CN207946372U - Glass defect automatic detection device - Google Patents

Glass defect automatic detection device Download PDF

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Publication number
CN207946372U
CN207946372U CN201820164431.5U CN201820164431U CN207946372U CN 207946372 U CN207946372 U CN 207946372U CN 201820164431 U CN201820164431 U CN 201820164431U CN 207946372 U CN207946372 U CN 207946372U
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China
Prior art keywords
module
charging tray
conveying
sample
tested
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CN201820164431.5U
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Chinese (zh)
Inventor
郭裕强
陈志忠
刘庆柏
林文华
彭朝东
卢坤
揭平良
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Shenzhen Jing Chuang Vision Technology Co Ltd
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Shenzhen Jing Chuang Vision Technology Co Ltd
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Abstract

The utility model belongs to product defects detection field,More particularly to a kind of defect automatic detection device of hand-set lid glass,Including feeding module,Convey module,Detect module,Blanking module,Control module,Sample to be tested is placed on the feed mechanism in feeding module when use,Sample to be tested in feed mechanism is transplanted on conveying module by the first Material moving device,Sample to be tested is delivered to detection module by conveying module,After module is detected to sample to be tested progress defects detection,By conveying module by the sample delivery after detection to blanking module,Control module automatically controls the second Material moving device in blanking module and OK material and NG material is transferred to the first charging tray and the second charging tray respectively according to testing result,Without manually sorting,It is high to sort result accuracy,Compact integral structure,Layout designs are reasonable,A large amount of samples to be tested can disposably be placed in feed mechanism,Suitable for assembly line batch jobs,High degree of automation,It is time saving and energy saving,Work efficiency is high,It has a extensive future.

Description

Glass defect automatic detection device
Technical field
The invention belongs to a kind of automations of all kinds of defects of product defects detection field more particularly to hand-set lid glass to examine Survey device.
Background technology
As people are higher and higher to product quality requirement, presentation quality becomes consumer and selects the important of electronic product Factor.Hand-set lid glass is a kind of tempered glass, and tempered glass is also known as strengthened glass, is a kind of prestressed glass, usually makes With method chemically or physically, compression is formed in glass surface.When external force acts on tempered glass, a part of external force is consumed in Surface layer compression, to improve glass self-bearing capacity.Therefore characteristic tempered glass is widely used in mobile phone screen, building The fields such as door and window, glass curtain wall, electronic instrument.It needs to place fixed branch in glass top surface in the manufacture craft of tempered glass Object is supportted to ensure the horizontality depth of parallelism of glass, but since glass material is different from the material properties of metal stationary support, The expansion coefficient difference of the two is very big, and the flatness of glass itself, thickness are difficult to ensure unanimously after causing tempering to handle, pole Tempered glass surface easily in process for machining and manufacturing generate chipping, bumps, white point, weigh wounded, cut, tooth lack, IR black-white points etc. Number of drawbacks.The presence of the various defects in tempered glass surface not only impacts the appearance of the products such as hand-set lid glass, sternly Weight defect can also influence its performance as hand-set lid.It is thus how quick, efficient, intelligentized to hand-set lid glass The tempered glass surface defect such as glass is detected, and is not only related to the development of enterprise, even more all has to all Related product industries There is extremely important meaning.
For tempered glass defects detection, traditional approach is mostly that artificial naked eyes identify that this detection mode detection efficiency is low, It is big to detect labor intensity, manually works long hours and causes visual fatigue, cause detection efficiency low.Although land currently on the market It is continuous a variety of aided-detection devices occur, but existing detection device the degree of automation is low, and it is artificial that detection process needs operator to carry out Loading and unloading, time-consuming and laborious, working efficiency is low, great work intensity, and operator also needs to be tied according to detection in blanking process Fruit carries out sorting placement manually, and manually sort operation be easy to cause sorting error, to product subsequently using causing bad shadow It rings, cannot be satisfied assembly line batch jobs demand.
Invention content
Present invention aim to address above-mentioned the deficiencies in the prior art, a kind of high degree of automation is provided, disclosure satisfy that stream Waterline batch jobs demand, the glass defect automatic detection device that work efficiency is high, a large amount of manpowers of saving and accuracy of detection are high.
Technical solution is used by the present invention solves above-mentioned the deficiencies in the prior art:
A kind of glass defect automatic detection device, which is characterized in that including:
Feeding module, including feed mechanism and the first Material moving device, the feed mechanism are used to carry out sample to be tested Sample to be tested in the feed mechanism is transplanted on the conveying module by feeding, first Material moving device;
Module is conveyed, through the feeding module, detection module, blanking module, is used for sample to be tested in feeding mould It is conveyed between group, detection module, blanking module;
Module is detected, setting carries out defect in feeding module rear end, for the sample to be tested to conveying module conveying Detection;
Blanking module, setting is in the detection module rear end, including the second Material moving device and receiving mechanism, and described second Sample after the detection module detection is transplanted on the receiving mechanism by Material moving device;
Module is controlled, the feeding module, conveying module, detection module, blanking module is electrically connected.
Preferably, heretofore described feed mechanism includes feeding frame body, and multiple storages are arranged in interval in the stock shelf body The bed of material, the interior material frame that sample to be tested is carried for placing of multiple storing layers, feeding frame body rear end is equipped with feeding branch Fagging and lift drive mechanism, the feeding support plate carry out upper and lower displacement, institute under the driving of the lift drive mechanism State material frame of the feeding support plate for plugging into the storing layer.Since multiple storing layers, this hair being arranged in stock shelf body The bright high-volume sample to be tested that can disposably place, can using the lift drive mechanism of feeding frame body rear end in stock shelf body It is simple in structure conveniently the material frame for being mounted with sample to be tested is docked with successively in feeding support plate, it is time saving and energy saving, Work efficiency is high.
Preferably, heretofore described feeding support plate is equipped with Y-axis displacement mechanism, and the material frame is in the Y-axis position Y-axis displacement is carried out under the driving of telephone-moving structure.The setting of Y-axis displacement mechanism can effectively be accurately positioned material frame, real Seamless connection between existing feeding module and conveying module, improves subsequent job fluency.
Preferably, heretofore described first Material moving device is to be equipped with first in the feed mechanism rear end to move rack, institute It states the first shifting rack and is equipped with X-axis displacement mechanism, the X-axis displacement mechanism is equipped with can be in the driving of the X-axis displacement mechanism Lower the first shifting material support plate for carrying out X-axis displacement, described first, which moves material support plate, is equipped with Z axis displacement mechanism, the Z axis displacement mechanism The suction cup base of Z axis displacement can be carried out under the driving of the Z axis displacement mechanism by being equipped with, and the suction cup base, which is equipped with, to be inhaled Disk.The position of sucker can be adjusted easily and fast using X-axis displacement mechanism and Z axis displacement mechanism, keep sucker quick Absorbing material frame in sample to be tested and accurately by sample to be tested be transferred to conveying module on, work efficiency is high.
Preferably, heretofore described detection module includes light source, camera shooting mechanism, image procossing mechanism, the video camera Structure carries out Image Acquisition to the sample to be tested of the conveying module conveying and the image of acquisition is sent to described image processor Structure, described image processing mechanism carry out calculation processing to the image of camera shooting mechanism transmission.
Preferably, heretofore described camera shooting mechanism includes first camera and second camera, the first camera and described Second camera is located at the both sides up and down of the conveying module.Conveying module is respectively equipped with first camera and second in both sides up and down Camera can be such that apparatus of the present invention are actually needed according to detection and carry out flexible modulation, meet number of drawbacks detection demand.
Preferably, heretofore described receiving mechanism is to be equipped with charging tray in the conveying module side of the detection module rear end Conveying mechanism and the charging tray that displacement can be carried out under the driving of the charging tray driving mechanism.After sample to be tested has detected, The sample for conveying module conveying is transplanted in charging tray by the second Material moving device, and charging tray is carried out defeated by charging tray conveying mechanism after filling It send, is participated in without artificial, high degree of automation.
Preferably, heretofore described receiving mechanism front end is equipped with and tears disc mechanism and the first lifting body open, described to tear disk machine open Structure is to be equipped with to tear disk folder plate open and tear dish driving mechanism open in charging tray conveying mechanism side, and the disk folder plate of tearing open drives in the disk of tearing open It is moved forward and backward under the driving of motivation structure, the disk folder plate of tearing open is equipped with charging tray tray.Tear disc mechanism and the first lifting body open Setting, so that apparatus of the present invention is disposably received multiple charging trays of stacked on top, be suitable for batch jobs, working efficiency is big Width is promoted.
Preferably, heretofore described receiving mechanism rear end is equipped with the second lifting body.Charging tray is defeated by charging tray after filling Mechanism is sent to be transferred to receiving mechanism rear end, charging tray is carried out jacking operation by the second lifting body, the material on the second lifting body Disk is stacked to after predetermined amount, is taken away by operator, and work efficiency is high.
Preferably, heretofore described charging tray conveying mechanism includes parallel arrangement of first charging tray conveying mechanism and the second material Disk carrying mechanism, the first charging tray conveying mechanism is equipped with can be under the driving of the first charging tray driving mechanism into line position The first charging tray moved, the second charging tray conveying mechanism are equipped with and can be carried out under the driving of the second charging tray driving mechanism Second charging tray of displacement, first charging tray and the second charging tray are respectively used to receive OK material and NG material.After sample to be tested detection, Control module automatically controls the second Material moving device in blanking module and OK material and NG material is transferred to the respectively according to testing result One charging tray and the second charging tray, high degree of automation improve sorting result accuracy without manually sorting.
The invention has the advantages that since glass defect automatic detection device of the present invention includes feeding module, conveying Module, detection module, blanking module, control module, are placed on the feed mechanism in feeding module when use by sample to be tested, the Sample to be tested in feed mechanism is transplanted on conveying module by one Material moving device, and sample to be tested is delivered to detection mould by conveying module Group, after detection module carries out defects detection to sample to be tested, by conveying module by the sample delivery after detection to blanking module, Sample is transferred to by conveying module after receiving mechanism by the second Material moving device in blanking module to be collected by operator, complete machine Compact-sized, layout designs are reasonable, can disposably place high-volume sample to be tested in feed mechanism, be suitable for assembly line batch Operation, high degree of automation is time saving and energy saving, and work efficiency is high.After sample to be tested detection, module is controlled according to testing result certainly OK material and NG material are transferred to the first charging tray and the second charging tray by the second Material moving device in dynamic control blanking module respectively, are automated Degree is high, and without manually sorting, sorting result accuracy is high, disclosure satisfy that batch efficient detection and high-precision detection need It asks, has a extensive future.
Description of the drawings
Fig. 1 is a kind of example structure schematic diagram of apparatus of the present invention and a kind of preferred embodiment schematic diagram.
Fig. 2 is the structural schematic diagram of feeding module of the present invention.
Fig. 3 is the structural schematic diagram of feed mechanism of the present invention.
Fig. 4 is the structural schematic diagram of the first Material moving device of the invention.
Fig. 5 is the structural schematic diagram of present invention conveying module.
Fig. 6 is the structural schematic diagram of present invention detection module.
Fig. 7 is the structural schematic diagram of blanking module of the present invention.
Fig. 8 is the structural schematic diagram of receiving mechanism of the present invention.
Specific implementation mode
It is described below for disclosing the present invention so that those skilled in the art can realize the present invention.It is excellent in being described below Embodiment is selected to be only used as illustrating, it may occur to persons skilled in the art that other obvious modifications.It defines in the following description The present invention basic principle can be applied to other embodiments, deformation scheme, improvement project, equivalent program and do not carry on the back Other technologies scheme from the spirit and scope of the present invention.
Fig. 1-Fig. 8 shows a kind of example structure schematic diagram of glass defect automatic detection device of the present invention, and A kind of preferred embodiment schematic diagram.As shown in Figure 1, the glass defect automatic detection device described in the present embodiment includes feeding mould Group 10, conveying module 20, detection module 30, blanking module 40 and control module, wherein the feeding module 10 includes feeding Mechanism 11 and the first Material moving device 12, the feed mechanism 11 are used to carry out feeding, first material moving machine to sample to be tested Sample to be tested in the feed mechanism 11 is transplanted on the conveying module 20 by structure 12;The conveying module 20 is through described Feeding module 10, detection module 30, blanking module 40, for by sample to be tested feeding module, detection module, blanking module it Between conveyed, realization automatically delivers detection, raising detection efficiency;It is noted that conveying module described in the present embodiment 20 can be any structure with conveying function, e.g., belt line transmission mode, and as shown in Figure 5, it is preferred that 21 liang of belt line Side is equipped with the directive wheel 22 being oriented to sample to be tested stroke, improves sample transfer precision.The detection module 30 is arranged In 10 rear end of feeding module, defects detection is carried out for the sample to be tested to conveying module conveying;The blanking module 40 It is arranged in 30 rear end of detection module, including the second Material moving device 41 and receiving mechanism 42, second Material moving device 41 Sample after the detection module detection is transplanted on the receiving mechanism 42, it is preferred that second Material moving device 41 is spider Spider hand, precision are high;Module is controlled, the feeding module, conveying module, detection module, blanking module is electrically connected, uses In to the feeding module, conveying module, detection module, blanking module progress real-time control.
Preferably, as shown in Figure 2 and Figure 3, feed mechanism 11 described in the present embodiment includes feeding frame body 110, multiple storing layers 111 are arranged in the interior interval of the stock shelf body, and multiple storing layers are interior to carry sample to be tested for placing Material frame 112, feeding frame body rear end is equipped with feeding support plate 113 and lift drive mechanism 114, feeding support Plate 113 carries out upper and lower displacement under the driving of the lift drive mechanism 114, and the feeding support plate 113 is described for plugging into Material frame 112 in storing layer 111.The present embodiment can be with one since multiple storing layers, operating personnel being arranged in stock shelf body Secondary property places high-volume sample to be tested in stock shelf body, using the lift drive mechanism of feeding frame body rear end, can facilitate fast Prompt is docked with the material frame for being mounted with sample to be tested in feeding support plate successively, simple in structure, time saving and energy saving, working efficiency It is high.
Preferably, as seen from Figure 3, feeding support plate described in the present embodiment 113 is equipped with Y-axis position Telephone-moving structure 115, the material frame 112 carry out Y direction displacement under the driving of the Y-axis displacement mechanism 115.Y-axis displacement machine The setting of structure can effectively be accurately positioned material frame, realize feeding module and convey the seamless connection between module, Improve subsequent job fluency.
Preferably, as shown in figure 4, the first Material moving device 12 described in the present embodiment is in the feeder Structure rear end is equipped with first and moves rack 120, and described first, which moves rack, is equipped with X-axis displacement mechanism 121, the X-axis displacement mechanism 121 The first of X-axis displacement can be carried out under the driving of the X-axis displacement mechanism by, which being equipped with, moves material support plate 122, and described first, which moves material, carries Plate 122 be equipped with Z axis displacement mechanism 123, the Z axis displacement mechanism be equipped with can under the driving of the Z axis displacement mechanism into The suction cup base 124 of row Z axis displacement, the suction cup base 124 are equipped with sucker 125.Utilize X-axis displacement mechanism and Z axis displacement Mechanism can easily and fast be adjusted the position of sucker, make the sample to be tested in the quick absorbing material frame of sucker and essence True is transferred to sample to be tested on conveying module, and work efficiency is high.
Preferably, as shown in fig. 6, it includes light source 31, video camera to detect module 30 described in the present embodiment Structure 32, image procossing mechanism, the light source 31 are used to provide illumination to defects detection, and the camera shooting mechanism 32 is to the conveying mould The sample to be tested of group conveying carries out Image Acquisition and the image of acquisition is sent to described image processing mechanism, at described image Mechanism is managed to carry out calculation processing to the image of camera shooting mechanism transmission and determine defect classification, size and location.Preferably, by It includes first camera and second camera, the first camera and described that Fig. 6, which can be seen that and image mechanism 32 described in the present embodiment, Second camera is located at the both sides up and down of the conveying module, and first camera and second camera front end are equipped with imaging lens. The present embodiment conveying module is respectively equipped with first camera and second camera in both sides up and down, and apparatus of the present invention can be made real according to detection Border needs to carry out flexible modulation, meets number of drawbacks detection demand, applied widely.
Preferably, as shown in Figure 7, Figure 8, receiving mechanism 42 described in the present embodiment is in the detection mould The conveying module side of group rear end is equipped with charging tray conveying mechanism 420 and can be carried out under the driving of the charging tray driving mechanism The charging tray 421 of displacement.After sample to be tested has detected, the second Material moving device is transplanted on charging tray by the sample that module conveys is conveyed In, charging tray is conveyed after filling by charging tray conveying mechanism, is participated in without artificial, high degree of automation.Preferably, this implementation 42 front end of receiving mechanism, which is additionally provided with, described in example tears disc mechanism 43 and the first lifting body 44 open, and the disc mechanism 43 of tearing open is described 420 side of charging tray conveying mechanism, which is equipped with, tears disk folder plate 430 open and tears dish driving mechanism 431 open, and the disk folder plate of tearing open drives in the disk of tearing open It is moved forward and backward under the driving of motivation structure, the disk folder plate of tearing open is equipped with charging tray tray 432, and charging tray tray 432 is for lifting Charging tray 421.Multiple charging trays of stacked on top when in use, disposably can be positioned over by the present embodiment described device by operator On one lifting body 44, the first lifting body drives stacking charging tray to be moved to and tears disc mechanism open, by tear open disc mechanism to stacking charging tray into Row tears disk operation open:It tears the drive of dish driving mechanism open and tears disk folder plate open to close to the displacement of charging tray side, charging tray tray is by penultimate material Charging tray more than disk is held up, and the first lifting body drives a bottom charging tray to move on charging tray conveying mechanism.Tear disc mechanism open With the setting of the first lifting body, apparatus of the present invention is enable disposably to receive multiple charging trays of stacked on top, is suitable for batch Operation, working efficiency are substantially improved.
Preferably, the rear end of receiving mechanism 42 described in the present embodiment is equipped with the second lifting body 45.Charging tray Receiving mechanism rear end is transferred to by charging tray conveying mechanism after filling, charging tray is carried out jacking operation by the second lifting body 45, when Charging tray on second lifting body is stacked to after predetermined amount, is taken away by operator, and work efficiency is high.Preferably, such as Fig. 7 Shown, charging tray conveying mechanism described in the present embodiment includes parallel arrangement of first charging tray conveying mechanism and the second charging tray conveyer Structure, the first charging tray conveying mechanism is equipped with can carry out the first of displacement under the driving of the first charging tray driving mechanism Charging tray, the second charging tray conveying mechanism is equipped with can carry out the of displacement under the driving of the second charging tray driving mechanism Two charging trays, first charging tray and the second charging tray are respectively used to receive OK material and NG material.After sample to be tested detection, module is controlled Automatically control according to testing result the second Material moving device in blanking module by OK material and NG material be transferred to respectively the first charging tray and Second charging tray, high degree of automation improve sorting result accuracy without manually sorting.
It is noted that the control module described in the present embodiment is based on programmable controller PLC(Programmable Logic Controller)Industrial personal computer, since this is mature technology in the prior art, thus details are not described herein.This reality It can be any structure with driving function to apply lift drive mechanism that example is previously mentioned, tear the driving mechanisms such as dish driving mechanism open, Such as, cylinder, motor etc.;X-axis displacement mechanism, Y-axis displacement mechanism, Z axis displacement mechanism, the charging tray conveying mechanism being previously mentioned can be Any structure with displacement, conveying function, e.g., sliding rail, conveyer belt etc., the present embodiment is to this without limiting.
It should be understood by those skilled in the art that the embodiment of the present invention shown in foregoing description and attached drawing is only used as illustrating And it is not intended to limit the present invention.The purpose of the present invention has been fully and effectively achieved.The function and structural principle of the present invention exists It shows and illustrates in embodiment, under without departing from the principle, embodiments of the present invention can have any deformation or modification.

Claims (10)

1. a kind of glass defect automatic detection device, which is characterized in that including:
Feeding module, including feed mechanism and the first Material moving device, the feed mechanism are used to carry out feeding to sample to be tested, Sample to be tested in the feed mechanism is transplanted on conveying module by first Material moving device;
Module is conveyed, through the feeding module, detection module, blanking module, is used for sample to be tested in feeding module, inspection It surveys between module, blanking module and is conveyed;
Module is detected, setting carries out defects detection in feeding module rear end, for the sample to be tested to conveying module conveying;
Blanking module, setting move material in the detection module rear end, including the second Material moving device and receiving mechanism, described second Sample after the detection module detection is transplanted on the receiving mechanism by mechanism;
Module is controlled, the feeding module, conveying module, detection module, blanking module is electrically connected.
2. glass defect automatic detection device according to claim 1, which is characterized in that the feed mechanism includes upper Multiple storing layers are arranged in rack body, the interior interval of the stock shelf body, and multiple storing layers are interior to carry sample to be tested for placing Material frame, feeding frame body rear end be equipped with feeding support plate and lift drive mechanism, the feeding support plate is described Upper and lower displacement, the material frame that the feeding support plate is used to plug into the storing layer are carried out under the driving of lift drive mechanism.
3. glass defect automatic detection device according to claim 2, which is characterized in that set in the feeding support plate There are Y-axis displacement mechanism, the material frame to carry out Y-axis displacement under the driving of the Y-axis displacement mechanism.
4. glass defect automatic detection device according to claim 1, which is characterized in that first Material moving device is It is equipped with first in the feed mechanism rear end and moves rack, described first, which moves rack, is equipped with X-axis displacement mechanism, the X-axis displacement Mechanism is equipped with the first shifting material support plate that X-axis displacement can be carried out under the driving of the X-axis displacement mechanism, and described first, which moves material, carries Plate is equipped with Z axis displacement mechanism, and the Z axis displacement mechanism is equipped with can carry out Z axis position under the driving of the Z axis displacement mechanism The suction cup base of shifting, the suction cup base are equipped with sucker.
5. glass defect automatic detection device according to claim 1, which is characterized in that the detection module includes light Source, camera shooting mechanism, image procossing mechanism, the camera shooting mechanism carry out image to the sample to be tested of the conveying module conveying and adopt Collect and the image of acquisition is sent to described image processing mechanism, described image processing mechanism is to camera shooting mechanism transmission Image carries out calculation processing.
6. glass defect automatic detection device according to claim 5, which is characterized in that the camera shooting mechanism includes the One camera and second camera, the first camera and the second camera are located at the both sides up and down of the conveying module.
7. glass defect automatic detection device according to claim 1, which is characterized in that the receiving mechanism is in institute The conveying module side for stating detection module rear end is equipped with charging tray conveying mechanism and can be in the driving of the charging tray driving mechanism The lower charging tray for carrying out displacement.
8. glass defect automatic detection device according to claim 7, which is characterized in that the receiving mechanism front end is set Tear disc mechanism and the first lifting body open, the disc mechanism of tearing open is to be equipped with to tear disk folder plate open and tear open in charging tray conveying mechanism side Dish driving mechanism, the disk folder plate of tearing open is moved forward and backward under the driving for tearing dish driving mechanism open, described to tear open on disk folder plate Equipped with charging tray tray.
9. glass defect automatic detection device according to claim 8, which is characterized in that the receiving mechanism rear end is set There is the second lifting body.
10. according to the glass defect automatic detection device described in claim 7 or 8 or 9, which is characterized in that the charging tray is defeated It includes parallel arrangement of first charging tray conveying mechanism and the second charging tray conveying mechanism to send mechanism, on the first charging tray conveying mechanism Equipped with the first charging tray that can carry out displacement under the driving of the first charging tray driving mechanism, the second charging tray conveying mechanism The second charging tray of displacement, first charging tray and second can be carried out under the driving of the second charging tray driving mechanism by being equipped with Charging tray is respectively used to receive OK material and NG material.
CN201820164431.5U 2018-01-31 2018-01-31 Glass defect automatic detection device Active CN207946372U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109580659A (en) * 2018-10-23 2019-04-05 彩虹(合肥)液晶玻璃有限公司 A kind of glass inspection systems and glass producing system
CN109967385A (en) * 2019-04-08 2019-07-05 上海维誉自动化设备有限公司 A kind of automobile front windshield ISRA detection transmission line

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109580659A (en) * 2018-10-23 2019-04-05 彩虹(合肥)液晶玻璃有限公司 A kind of glass inspection systems and glass producing system
CN109967385A (en) * 2019-04-08 2019-07-05 上海维誉自动化设备有限公司 A kind of automobile front windshield ISRA detection transmission line
CN109967385B (en) * 2019-04-08 2021-05-28 上海维誉自动化设备有限公司 Automobile front windshield ISRA detection transmission line

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