CN108971011A - A kind of test method of automatic test production line - Google Patents

A kind of test method of automatic test production line Download PDF

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Publication number
CN108971011A
CN108971011A CN201810600853.7A CN201810600853A CN108971011A CN 108971011 A CN108971011 A CN 108971011A CN 201810600853 A CN201810600853 A CN 201810600853A CN 108971011 A CN108971011 A CN 108971011A
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China
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test
product
harvesting
production line
collecting box
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CN201810600853.7A
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Chinese (zh)
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CN108971011B (en
Inventor
张金国
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Jiangsu Fulian Communication Technology Co ltd
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Jiangsu Fu Lian Communication Technology Co Ltd
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Priority to CN201810600853.7A priority Critical patent/CN108971011B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

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  • Specific Conveyance Elements (AREA)

Abstract

The present invention relates to a kind of test methods of automatic test production line, it avoids product to be measured and removes the process moved into again from pallet or supporting plate, directly product to be measured is placed on test charging tray and is tested by the movement of product testing camera, rejected product is pressed from both sides out by automatically grabbing the mechanical grip of mechanical arm, it reduces process, reduction time-consuming, avoid moving in and out the interruption stopping that caused the entire production line after the mistake such as not in place is installed in process appearance, raising the degree of automation and working efficiency.

Description

A kind of test method of automatic test production line
Technical field
The present invention relates to a kind of test methods, more particularly to a kind of test method of automatic test production line.
Background technique
In the prior art, the wireless direction of signal transmission trend between each class of electronic devices is developed, such as mobile phone, plate are set Standby, wrist-watch etc. needs the exploitation in product in order to ensure various electronic equipments have good all kinds of wireless signal transmission functions Fabrication stage carries out the test of transfer function to product, after test, needs to carry out product to be packed at plate to facilitate fortune It is defeated;And often detected in the prior art using supporting plate or pallet, product to be measured is moved from supporting plate or pallet when detecting Out, qualification is determined whether after examining, place into it is neatly packed in supporting plate or pallet, by by product to be measured removal move into again, Low efficiency, it is time-consuming it is more, move in and out process and occur will lead to after the mistakes such as installation is not in place the interruption of the entire production line and stop, certainly Dynamicization degree is low.
Summary of the invention
The technical problem to be solved by the present invention is the deficiencies in the prior art and defect are directed to, using a kind of automatic Test the test method of production line.
The technical solution adopted by the present invention to solve the technical problems is: a kind of test method of automatic test production line, It is characterized by comprising following steps:
(1) equipment is powered, and is pre-adjusted detection and localization camera, product testing camera and qualification rate detection probe lateral, vertical To and vertically up to suitable position;
(2) feeding conveying device, intermediate transport device, the vertical lifting device of hopper, hopper are preset in feeding power control cabinet Cross drive device and the respective operating rate of the vertical lowering means of hopper and the cycle of operation;
(3) the test charging tray that storage needs test product is sent into feeding power control cabinet by external conveyer;
(4) storage is needed the test of test product under the driving of the power device in feeding power control cabinet by feeding conveying device Charging tray is raised to the height of intermediate transport tooling;
(5) driving that intermediate transport tooling passes through intermediate transport device first power device inside workbench below Under, the test charging tray for being placed with trial product to be measured is sent to target detection position;
(6) it is located at the detection and localization camera above target detection position and positioning inspection is carried out to the test charging tray for being placed with trial product to be measured It surveys, if detection and localization is qualified, into next step;If detection and localization is unqualified, interrupt the automatic test production line and It is shown on the display screen of feeding power control cabinet;
(7) mechanical grip for automatically grabbing mechanical arm drives product testing camera successively to carry out to the test product on test charging tray Test, if product testing is qualified, into next step;If product testing is unqualified, mechanical grip clamps the test product Into the defect ware tray of defect ware storage area;
(8) product qualified after tested remaines in test charging tray and is transferred into qualified product by intermediate transport device and deposits Put area;
(9) spare hopper by backup support frame below via frame cross drive device second inside workbench Under the driving of power device, be transferred into below workbench, the rear plane filling position where qualified product storage area just Lower section;
(10) the vertical lifting device of hopper third power device inside workbench that Material collecting box for harvesting is arranged by its longitudinal medial Driving under, the rear plane filling position being lifted where being sent to qualified product storage area, be layered gradually receive test material Disk;
(11) after filling test charging tray, the hopper cross drive device that Material collecting box for harvesting is arranged by its two sides is inside workbench Under the driving of third power device, by cross drive to the feeding position at filling position rear, backup support frame passes through frame Cross drive device is synchronized cross drive to the lower section of unloading position;
(12) it is dynamic to pass through the vertical lowering means of hopper that Material collecting box for harvesting longitudinal medial the is arranged third inside workbench again for Material collecting box for harvesting Under the driving of power device, it is lowered by the unloading position being sent to below feeding position, in backup support frame upper surface;
(13) external manipulator grabs Material collecting box for harvesting to the upper surface of balance transportation frame from backup support frame upper surface;
(14) the qualification rate detection probe outside the through slot that workbench side opens up directly passes through the hollow omission of each Material collecting box for harvesting The quantity set detects the qualification rate of this testing result in the Material collecting box for harvesting.
Further, the qualified product storage area and the intermediate transport tooling are in the transverse direction of the automatic test production line It is located along the same line;The defect ware storage area and the intermediate transport tooling in the transverse direction of the automatic test production line not It is located along the same line.
Further, the Material collecting box for harvesting is set as the sleeve of rectangular in cross-section, in two longitudinal inner walls of the sleeve On, there are several support supporting plates for being used to support test charging tray along the transverse symmetrical arrangement of the automatic test production line.
The beneficial effects of the present invention are:
(1) it avoids product to be measured and removes the process moved into again from pallet or supporting plate, product to be measured is directly placed in test material It is tested on disk by the movement of product testing camera, rejected product is pressed from both sides by automatically grabbing the mechanical grip of mechanical arm Out, reduce process, reduce it is time-consuming, avoid moving in and out process and caused the entire production line after the mistakes such as installation is not in place occur It interrupts and stops, improving the degree of automation and working efficiency.
(2) detection and localization camera, product testing camera are located at the lateral, longitudinal and vertical of the top of target detection position Position can be adjusted, and can be adapted for different detection and localizing environment, and adjustable range is wide, and applicability is high.
(3) by setting storage product in most qualified product qualified product storage area and intermediate transport tooling this from It is located along the same line in the transverse direction of dynamic test production line;And the defect ware of the defect ware of fraction is deposited in setting storage product It puts area and intermediate transport tooling not to be located along the same line in the transverse direction of the automatic test production line, reduction automatically grabs machinery The work probability and impulse stroke of the mechanical grip of arm reduce energy consumption, reduce clamping it is not in place lead to that production line stops line can Energy.
(4) several support supporting plates for being used to support test charging tray are provided on two inner walls of Material collecting box for harvesting sleeve longitudinal direction, The quantity for improving the test charging tray that each Material collecting box for harvesting transports, improves conevying efficiency.
(5) the qualification rate detection probe being arranged outside the through slot opened up by workbench side, directly passes through each collection The quantity of vacant locations can obtain the qualification rate of this testing result in the Material collecting box for harvesting in hopper.
Detailed description of the invention
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is a kind of structural schematic diagram of automatic test production line of the invention.
Specific embodiment
In conjunction with the accompanying drawings, the present invention is further explained in detail.These attached drawings are simplified schematic diagram, only with Illustration illustrates basic structure of the invention, therefore it only shows the composition relevant to the invention.
As shown in Figure 1, a kind of automatic test production line, including feeding power control cabinet 1, it is set to above feeding power control cabinet 1 and pushes up The feeding in portion transmits top plate 2, is set between 1 inside of feeding power control cabinet and feeding transmission top plate 2 and needs for being lifted storage The feeding conveying device 3 of the test charging tray of test product, the transmission outlet connection intermediate transport tooling 4 of feeding conveying device 3, in Between transmission tooling 4 pass through the intermediate transport device 5 that is arranged below and be transported to target detection position for charging tray is tested, examined in target The top that location is set is provided with detection and localization camera 8, is provided in the side of intermediate transport tooling 4 and automatically grabs mechanical arm 6, It automatically grabs the position towards intermediate transport tooling 4 on mechanical arm 6 and is provided with product testing camera 7, automatically grabbing mechanical arm 6 The upper position positioned at 7 lower section of product testing camera is provided with mechanical grip 71, is respectively arranged at the rear of intermediate transport tooling 4 Qualified product storage area 9 and defect ware storage area 10, qualified product remaines in test charging tray and passes through centre after tested Transmission device 5 is transferred into qualified product storage area 9, and underproof product is clamped by mechanical grip 71 to residual after tested In the defect ware tray of substandard products storage area 10, the rear of qualified product storage area 9 is provided with Material collecting box for harvesting 11, and Material collecting box for harvesting 11 passes through it The vertical lifting device 12a of hopper of longitudinal medial setting is lifted the rear plane splicing being sent to where qualified product storage area 9 Position, fill test charging tray after, the hopper cross drive device 12c that Material collecting box for harvesting 11 is arranged by its two sides by cross drive extremely The feeding position at filling position rear, then be lowered by by the vertical lowering means 12b of hopper that 11 longitudinal medial of Material collecting box for harvesting is arranged The unloading position being sent to below feeding position is connected with the transport of the balance for receiving Material collecting box for harvesting 11 at the rear of unloading position Frame 14.
It specifically, further include workbench 18, intermediate transport device 5, qualified product tray 9 and defect ware tray 10 Above workbench 18, spare hopper 13 is located at the lower section of workbench 18, and hopper cross drive device 12c is located at Material collecting box for harvesting Between on the inside of the groove of 11 outsides and 18 upper surface of workbench, the vertical lifting device 12a of hopper, the vertical lowering means of hopper The upper end of 12b is located at the top of workbench 18, the vertical lifting device 12a of hopper, the vertical lowering means 12b of hopper lower end be located at 18 lower section of workbench, spare hopper 13 are raised to work below workbench 18 by the vertical lifting device 12a of hopper 18 top filling position of platform, by hopper cross drive device 12c by cross drive to feeding position, then it is vertical by hopper Lowering means 12b is lowered by 18 lower section unloading position of workbench above workbench 18.
It avoids product to be measured and removes the process moved into again from pallet or supporting plate, product to be measured is directly placed in test material It is tested on disk by the movement of product testing camera, rejected product is pressed from both sides by automatically grabbing the mechanical grip of mechanical arm Out, reduce process, reduce it is time-consuming, avoid moving in and out process and caused the entire production line after the mistakes such as installation is not in place occur It interrupts and stops, improving the degree of automation and working efficiency.
Specifically, the lateral of top, longitudinal direction and the vertical position that detection and localization camera 8 is located at target detection position can It adjusts;The lateral of top, longitudinal direction and the vertical position that product testing camera 7 is located at target detection position can be adjusted, can be with Suitable for different detections and localizing environment, adjustable range is wide, and applicability is high.
Specifically, qualified product storage area 9 and intermediate transport tooling 4 are located at same in the transverse direction of the automatic test production line On straight line;Defect ware storage area 10 and intermediate transport tooling 4 are not located at same straight line in the transverse direction of the automatic test production line On, the work probability and impulse stroke for automatically grabbing the mechanical grip of mechanical arm are reduced, energy consumption is reduced, it is not in place to reduce clamping Production line is caused to stop the possibility of line.
Specifically, Material collecting box for harvesting 11 is set as the sleeve of rectangular in cross-section, on two longitudinal inner walls of sleeve, along this The transverse symmetrical arrangement of automatic test production line has several support supporting plate 11a for being used to support test charging tray, improves each The quantity for the test charging tray that Material collecting box for harvesting transports, improves conevying efficiency.
Specifically, the upper of frame cross drive device 16 is set to by backup support frame 15 below spare hopper 13 Side, backup support frame 15 is as frame cross drive device 16 is by the lower section of cross drive to unloading position.
Specifically, the upper surface of balance transportation frame 14 and backup support frame 15 is in same level, Material collecting box for harvesting 11 It is grabbed by external manipulator from 15 upper surface of backup support frame in the through slot that unloading position is opened up by 18 side of workbench It takes to the upper surface of balance transportation frame 14.
Specifically, it is provided with qualification rate detection probe 17 outside the through slot that 18 side of workbench opens up, directly by every The quantity of vacant locations can obtain the qualification rate of this testing result in the Material collecting box for harvesting in a Material collecting box for harvesting.Preferably, institute The upper surface of Material collecting box for harvesting 11 is stated using material production that is transparent and penetrating conducive to qualification rate detection probe 17.
As a further preference, the present invention also provides a kind of test methods of automatic test production line, including following step It is rapid:
(1) equipment is powered, and is pre-adjusted detection and localization camera, product testing camera and qualification rate detection probe lateral, vertical To and vertically up to suitable position;
(2) feeding conveying device, intermediate transport device, the vertical lifting device of hopper, hopper are preset in feeding power control cabinet Cross drive device and the respective operating rate of the vertical lowering means of hopper and the cycle of operation;
(3) the test charging tray that storage needs test product is sent into feeding power control cabinet by external conveyer;
(4) storage is needed the test of test product under the driving of the power device in feeding power control cabinet by feeding conveying device Charging tray is raised to the height of intermediate transport tooling;
(5) driving that intermediate transport tooling passes through intermediate transport device first power device inside workbench below Under, the test charging tray for being placed with trial product to be measured is sent to target detection position;
(6) it is located at the detection and localization camera above target detection position and positioning inspection is carried out to the test charging tray for being placed with trial product to be measured It surveys, if detection and localization is qualified, into next step;If detection and localization is unqualified, interrupt the automatic test production line and It is shown on the display screen of feeding power control cabinet;
(7) mechanical grip for automatically grabbing mechanical arm drives product testing camera successively to carry out to the test product on test charging tray Test, if product testing is qualified, into next step;If product testing is unqualified, mechanical grip clamps the test product Into the defect ware tray of defect ware storage area;
(8) product qualified after tested remaines in test charging tray and is transferred into qualified product by intermediate transport device and deposits Put area;
(9) spare hopper by backup support frame below via frame cross drive device second inside workbench Under the driving of power device, be transferred into below workbench, the rear plane filling position where qualified product storage area just Lower section;
(10) the vertical lifting device of hopper third power device inside workbench that Material collecting box for harvesting is arranged by its longitudinal medial Driving under, the rear plane filling position being lifted where being sent to qualified product storage area, be layered gradually receive test material Disk;
(11) after filling test charging tray, the hopper cross drive device that Material collecting box for harvesting is arranged by its two sides is inside workbench Under the driving of third power device, by cross drive to the feeding position at filling position rear, backup support frame passes through frame Cross drive device is synchronized cross drive to the lower section of unloading position;
(12) it is dynamic to pass through the vertical lowering means of hopper that Material collecting box for harvesting longitudinal medial the is arranged third inside workbench again for Material collecting box for harvesting Under the driving of power device, it is lowered by the unloading position being sent to below feeding position, in backup support frame upper surface;
(13) external manipulator grabs Material collecting box for harvesting to the upper surface of balance transportation frame from backup support frame upper surface;
(14) the qualification rate detection probe outside the through slot that workbench side opens up directly passes through the hollow omission of each Material collecting box for harvesting The quantity set detects the qualification rate of this testing result in the Material collecting box for harvesting.
Taking the above-mentioned ideal embodiment according to the present invention as inspiration, through the above description, relevant staff is complete Various changes and amendments can be carried out without departing from the scope of the technological thought of the present invention' entirely.The technology of this invention Property range is not limited to the contents of the specification, it is necessary to which the technical scope thereof is determined according to the scope of the claim.

Claims (3)

1. a kind of test method of automatic test production line, it is characterised in that: the following steps are included:
(1) equipment is powered, and is pre-adjusted detection and localization camera, product testing camera and qualification rate detection probe lateral, vertical To and vertically up to suitable position;
(2) feeding conveying device, intermediate transport device, the vertical lifting device of hopper, hopper are preset in feeding power control cabinet Cross drive device and the respective operating rate of the vertical lowering means of hopper and the cycle of operation;
(3) the test charging tray that storage needs test product is sent into feeding power control cabinet by external conveyer;
(4) storage is needed the test of test product under the driving of the power device in feeding power control cabinet by feeding conveying device Charging tray is raised to the height of intermediate transport tooling;
(5) driving that intermediate transport tooling passes through intermediate transport device first power device inside workbench below Under, the test charging tray for being placed with trial product to be measured is sent to target detection position;
(6) it is located at the detection and localization camera above target detection position and positioning inspection is carried out to the test charging tray for being placed with trial product to be measured It surveys, if detection and localization is qualified, into next step;If detection and localization is unqualified, interrupt the automatic test production line and It is shown on the display screen of feeding power control cabinet;
(7) mechanical grip for automatically grabbing mechanical arm drives product testing camera successively to carry out to the test product on test charging tray Test, if product testing is qualified, into next step;If product testing is unqualified, mechanical grip clamps the test product Into the defect ware tray of defect ware storage area;
(8) product qualified after tested remaines in test charging tray and is transferred into qualified product by intermediate transport device and deposits Put area;
(9) spare hopper by backup support frame below via frame cross drive device second inside workbench Under the driving of power device, be transferred into below workbench, the rear plane filling position where qualified product storage area just Lower section;
(10) the vertical lifting device of hopper third power device inside workbench that Material collecting box for harvesting is arranged by its longitudinal medial Driving under, the rear plane filling position being lifted where being sent to qualified product storage area, be layered gradually receive test material Disk;
(11) after filling test charging tray, the hopper cross drive device that Material collecting box for harvesting is arranged by its two sides is inside workbench Under the driving of third power device, by cross drive to the feeding position at filling position rear, backup support frame passes through frame Cross drive device is synchronized cross drive to the lower section of unloading position;
(12) it is dynamic to pass through the vertical lowering means of hopper that Material collecting box for harvesting longitudinal medial the is arranged third inside workbench again for Material collecting box for harvesting Under the driving of power device, it is lowered by the unloading position being sent to below feeding position, in backup support frame upper surface;
(13) external manipulator grabs Material collecting box for harvesting to the upper surface of balance transportation frame from backup support frame upper surface;
(14) the qualification rate detection probe outside the through slot that workbench side opens up directly passes through the hollow omission of each Material collecting box for harvesting The quantity set detects the qualification rate of this testing result in the Material collecting box for harvesting.
2. a kind of test method of automatic test production line according to claim 1, it is characterised in that: the qualified product is deposited It puts area and the intermediate transport tooling is located along the same line in the transverse direction of the automatic test production line;The defect ware storage Area and the intermediate transport tooling are not located along the same line in the transverse direction of the automatic test production line.
3. a kind of test method of automatic test production line according to claim 1, it is characterised in that: the Material collecting box for harvesting is set It is set to the sleeve of rectangular in cross-section, on two longitudinal inner walls of the sleeve, along the transverse direction of the automatic test production line It is symmetrically arranged with several support supporting plates for being used to support test charging tray.
CN201810600853.7A 2018-06-12 2018-06-12 Test method for automatic test production line Active CN108971011B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110697412A (en) * 2019-10-12 2020-01-17 浙江维克机械科技有限公司 Timer detection production line and detection method

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CN106952841A (en) * 2017-04-27 2017-07-14 河北工业大学 A kind of photovoltaic cell device for classifying defects and its detection method
CN107377439A (en) * 2017-06-16 2017-11-24 苏州威兹泰克自动化科技有限公司 Lithium battery pole slice powder-brushing machine
CN107512443A (en) * 2017-09-12 2017-12-26 江苏富联通讯技术有限公司 A kind of industrial siding complete machine device

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Publication number Priority date Publication date Assignee Title
CN102914263A (en) * 2012-10-17 2013-02-06 广州市佳铭工业器材有限公司 Multi-camera image splicing-based automatic workpiece detection device
CN203076214U (en) * 2013-03-08 2013-07-24 宁波市光亚汽车配件有限公司 Car gasket detecting device
CN204429708U (en) * 2015-01-21 2015-07-01 苏州兰叶光电科技有限公司 The Systems for optical inspection of the accurate support presentation quality of LED
CN105841945A (en) * 2016-04-28 2016-08-10 丰业迪睦斯(芜湖)汽车部件有限公司 Thread detection device of car trunk door stopper
CN106670127A (en) * 2017-03-07 2017-05-17 上海微松工业自动化有限公司 Full-automatic visual inspection system for screen defects
CN106952841A (en) * 2017-04-27 2017-07-14 河北工业大学 A kind of photovoltaic cell device for classifying defects and its detection method
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Publication number Priority date Publication date Assignee Title
CN110697412A (en) * 2019-10-12 2020-01-17 浙江维克机械科技有限公司 Timer detection production line and detection method

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Address after: Yongan community, Danyang Development Zone, Zhenjiang City, Jiangsu Province (south of Lanling Road)

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