CN118635735B - A high-efficiency welding device and method for multiple backwash pipes - Google Patents
A high-efficiency welding device and method for multiple backwash pipes Download PDFInfo
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- CN118635735B CN118635735B CN202411117711.7A CN202411117711A CN118635735B CN 118635735 B CN118635735 B CN 118635735B CN 202411117711 A CN202411117711 A CN 202411117711A CN 118635735 B CN118635735 B CN 118635735B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by any single one of main groups B23K1/00 - B23K28/00 relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0252—Steering means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H3/00—Separating articles from piles
- B65H3/08—Separating articles from piles using pneumatic force
- B65H3/0808—Suction grippers
- B65H3/0816—Suction grippers separating from the top of pile
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/08—Feeding articles separated from piles; Feeding articles to machines by grippers, e.g. suction grippers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
本发明公开了一种多根反冲洗管高效排焊装置及方法,本发明涉及多根反冲洗管排焊的技术领域,工作台上设置有用于工装多根反冲洗管的工装机构,工作台上且位于工装机构的左侧堆叠有多个连接片,工作台的底表面上固设有位于工装机构右侧的驱动电机,驱动电机的输出轴向上贯穿工作台,且延伸端上连接有主轴,主轴的顶端固设有悬臂,悬臂的左端部设置有用于抓取连接片的取料机构,悬臂的右端部设置有焊接机构。本发明的有益效果是:极大提高多根反冲洗管焊接质量、极大提高多根反冲洗管焊接效率。
The present invention discloses a highly efficient welding device and method for multiple backwashing pipes, and the present invention relates to the technical field of welding multiple backwashing pipes. A tooling mechanism for tooling multiple backwashing pipes is arranged on a workbench, and multiple connecting pieces are stacked on the workbench and located on the left side of the tooling mechanism. A driving motor located on the right side of the tooling mechanism is fixedly arranged on the bottom surface of the workbench, and the output shaft of the driving motor passes through the workbench upward, and a main shaft is connected to the extension end, a cantilever is fixedly arranged on the top of the main shaft, and a material taking mechanism for grabbing the connecting piece is arranged at the left end of the cantilever, and a welding mechanism is arranged at the right end of the cantilever. The beneficial effects of the present invention are: greatly improving the welding quality of multiple backwashing pipes and greatly improving the welding efficiency of multiple backwashing pipes.
Description
技术领域Technical Field
本发明涉及多根反冲洗管排焊的技术领域,特别是一种多根反冲洗管高效排焊装置及方法。The invention relates to the technical field of welding of multiple backwashing pipes, in particular to a device and method for efficiently welding multiple backwashing pipes.
背景技术Background Art
在农田污水治理中,会在农田内堆放一条、具有一定高度的活性颗粒层,活性颗粒层内插装有多根反冲洗管,反冲洗管1的结构如图1~图2所示,活性颗粒层上附着有用于吸附农田污水中的富营养氮元素。当活性颗粒层使用一段时间后,向反冲洗管1的一端口内通入清水,清水从反冲洗管1的另一端口处喷出,喷出的清水对活性颗粒层进行反冲洗。In the treatment of farmland sewage, an active granular layer of a certain height is piled in the farmland, and multiple backwashing pipes are inserted in the active granular layer. The structure of the backwashing pipe 1 is shown in Figures 1 and 2. The active granular layer is attached with a material for absorbing nutrient-rich nitrogen in farmland sewage. After the active granular layer has been used for a period of time, clean water is introduced into one port of the backwashing pipe 1, and the clean water is sprayed out from the other port of the backwashing pipe 1, and the sprayed clean water backwashes the active granular layer.
由于插装在活性颗粒层内的多根反冲洗管1是独立分散的,工人们为了方便快速的向活性颗粒层内中插装反冲洗管,工人们将多根反冲洗管1焊接于一体,以加工出所需的产品。Since the multiple backwash pipes 1 inserted into the active particle layer are independently dispersed, in order to conveniently and quickly insert the backwash pipes into the active particle layer, the workers weld the multiple backwash pipes 1 together to process the required products.
工人将多根反冲洗管1焊接于一体的方法是:The method for workers to weld multiple backwash pipes 1 together is:
S1、工人取出多根反冲洗管1,将多根反冲洗管1并列排放在工作台上;S1. A worker takes out a plurality of backwash pipes 1 and places the plurality of backwash pipes 1 in parallel on a workbench;
S2、工人在多根反冲洗管1的顶表面上放置一个连接片2,而后通过电焊机的点焊头沿着连接片2的长度方向进行点焊,从而将第一个连接片2焊接在多根反冲洗管1之间,如图3所示;S2, a worker places a connecting piece 2 on the top surface of the plurality of backwashing pipes 1, and then spot welds the connecting piece 2 along the length direction by using the spot welding head of the electric welding machine, thereby welding the first connecting piece 2 between the plurality of backwashing pipes 1, as shown in FIG3;
S3、工人重复步骤S2的操作多次,即可将多个连接片2焊接在多根反冲洗管1上,进而加工出所需的产品,焊接出的产品的结构如图4所示;S3, the worker repeats the operation of step S2 for several times, and then welds a plurality of connecting pieces 2 to a plurality of backwash pipes 1, and then processes the required product. The structure of the welded product is shown in FIG4 ;
S4、工人如此重复步骤S1~S3的操作多次,即可连续的焊接生产出多个产品。S4. The worker repeats steps S1 to S3 for multiple times, and then continuously welds and produces multiple products.
然而,这种方法虽然能够将多根反冲洗管1焊接于一体,进而生产出多个产品,但是在实际的操作中,仍然存在以下技术缺陷:However, although this method can weld multiple backwash pipes 1 into one body, thereby producing multiple products, in actual operation, there are still the following technical defects:
I、在步骤S2中,当点焊机的点焊头在点焊连接片2时,由于点焊的位置多,造成连接片2因受热而发生拱翘变形,从而导致多根反冲洗管1并没有被牢固地焊接于一体,从而极大的降低了多根反冲洗管1的焊接质量。I. In step S2, when the spot welding head of the spot welding machine spot welds the connecting piece 2, due to the large number of spot welding positions, the connecting piece 2 is deformed due to heat, resulting in that the multiple backwash pipes 1 are not firmly welded together, thereby greatly reducing the welding quality of the multiple backwash pipes 1.
II、待焊接的连接片2数量多,人工手动将连接片2焊接在反冲洗管1上,不仅增加了工人的工作强度,而且还增加了单件连接片2的焊接时间,进而降低了多根反冲洗管1的焊接效率。II. There are many connecting pieces 2 to be welded, and manually welding the connecting pieces 2 to the backwashing pipes 1 not only increases the work intensity of the workers, but also increases the welding time of a single connecting piece 2, thereby reducing the welding efficiency of multiple backwashing pipes 1.
因此,亟需一种极大提高多根反冲洗管焊接质量、极大提高多根反冲洗管焊接效率的焊接装置及方法。Therefore, there is an urgent need for a welding device and method that can greatly improve the welding quality and efficiency of multiple backwash pipes.
发明内容Summary of the invention
本发明的目的在于克服现有技术的缺点,提供一种极大提高多根反冲洗管焊接质量、极大提高多根反冲洗管焊接效率的多根反冲洗管高效排焊装置及方法。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a high-efficiency welding device and method for multiple backwashing pipes, which greatly improves the welding quality and efficiency of multiple backwashing pipes.
本发明的目的通过以下技术方案来实现:一种多根反冲洗管高效排焊装置,它包括工作台,所述工作台上设置有用于工装多根反冲洗管的工装机构,工作台上且位于工装机构的左侧堆叠有多个连接片,工作台的底表面上固设有位于工装机构右侧的驱动电机,驱动电机的输出轴向上贯穿工作台,且延伸端上连接有主轴,主轴的顶端固设有悬臂,悬臂的左端部设置有用于抓取连接片的取料机构,悬臂的右端部设置有焊接机构;The object of the present invention is achieved through the following technical solutions: a high-efficiency welding device for multiple backwashing pipes, comprising a workbench, a tooling mechanism for tooling multiple backwashing pipes is arranged on the workbench, a plurality of connecting pieces are stacked on the workbench and located on the left side of the tooling mechanism, a driving motor located on the right side of the tooling mechanism is fixedly arranged on the bottom surface of the workbench, the output shaft of the driving motor passes through the workbench upward, and a main shaft is connected to the extension end, a cantilever is fixedly arranged on the top end of the main shaft, a material taking mechanism for grabbing the connecting piece is arranged on the left end of the cantilever, and a welding mechanism is arranged on the right end of the cantilever;
所述取料机构包括固设于悬臂左端部底表面上的左底板、固设于左底板底表面上的水平气缸,水平气缸的活塞杆向左延伸于左底板的左侧,且延伸端上固设有垂向气缸,垂向气缸活塞杆的作用端上固设有升降板,升降板内焊接有吸头,吸头的顶端口经软管与真空泵的工作端口连接;The material taking mechanism comprises a left bottom plate fixedly mounted on the bottom surface of the left end portion of the cantilever, a horizontal cylinder fixedly mounted on the bottom surface of the left bottom plate, a piston rod of the horizontal cylinder extending to the left on the left side of the left bottom plate, and a vertical cylinder fixedly mounted on the extending end, a lifting plate fixedly mounted on the action end of the piston rod of the vertical cylinder, a suction head welded inside the lifting plate, and a top port of the suction head connected to a working port of a vacuum pump via a hose;
所述焊接机构包括固设于悬臂右端部底表面上的右底板、固设于右底板底表面上的两个压紧气缸,两个压紧气缸活塞杆的作用端之间固设有压板,压板内沿其长度方向间隔的开设有多个通孔,所述右底板的顶表面上固设有焊接气缸,焊接气缸的活塞杆向下贯穿右底板,且延伸端上固设有安装板,安装板位于压板的正上方,安装板内沿其长度方向固设有多个分别位于通孔正上方的点焊头,各个点焊头的顶端头分别与一个点焊机连接。The welding mechanism includes a right bottom plate fixedly mounted on the bottom surface of the right end portion of the cantilever, two clamping cylinders fixedly mounted on the bottom surface of the right bottom plate, a pressure plate fixedly mounted between the action ends of the piston rods of the two clamping cylinders, a plurality of through holes spaced apart in the pressure plate along its length direction, a welding cylinder fixedly mounted on the top surface of the right bottom plate, the piston rod of the welding cylinder downwardly penetrates the right bottom plate, and a mounting plate fixedly mounted on the extending end, the mounting plate being located directly above the pressure plate, a plurality of spot welding heads fixedly mounted in the mounting plate along its length direction and respectively located directly above the through holes, the top end of each spot welding head being respectively connected to a spot welding machine.
所述工装机构包括固设于工作台台面上的进给气缸,进给气缸活塞杆的作用端上固设有连接座,连接座的顶表面上固设有滑座,滑座的顶表面上沿其长度方向开设有用于容纳多根反冲洗管的定位槽。The tooling mechanism includes a feed cylinder fixed on the workbench surface, a connecting seat fixed on the active end of the feed cylinder piston rod, a sliding seat fixed on the top surface of the connecting seat, and a positioning groove for accommodating multiple backwashing pipes is opened on the top surface of the sliding seat along its length direction.
所述工装机构还包括两根固设于工作台台面上的导轨,两根导轨均纵向设置,所述滑座的底表面上固设有两个位于连接座左右侧的支架,两个支架的底表面上均固设有滑动块,两个滑动块分别滑动安装于两个导轨上。The tooling mechanism also includes two guide rails fixed on the workbench surface, both guide rails are arranged longitudinally, two brackets located on the left and right sides of the connecting seat are fixed on the bottom surface of the sliding seat, and sliding blocks are fixed on the bottom surfaces of the two brackets, and the two sliding blocks are slidably installed on the two guide rails respectively.
所述悬臂左右端部的底表面上均固设有圆柱,左底板和右底板分别固设于两个圆柱的底表面上。Cylinders are fixedly arranged on the bottom surfaces of the left and right ends of the cantilever, and the left bottom plate and the right bottom plate are fixedly arranged on the bottom surfaces of the two cylinders respectively.
每相邻两个通孔之间的间距相等,每相邻两个点焊头之间的间距相等。The distance between every two adjacent through holes is equal, and the distance between every two adjacent spot welding heads is equal.
所述工作台的底表面上固设有多根支撑于地面上的支撑腿。A plurality of supporting legs supported on the ground are fixedly arranged on the bottom surface of the workbench.
该排焊装置还包括控制器,控制器与驱动电机、垂向气缸、水平气缸、真空泵、压紧气缸和焊接气缸经信号线电连接。The welding device also includes a controller, which is electrically connected to a driving motor, a vertical cylinder, a horizontal cylinder, a vacuum pump, a pressing cylinder and a welding cylinder via a signal line.
一种多根反冲洗管高效排焊方法,它包括以下步骤:A method for efficiently welding multiple backwash pipes comprises the following steps:
S1、工人取出多根待焊接的反冲洗管,将多根反冲洗管嵌入到工装机构的滑座的定位槽内,以使定位槽内填满反冲洗管,从而实现了多根反冲洗管的安装;S1. A worker takes out a plurality of backwashing pipes to be welded, and inserts the plurality of backwashing pipes into the positioning grooves of the slide seat of the tooling mechanism, so that the positioning grooves are filled with the backwashing pipes, thereby realizing the installation of the plurality of backwashing pipes;
S2、在反冲洗管的顶表面上安放第一个连接片,其具体操作步骤为:S2. Place the first connecting piece on the top surface of the backwash pipe. The specific operation steps are as follows:
S21、控制取料机构的垂向气缸的活塞杆向下伸出,活塞杆带动升降板向下运动,升降板带动吸头向下运动,吸头朝向最顶层的连接片方向运动,当吸头的底表面与最顶层的连接片相接触后,控制真空泵启动,真空泵对吸头抽真空,在负压下,最顶层的连接片吸附固定在吸头;S21, controlling the piston rod of the vertical cylinder of the material taking mechanism to extend downward, the piston rod drives the lifting plate to move downward, the lifting plate drives the suction head to move downward, the suction head moves toward the topmost connecting piece, when the bottom surface of the suction head contacts the topmost connecting piece, the vacuum pump is controlled to start, the vacuum pump evacuates the suction head, and under negative pressure, the topmost connecting piece is adsorbed and fixed on the suction head;
S22、控制垂向气缸的活塞杆向上缩回,活塞杆带动升降板向上运动,升降板带动吸头向上运动,吸头带动被吸附的连接片向上运动,从而将连接片提升起来;S22, control the piston rod of the vertical cylinder to retract upward, the piston rod drives the lifting plate to move upward, the lifting plate drives the suction head to move upward, the suction head drives the sucked connecting piece to move upward, thereby lifting the connecting piece;
S23、控制取料机构的水平气缸的活塞杆向右缩回,活塞杆带动垂向气缸和吸头同步向右运动,进而带动连接片向右运动,当水平气缸的活塞杆完全缩回后,连接片刚好运动到反冲洗管的顶表面上;S23, the piston rod of the horizontal cylinder of the control material taking mechanism is retracted to the right, and the piston rod drives the vertical cylinder and the suction head to move to the right synchronously, thereby driving the connecting piece to move to the right. When the piston rod of the horizontal cylinder is fully retracted, the connecting piece just moves to the top surface of the backwash pipe;
S24、控制垂向气缸的活塞杆向下伸出,活塞杆带动升降板向下运动,升降板带动吸头向下运动,吸头带动被吸附的连接片向下运动,以使连接片接触到反冲洗管的顶表面;S24, controlling the piston rod of the vertical cylinder to extend downward, the piston rod drives the lifting plate to move downward, the lifting plate drives the suction head to move downward, and the suction head drives the adsorbed connecting piece to move downward, so that the connecting piece contacts the top surface of the backwash pipe;
S25、控制真空泵关闭,吸头不再吸附连接片;而后控制垂向气缸的活塞杆向上缩回,活塞杆带动吸头向上运动;然后控制水平气缸的活塞杆向左伸出,活塞杆带动垂向气缸和吸头同步向左运动,从而使吸头运动到初始位置,进而最终实现了在反冲洗管的顶表面上安放第一个连接片;S25, control the vacuum pump to turn off, so that the suction head no longer absorbs the connecting piece; then control the piston rod of the vertical cylinder to retract upward, and the piston rod drives the suction head to move upward; then control the piston rod of the horizontal cylinder to extend to the left, and the piston rod drives the vertical cylinder and the suction head to move to the left synchronously, so that the suction head moves to the initial position, and finally realizes the placement of the first connecting piece on the top surface of the backwash pipe;
S3、第一个连接片与多根反冲洗管的焊接,其具体的操作步骤为:S3. The specific operation steps of welding the first connecting piece to multiple backwash pipes are as follows:
S31、控制驱动电机启动,驱动电机带动主轴旋转,主轴带动悬臂在水平面上旋转,悬臂带动取料机构和焊接机构同步旋转,当焊接机构旋转180°后,控制器控制驱动电机关闭,此时,焊接机构刚好处于连接片的正上方;S31, control the drive motor to start, the drive motor drives the main shaft to rotate, the main shaft drives the cantilever to rotate on the horizontal plane, the cantilever drives the material taking mechanism and the welding mechanism to rotate synchronously, when the welding mechanism rotates 180°, the controller controls the drive motor to turn off, at this time, the welding mechanism is just above the connecting piece;
S32、控制焊接机构的两个压紧气缸的活塞杆向下伸出,活塞杆带动压板朝向连接片方向运动,当压紧气缸的活塞杆完全伸出后,压板将连接片固定于压板与反冲洗管之间,此时,压板内的各个通孔分别与各根反冲洗管相对应;S32, the piston rods of the two clamping cylinders of the control welding mechanism are extended downward, and the piston rods drive the pressing plate to move toward the connecting piece. When the piston rods of the clamping cylinders are fully extended, the pressing plate fixes the connecting piece between the pressing plate and the backwashing pipe. At this time, each through hole in the pressing plate corresponds to each backwashing pipe respectively.
S33、控制焊接机构的焊接气缸的活塞杆向下伸出,活塞杆带动安装板向下运动,安装板带动其上的多个点焊头向下运动,多个点焊头分别对应的穿过各个通孔而后接触到连接片,从而将第一个连接片焊接在多根反冲洗管之间;S33, the piston rod of the welding cylinder of the control welding mechanism extends downward, the piston rod drives the mounting plate to move downward, the mounting plate drives the multiple spot welding heads thereon to move downward, the multiple spot welding heads respectively pass through the respective through holes and then contact the connecting piece, thereby welding the first connecting piece between the multiple backwashing pipes;
S4、工人控制焊接气缸的活塞杆向上缩回,活塞杆带动安装板向上运动,安装板带动各个点焊头向上运动,而后控制压紧气缸的活塞杆向上缩回,活塞杆带动压板向上运动;随后控制进给气缸的活塞杆向前运动,进给气缸的活塞杆带动连接座向前运动,连接座带动滑座沿着导轨向前运动,滑座带动其内的多根反冲洗管同步向前运动,当进给气缸的活塞杆伸出到设定行程后,控制器控制进给气缸关闭,此时,多根反冲洗管进入到第二个焊接工位;S4. The worker controls the piston rod of the welding cylinder to retract upward, and the piston rod drives the mounting plate to move upward, and the mounting plate drives each spot welding head to move upward, and then controls the piston rod of the clamping cylinder to retract upward, and the piston rod drives the pressing plate to move upward; then controls the piston rod of the feed cylinder to move forward, and the piston rod of the feed cylinder drives the connecting seat to move forward, and the connecting seat drives the slide seat to move forward along the guide rail, and the slide seat drives the multiple backwashing pipes therein to move forward synchronously. When the piston rod of the feed cylinder is extended to the set stroke, the controller controls the feed cylinder to close, and at this time, the multiple backwashing pipes enter the second welding station;
S5、工人如此重复步骤S2~S3的操作,即可将第二连接片焊接在多根反冲洗管之间;S5. The worker repeats the operations of steps S2 to S3 to weld the second connecting piece between the multiple backwash pipes;
S6、工人如此重复步骤S4~S5的操作,即可连续的将多个连接片焊接在多根反冲洗管之间,进而生产出所需的产品;当焊接后,工人将产品从滑座内取出;S6. The worker repeats the operations of steps S4 to S5 to continuously weld multiple connecting pieces between multiple backwash pipes, thereby producing the desired product. After welding, the worker takes the product out of the slide seat.
S7、工人如此步骤S1~S6的操作多次,即可连续的生产出多个所需的产品。S7: The worker performs steps S1 to S6 for multiple times to continuously produce multiple required products.
本发明具有以下优点:极大提高多根反冲洗管焊接质量、极大提高多根反冲洗管焊接效率。The invention has the following advantages: greatly improving the welding quality of multiple backwashing pipes and greatly improving the welding efficiency of multiple backwashing pipes.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1 为反冲洗管的结构示意图;Figure 1 is a schematic diagram of the structure of the backwash pipe;
图2 为图1的俯视图;FIG2 is a top view of FIG1 ;
图3 为将第一个连接片焊接在多根反冲洗管之间的示意图;FIG3 is a schematic diagram of welding the first connecting piece between multiple backwash pipes;
图4 为焊接出的产品的结构示意图;FIG4 is a schematic diagram of the structure of the welded product;
图5 为本发明的结构示意图;FIG5 is a schematic diagram of the structure of the present invention;
图6 为图5的A-A剖视图;Fig. 6 is a cross-sectional view taken along line A-A of Fig. 5;
图7 为工装机构的结构示意图;Figure 7 is a schematic diagram of the structure of the tooling mechanism;
图8 为图7的俯视图;FIG8 is a top view of FIG7;
图9 为驱动电机、主轴、取料机构和焊接机构的连接示意图;FIG9 is a schematic diagram of the connection between the drive motor, the spindle, the material taking mechanism and the welding mechanism;
图10为压板的结构示意图;FIG10 is a schematic structural diagram of a pressing plate;
图11为图10的俯视图;FIG11 is a top view of FIG10 ;
图12为实现多根反冲洗管安装的示意图;FIG12 is a schematic diagram of installing multiple backwash pipes;
图13为图12的B-B剖视图;Fig. 13 is a cross-sectional view taken along line B-B of Fig. 12;
图14为吸头的底表面与最顶层的连接片相接触的示意图;FIG14 is a schematic diagram showing the bottom surface of the suction head in contact with the topmost connecting sheet;
图15为将连接片提升起来的示意图;FIG15 is a schematic diagram of lifting the connecting piece;
图16为连接片刚好运动到反冲洗管的顶表面上的示意图;FIG16 is a schematic diagram showing that the connecting piece just moves onto the top surface of the backwash pipe;
图17为在反冲洗管的顶表面上安放第一个连接片的示意图;FIG17 is a schematic diagram of placing a first connecting piece on the top surface of the backwash pipe;
图18为图17的C-C剖视图;Fig. 18 is a cross-sectional view taken along line C-C of Fig. 17;
图19为焊接机构刚好处于连接片的正上方的示意图;FIG19 is a schematic diagram showing that the welding mechanism is located just above the connecting piece;
图20为压板将连接片固定于压板与反冲洗管之间的示意图;FIG20 is a schematic diagram of a pressing plate fixing a connecting piece between the pressing plate and the backwashing pipe;
图21为将第一个连接片焊接在多根反冲洗管之间的示意图;FIG21 is a schematic diagram of welding a first connecting piece between a plurality of backwash pipes;
图22为多根反冲洗管进入到第二个焊接工位的示意图;FIG22 is a schematic diagram of multiple backwash pipes entering the second welding station;
图中:In the figure:
1-反冲洗管,2-连接片,3-工作台,4-工装机构,5-驱动电机,6-主轴,7-悬臂,8-取料机构,9-焊接机构;1-backwash pipe, 2-connecting piece, 3-workbench, 4-tooling mechanism, 5-drive motor, 6-spindle, 7-cantilever, 8-feeding mechanism, 9-welding mechanism;
10-左底板,11-水平气缸,12-垂向气缸,13-升降板,14-吸头;10-left bottom plate, 11-horizontal cylinder, 12-vertical cylinder, 13-lifting plate, 14-suction head;
15-右底板,16-压紧气缸,17-压板,18-通孔,19-焊接气缸,20-安装板,21-点焊头;15-right bottom plate, 16-pressing cylinder, 17-pressing plate, 18-through hole, 19-welding cylinder, 20-mounting plate, 21-spot welding head;
22-进给气缸,23-连接座,24-滑座,25-定位槽,26-导轨,27-支架,28-滑动块。22-feed cylinder, 23-connecting seat, 24-sliding seat, 25-positioning groove, 26-guide rail, 27-bracket, 28-sliding block.
具体实施方式DETAILED DESCRIPTION
下面结合附图对本发明做进一步的描述,本发明的保护范围不局限于以下所述:The present invention is further described below in conjunction with the accompanying drawings, and the protection scope of the present invention is not limited to the following:
如图5~图11所示,一种多根反冲洗管高效排焊装置,它包括工作台3,所述工作台3上设置有用于工装多根反冲洗管1的工装机构4,工作台3上且位于工装机构4的左侧堆叠有多个连接片2,工作台3的底表面上固设有位于工装机构4右侧的驱动电机5,驱动电机5的输出轴向上贯穿工作台3,且延伸端上连接有主轴6,主轴6的顶端固设有悬臂7,悬臂7的左端部设置有用于抓取连接片2的取料机构8,悬臂7的右端部设置有焊接机构9;所述工作台3的底表面上固设有多根支撑于地面上的支撑腿。As shown in Figures 5 to 11, a high-efficiency welding device for multiple backwashing pipes includes a workbench 3, on which a fixture mechanism 4 for fixture multiple backwashing pipes 1 is provided, a plurality of connecting plates 2 are stacked on the workbench 3 and on the left side of the fixture mechanism 4, a driving motor 5 located on the right side of the fixture mechanism 4 is fixedly provided on the bottom surface of the workbench 3, the output shaft of the driving motor 5 passes through the workbench 3 upward, and a main shaft 6 is connected to the extended end, a cantilever 7 is fixedly provided at the top end of the main shaft 6, a material picking mechanism 8 for grabbing the connecting plate 2 is provided at the left end of the cantilever 7, and a welding mechanism 9 is provided at the right end of the cantilever 7; a plurality of supporting legs supported on the ground are fixedly provided on the bottom surface of the workbench 3.
所述取料机构8包括固设于悬臂7左端部底表面上的左底板10、固设于左底板10底表面上的水平气缸11,水平气缸11的活塞杆向左延伸于左底板10的左侧,且延伸端上固设有垂向气缸12,垂向气缸12活塞杆的作用端上固设有升降板13,升降板13内焊接有吸头14,吸头14的顶端口经软管与真空泵的工作端口连接;The material taking mechanism 8 comprises a left bottom plate 10 fixedly mounted on the bottom surface of the left end portion of the cantilever 7, a horizontal cylinder 11 fixedly mounted on the bottom surface of the left bottom plate 10, a piston rod of the horizontal cylinder 11 extending to the left on the left side of the left bottom plate 10, and a vertical cylinder 12 fixedly mounted on the extending end, a lifting plate 13 fixedly mounted on the active end of the piston rod of the vertical cylinder 12, a suction head 14 welded inside the lifting plate 13, and a top port of the suction head 14 connected to a working port of a vacuum pump via a hose;
所述焊接机构9包括固设于悬臂7右端部底表面上的右底板15、固设于右底板15底表面上的两个压紧气缸16,两个压紧气缸16活塞杆的作用端之间固设有压板17,压板17内沿其长度方向间隔的开设有多个通孔18,每相邻两个通孔18之间的间距相等,所述右底板15的顶表面上固设有焊接气缸19,焊接气缸19的活塞杆向下贯穿右底板15,且延伸端上固设有安装板20,安装板20位于压板17的正上方,安装板20内沿其长度方向固设有多个分别位于通孔18正上方的点焊头21,每相邻两个点焊头21之间的间距相等,各个点焊头21的顶端头分别与一个点焊机连接。所述悬臂7左右端部的底表面上均固设有圆柱,左底板10和右底板15分别固设于两个圆柱的底表面上。The welding mechanism 9 includes a right bottom plate 15 fixed on the bottom surface of the right end of the cantilever 7, two clamping cylinders 16 fixed on the bottom surface of the right bottom plate 15, a clamping plate 17 fixed between the action ends of the piston rods of the two clamping cylinders 16, a plurality of through holes 18 are provided in the clamping plate 17 along its length direction, and the spacing between each adjacent two through holes 18 is equal, a welding cylinder 19 is fixed on the top surface of the right bottom plate 15, the piston rod of the welding cylinder 19 passes through the right bottom plate 15 downward, and a mounting plate 20 is fixed on the extended end, the mounting plate 20 is located directly above the clamping plate 17, and a plurality of spot welding heads 21 are fixed in the mounting plate 20 along its length direction, respectively located directly above the through holes 18, and the spacing between each adjacent two spot welding heads 21 is equal, and the top end of each spot welding head 21 is connected to a spot welding machine. Cylinders are fixed on the bottom surfaces of the left and right ends of the cantilever 7, and the left bottom plate 10 and the right bottom plate 15 are respectively fixed on the bottom surfaces of the two cylinders.
所述工装机构4包括固设于工作台3台面上的进给气缸22,进给气缸22活塞杆的作用端上固设有连接座23,连接座23的顶表面上固设有滑座24,滑座24的顶表面上沿其长度方向开设有用于容纳多根反冲洗管1的定位槽25。The tooling mechanism 4 includes a feed cylinder 22 fixedly mounted on the workbench 3, a connecting seat 23 fixedly mounted on the active end of the piston rod of the feed cylinder 22, a sliding seat 24 fixedly mounted on the top surface of the connecting seat 23, and a positioning groove 25 for accommodating multiple backwashing pipes 1 is opened on the top surface of the sliding seat 24 along its length direction.
所述工装机构4还包括两根固设于工作台3台面上的导轨26,两根导轨26均纵向设置,所述滑座24的底表面上固设有两个位于连接座23左右侧的支架27,两个支架27的底表面上均固设有滑动块28,两个滑动块28分别滑动安装于两个导轨26上。The tooling mechanism 4 also includes two guide rails 26 fixed on the surface of the workbench 3, and the two guide rails 26 are both arranged longitudinally. Two brackets 27 located on the left and right sides of the connecting seat 23 are fixed on the bottom surface of the slide seat 24, and sliding blocks 28 are fixed on the bottom surfaces of the two brackets 27. The two sliding blocks 28 are respectively slidably installed on the two guide rails 26.
该排焊装置还包括控制器,控制器与驱动电机5、垂向气缸12、水平气缸11、真空泵、压紧气缸16和焊接气缸19经信号线电连接,工人可通过控制器控制垂向气缸12、水平气缸11、压紧气缸16和焊接气缸19活塞杆的伸出或缩回,同时还能控制驱动电机5和真空泵的启动或关闭,从而方便了工人的操作,具有自动化程度高的特单。The welding device also includes a controller, which is electrically connected to the drive motor 5, the vertical cylinder 12, the horizontal cylinder 11, the vacuum pump, the clamping cylinder 16 and the welding cylinder 19 via a signal line. Workers can use the controller to control the extension or retraction of the piston rods of the vertical cylinder 12, the horizontal cylinder 11, the clamping cylinder 16 and the welding cylinder 19, and can also control the start or shut down of the drive motor 5 and the vacuum pump, thereby facilitating the workers' operation and having the characteristic of a high degree of automation.
一种多根反冲洗管高效排焊方法,它包括以下步骤:A method for efficiently welding multiple backwash pipes comprises the following steps:
S1、工人取出多根如图1~图2所示待焊接的反冲洗管1,将多根反冲洗管1嵌入到工装机构4的滑座24的定位槽25内,以使定位槽25内填满反冲洗管1,从而实现了多根反冲洗管1的安装,如图12~图13所示;S1. A worker takes out a plurality of backwashing pipes 1 to be welded as shown in FIGS. 1 and 2 , and inserts the plurality of backwashing pipes 1 into the positioning grooves 25 of the slide seat 24 of the tooling mechanism 4 so that the positioning grooves 25 are filled with the backwashing pipes 1 , thereby realizing the installation of the plurality of backwashing pipes 1 , as shown in FIGS. 12 and 13 ;
S2、在反冲洗管1的顶表面上安放第一个连接片2,其具体操作步骤为:S2. Place the first connecting piece 2 on the top surface of the backwash pipe 1. The specific operation steps are as follows:
S21、控制取料机构8的垂向气缸12的活塞杆向下伸出,活塞杆带动升降板13向下运动,升降板13带动吸头14向下运动,吸头14朝向最顶层的连接片2方向运动,当吸头14的底表面与最顶层的连接片2相接触后,如图14所示,控制真空泵启动,真空泵对吸头14抽真空,在负压下,最顶层的连接片2吸附固定在吸头14;S21, control the piston rod of the vertical cylinder 12 of the material taking mechanism 8 to extend downward, the piston rod drives the lifting plate 13 to move downward, the lifting plate 13 drives the suction head 14 to move downward, the suction head 14 moves toward the topmost connecting piece 2, when the bottom surface of the suction head 14 contacts the topmost connecting piece 2, as shown in FIG14, control the vacuum pump to start, the vacuum pump evacuates the suction head 14, under negative pressure, the topmost connecting piece 2 is adsorbed and fixed to the suction head 14;
S22、控制垂向气缸12的活塞杆向上缩回,活塞杆带动升降板13向上运动,升降板13带动吸头14向上运动,吸头14带动被吸附的连接片2向上运动,从而将连接片2提升起来,如图15所示;S22, control the piston rod of the vertical cylinder 12 to retract upward, the piston rod drives the lifting plate 13 to move upward, the lifting plate 13 drives the suction head 14 to move upward, the suction head 14 drives the sucked connecting piece 2 to move upward, thereby lifting the connecting piece 2, as shown in FIG15;
S23、控制取料机构8的水平气缸11的活塞杆向右缩回,活塞杆带动垂向气缸12和吸头14同步向右运动,进而带动连接片2向右运动,当水平气缸11的活塞杆完全缩回后,连接片2刚好运动到反冲洗管1的顶表面上,如图16所示;S23, the piston rod of the horizontal cylinder 11 of the material taking mechanism 8 is retracted to the right, and the piston rod drives the vertical cylinder 12 and the suction head 14 to move to the right synchronously, thereby driving the connecting piece 2 to move to the right. When the piston rod of the horizontal cylinder 11 is fully retracted, the connecting piece 2 just moves to the top surface of the backwashing pipe 1, as shown in FIG16;
S24、控制垂向气缸12的活塞杆向下伸出,活塞杆带动升降板13向下运动,升降板13带动吸头14向下运动,吸头14带动被吸附的连接片2向下运动,以使连接片2接触到反冲洗管1的顶表面;S24, control the piston rod of the vertical cylinder 12 to extend downward, the piston rod drives the lifting plate 13 to move downward, the lifting plate 13 drives the suction head 14 to move downward, and the suction head 14 drives the adsorbed connecting piece 2 to move downward, so that the connecting piece 2 contacts the top surface of the backwash pipe 1;
S25、控制真空泵关闭,吸头14不再吸附连接片2;而后控制垂向气缸12的活塞杆向上缩回,活塞杆带动吸头14向上运动;然后控制水平气缸11的活塞杆向左伸出,活塞杆带动垂向气缸12和吸头14同步向左运动,从而使吸头14运动到初始位置,进而最终实现了在反冲洗管1的顶表面上安放第一个连接片2,如图17~图18所示;S25, control the vacuum pump to turn off, and the suction head 14 no longer absorbs the connecting piece 2; then control the piston rod of the vertical cylinder 12 to retract upward, and the piston rod drives the suction head 14 to move upward; then control the piston rod of the horizontal cylinder 11 to extend to the left, and the piston rod drives the vertical cylinder 12 and the suction head 14 to move to the left synchronously, so that the suction head 14 moves to the initial position, and finally realizes the placement of the first connecting piece 2 on the top surface of the backwash pipe 1, as shown in Figures 17 and 18;
S3、第一个连接片2与多根反冲洗管1的焊接,其具体的操作步骤为:S3, welding of the first connecting piece 2 and the plurality of backwashing pipes 1, the specific operation steps are as follows:
S31、控制驱动电机5启动,驱动电机5带动主轴6旋转,主轴6带动悬臂7在水平面上旋转,悬臂7带动取料机构8和焊接机构9同步旋转,当焊接机构9旋转180°后,控制器控制驱动电机5关闭,此时,焊接机构9刚好处于连接片2的正上方,如图19所示;S31, control the drive motor 5 to start, the drive motor 5 drives the main shaft 6 to rotate, the main shaft 6 drives the cantilever 7 to rotate on the horizontal plane, the cantilever 7 drives the material taking mechanism 8 and the welding mechanism 9 to rotate synchronously, when the welding mechanism 9 rotates 180°, the controller controls the drive motor 5 to turn off, at this time, the welding mechanism 9 is just above the connecting piece 2, as shown in FIG19;
S32、控制焊接机构9的两个压紧气缸16的活塞杆向下伸出,活塞杆带动压板17朝向连接片2方向运动,当压紧气缸16的活塞杆完全伸出后,压板17将连接片2固定于压板17与反冲洗管1之间,如图20所示,此时,压板17内的各个通孔18分别与各根反冲洗管1相对应;S32, the piston rods of the two pressing cylinders 16 of the control welding mechanism 9 are extended downward, and the piston rods drive the pressing plate 17 to move toward the connecting piece 2. When the piston rods of the pressing cylinders 16 are fully extended, the pressing plate 17 fixes the connecting piece 2 between the pressing plate 17 and the backwashing pipe 1, as shown in FIG. 20. At this time, each through hole 18 in the pressing plate 17 corresponds to each backwashing pipe 1 respectively.
S33、控制焊接机构9的焊接气缸19的活塞杆向下伸出,活塞杆带动安装板20向下运动,安装板20带动其上的多个点焊头21向下运动,多个点焊头21分别对应的穿过各个通孔18而后接触到连接片2,从而将第一个连接片2焊接在多根反冲洗管1之间,如图21所示;S33, the piston rod of the welding cylinder 19 of the control welding mechanism 9 extends downward, the piston rod drives the mounting plate 20 to move downward, the mounting plate 20 drives the multiple spot welding heads 21 thereon to move downward, the multiple spot welding heads 21 respectively pass through the respective through holes 18 and then contact the connecting piece 2, so that the first connecting piece 2 is welded between the multiple backwashing pipes 1, as shown in FIG21;
其中,从步骤S3中可知,本排焊装置在焊接多根反冲洗管1时,压板17先将连接片2压住,使连接片2抵压于压板17与反冲洗管1之间,从而有效的避免了多个点焊头21在接触连接片2时,连接片2因受热而发生拱翘变形,从而确保了将多根反冲洗管1牢固地焊接于一体。由此可知,本排焊装置相比于普通的焊接方法,极大的提高了多根反冲洗管1的焊接质量。Among them, it can be seen from step S3 that when the welding device is welding multiple backwashing pipes 1, the pressing plate 17 first presses the connecting piece 2 so that the connecting piece 2 is pressed between the pressing plate 17 and the backwashing pipe 1, thereby effectively avoiding the multiple spot welding heads 21 from being deformed by the heat when contacting the connecting piece 2, thereby ensuring that the multiple backwashing pipes 1 are firmly welded together. It can be seen that compared with ordinary welding methods, the welding device of the present invention greatly improves the welding quality of multiple backwashing pipes 1.
S4、工人控制焊接气缸19的活塞杆向上缩回,活塞杆带动安装板20向上运动,安装板20带动各个点焊头21向上运动,而后控制压紧气缸16的活塞杆向上缩回,活塞杆带动压板17向上运动;随后控制进给气缸22的活塞杆向前运动,进给气缸22的活塞杆带动连接座23向前运动,连接座23带动滑座24沿着导轨26向前运动,滑座24带动其内的多根反冲洗管1同步向前运动,当进给气缸22的活塞杆伸出到设定行程后,控制器控制进给气缸22关闭,此时,多根反冲洗管1进入到第二个焊接工位,如图22所示;S4, the worker controls the piston rod of the welding cylinder 19 to retract upward, the piston rod drives the mounting plate 20 to move upward, the mounting plate 20 drives each spot welding head 21 to move upward, and then controls the piston rod of the clamping cylinder 16 to retract upward, the piston rod drives the pressing plate 17 to move upward; then controls the piston rod of the feed cylinder 22 to move forward, the piston rod of the feed cylinder 22 drives the connecting seat 23 to move forward, the connecting seat 23 drives the slide seat 24 to move forward along the guide rail 26, the slide seat 24 drives the multiple backwashing pipes 1 therein to move forward synchronously, when the piston rod of the feed cylinder 22 extends to the set stroke, the controller controls the feed cylinder 22 to close, at this time, the multiple backwashing pipes 1 enter the second welding station, as shown in FIG22;
S5、工人如此重复步骤S2~S3的操作,即可将第二连接片2焊接在多根反冲洗管1之间;S5. The worker repeats the operations of steps S2 to S3 to weld the second connecting piece 2 between the multiple backwash pipes 1;
S6、工人如此重复步骤S4~S5的操作,即可连续的将多个连接片2焊接在多根反冲洗管1之间,进而生产出所需的产品,焊接出的产品的结构如图4所示;当焊接后,工人将产品从滑座24内取出;S6. The worker repeats the operations of steps S4 to S5 to continuously weld multiple connecting pieces 2 between multiple backwash pipes 1, thereby producing the desired product. The structure of the welded product is shown in FIG. 4 . After welding, the worker takes the product out of the slide seat 24 .
S7、工人如此步骤S1~S6的操作多次,即可连续的生产出多个所需的产品。S7: The worker performs steps S1 to S6 for multiple times to continuously produce multiple required products.
其中,从步骤S2~S6中可知,本排焊装置通过取料机构8的垂向气缸12、水平气缸11和进给气缸22的联动配合,即可一个接一个、自动的将连接片2放置在多根反冲洗管1之间,无需人工手动放置连接片2,从而极大的减轻了工人的工作强度,此外,还缩短了后续对连接片2的焊接时间,进而极大地提高了多根反冲洗管1的焊接效率。Among them, it can be seen from steps S2~S6 that the present welding device can automatically place the connecting pieces 2 between multiple backwashing pipes 1 one by one through the linkage cooperation of the vertical cylinder 12, the horizontal cylinder 11 and the feed cylinder 22 of the material taking mechanism 8, without the need for manual placement of the connecting pieces 2, thereby greatly reducing the work intensity of the workers. In addition, it also shortens the subsequent welding time of the connecting pieces 2, thereby greatly improving the welding efficiency of multiple backwashing pipes 1.
最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
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