Full-automatic battery coding packet equipment
Technical field
It is specifically a kind of double of finished battery disposably to carry out automatically the present invention relates to battery apparatus technical field
Material, barcode scanning, detection, coding and the full-automatic battery coding packet equipment for sorting rewinding.
Background technology
Currently, in the technological process of production of polymer battery, to the barcode scanning of polymer semi-finished product battery, test, coding
It is various with the process of grouping, need more labor intensive labour.In the past, industry is all using manual operation above-mentioned operation, during this,
Hand labor intensity is big, and efficiency is low, a large amount of defective products, the artificial operating experience of heavy dependence and proficiency easily occurs.
In above-mentioned operation, the equipment of conventional art can only correspond to single process and be processed, and be single machine production pattern, tool
The problem of body is:
For barcode scanning, test, coding and grouping process, it is necessary to four corresponding equipment;In production, each equipment accounts for
Site area is big, and the semi-finished product that each equipment is produced can be accumulated waits for turnover at the scene, causes the preciousness in workshop
Space is occupied, leverages production environment;Most importantly high labor cost, efficiency are low and defective products easily occur, exist
Inevitable human factor loss.
With the development of the quick and various market demand and enterprise, the pattern for flow line production is changed, it is whole to improve
Body efficiency reduces the synchronizing production in product, and pursuit and be increasingly taken seriously of inter process, decides business equipment, people
The utilization rate of member, and it is directly related to the raising of product quality and production capacity.
Invention content
It is an object of the present invention to against the above deficiency, provide a kind of double of finished battery of automation and disposably carry out
Material, barcode scanning, detection, coding and sorting rewinding process, full-automatic battery spray efficient, conducive to being consistent property of product quality
Code packet equipment.
To achieve the above object, technical solution provided by the present invention is:A kind of full-automatic battery coding packet equipment, packet
It includes and barcode scanning, detection and the main unit mechanism of coding is carried out, set on the cell input terminal position of main unit mechanism to processing object automatically
Feed mechanism, the grouping receiving mechanism set on the battery output position of main unit mechanism, and control said mechanism realize on
Material, barcode scanning, detection, coding and grouping process control device.
The main unit mechanism include chassis, the main unit mechanism delivery platform on the workbench of chassis, barcode scanning module,
Detection module, coding module and sorting manipulator component, the main unit mechanism delivery platform include conveyor belt support, are located at conveying
Conveyer belt drive component on belt supporting frame and horizontally disposed conveyer belt, the barcode scanning module are located on conveyor belt support, are located at
The top position of conveyer belt, the detection module and coding module are sequentially arranged at conveyer belt branch according to the conveying direction of conveyer belt
On the same side position of frame, the sorting manipulator component is set on the table, is located at the top position of conveyer belt.
The sorting manipulator component includes the lateral walking suction means being arranged across main unit mechanism delivery platform, and
It is located on the workbench, the conveying direction of the corresponding conveyer belt does the straight to walking suction means of horizontal reciprocating movement, horizontal
To walking suction means with directly to walking suction means set gradually along the conveying direction of conveyer belt, be equipped with can do decline absorption
The Suction cup assembly of action.
The barcode scanning module includes barcode scanning fixed seat, micromatic setting and barcode scanning device, and the barcode scanning fixed seat is across defeated
It send on belt supporting frame, the micromatic setting is located in barcode scanning fixed seat, for finely tuning conveying of the barcode scanning device close to conveyer belt
The vertical range of plane and horizontal displacement;The coding module includes coding fixed seat, displacement drive and spray code spraying apparatus, institute
It states coding fixed seat and is located at conveyor belt support side, the displacement drive is located in coding fixed seat, described for driving
Shift reciprocately of the spray code spraying apparatus relative to the spray printing face of battery;The detection module be used to be electrically connected with the electrode of battery or
Disconnect electrical connection operation.
The barcode scanning device is the pattern recognition module of coding information on battery for identification.
The feed mechanism includes feed frame, X-axis component, Y-axis component, Z axis lifting assembly and feeding manipulator,
The X-axis component is located at the middle part of feed frame, and the Y-axis component is located on feed frame, is located at the upper position of X-axis component
It sets, the Z axis lifting assembly is located on feed frame, is located at X-axis component side, and the feeding manipulator is located at feed frame
On, it is located at the top position of X-axis component, and be arranged with Y-axis member parallel, feeding manipulator includes straight walking mechanism, is located at
The feeding manipulator Suction cup assembly of lifting action is done on straight walking mechanism, the one end of straight walking mechanism is in cantilever-shaped correspondence
In the top position of Z axis lifting assembly;Y-axis component includes that Y-axis walking mechanism and the feeding being located in Y-axis walking mechanism are inhaled
The one end of disk component, the Y-axis walking mechanism is in top position of the cantilever-shaped correspondence in described conveyer belt one end.
The grouping receiving mechanism includes postposition grouping receiving mechanism, and it includes postposition collecting machine that postposition, which is grouped receiving mechanism,
Frame, the retainer platform in postposition rewinding rack, XY axis grouping Suction cup assembly, Z axis rewinding lifting assembly, straight line moving grouping group
Part and postposition delivery platform, the retainer platform are located at the medium position of postposition rewinding rack, XY axis grouping Suction cup assembly position
In the top position of retainer platform, the Z axis rewinding lifting assembly is located at a side position of retainer platform, the straight line moving grouping group
The quantity of part is two groups, and the top position of corresponding Z axis rewinding lifting assembly is located between retainer platform and XY axis grouping Suction cup assembly,
The postposition delivery platform is located at another side position of retainer platform, postposition delivery platform and main unit mechanism delivery platform head and the tail
It is corresponding.
The grouping receiving mechanism further includes mutually isostructural first grouping receiving mechanism and second packet receiving mechanism, is in
Symmetrical position relationship is located at the both sides of the main unit mechanism, including mounting bracket, be located on mounting bracket rewinding delivery platform,
Multiple retainer platform, XY axis rewindings Suction cup assembly, multiple Z axis rewinding lifting assemblies and multiple straight line moving grouping groups
Part, the rewinding delivery platform are located at the middle part of mounting bracket, and the retainer platform is symmetric form and is located at rewinding delivery platform
Both sides, the XY axis rewinding Suction cup assembly is located at the top of retainer platform and rewinding delivery platform, the Z axis rewinding lifting group
The position that part corresponds to retainer platform respectively is located on mounting bracket, and the straight line moving analysis component corresponds to Z axis rewinding lifting group respectively
The position of part is located between retainer platform and XY axis rewinding Suction cup assemblies;The conveyor surface of rewinding delivery platform and main unit mechanism conveying are flat
The conveyor surface same level of platform.
The micromatic setting is lead screw transmission component;The displacement drive is the linear guide component.
Beneficial effects of the present invention are:The present invention is by control device to main unit mechanism, feed mechanism and grouping rewinding
The course of work of mechanism is controlled, and flexible control is carried out by software, is participated in without artificial, is included by the coding information on battery
It is compared with the data in product database, accurately judges the grade of battery, according to pre-defined parameter and technical bid
Standard, controls the voltage and internal resistance detection process of battery, and sprays the coding of relevant information, accurately controls the position of barcode scanning and coding
Region is set, and sorting is grouped according to the cell grade that barcode scanning is judged, realize automatic charging, barcode scanning, detection, coding and is divided
Group sorting is completed, and whole work process is realized by the driving device of each mechanism full-automatic under control of the control means.
Compared to conventional art, the present invention, which realizes, receives the feeding of semi-finished product battery, barcode scanning, detection, coding and sorting
Material process carries out online production, realizes automation.It is efficient, conducive to being consistent property of product quality.Also, it will need in the past
The multiple working procedure that multiple devices, more talents can complete is integrated into an equipment and can complete, and is greatly saved artificial;It is most important
, improve production efficiency and yields, meanwhile, equipment it is small, floor space is small, upper due to semi-finished product battery
Material, barcode scanning, detection, coding and sorting rewinding process are disposable completion, and no semi-finished product occupy valuable workshop space problem.
The present invention is conducive to be merged into production line for manufacturing battery, for realizing online production from battery raw material to finished battery
Below in conjunction with the accompanying drawings with embodiment, the present invention is further described.
Description of the drawings
Attached drawing is to be used to provide further understanding of the present invention, an and part for constitution instruction, with following tool
Body embodiment is used to explain the present invention together, not be construed as limiting the invention, in the accompanying drawings:
Fig. 1 is the general assembly structural schematic diagram of the present invention.
Fig. 2 is the structural schematic diagram of the main unit mechanism in Fig. 1.
Fig. 3 is another structural schematic diagram of the barcode scanning module in Fig. 2.
Fig. 4 is another structural schematic diagram of the detection module in Fig. 2.
Fig. 5 is another structural schematic diagram of the coding module in Fig. 2.
Fig. 6 is another structural schematic diagram of the lateral walking suction means in Fig. 2.
Fig. 7 is straight another structural schematic diagram to walking suction means in Fig. 2.
Fig. 8 is the structural schematic diagram of the feed mechanism in Fig. 1.
Fig. 9 is another structural schematic diagram of the X-axis component in Fig. 8.
Figure 10 is another structural schematic diagram of the Y-axis component in Fig. 8.
Figure 11 is another structural schematic diagram of the Z axis lifting assembly in Fig. 8.
Figure 12 is another structural schematic diagram of the feeding manipulator in Fig. 8.
Figure 13 is another structural schematic diagram of the feeding Suction cup assembly in Fig. 8.
Figure 14 is the structural schematic diagram of the postposition grouping receiving mechanism in Fig. 1.
Figure 15 is another structural schematic diagram of the XY axis grouping Suction cup assembly in Figure 14.
Figure 16 is another structural schematic diagram of the Z axis rewinding lifting assembly in Figure 14.
Figure 17 is another structural schematic diagram of the straight line moving analysis component in Figure 14.
Figure 18 is another structural schematic diagram of the postposition delivery platform in Figure 14.
Figure 19 is the structural schematic diagram of the first grouping receiving mechanism or second packet receiving mechanism in Fig. 1.
Figure 20 is another structural schematic diagram of the rewinding delivery platform in Figure 19.
Figure 21 is another structural schematic diagram of the XY axis rewinding Suction cup assemblies in Figure 19.
Figure 22 is another structural schematic diagram of the Z axis rewinding lifting assembly in Figure 19.
Figure 23 is another structural schematic diagram of the straight line moving analysis component in Figure 19.
Specific implementation mode
Below in conjunction with attached drawing, description of specific embodiments of the present invention.It should be understood that described herein
Specific implementation mode is only used for describing and explaining this explanation, is not intended to restrict the invention.
Fig. 1 shows a kind of general assembly structural schematic diagram of embodiment according to the present invention.Wherein, grouping receiving mechanism is set
There are three groups, for the semi-finished product battery of different parameters grade to be carried out accurate sorting classification.
Semi-finished product battery in the present embodiment is slice-shaped polymer battery, and the electrode of battery is located at the side position of battery
It sets.
Coding information in the present embodiment includes Arabic numerals, one-dimensional bar code, two-dimensional bar.
Referring to Fig. 1, a kind of full-automatic battery coding packet equipment provided in this embodiment, including automatically to processing object into
Row barcode scanning, detection and the main unit mechanism of coding 1, set on the cell input terminal position of main unit mechanism 1 feed mechanism 2, be set to
The grouping receiving mechanism of the battery output position of main unit mechanism 1, and control said mechanism realize feeding, barcode scanning, detection, spray
The control device 5 of code and grouping process;Control device 5 is programmed using PLC, is received to main unit mechanism 1, feed mechanism 2 and grouping
The course of work of material mechanism is controlled, and flexible control is carried out by software, is participated in without artificial, includes by the coding letter on battery
Breath is compared with the data in product database, accurately judges the grade of battery;According to pre-defined parameter and technology
Standard controls the voltage of battery and internal resistance detection process, and sprays the coding of relevant information, accurately controls barcode scanning and coding
The band of position;And sorting is grouped according to the cell grade that barcode scanning is judged, realize automatic charging, barcode scanning, detection, coding and
Grouping sorting is completed.Whole work process is realized under the control of control device 5 by the driving device of each mechanism full-automatic.
The main unit mechanism 1 of the present embodiment includes chassis 11, the main unit mechanism delivery platform on the workbench of chassis 11
12, barcode scanning module 13, detection module 14, coding module 15 and sorting manipulator component 16, referring to Fig. 2 to Fig. 7, the host machine
Structure delivery platform 12 includes that conveyor belt support, the conveyer belt drive component (not shown) being located on conveyor belt support and level are set
The conveyer belt set, the barcode scanning module 13 are located on conveyor belt support, are located at the top position of conveyer belt, the detection module 14
With coding module 15 according to the conveying direction of conveyer belt, it is sequentially arranged on the same side position of conveyor belt support, the sorter
Tool hand component 16 is set on the table, is located at the top position of conveyer belt.It is online that main unit mechanism 1 realizes that double of finished battery carries out
Formula barcode scanning, detection and coding process, and sorting operation is carried out to the cell grade detected by sorting manipulator component 16.
Work efficiency is high, and under the control of control device 5, work is accurate.
The sorting manipulator component 16 of the present embodiment includes that the lateral walking being arranged across main unit mechanism delivery platform 12 is inhaled
Device 161 is taken, and is located on the workbench, the conveying direction of the corresponding conveyer belt does the straight to row of horizontal reciprocating movement
Walk suction means 162, laterally walk suction means 161 with directly to walking suction means 162 along conveyer belt conveying direction successively
Setting is equipped with the Suction cup assembly 17 that can be done and decline sucking action;Suction cup assembly 17 is fitted in laterally walking suction means 161
On, it is connect with vacuum generating equipment, for extracting the semi-finished product battery on conveyer belt, by suction means 161 of laterally walking
Horizontal running mechanism 1611, will determine that out that the semi-finished product battery of grade is shunted to two side directions of conveyer belt;Directly inhaled to walking
It takes device 162 to be located at the top position of conveyer belt, is assembled with the Suction cup assembly 17, will determine that out the semi-finished product cell of another grade
Pond is shunted to the grouping receiving mechanism for the conveying direction for being located at conveyer belt.Reasonable design, mechanism are compact.
The barcode scanning module 13 includes barcode scanning fixed seat 131, micromatic setting 132 and barcode scanning device 133, and the barcode scanning is fixed
Across on conveyor belt support, the micromatic setting 132 is located in barcode scanning fixed seat 131 seat 131, for finely tuning the barcode scanning dress
Set 133 vertical range and horizontal displacement close to the transporting flat of conveyer belt;The coding module 15 includes coding fixed seat
151, displacement drive 152 and spray code spraying apparatus 153, the coding fixed seat 151 are located at conveyor belt support side, the displacement
Driving device 152 is located in coding fixed seat 151, for driving the spray code spraying apparatus 153 relative to the past of the spray printing face of battery
Complex displacement;The detection module 14 is electrically connected operation for being electrically connected or disconnecting with the electrode of semi-finished product battery, detects
The voltage and internal resistance value of semi-finished product battery.
The micromatic setting 132 of the present embodiment is lead screw transmission component, including trunnion axis and vertical axis, 133 groups of barcode scanning device
With on the vertical axis, the optimum position in semi-finished product battery spray code region is corresponded to for finely tuning barcode scanning device 133;Micromatic setting 132
Micro machine can be installed additional, the fine tuning to barcode scanning device 133 horizontal axis and vertical axial is carried out by control device 5;The displacement
Driving device 152 is the linear guide component, drives spray code spraying apparatus 153 (nozzle) in semi-finished product by driving device (not shown)
Horizontal reciprocating displacement is done in the coding region of battery, and coding is completed.
The barcode scanning device 133 of the present embodiment is the pattern recognition module of coding information on battery for identification, including sensing
Device and camera module, when work, when sensor detects semi-finished product battery, triggering camera module barcode scanning work, and by barcode scanning number
According to being transmitted in control device 5 be compared with the data in product database, judges the grade of semi-finished product battery;Its
In, when the scanning of barcode scanning device 133 is imperfect or when can not differentiate to coding information, acousto-optic early warning is sent out by control device 5, by
Manually defective products is sorted out, realizes the yields for improving semi-finished product battery.
Referring to Fig. 8 to Figure 13, the feed mechanism 2 includes feed frame 21, X-axis component 22, Y-axis component 23, Z axis lifting
Component 24 and feeding manipulator 25, the X-axis component 22 are located at the middle part of feed frame 21, and the Y-axis component 23 is located at
Expect in rack 21, be located at the top position of X-axis component 22, the Z axis lifting assembly 24 is located on feed frame 21, is located at X-axis
22 side of component, the feeding manipulator 25 are located on feed frame 21, be located at X-axis component 22 top position, and with Y-axis group
Part 23 is arranged in parallel, and feeding manipulator 25 includes straight walking mechanism 251, is located on straight walking mechanism 251 and does lifting action
Feeding manipulator Suction cup assembly 252, the one end of straight walking mechanism 251 is in cantilever-shaped correspondence in Z axis lifting assembly 24
Top position;Y-axis component 23 includes Y-axis walking mechanism and the feeding Suction cup assembly 26 being located in Y-axis walking mechanism, described
The one end of Y-axis walking mechanism is in top position of the cantilever-shaped correspondence in described conveyer belt one end.
Y-axis component 23 in the present embodiment is assembled with Suction cup assembly 26, is used to place a Revolving disc 27 on X-axis component 22,
When work, Suction cup assembly 26 can take out semi-finished product battery from any lattice of Revolving disc 27;The workflow of feed mechanism 2
For:Semi-finished product battery is housed in Revolving disc 27, and multiple Revolving discs 27 overlay on the supporting plate 241 of Z axis lifting assembly 24, feeding
Manipulator 25 is moved on to Revolving disc 27 on X-axis component 22 together with semi-finished product battery therein by 24 position of Z axis lifting assembly, sucker
Component 26 takes out semi-finished product battery from any lattice of Revolving disc 27, toward the conveyer belt of main unit mechanism delivery platform 12 on by pre-
Fixed interval and position is well placed, and realizes that feeding feeding is full-automatic.
The present invention grouping receiving mechanism be equipped with three groups, including:Postposition is grouped receiving mechanism 3, first and is grouped receiving mechanism 4
With second packet receiving mechanism 4.
Referring to Figure 14 to Figure 18, the postposition grouping receiving mechanism 3 of the present embodiment includes postposition rewinding rack 31, is set to postposition
Retainer platform 32, XY axis grouping Suction cup assembly 33 in rewinding rack 31, Z axis rewinding lifting assembly 34, straight line moving analysis component
35 and postposition delivery platform 36, the retainer platform 32 is located at the medium position of postposition rewinding rack 31, and the XY axis is grouped sucker
Component 33 is located at the top position of retainer platform 32, and the Z axis rewinding lifting assembly 34 is located at a side position of retainer platform 32, described
The quantity of straight line moving analysis component 35 is two groups, the top position of corresponding Z axis rewinding lifting assembly 34 be located at retainer platform 32 with
XY axis is grouped between Suction cup assembly 33, and the postposition delivery platform 36 is located at another side position of retainer platform 32, and postposition conveying is flat
Platform 36 is corresponding with 12 head and the tail of the main unit mechanism delivery platform.
The retainer platform 32 of postposition grouping receiving mechanism 3, Z axis rewinding lifting assembly 34 and straight line moving grouping in the present embodiment
The quantity of component 35 is corresponding, and quantity is respectively two groups;Postposition delivery platform 36 includes trunnion axis regulating mechanism 361 and is located at level
Postposition conveyer belt apparatus 362 on axis regulating mechanism 361, by being finely adjusted trunnion axis regulating mechanism 361, for eliminating postposition
The conveying tolerance of conveyer belt apparatus 362 more preferably coordinates with the grouping work of Suction cup assembly 33 of XY axis.Postposition conveyer belt apparatus 362
The conveyor surface same level of conveyor surface and main unit mechanism delivery platform 12.
Referring to Figure 19 to Figure 23, the first grouping receiving mechanism 4 and second packet receiving mechanism 4 of the present embodiment are identical knot
Structure, symmetrical position relationship are located at the both sides of the main unit mechanism 1, including mounting bracket 41, the receipts that are located on mounting bracket 41
Expect delivery platform 42, multiple retainer platforms 43, XY axis rewindings Suction cup assembly 44, multiple Z axis rewinding lifting assembly 45 and more
A straight line moving analysis component 46, the rewinding delivery platform 42 are located at the middle part of mounting bracket 41, and the retainer platform 43 is in pair
The both sides for claiming distributional pattern to be located at rewinding delivery platform 42, the XY axis rewinding Suction cup assembly 44 is located at retainer platform 43 and rewinding is defeated
The top of platform 42, the position that the Z axis rewinding lifting assembly 45 corresponds to retainer platform 43 respectively is sent to be located on mounting bracket 41, institute
It states straight line moving analysis component 46 and corresponds to the position of Z axis rewinding lifting assembly 45 respectively and be located at retainer platform 43 and XY axis rewinding suckers
Between component 44;The conveyor surface of rewinding delivery platform 42 and the conveyor surface same level of main unit mechanism delivery platform 12.
The first grouping receiving mechanism 4 in the present embodiment or the retainer platform 43 in second packet receiving mechanism 4, XY axis rewindings
The quantity of Suction cup assembly 44, Z axis rewinding lifting assembly 45 and straight line moving analysis component 46 is corresponding, and quantity is respectively four groups.The
One grouping receiving mechanism 4 or second packet receiving mechanism 4 design for multistation, have divided as much as possible conducive in subsequent handling
The finished battery of good grade disposably shifts, and reduces transfer number and workload.
Deft design of the present invention, in control principle, structure configuration, mode of operation more rationally, high degree of automation changes
The situation for needing mostly manually to participate in is become in previous processing;Wherein, the XY axis rewinding Suction cup assemblies respectively in grouping receiving mechanism are homogeneous
With construction;Each Z axis rewinding lifting assembly is constructed with each Z axis lifting assembly all same.
Compared to conventional art, the present invention, which realizes, receives the feeding of semi-finished product battery, barcode scanning, detection, coding and sorting
Material process carries out online production, realizes automation.It is efficient, conducive to being consistent property of product quality.Also, it will need in the past
The multiple working procedure that multiple devices, more talents can complete is integrated into an equipment and can complete, and is greatly saved artificial;It is most important
, improve production efficiency and yields, meanwhile, equipment it is small, floor space is small, upper due to semi-finished product battery
Material, barcode scanning, detection, coding and sorting rewinding process are disposable completion, and no semi-finished product occupy valuable workshop space problem.
The present invention is conducive to be merged into production line for manufacturing battery, for realizing online life from battery raw material to finished battery
Production.
The above specific implementation mode is merely to illustrate the present invention, and not limitation of the present invention, related technical field
Those of ordinary skill can also make a variety of changes and modification without departing from the spirit and scope of the present invention, therefore
All equivalent technical solutions also belong to scope of the invention, and scope of patent protection of the invention should be defined by the claims.