonable in control principle, structural allocation, mode of operation, automaticity is high, changes in processing in the past and needs many artificial situations participated in; Wherein, the equal same configuration of XY axle rewinding Suction cup assembly in each grouping receiving mechanism; Each Z axis rewinding lifting assembly and the equal same configuration of each Z axis lifting assembly.
Compare conventional art, present invention achieves and the material loading of semi-finished product battery, barcode scanning, detection, coding and sorting rewinding operation are carried out online production, realize automation.Efficiency is high, be beneficial to product quality keeps consistency.Further, the multiple working procedure in the past needing multiple devices, many people can complete to be incorporated on an equipment and just can to complete, greatly save artificial; The most important thing is, improve production efficiency and yields, simultaneously, the volume of equipment is little, floor space is little, because the material loading of semi-finished product battery, barcode scanning, detection, coding and sorting rewinding operation are disposable completing, takies the workshop space problem of preciousness without semi-finished product.
The present invention is beneficial to and is merged in production line for manufacturing battery, for realizing online production from battery raw material to finished battery.
Above detailed description of the invention is only for illustration of the present invention; and be not limitation of the present invention; the those of ordinary skill of relevant technical field; without departing from the spirit and scope of the present invention; can also make a variety of changes and modification; therefore all equivalent technical schemes also belong to category of the present invention, and scope of patent protection of the present invention should be defined by the claims.