CN206047216U - Thin plate automatic detection and cutting system - Google Patents

Thin plate automatic detection and cutting system Download PDF

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Publication number
CN206047216U
CN206047216U CN201620995112.XU CN201620995112U CN206047216U CN 206047216 U CN206047216 U CN 206047216U CN 201620995112 U CN201620995112 U CN 201620995112U CN 206047216 U CN206047216 U CN 206047216U
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CN
China
Prior art keywords
cutting
sheet
plate shape
waste
automatic detection
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Application number
CN201620995112.XU
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Chinese (zh)
Inventor
鲍昌华
陈建军
汪正保
龚为
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中冶南方工程技术有限公司
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Priority to CN201620995112.XU priority Critical patent/CN206047216U/en
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Publication of CN206047216U publication Critical patent/CN206047216U/en

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Abstract

This utility model is related to a kind of thin plate automatic detection and cutting system, including for detecting the whether qualified plate shape identification mechanism of sheet material plate shape, the waste material support structure for accepting unqualified sheet material and the cutting mechanism for being sheared to on-gauge plate material, it is connected by sheet material transshipment acitivity between plate shape identification mechanism and the waste material support structure, between plate shape identification mechanism and cutting mechanism.Sheet material plate shape is detected by plate shape identification mechanism, underproof sheet material is directly discarded, reclaimed by above-mentioned waste material support structure, avoid invalid shearing, qualified sheet material is then normally sheared into cutting mechanism, can effectively reduce production cost, improves the work efficiency of control laboratory.

Description

Thin plate automatic detection and cutting system
Technical field
This utility model is related to a kind of thin plate automatic detection and cutting system, can be used in the cold rolling control laboratory of iron and steel enterprise Sheet shearing sample preparation, it can also be used to the shearing home-delivery center of all kinds of cold rolled sheets.
Background technology
The flow process of shearing → milling → tension test is generally individually adopted to the tension test of flat cold-rolled sheet in iron and steel enterprise.Mesh Front full-automatic tensile testing machine is widely used, and is improving test efficiency and accuracy, is reducing personnel depaly and personal error Aspect serves greatly effect, but matched front operation sample making course, it is still desirable to which artificial to operate, this just extends examination The cycle is tested, the automatization of whole experiment process is constrained, the unit especially in large-scale synthesis control laboratory, due to undertaking inspection Many, sample is piled up, and more easily causes processing bottleneck.
Manually-operated reason is additionally, since, the level and responsibility of operator is limited to, plate face scratch can be also caused Situation, cause sheet material to waste and the consequence resampled.
Utility model content
This utility model embodiment is related to a kind of thin plate automatic detection and cutting system, can at least solve the portion of prior art Divide defect.
This utility model embodiment is related to a kind of thin plate automatic detection and cutting system, including for detecting that sheet material plate shape is No qualified plate shape identification mechanism, the waste material support structure for accepting unqualified sheet material and for shearing to on-gauge plate material Cutting mechanism, between the plate shape identification mechanism and the waste material support structure, the plate shape identification mechanism and the shearing It is connected by sheet material transshipment acitivity between mechanism.
Used as one of embodiment, the plate shape identification mechanism includes detection platform, the laser measurer recognized for plate shape And the first driving structure of laser measurer position in the horizontal direction is positioned, there is the detection platform sheet material to place Position, the laser measurer are located above the detection platform and are connected with first driving structure.
Used as one of embodiment, first driving structure includes the first frame of planer-type, sets in the detection platform The two pillars correspondence for having two parallel sliding tracks, first frame is slidedly arranged on slide rail described in two, and the laser measurer is slidedly arranged on On the crossbeam of first frame and glide direction perpendicular to the slide rail length direction.
Used as one of embodiment, the sheet material to be placed and be machined with multiple tracks air conducting groove, each air conducting groove at position Form from the detection platform upper table depression that faces down;One end of each air conducting groove is formed with air intake and sets Compressed-air atomizer is equipped with, the other end has been correspondingly formed air outlet slit.
Used as one of embodiment, the sheet material transshipment acitivity includes least one set sucker group, per group of sucker group connection There is the second driving structure for positioning its locus, it is single that second driving structure includes that driven in translation unit and lifting drive Unit, each sucker group are respectively provided with reciprocal the first operation road between the plate shape identification mechanism and the waste material support structure Footpath and reciprocal the second operating path between the plate shape identification mechanism and the cutting mechanism.
Used as one of embodiment, the plate shape identification mechanism, the waste material support structure and the cutting mechanism are in a word Type is arranged.
Used as one of embodiment, the plate shape identification mechanism, the cutting mechanism and the waste material support structure are arranged successively Row.
As one of embodiment, the sucker group for multigroup, each driven in translation unit with one first Synchronization Control Mechanism connects, and each elevation driving unit is connected with one second synchronizing control.
Used as one of embodiment, the thin plate automatic detection and cutting system also include central controller, and the plate shape is known The operating circuit of other mechanism is electrically connected with the input of the central controller;It is little that the waste material support structure includes that waste material is accepted Car and drive the waste material to accept the 3rd driving structure of dolly movement, the operating circuit of the 3rd driving structure, described cut The operating circuit for cutting the operating circuit and the sheet material transshipment acitivity of mechanism is electrically connected with the input of the central controller.
Used as one of embodiment, the thin plate automatic detection and cutting system are also included for being input into sending for sheet material to be processed Trolley and the 4th driving structure of the driving feeding trolley movement, accept dolly in the waste material and the feeding trolley are moved Travel switch is correspondingly provided with dynamic trolley track;The operating circuit and each travel switch of the 4th driving structure is equal Electrically connect with the input of the central controller.
This utility model embodiment at least has the advantages that:Sheet material plate shape is examined by plate shape identification mechanism Survey, underproof sheet material is directly discarded, reclaimed by above-mentioned waste material support structure, it is to avoid invalid shearing, qualified sheet material are then entered Cutting mechanism is normally sheared, and can effectively reduce production cost, improves the work efficiency of control laboratory.
Description of the drawings
In order to be illustrated more clearly that this utility model embodiment or technical scheme of the prior art, below will be to embodiment Or accompanying drawing to be used is briefly described needed for description of the prior art, it should be apparent that, drawings in the following description are only It is some embodiments of the present utility model, for those of ordinary skill in the art, in the premise for not paying creative work Under, can be with according to these other accompanying drawings of accompanying drawings acquisition.
Thin plate automatic detection and the structural representation of cutting system that Fig. 1 is provided for this utility model embodiment;
Thin plate automatic detection and the planar structure schematic diagram of cutting system that Fig. 2 is provided for this utility model embodiment;
The structural representation of the air conducting groove that Fig. 3 is provided for this utility model embodiment.
Specific embodiment
Below in conjunction with the accompanying drawing in this utility model embodiment, the technical scheme in this utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only this utility model a part of embodiment, rather than whole Embodiment.Based on the embodiment in this utility model, those of ordinary skill in the art are not under the premise of creative work is made The all other embodiment for being obtained, belongs to the scope of this utility model protection.
Such as Fig. 1-Fig. 2, this utility model embodiment provides a kind of thin plate automatic detection and cutting system, including for detecting The whether qualified plate shape identification mechanism 2 of 1 plate shape of sheet material, the waste material support structure 6 for accepting unqualified sheet material 1 and be used for pairing The cutting mechanism 3 sheared by panel material 1, between the plate shape identification mechanism 2 and the waste material support structure 6, the plate shape It is connected by sheet material transshipment acitivity 4 between identification mechanism 2 and the cutting mechanism 3.By plate shape identification mechanism 2 to sheet material 1 Plate shape is detected that underproof sheet material 1 is directly discarded, and is reclaimed by above-mentioned waste material support structure 6, it is to avoid invalid shearing, qualified Sheet material 1 then normally sheared into cutting mechanism 3.In the present embodiment, plate shape identification mechanism 2 adopts contactless sheet material plate Shape testing equipment, is a specific embodiment below:
Such as Fig. 1 and Fig. 2, the plate shape identification mechanism 2 include detection platform 201, the laser measurer recognized for plate shape And the first driving structure of positioning laser measurer position in the horizontal direction, the detection platform 201 is with sheet material Position is placed, the laser measurer is located above the detection platform 201 and is connected with first driving structure.Drafting board to be checked Material 1 is positioned in above-mentioned detection platform 201;With vertical direction as Z-direction, above-mentioned first driving structure is then used for driving laser Measuring device is moved along X-direction and two dimensions of Y direction, and above-mentioned X-direction and Y direction can correspond to detection platform respectively 201 length direction and width, are driven by above-mentioned first driving structure, and above-mentioned laser measurer can be to sheet material on platform The height Z of 1 X-Y coordinate point is scanned, samples.Above-mentioned plate shape identification mechanism 2 further includes data processing unit, the number Electrically connect with laser measurer according to processing unit, the X-Y-Z coordinate datas of each measurement point of the laser measurer collection are carried out Treatment Analysis, so as to obtain the surface profile data of tested sheet material 1, can intuitively form 2D images or 3D rendering.
Continue the structure of above-mentioned plate shape identification mechanism 2, and above-mentioned first driving structure includes the first frame 204 of planer-type, The detection platform 201 is provided with two parallel sliding tracks, and the two pillars correspondence of first frame 204 is slidedly arranged on slide rail described in two On, the laser measurer be slidedly arranged on the crossbeam of first frame 204 and glide direction perpendicular to the slide rail length Direction.Above-mentioned first frame 204 is using accurate gantry structure;Above-mentioned first frame 204 is along two slide rail slidings and laser measurer Type of drive along crossbeam sliding can be by the way of servomotor drives screw mandrel or rack drives, and its concrete structure is ability What field technique personnel can be learnt according to prior art, here is omitted.
Further optimize the structure of above-mentioned plate shape identification mechanism 2, such as Fig. 3, the sheet material is placed and multiple tracks sky is machined with position Conductance chute 202, each air conducting groove 202 are formed from 201 upper table of the detection platform depression that faces down;It is each described One end of air conducting groove 202 is formed with air intake and is provided with compressed-air atomizer, and the other end has been correspondingly formed air and has gone out Mouthful.Such as Fig. 3, above-mentioned each air conducting groove 202 is both preferably and arranges along 201 width of detection platform, and the insertion detection is flat Platform 201 is correspondingly arranged above-mentioned compressed-air atomizer 203 along the two ends of its width, wherein one end;Sheet material to be detected 1 is placed When in detection platform 201, its bottom laminating is resisted against the top open part of each air conducting groove 202;According to Bernoulli effect, The object contacted with fluid, rate of flow of fluid are bigger, and its interface pressure is less.Compressed-air atomizer 203 sprays at a high speed compression , to air conducting groove 202,1 lower surface of sheet material is big because of the air velocity for contacting, and the pressure that its lower surface is subject to is less than upper for air The pressure that surface is subject to, therefore atmospheric pressure can be secured firmly to sheet material 1 in detection platform 201.Using above-mentioned air conducting Groove 202 so that sheet material 1 can easily be placed and is stabilized in detection platform 201, makes sheet material 1 be close to table top, it is ensured that flatness detection Effect.
Continue the structure of above-mentioned thin plate automatic detection and cutting system, and the sheet material transshipment acitivity 4 includes that least one set is inhaled Disk group, every group of sucker group include multiple suckers, and per group of sucker group is connected with the second driving structure for positioning its locus, Second driving structure includes driven in translation unit and elevation driving unit, and each sucker group is respectively provided with reciprocal in the plate The first operating path between shape identification mechanism 2 and the waste material support structure 6 and reciprocal in the plate shape identification mechanism and institute State the second operating path between cutting mechanism 3.By way of sucker draws sheet material 1, sheet material 1 can be prevented effectively from and be scratched, And transport efficacy is high;Above-mentioned each sucker is both preferably and adopts Pneumatic suction cup.Matched somebody with somebody by driven in translation unit and elevation driving unit Close, be capable of achieving absorption and transhipment action of the every group of sucker group to sheet material 1;Above-mentioned each driven in translation unit and elevation driving unit are equal Can be by the way of servomotor drives screw mandrel or rack drives, it is ensured that motion and the precision for positioning, its concrete structure is ability What field technique personnel can be learnt according to prior art, here is omitted.Wherein, the sucker group is preferably and arranges multigroup, Each driven in translation unit is connected with one first synchronizing control, and each elevation driving unit is synchronous with one second Controlling organization connects;In the present embodiment, using 2 groups of above-mentioned sucker groups, a set of independent driven in translation unit is correspondingly arranged per group And elevation driving unit, every group of sucker group can be used alone (be applied to small dimension sheet material 1), and 2 groups or more than 2 groups of sucker group can With the use of (be applied to large-sized plates material 1), when multigroup sucker group is used cooperatively, can by above-mentioned first synchronizing control and Second synchronizing control realizes synchronization action.Above-mentioned first synchronizing control and the second synchronizing control can adopt existing Synchronisation control means, such as worked asynchronously by the operating circuit of each corresponding driver element of solenoid valve control, it is above-mentioned to control Journey and structure are according to prior art, those skilled in the art can learn that specifically here is omitted.
Such as Fig. 1 and Fig. 2, in the present embodiment, it is preferable that the plate shape identification mechanism 2, the waste material support structure 6 and institute State cutting mechanism 3 to arrange in yi word pattern.Specially:The detection platform 201 of plate shape identification mechanism 2, waste material support structure 6 and shearing The feed unit 301 of mechanism 3 is arranged in yi word pattern.The driven in translation unit of above-mentioned each sucker group only needs to take traversing type of drive ;The sheet material transshipment acitivity 4 includes the second frame 8 of planer-type, and second frame 8 is across the inspection in plate shape identification mechanism 2 Survey above the feed unit 301 of platform 201, waste material support structure 6 and cutting mechanism 3, be provided with the top of second frame 8 Cross moving track, each sucker group are slidably installed on the cross moving track.It is further preferred that the plate shape identification mechanism 2, the shearing Mechanism 3 and the waste material support structure 6 are arranged in order, i.e. the feed unit 301 of cutting mechanism 3 is set near plate shape identification mechanism 2 Put, waste material support structure 6 is then located at side of the feed unit 301 away from plate shape identification mechanism 2, as sheet material 1 plate shape occurs not Good probability is relatively small, and said structure can reduce the operating cost of sheet material transshipment acitivity 4.
Further optimize the present embodiment, the thin plate automatic detection and cutting system that the present embodiment is provided preferably adopts automatic Control mode:Above-mentioned cutting mechanism 3 adopt automatic shearing machine 302, its mainly include cutter body 302, feed unit 301, Shearing finished product transport establishment etc., from the beginning of putting at charging, its feeding, shearing, finished product conveying stacking etc. are all automatically complete for sheet material 1 Into;Existing automatic shearing machine 302, its specification can be adopted to be selected according to 1 size of sheet material, here is omitted for concrete structure.On Stating waste material support structure 6 includes that waste material is accepted dolly 6 and drives the waste material to accept the 3rd driving structure of the movement of dolly 6, should 3rd driving structure may include dolly drive motor, and the waste material accepts dolly 6 by rail-guided, reciprocally walks in flatness detection Position (at plate shape identification mechanism 2) can be positioned by travel switch and rejected material position between, and which also switches to manual mode control.On Stating thin plate automatic detection and cutting system is also included for being input into the feeding trolley 7 of sheet material to be processed 1 and driving the feeding little 4th driving structure of the movement of car 7, the 4th driving structure equally include dolly drive motor, and the feeding trolley 7 is led by track To, reciprocally walking between flatness detection position and feeding position, can be positioned by travel switch, which also switches to manual mode control System.Above-mentioned waste material is accepted dolly 6 and the lorry of same size, its specification size can be adopted to be advised according to sheet material 1 with feeding trolley 7 Lattice determine.
Further, the thin plate automatic detection and cutting system also include central controller, the plate shape identification mechanism 2 Operating circuit is electrically connected with the input of the central controller;The operating circuit of the 3rd driving structure, the cutter The operating circuit of the operating circuit of structure 3 and the sheet material transshipment acitivity 4 is electrically connected with the input of the central controller.Institute The operating circuit and each travel switch for stating the 4th driving structure is electrically connected with the input of the central controller.Specifically Ground, the operating circuit of the laser measurer of above-mentioned plate shape identification mechanism 2, drives the first driving structure of laser measurer motion Operating circuit and above-mentioned data processing unit electrically connect with above-mentioned central controller;The automatic control of automatic shearing machine 302 Circuit processed is electrically connected with above-mentioned central controller;Each driven in translation unit of above-mentioned sheet material transshipment acitivity 4 and each lifting drive single The operating circuit of unit is electrically connected with above-mentioned central controller;Above-mentioned driving waste material accepts the dolly drive motor of the movement of dolly 6 And drive the operating circuit of the dolly drive motor of the movement of feeding trolley 7 to electrically connect with above-mentioned central controller.Wherein, it is above-mentioned Central controller adopts PLC, and automatic control process can adopt existing autocontrol method, without the need for additionally programming.
By above-mentioned automatic control process, increasingly automated, the reduction people of this thin plate automatic detection and cutting system is realized Work is intervened, so as to reduce damage of the sheet material 1 in transhipment and processing procedure.
Preferred embodiment of the present utility model is the foregoing is only, it is not to limit this utility model, all at this Within the spirit and principle of utility model, any modification, equivalent substitution and improvements made etc. should be included in this utility model Protection domain within.

Claims (10)

1. a kind of thin plate automatic detection and cutting system, it is characterised in that:Including the plate whether qualified for detecting sheet material plate shape Shape identification mechanism, the waste material support structure for accepting unqualified sheet material and the cutter for being sheared to on-gauge plate material Structure, between the plate shape identification mechanism and the waste material support structure, between the plate shape identification mechanism and the cutting mechanism It is connected by sheet material transshipment acitivity.
2. thin plate automatic detection as claimed in claim 1 and cutting system, it is characterised in that:The plate shape identification mechanism includes Detection platform, the laser measurer for plate shape identification and position the first of laser measurer position in the horizontal direction Driving structure, the detection platform have sheet material place position, the laser measurer be located at the detection platform above and with institute State the connection of the first driving structure.
3. thin plate automatic detection as claimed in claim 2 and cutting system, it is characterised in that:First driving structure includes First frame of planer-type, the detection platform are provided with two parallel sliding tracks, and the two pillars correspondence of first frame is slidedly arranged on On slide rail described in two, the laser measurer is slidedly arranged on the crossbeam of first frame and glide direction is perpendicular to the slide rail Length direction.
4. thin plate automatic detection as claimed in claim 2 and cutting system, it is characterised in that:The sheet material is placed There is a multiple tracks air conducting groove, each air conducting groove is formed from the detection platform upper table depression that faces down;It is each described One end of air conducting groove is formed with air intake and is provided with compressed-air atomizer, and the other end has been correspondingly formed air outlet slit.
5. thin plate automatic detection as claimed in claim 1 and cutting system, it is characterised in that:The sheet material transshipment acitivity includes Least one set sucker group, per group of sucker group are connected with the second driving structure for positioning its locus, and described second drives Structure includes driven in translation unit and elevation driving unit, each sucker group be respectively provided with it is reciprocal in the plate shape identification mechanism with The first operating path between the waste material support structure and reciprocal between the plate shape identification mechanism and the cutting mechanism The second operating path.
6. thin plate automatic detection as claimed in claim 5 and cutting system, it is characterised in that:The plate shape identification mechanism, institute State waste material support structure and the cutting mechanism to arrange in yi word pattern.
7. thin plate automatic detection as claimed in claim 6 and cutting system, it is characterised in that:The plate shape identification mechanism, institute State cutting mechanism and the waste material support structure is arranged in order.
8. thin plate automatic detection as claimed in claim 5 and cutting system, it is characterised in that:The sucker group for multigroup, respectively The driven in translation unit is connected with one first synchronizing control, the control synchronous with one second of each elevation driving unit Mechanism's connection processed.
9. the thin plate automatic detection and cutting system as any one of claim 1 to 8, it is characterised in that:The thin plate Automatic detection and cutting system also include central controller, operating circuit and the central controller of the plate shape identification mechanism Input electrical connection;The waste material support structure includes that waste material is accepted dolly and drives the waste material to accept the of dolly movement Three driving structures, the operating circuit of the 3rd driving structure, the operating circuit of the cutting mechanism and the sheet material conveyance The operating circuit of structure is electrically connected with the input of the central controller.
10. thin plate automatic detection as claimed in claim 9 and cutting system, it is characterised in that:The thin plate automatic detection and Cutting system is also included for being input into the feeding trolley of sheet material to be processed and driving the 4th driving knot of the feeding trolley movement Structure, is correspondingly provided with travel switch on the trolley track that the waste material accepts dolly and feeding trolley movement;Described The operating circuit of four driving structures and each travel switch are electrically connected with the input of the central controller.
CN201620995112.XU 2016-08-30 2016-08-30 Thin plate automatic detection and cutting system CN206047216U (en)

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Application Number Priority Date Filing Date Title
CN201620995112.XU CN206047216U (en) 2016-08-30 2016-08-30 Thin plate automatic detection and cutting system

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Application Number Priority Date Filing Date Title
CN201620995112.XU CN206047216U (en) 2016-08-30 2016-08-30 Thin plate automatic detection and cutting system

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106180880A (en) * 2016-08-30 2016-12-07 中冶南方工程技术有限公司 Thin plate detects and cutting system automatically
CN108890021A (en) * 2018-07-24 2018-11-27 闫羽 A kind of soft state thin plate slitting method
CN109047899A (en) * 2018-07-24 2018-12-21 闫羽 A kind of soft state thin plate slitting guide and guards
CN111176218A (en) * 2020-01-04 2020-05-19 太原理工大学 Rolling shear quality monitoring system and method based on laser and visual detection
CN111176218B (en) * 2020-01-04 2021-04-06 太原理工大学 Rolling shear quality monitoring system and method based on laser and visual detection

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106180880A (en) * 2016-08-30 2016-12-07 中冶南方工程技术有限公司 Thin plate detects and cutting system automatically
CN108890021A (en) * 2018-07-24 2018-11-27 闫羽 A kind of soft state thin plate slitting method
CN109047899A (en) * 2018-07-24 2018-12-21 闫羽 A kind of soft state thin plate slitting guide and guards
CN109047899B (en) * 2018-07-24 2019-11-12 浙江郑林机械股份有限公司 A kind of soft state thin plate slitting guide and guards
CN111176218A (en) * 2020-01-04 2020-05-19 太原理工大学 Rolling shear quality monitoring system and method based on laser and visual detection
CN111176218B (en) * 2020-01-04 2021-04-06 太原理工大学 Rolling shear quality monitoring system and method based on laser and visual detection

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