CN106180880A - Thin plate detects and cutting system automatically - Google Patents
Thin plate detects and cutting system automatically Download PDFInfo
- Publication number
- CN106180880A CN106180880A CN201610769550.9A CN201610769550A CN106180880A CN 106180880 A CN106180880 A CN 106180880A CN 201610769550 A CN201610769550 A CN 201610769550A CN 106180880 A CN106180880 A CN 106180880A
- Authority
- CN
- China
- Prior art keywords
- plate shape
- sheet material
- thin plate
- cutting system
- shape identification
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
- B23D33/02—Arrangements for holding, guiding, and/or feeding work during the operation
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D33/00—Accessories for shearing machines or shearing devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Length Measuring Devices With Unspecified Measuring Means (AREA)
- Arc Welding In General (AREA)
Abstract
The present invention relates to a kind of thin plate automatically detect and cutting system, including for detecting the most qualified plate shape identification mechanism of sheet material plate shape, for accepting the waste material support structure of defective sheet material and between the cutting mechanism that on-gauge plate material is sheared, plate shape identification mechanism with described waste material support structure, be all connected by sheet material transshipment acitivity between plate shape identification mechanism and cutting mechanism.Being detected sheet material plate shape by plate shape identification mechanism, underproof sheet material directly discards, above-mentioned waste material support structure reclaim, avoid invalid shearing, qualified sheet material then enters cutting mechanism and normally shears, and can effectively reduce production cost, improves the work efficiency of control laboratory.
Description
Technical field
The present invention relates to a kind of thin plate automatically detect and cutting system, can be used for the sheet material in the cold rolling control laboratory of iron and steel enterprise
Shear sample preparation it can also be used to the shearing home-delivery center of all kinds of cold rolled sheet.
Background technology
In iron and steel enterprise, tension test to flat cold-rolled sheet generally individually uses the flow process of shearing → milling → tension test.Mesh
Front full-automatic tensile testing machine is widely used, and is improving test efficiency and accuracy, minimizing personnel depaly and personal error
Aspect serves and acts on greatly, but matched front operation sample making course, it is still desirable to manual operation, this just extends examination
Test the cycle, constrain the automatization of whole experiment process, especially in large-scale synthesis control laboratory, owing to undertaking the unit of inspection
Many, sample is piled up, and more easily causes processing bottleneck.
It is additionally, since manually-operated reason, is limited to level and the responsibility of operator, also can cause the scratch of plate face
Situation, cause sheet material waste and the consequence resampled.
Summary of the invention
The present embodiments relate to a kind of thin plate automatically detect and cutting system, the part that at least can solve prior art lacks
Fall into.
The present embodiments relate to a kind of thin plate automatically detect and cutting system, including for detecting whether sheet material plate shape closes
The plate shape identification mechanism of lattice, for accepting the waste material support structure of defective sheet material and for cutting that on-gauge plate material is sheared
Cut mechanism, between described plate shape identification mechanism and described waste material support structure, described plate shape identification mechanism and described cutting mechanism
Between be all connected by sheet material transshipment acitivity.
As one of embodiment, described plate shape identification mechanism includes detection platform, laser measurer for plate shape identification
And position described laser measurer position in the horizontal direction first driving structure, described detection platform have sheet material place
Position, described laser measurer is positioned at above described detection platform and drives structure to be connected with described first.
As one of embodiment, described first drives structure to include the first frame of planer-type, and described detection platform sets
Having two parallel sliding tracks, two pillar correspondences of described first frame are slidedly arranged on slide rail described in two, and described laser measurer is slidedly arranged on
On the crossbeam of described first frame and glide direction is perpendicular to the length direction of described slide rail.
As one of embodiment, described sheet material is placed and is machined with multiple tracks air conducting groove, each described air conducting groove at position
All form from described detection platform upper surface concave downward;One end of each described air conducting groove is formed with air intake and sets
Being equipped with compressed-air atomizer, the other end has been correspondingly formed air outlet slit.
As one of embodiment, described sheet material transshipment acitivity includes least one set sucker group, often organizes described sucker group and connects
Having the second driving structure positioning its locus, it is single that described second driving structure includes that driven in translation unit and lifting drive
Unit, each described sucker group is respectively provided with reciprocal the first operation road between described plate shape identification mechanism and described waste material support structure
Footpath and reciprocal the second operating path between described plate shape identification mechanism and described cutting mechanism.
As one of embodiment, described plate shape identification mechanism, described waste material support structure and described cutting mechanism are a word
Type arranges.
As one of embodiment, described plate shape identification mechanism, described cutting mechanism and described waste material support structure are arranged successively
Row.
As one of embodiment, described sucker group is many groups, each described driven in translation unit all with one first Synchronization Control
Mechanism connects, and each described elevation driving unit is all connected with one second synchronizing control.
As one of embodiment, described thin plate detects automatically and cutting system also includes central controller, and described plate shape is known
The operating circuit of other mechanism electrically connects with the input of described central controller;Described waste material support structure includes that waste material is accepted little
Car and drive described waste material accept dolly move the 3rd driving structure, described 3rd drive structure operating circuit, described in cut
Cut the operating circuit of the operating circuit of mechanism and the described sheet material transshipment acitivity input all with described central controller to electrically connect.
As one of embodiment, described thin plate detects automatically and cutting system also includes for inputting sending of sheet material to be processed
Trolley and drive the 4th driving structure that described feeding trolley moves, accepts dolly and described feeding trolley moves in described waste material
Travel switch all it is correspondingly provided with on dynamic trolley track;Described 4th operating circuit driving structure and each described travel switch are equal
Electrically connect with the input of described central controller.
The embodiment of the present invention is at least had the advantages that and is detected sheet material plate shape by plate shape identification mechanism,
Underproof sheet material directly discards, above-mentioned waste material support structure reclaim, it is to avoid invalid shearing, qualified sheet material then enters shearing
Mechanism normally shears, and can effectively reduce production cost, improves the work efficiency of control laboratory.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
In having technology to describe, the required accompanying drawing used is briefly described, it should be apparent that, the accompanying drawing in describing below is only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, it is also possible to
Other accompanying drawing is obtained according to these accompanying drawings.
Fig. 1 detects and the structural representation of cutting system automatically for the thin plate that the embodiment of the present invention provides;
Fig. 2 detects automatically for the thin plate that the embodiment of the present invention provides and the planar structure schematic diagram of cutting system;
The structural representation of the air conducting groove that Fig. 3 provides for the embodiment of the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Describe, it is clear that described embodiment is only a part of embodiment of the present invention rather than whole embodiments wholely.Based on
Embodiment in the present invention, those of ordinary skill in the art obtained under not making creative work premise all other
Embodiment, broadly falls into the scope of protection of the invention.
Such as Fig. 1-Fig. 2, the embodiment of the present invention provides a kind of thin plate automatically to detect and cutting system, including for detecting sheet material
Plate shape identification mechanism 2 that 1 plate shape is the most qualified, for accepting the waste material support structure 6 of defective sheet material 1 and for on-gauge plate
Material 1 carries out the cutting mechanism 3 sheared, between described plate shape identification mechanism 2 and described waste material support structure 6, described plate shape identification
All it is connected by sheet material transshipment acitivity 4 between mechanism 2 with described cutting mechanism 3.By plate shape identification mechanism 2 to sheet material 1 plate shape
Detecting, underproof sheet material 1 directly discards, above-mentioned waste material support structure 6 reclaim, it is to avoid invalid shearing, qualified plate
Material 1 then enters cutting mechanism 3 and normally shears.In the present embodiment, plate shape identification mechanism 2 uses contactless sheet material plate shape to examine
Measurement equipment, is below a specific embodiment:
Such as Fig. 1 and Fig. 2, described plate shape identification mechanism 2 includes detection platform 201, laser measurer for plate shape identification
And position described laser measurer position in the horizontal direction first driving structure, described detection platform 201 has sheet material
Placing position, described laser measurer is positioned at above described detection platform 201 and drives structure to be connected with described first.Drafting board to be checked
Material 1 is positioned in above-mentioned detection platform 201;With vertical direction as Z-direction, above-mentioned first drives structure to be then used for driving laser
Measuring device moves along X-direction and two dimensions of Y direction, and above-mentioned X-direction and Y direction can distinguish corresponding detection platform
The length direction of 201 and width, drive structure to drive by above-mentioned first, and above-mentioned laser measurer can be to sheet material on platform
The height Z of the X-Y coordinate point of 1 is scanned, samples.Above-mentioned plate shape identification mechanism 2 farther includes data processing unit, this number
Electrically connecting with laser measurer according to processing unit, each X-Y-Z coordinate data measuring point gathering this laser measurer is carried out
Treatment Analysis, thus obtain the surface profile data of tested sheet material 1, can intuitively form 2D image or 3D rendering.
Continue the structure of above-mentioned plate shape identification mechanism 2, and above-mentioned first drives structure to include the first frame 204 of planer-type,
Described detection platform 201 is provided with two parallel sliding tracks, and two pillar correspondences of described first frame 204 are slidedly arranged on slide rail described in two
On, described laser measurer is slidedly arranged on the crossbeam of described first frame 204 and glide direction is perpendicular to the length of described slide rail
Direction.Above-mentioned first frame 204 uses accurate gantry structure;Above-mentioned first frame 204 is along two slide rail sliding and laser measurers
Type of drive along crossbeam sliding all can use servomotor to drive screw mandrel or the mode of rack drives, and its concrete structure is ability
Field technique personnel can learn according to prior art, and here is omitted.
Optimizing the structure of above-mentioned plate shape identification mechanism 2 further, such as Fig. 3, described sheet material is placed and is machined with multiple tracks sky at position
Conductance chute 202, each described air conducting groove 202 all forms from described detection platform 201 upper surface concave downward;Each described
One end of air conducting groove 202 is formed with air intake and is provided with compressed-air atomizer, and the other end has been correspondingly formed air and has gone out
Mouthful.Such as Fig. 3, above-mentioned each air conducting groove 202 is both preferably and arranges along detection platform 201 width, and this detection through is put down
Platform 201 is along the two ends of its width, and one end is correspondingly arranged above-mentioned compressed-air atomizer 203 wherein;Sheet material 1 to be detected is placed
Time in detection platform 201, bottom it, laminating is resisted against the top open part of each air conducting groove 202;According to Bernoulli effect,
The object contacted with fluid, rate of flow of fluid is the biggest, and its interface pressure is the least.Compressed-air atomizer 203 ejection compression at a high speed
Air is in air conducting groove 202, and sheet material 1 lower surface is big because of the air velocity of contact, and its lower surface pressure experienced is less than upper
Surface pressure experienced, therefore sheet material 1 can be secured firmly in detection platform 201 by atmospheric pressure.Use above-mentioned air conducting
Groove 202 so that sheet material 1 can easily be placed and be stabilized in detection platform 201, makes sheet material 1 be close to table top, it is ensured that flatness detection
Effect.
The above-mentioned thin plate that continues detects and the structure of cutting system automatically, and described sheet material transshipment acitivity 4 includes that least one set is inhaled
Dish group, often group sucker group includes multiple sucker, often organizes described sucker group and connects the second driving structure having its locus, location,
Described second drives structure to include, and driven in translation unit and elevation driving unit, each described sucker group are respectively provided with back and forth in described plate
The first operating path between shape identification mechanism 2 and described waste material support structure 6 and reciprocal in described plate shape identification mechanism and institute
State the second operating path between cutting mechanism 3.By the way of sheet material 1 drawn by sucker, sheet material 1 can be prevented effectively from and be scratched,
And transport efficacy is high;Above-mentioned each sucker both preferably uses Pneumatic suction cup.Joined with elevation driving unit by driven in translation unit
Close, can realize often organizing sucker group to the absorption of sheet material 1 and transhipment action;Above-mentioned each driven in translation unit and elevation driving unit are equal
Servomotor can be used to drive screw mandrel or the mode of rack drives, it is ensured that the precision moved and position, its concrete structure is ability
Field technique personnel can learn according to prior art, and here is omitted.Wherein, described sucker group preferably arranges many groups,
Each described driven in translation unit is all connected with one first synchronizing control, and each described elevation driving unit is all Tong Bu with one second
Controlling organization connects;In the present embodiment, using 2 groups of above-mentioned sucker groups, often group is correspondingly arranged a set of independent driven in translation unit
And elevation driving unit, often group sucker group can be used alone (being applicable to small dimension sheet material 1), and the sucker group of 2 groups or more than 2 groups can
With the use of (being applicable to large-sized plates material 1), many group sucker groups with the use of time, can by above-mentioned first synchronizing control and
Second synchronizing control realizes synchronization action.Above-mentioned first synchronizing control and the second synchronizing control can use existing
Synchronisation control means, work asynchronously as controlled the operating circuit of the driver element of each correspondence by electromagnetic valve, above-mentioned controlled
Journey and structure are that those skilled in the art are appreciated that according to prior art, and specifically here is omitted.
Such as Fig. 1 and Fig. 2, in the present embodiment, it is preferable that described plate shape identification mechanism 2, described waste material support structure 6 and institute
State cutting mechanism 3 to arrange in yi word pattern.Particularly as follows: the detection platform 201 of plate shape identification mechanism 2, waste material support structure 6 and shearing
The feed unit 301 of mechanism 3 arranges in yi word pattern.The driven in translation unit of above-mentioned each sucker group only needs to take traversing type of drive
?;This sheet material transshipment acitivity 4 includes the second frame 8 of planer-type, and this second frame 8 is across the inspection at plate shape identification mechanism 2
Survey above the feed unit 301 of platform 201, waste material support structure 6 and cutting mechanism 3, be provided with at the top of this second frame 8
Cross moving track, each sucker group is all slidably installed on this cross moving track.It is further preferred that described plate shape identification mechanism 2, described shearing
Mechanism 3 and described waste material support structure 6 are arranged in order, i.e. the feed unit 301 of cutting mechanism 3 sets near plate shape identification mechanism 2
Putting, waste material support structure 6 is then positioned at the feed unit 301 side away from plate shape identification mechanism 2, owing to sheet material 1 plate shape occurs not
Good probability is relatively small, and said structure can reduce the operating cost of sheet material transshipment acitivity 4.
Optimizing the present embodiment further, the thin plate that the present embodiment provides detects automatically and cutting system is preferably and uses automatically
Control mode: above-mentioned cutting mechanism 3 uses automatic shearing machine 302, its mainly include cutter body 302, feed unit 301,
Shearing finished product transport establishment etc., sheet material 1 is from the beginning of putting at charging, and its feeding, shearing, finished product conveying stacking etc. are the completeest
Become;Can use existing automatic shearing machine 302, its specification selects according to sheet material 1 size, and here is omitted for concrete structure.On
State waste material support structure 6 and include that waste material is accepted dolly 6 and drives described waste material to accept the 3rd driving structure that dolly 6 moves, should
3rd drives structure to include, and dolly drives motor, this waste material undertaking dolly 6 by rail-guided, reciprocally to walk in flatness detection
Between position (at plate shape identification mechanism 2) and rejected material position, can be positioned by travel switch, it also switches to manual mode control.On
State thin plate automatically to detect and cutting system also includes the feeding trolley 7 for inputting sheet material 1 to be processed and drives described feeding little
The 4th driving structure that car 7 moves, the 4th drives structure to include equally, and dolly drives motor, and this feeding trolley 7 is led by track
To, reciprocally walking between flatness detection position and feeding position, can be positioned by travel switch, it also switches to manual mode control
System.Above-mentioned waste material undertaking dolly 6 and feeding trolley 7 can use the lorry of same size, and its specification size is advised according to sheet material 1
Lattice determine.
Further, this thin plate detects automatically and cutting system also includes central controller, described plate shape identification mechanism 2
Operating circuit electrically connects with the input of described central controller;Described 3rd drives the operating circuit of structure, described cutter
The operating circuit of structure 3 and the operating circuit of described sheet material transshipment acitivity 4 all inputs with described central controller electrically connect.Institute
State the 4th driving operating circuit of structure and each described travel switch input all with described central controller to electrically connect.Specifically
Ground, the operating circuit of the laser measurer of above-mentioned plate shape identification mechanism 2, drive this laser measurer move first drive structure
Operating circuit and above-mentioned data processing unit all electrically connect with above-mentioned central controller;The automatic control of automatic shearing machine 302
Circuit processed electrically connects with above-mentioned central controller;Each driven in translation unit and each lifting of above-mentioned sheet material transshipment acitivity 4 drive single
The operating circuit of unit all electrically connects with above-mentioned central controller;Above-mentioned driving waste material accepts the dolly driving motor that dolly 6 moves
And the dolly driving feeding trolley 7 to move drives the operating circuit of motor all to electrically connect with above-mentioned central controller.Wherein, above-mentioned
Central controller uses PLC, and automatic control process can use existing autocontrol method, it is not necessary to additionally programs.
By above-mentioned automatic control process, it is achieved this thin plate detects and cutting system increasingly automated automatically, reduce people
Work is intervened, thus reduces the sheet material 1 damage in transhipment and processing procedure.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all essences in the present invention
Within god and principle, any modification, equivalent substitution and improvement etc. made, should be included within the scope of the present invention.
Claims (10)
1. a thin plate detects and cutting system automatically, it is characterised in that: include for detecting the plate that sheet material plate shape is the most qualified
Shape identification mechanism, for accepting the waste material support structure of defective sheet material and for the cutter that on-gauge plate material is sheared
Structure, between described plate shape identification mechanism and described waste material support structure, between described plate shape identification mechanism and described cutting mechanism
All it is connected by sheet material transshipment acitivity.
2. thin plate as claimed in claim 1 detects and cutting system automatically, it is characterised in that: described plate shape identification mechanism includes
Detection platform, for the laser measurer of plate shape identification and position the first of described laser measurer position in the horizontal direction
Driving structure, described detection platform has sheet material and places position, described laser measurer be positioned at above described detection platform and with institute
State the first driving structure to connect.
3. thin plate as claimed in claim 2 detects and cutting system automatically, it is characterised in that: described first drives structure to include
First frame of planer-type, described detection platform is provided with two parallel sliding tracks, and two pillar correspondences of described first frame are slidedly arranged on
On slide rail described in two, described laser measurer is slidedly arranged on the crossbeam of described first frame and glide direction is perpendicular to described slide rail
Length direction.
4. thin plate as claimed in claim 2 detects and cutting system automatically, it is characterised in that: described sheet material is placed and is processed at position
Multiple tracks air conducting groove, each described air conducting groove is had all to form from described detection platform upper surface concave downward;Each described
One end of air conducting groove is formed with air intake and is provided with compressed-air atomizer, and the other end has been correspondingly formed air outlet slit.
5. thin plate as claimed in claim 1 detects and cutting system automatically, it is characterised in that: described sheet material transshipment acitivity includes
Least one set sucker group, often organizes described sucker group and connects the second driving structure having its locus, location, and described second drives
Structure include driven in translation unit and elevation driving unit, each described sucker group be respectively provided with back and forth in described plate shape identification mechanism with
The first operating path between described waste material support structure and reciprocal between described plate shape identification mechanism and described cutting mechanism
The second operating path.
6. thin plate as claimed in claim 5 detects and cutting system automatically, it is characterised in that: described plate shape identification mechanism, institute
State waste material support structure and described cutting mechanism is yi word pattern arrangement.
7. thin plate as claimed in claim 6 detects and cutting system automatically, it is characterised in that: described plate shape identification mechanism, institute
State cutting mechanism and described waste material support structure is arranged in order.
8. thin plate as claimed in claim 5 detects and cutting system automatically, it is characterised in that: described sucker group is many groups, respectively
Described driven in translation unit is all connected with one first synchronizing control, all Tong Bu with one second control of each described elevation driving unit
Mechanism processed connects.
9. the thin plate as according to any one of claim 1 to 8 detects and cutting system automatically, it is characterised in that: described thin plate
Automatically detection and cutting system also include central controller, the operating circuit of described plate shape identification mechanism and described central controller
Input electrical connection;Described waste material support structure include waste material accept dolly and drive described waste material to accept dolly moves the
Three drive structure, and the described 3rd drives the operating circuit of structure, the operating circuit of described cutting mechanism and described sheet material conveyance
The operating circuit of structure all inputs with described central controller electrically connect.
10. thin plate as claimed in claim 9 detects and cutting system automatically, it is characterised in that: described thin plate automatically detect and
Cutting system also includes the feeding trolley for inputting sheet material to be processed and the 4th driving knot driving described feeding trolley to move
Structure, is all correspondingly provided with travel switch on the trolley track that described waste material undertaking dolly and described feeding trolley move;Described
Four drive the operating circuits of structures and each described travel switch input all with described central controller to electrically connect.
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CN201610769550.9A CN106180880B (en) | 2016-08-30 | 2016-08-30 | Thin plate detects automatically and cutting system |
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CN201610769550.9A CN106180880B (en) | 2016-08-30 | 2016-08-30 | Thin plate detects automatically and cutting system |
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CN106180880B CN106180880B (en) | 2019-01-04 |
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Cited By (5)
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CN111107326A (en) * | 2020-01-02 | 2020-05-05 | 中冶京诚工程技术有限公司 | Method, device and system for monitoring sample state in sample shear line |
CN112113963A (en) * | 2020-09-21 | 2020-12-22 | 武汉钢铁有限公司 | Online detection method and device for plate shape defects of finished oriented silicon steel product |
CN113492230A (en) * | 2021-06-02 | 2021-10-12 | 张家港宏昌钢板有限公司 | Steel plate shearing method and steel plate shearing device for improving efficiency |
CN114536024A (en) * | 2022-04-01 | 2022-05-27 | 浙江东宇电气股份有限公司 | Shearing equipment for production and processing of switch cabinet |
CN114589493A (en) * | 2022-02-23 | 2022-06-07 | 东阿蓝天七色建材有限公司 | Intelligent production line for machining metal plates |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112113963A (en) * | 2020-09-21 | 2020-12-22 | 武汉钢铁有限公司 | Online detection method and device for plate shape defects of finished oriented silicon steel product |
CN113492230A (en) * | 2021-06-02 | 2021-10-12 | 张家港宏昌钢板有限公司 | Steel plate shearing method and steel plate shearing device for improving efficiency |
CN114589493A (en) * | 2022-02-23 | 2022-06-07 | 东阿蓝天七色建材有限公司 | Intelligent production line for machining metal plates |
CN114589493B (en) * | 2022-02-23 | 2024-04-12 | 东阿蓝天七色建材有限公司 | A intelligent production line for processing panel beating |
CN114536024A (en) * | 2022-04-01 | 2022-05-27 | 浙江东宇电气股份有限公司 | Shearing equipment for production and processing of switch cabinet |
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