CN104522643A - Instant plant total-nutrient food replacement powder and preparation method thereof - Google Patents
Instant plant total-nutrient food replacement powder and preparation method thereof Download PDFInfo
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Abstract
The invention relates to instant plant total-nutrient food replacement powder which comprises the following raw materials in parts by weight: 10-98 parts of grains, fruits and vegetables, and nut powder, and 0-10 parts of a natural sweetening agent. According to the instant plant total-nutrient food replacement powder, the grains, the fruits and the vegetables, and nuts are mixed and blended, treated by virtue of microwaves, subjected to enzymolysis, and once extruded and cooked, and crushed to prepare the instant plant total-nutrient food replacement powder. The instant plant total-nutrient food replacement powder is complete in nutrients, convenient to prepare, and convenient to digest and absorb, and has the advantages of that the processing period is greatly shortened, the energy consumption is reduced, the cost is lowered, and the storage is easy since microorganisms are killed.
Description
Technical field
The present invention relates to food processing field, be specifically related to a Plants full nutritious instant generation meal powder and preparation method thereof.
Background technology
The report share about cereal, vegetables, nut has a lot, as:
CN93114640.2 (CN1102546A) with vegetables and cereal for primary raw material, the edible part of fresh vegetables and the ratio of cereal edible part consumption are 10: 0.5-3.5, first vegetables are carried out dehydrating process, pulverized again, then mix with the cereal such as rice or corn, then carry out extrusion process, shaping finished product can be obtained, pulverized again, the finished product of powdery can be obtained.The technique of this patent is that Vegetable powder first dehydrates powder process, then with cereal mixing extrusion.
It take sprouted unpolished rice as the health rice of main component that CN201310415232.9 (CN103431311A) relates to a kind of, comprise germinated ceral, veterinary antibiotics, nut, coarse cereals, wherein germinated ceral is sprouted unpolished rice, vegetables are broccoli, fruit is tomato, nut is Chinese chestnut, and coarse cereals are triticales.Although relate to the raw materials such as cereal, fruits and vegetables, nut, often kind is only had a sample raw material, very single.Its processing method is " by extrusion health rice after various raw material (different flouring technology) powder mixing mixing " in addition.
The raw materials used limit of instant powder of existing market, raw material variety do not enrich, and cause product nutritional labeling single, and taste is dull.Further, technique is all take often kind of independent powder process of raw material, and then mixes or reprocessing.Between poor, each raw material of brew, palatability, local flavor merges the problems such as inharmonious to cause product to occur.In addition, there is the various deficiencies such as the thermal efficiency is not high, investment is large, energy consumption is high, the cycle is long in powder-making technique many employings roller drying, spraying dry, freeze drying etc.Particularly fruits and vegetables utilize freeze-dry process powder process, and energy consumption cost and production cycle are increased greatly.
But existing market is generally cereal utilizes puffing technique more common.And coordinate fruits and vegetables, the nut less useful puffing technique case of producing together.
Therefore, the generation meal powder that a kind of comprehensive nutrition equilibrium is provided is needed.
Summary of the invention
Technical problem to be solved by this invention be to provide a kind of nutrition arrangement balanced, be easy to digest and assimilate, brew is good, the generation meal powder of instant edible and satiety.
A Plants provided by the invention full nutritious instant generation meal powder, its raw material is grouped into by the one-tenth of following weight portion: cereal, fruits and vegetables, nut powder add up to 10-98 part and natural sweetener 0-10 part.
Preferably, its raw material is grouped into by the one-tenth of following weight portion: cereal, fruits and vegetables, nut powder add up to 50-98 part and natural sweetener 3-10 part.
Further preferably, its raw material is grouped into by the one-tenth of following weight portion: cereal, fruits and vegetables, nut powder add up to 80-98 part and natural sweetener 4-10 part.
In described generation, eats in powder:
The weight ratio of described cereal, fruits and vegetables, nut is 30-80:10-30:10-30, and preferably, weight ratio is 35-50:25-30:15-30, and further preferably, weight ratio is 31-48:25-30:18-27.
In described fruits and vegetables, the weight ratio of fruits and vegetables is: 1-15:10-30.
In above-mentioned generation, eats in powder:
Described cereal is one or more in oat, black soya bean, black rice, millet, triticale, black glutinous rice, brown rice, barley, red bean, red rice, highland barley, the seed of Job's tears, glutinous rice, mung bean or corn;
Described fruit and vegetable is one or more in matrimony vine, lichee, mulberries, plum, grape, strawberry, cherry, Kiwi berry, dateplum persimmon, pawpaw, pears, apple or banana;
Described vegetables are one or more in Chinese yam, black fungus, mushroom, white fungus, lily, carrot, cucumber, Ipomoea batatas, tomato, pumpkin, taro, purple potato, asparagus lettuce or balsam pear;
Described nut comprise Chinese chestnut, juglandis,semen, SEMEN PINI KORAIENSIS, gingko, lotus seeds, Semen sesami nigrum, walnut kernel, peanut, cashew nut, fibert, pumpkin seeds, green fruit, American pistachios one or more;
Described natural sweetener comprises one or more in stevioside, Radix Glycyrrhizae, fructose, xylitol, maltitol, antierythrite, lactose or glucose;
Present invention also offers the preparation method of meal powder of above-mentioned generation, the method comprises the following steps:
Take cereal, fruits and vegetables, nut according to proportioning, by nut and grain grinding, fruit and vegetable pulping, mix, after microwave treatment, add complex enzyme formulation enzymolysis, by extruder slaking, prepare enzymolysis swelling powder, then mix in proportion with natural sweetener.
Concrete, the method comprises the following steps:
1) cereal materials of impurity elimination is pulverized, cross 20-40 mesh sieve, for subsequent use;
2) by fresh, ripe fruit and vegetable materials after cleaning up, making beating, for subsequent use;
3) by impurity elimination without shell nut raw material, chopping, crosses 10-40 mesh sieve, for subsequent use;
4) by step 1), 2), 3) composition that obtains mixes, the moisture controlling mixture controls at 20%-40%, microwave treatment 2-5min, add complex enzyme zymohydrolysis 5-10min, utilize extruding and puffing technology by after mixed material slaking, be crushed to 20-80 order again, allotment sweetener, it is instant convenient for meal powder to obtain.
Preferably, described step 3) in nut can be nut that is raw or that bake and bank up with earth, if raw, then need to carry out following process: by impurity elimination without shell nut raw material through 120-180 DEG C, the baking of 10-30min, chopping, order number is 10-40 order, for subsequent use;
Described step 4) concrete operations be: by step 1), 2), 3) composition obtained mixes, need not additionally add water, regulate moisture to 20%-40% by the proportioning between raw material, microwave treatment power 300-600W, temperature 40-70 DEG C, time 2-5min, add described complex enzyme, use amount is the weighing scale 0.01-2.0% by described raw mixture, enzymolysis 5-10min, send into double helix exrusion bulking machine, temperature is 50-70-100-120-150 DEG C, by the expanded material that obtains in 100-150 DEG C of dry 5-15min, after dry, material moisture is≤7%, final powder is broken to 40-80 order, allotment sweetener obtains generation meal powder.
In said method: described complex enzyme is the mixture of AMS, pectase, cellulase and protease, the weight ratio of four is 4-5:1-3:1-3:1-3.
In generation provided by the invention, meal powder had the following advantages:
1, the present invention has selected cereal, fruits and vegetables and nut, by various types of grain, fruits and vegetables, nut and natural sweetener mix and match with health role, the multiple nutritional components such as vitamin, mineral matter, dietary fiber, unrighted acid, protein are provided for human body, reach effect balanced in nutrition.Raw material type of the present invention enriches, cover plant class raw material.Technique takes simple pre-treatment (all kinds of raw material meal is broken), the modified mode being aided with microwave treatment, complex enzyme formulation enzymolysis, the slaking of extruder one step of raw material mixing.Wherein, microwave and enzymolysis process coupling, better make to be not easy to the macromolecular substances that industrial processes is decomposed, human consumption absorbs in food material and transform degraded.In addition, microwave treatment can make the intramolecule of raw material produce severe thermal motion, interrupt molecular link etc., assists to accelerate enzyme digestion reaction, improves the production efficiency of whole technological process.Result: Simplified flowsheet, reduces costs, and improves processing and the edibility characteristic (expansion rate, mobility, color and luster, smooth sense, brew, local flavor flavour etc.) of generation meal powder product.Through organoleptic test evaluation, the present invention's " Plants full nutritious instant generation meal powder " more commercially available i.e. baking soda series products has better quality.
2, the present invention selects natural sweetener, while guarantee mouthfeel is joyful, reduces calorie intake, can also play good health-care effect.
3, preparation method of the present invention comprises microwave technology, zymolysis technique, extruding and puffing technology, appropriateness baking and cuts powder technology, the integrated use of these technology makes the bulky grain in raw material, macromolecular substances is degraded, improve Raw material processing characteristic, effective dispersiveness and brew improving generation meal powder, increases generation meal powder bioavilability.Food material is by after microwave radiation technology enzymolysis and instantaneous extrusion, its inner molecular structure and physicochemical property change, then produce and be a series ofly beneficial to new features that are edible and reprocessing, reduce the nutritive loss of raw material to the full extent, and significantly improve the agreeable to the taste sense of generation meal powder.
4, cereal mixes modified with fruits and vegetables, nut by the present invention, microwave, enzymolysis, disposable through extruding and puffing technology prepare compound generation meal powder, not only remain nutritional labeling, also greatly shorten the process-cycle, reduce energy consumption, reduce costs, killing microorganisms make product be more convenient to storage.
Detailed description of the invention
Following examples for illustration of the present invention, but are not used for limiting the scope of the invention.
Embodiment 1: one Plants full nutritious instant generation meal powder
1, form: 90kg composite cereal fruits and vegetables nut powder, the natural sweetener of 10kg, wherein:
Composite cereal 40kg (15kg oat, 15kg black soya bean, 10kg black rice, 5kg brown rice);
Compound fruit and vegetable 30kg (10kg white fungus, 8kg Chinese yam, 6kg matrimony vine, 6kg strawberry);
Nut composite 20kg (8kg Semen sesami nigrum, 6kg pumpkin seeds, 6kg dateplum persimmon);
Composite natral sweetener 10kg (5kg fructose, 5kg maltose) mixes composition.
2, preparation method:
1) cereal materials of impurity elimination is crushed to 20 orders, takes cereal according to proportioning, for subsequent use;
2) take compound fruit and vegetable according to proportioning, fresh, ripe fruit and vegetable materials is pulled an oar 10 minutes as beater through rinsing, for subsequent use;
3) by impurity elimination without shell nut raw material through 180 DEG C, the appropriateness of 10min bakes, then puts into machine for cutting vermicelli and shreds, order number is 10 orders, for subsequent use;
4) by step 1), 2), 3) composition that obtains mixes, regulate moisture to 10%, microwave treatment 5min, (described complex enzyme addition is 1.5% to enzymolysis 20min, wherein AMS 0.85%, pectase 0.25%, cellulase 0.2%, proteinase-10 .2%), send into double helix exrusion bulking machine, temperature controls at 135-150 DEG C, and the time is 10 seconds.The expanded material obtained is baked dry 5min in case in 150 DEG C, and after dry, material moisture is 6%, and final powder is broken to 40 orders, obtains.
Embodiment 2: one Plants full nutritious instant generation meal powder
1, form: 91.8kg composite cereal fruits and vegetables nut powder and 8.2kg natural sweetener mixing composition.Wherein,
Composite cereal 36kg (20kg oat, 10kg black soya bean, 3kg black glutinous rice, 3kg triticale);
Compound fruit and vegetable 28.8kg (the purple potato of 15kg, 10kg mulberries, 3kg black fungus, 0.8kg matrimony vine);
Nut composite 27kg (15kg pine nut, 10kg lotus seeds, 2kg gingko);
Composite natral sweetener 8.2kg (0.2kg stevioside, 8kg antierythrite).
2, preparation method:
1) cereal materials of impurity elimination is crushed to 40 orders, takes cereal according to proportioning, for subsequent use;
2) take fruits and vegetables according to proportioning, fresh, ripe fruit and vegetable materials is pulled an oar 10 minutes as beater through rinsing, for subsequent use;
3) by impurity elimination without shell nut raw material through 160 DEG C, the appropriateness of 13min bakes, then puts into machine for cutting vermicelli and shreds, order number is 40 orders, for subsequent use;
4) by step 1), 2), 3) composition that obtains mixes, regulate moisture to 10%, microwave treatment 2.5min, (described complex enzyme addition is 2% to enzymolysis 30min, wherein AMS 1%, pectase 0.3%, cellulase 0.3%, proteinase-10 .4%), send into double helix exrusion bulking machine, temperature is 110-130 DEG C, time is 8 seconds, the expanded material obtained is baked dry 10min in case in 130 DEG C, after dry, material moisture is 4%, and final powder is broken to 40 orders, to obtain final product.
Embodiment 3: one Plants full nutritious instant generation meal powder
1, form: 90kg composite cereal fruits and vegetables nut powder and 10kg natural sweetener mixing composition.Wherein,
Composite cereal 39kg (15kg red bean, the 10kg seed of Job's tears, 8kg red rice, 6kg glutinous rice);
Compound fruit and vegetable 28kg (13kg Chinese yam, 10kg strawberry, 5kg cherry);
Nut composite 23kg (13kg peanut, 10kg dateplum persimmon);
Composite natral sweetener 10kg (6kg fructose, 4kg xylitol).
2, preparation method:
1) cereal materials of impurity elimination is crushed to 40 orders, takes cereal according to proportioning, for subsequent use;
2) take fruits and vegetables according to proportioning, fresh, ripe fruit and vegetable materials is pulled an oar 10 minutes as beater through rinsing, for subsequent use;
3) by impurity elimination without shell nut raw material through 140 DEG C, the appropriateness of 15min bakes, then puts into machine for cutting vermicelli and shreds, order number is 40 orders, for subsequent use;
4) by step 1), 2), 3) composition that obtains mixes, regulate moisture to 20%, microwave treatment 3min, (described complex enzyme addition is 0.8% to enzymolysis 20min, wherein AMS 0.4%, pectase 0.2%, cellulase 0.1%, proteinase-10 .1%), send into double helix exrusion bulking machine, temperature is 120-140 DEG C, time is 5 seconds, the expanded material obtained is baked dry 15min in case in 110 DEG C, after dry, material moisture is 5%, and final powder is broken to 50 orders, to obtain final product.
Embodiment 4: one Plants full nutritious instant generation meal powder
1, form: 93kg composite cereal fruits and vegetables nut powder and 7kg natural sweetener mixing composition.Wherein,
Composite cereal 55kg (25kg highland barley, 20kg oat, 10kg mung bean);
Compound fruit and vegetable 24kg (18kg taro, 4kg lichee, 1kg white fungus, 1kg lily);
Nut composite 14kg (10kg Chinese chestnut, 2kg fibert, 2kg walnut kernel);
Composite natral sweetener 7kg (0.5kg stevioside, 6.5kg xylitol).
2, preparation method:
1) cereal materials of impurity elimination is crushed to 40 orders, takes cereal according to proportioning, for subsequent use;
2) take fruits and vegetables according to proportioning, fresh, ripe fruit and vegetable materials is pulled an oar 10 minutes as beater through rinsing, for subsequent use;
3) by impurity elimination without shell nut raw material through 120 DEG C, the baking of 30min, then put into machine for cutting vermicelli and shred, order number is 40 orders, for subsequent use;
4) by step 1), 2), 3) composition that obtains mixes, regulate moisture to 18%, microwave treatment 3min, (described complex enzyme addition is 1.7% to enzymolysis 30min, wherein AMS 0.9%, pectase 0.35%, cellulase 0.25%, proteinase-10 .2%), send into double helix exrusion bulking machine, temperature is 130-150 DEG C, time is 8 seconds, the expanded material obtained is baked dry 8.5min in case in 120 DEG C, after dry, material moisture is 5%, and final powder is broken to 40 orders, to obtain final product.
Embodiment 5: one Plants full nutritious instant generation meal powder
1, form: 96kg composite cereal fruits and vegetables nut powder and 4kg natural sweetener mixing composition.Wherein,
Composite cereal 48kg (20kg corn, 10kg millet, 10kg oat, 8kg brown rice);
Compound fruit and vegetable 30kg (20kg pumpkin, 5kg Ipomoea batatas, 4kg carrot, 1kg pawpaw);
Nut composite 18kg (8kg Chinese chestnut, 6kg peanut, 4kg pumpkin seeds);
Composite natral sweetener 4kg (3kg glucose, 1kg antierythrite).
2, preparation method:
1) cereal materials of impurity elimination is crushed to 40 orders, takes cereal according to proportioning, for subsequent use;
2) take fruits and vegetables according to proportioning, fresh, ripe fruit and vegetable materials is pulled an oar 10 minutes as beater through rinsing, for subsequent use;
3) by impurity elimination without shell nut raw material through 160 DEG C, the baking of 20min, then put into machine for cutting vermicelli and shred, order number is 40 orders, for subsequent use;
4) by step 1), 2), 3) composition that obtains mixes, regulate moisture to 16%, microwave treatment 4min, (described complex enzyme addition is 1.2% to enzymolysis 25min, wherein AMS 0.7%, pectase 0.25%, cellulase 0.15%, proteinase-10 .1%), send into double helix exrusion bulking machine, temperature is 110-130 DEG C, time is 8 seconds, the expanded material obtained is baked dry 6min in case in 140 DEG C, after dry, material moisture is 5%, and final powder is broken to 80 orders, to obtain final product.
Experimental example 1: the investigation of nutritional labeling
For proving feasibility of the present invention, first nutritive value of the present invention being investigated, using embodiment 1 as test sample, carrying out the mensuration (table 1,2) of nutritional labeling and comparing with similar products.
Similar products are filled a prescription: brown rice, heart of a lotus seed benevolence, black rice, mung bean, Chinese yam, pumpkin seeds, lotus seeds, white sesameseed, mushroom, caraway, carrot, flavoring.
Contained nutritional labeling in table 1. generation meal powder
| Protein | Cobastab 6 | Essential fatty acid |
| Fat | Cobastab 12 | Calcium |
| Dietary fiber | Nicotinic acid (B 3) | Iron |
| Unrighted acid | Folic acid (B 9) | Zinc |
| Carbohydrate | Vitamin C | Sodium |
| Vitamin A | Vitamin E | Potassium |
| Cobastab 1 | Beta carotene | Phosphorus |
| Cobastab 2 | Essential amino acid | Alkaloid |
Table 2. product Middle nutrition composition contrasts
| Nutritional labeling | Every 100g (embodiment 1) | Every 100g (similar products) |
| Energy | 1233KJ | 1560KJ |
| Protein | 10.4g | 8.6g |
| Fat | 7g | 7.5g |
| Unrighted acid | 8.2g | 5.4g |
| Carbohydrate | 42g | 80.7g |
| Dietary fiber | 9.0g | 7.8g |
| Calcium | 103mg | 88mg |
| Sodium | 425mg | 470mg |
| Iron | 4.1mg | 2.7mg |
| Zinc | 1.5mg | 1.28mg |
Table 1 result can find out that the present invention's " Plants full nutritious instant generation meal powder " nutritive value is comprehensive, and vitamin, mineral matter are abundant.Contrasted can be found out by the nutritional labeling of table 2, the present invention has the feature of high nutrition low in calories, and albumen, dietary fiber, mineral matter etc. are all higher than similar products.This also illustrates that pulp furnish of the present invention is more balanced, and processing mode is better for the retention of nutrient.
Experimental example 2: sensory evaluation scores
Desirable reconstituting on powder product sensory should possess good solvability, can dissolve rapidly after being flushed, the group of not understanding, moderate, the quality of pastel viscosity that formed is fine and smooth evenly, rich in taste is full.Therefore, sensory evaluation confirmatory experiment is carried out to the present invention.Choose 20 through the personnel of training, 3 key indexs (dissolubility, mouthfeel, mobility) of product of the present invention and similar products are given a mark.Total score 100 points, wherein dissolubility accounts for 40 points, mouthfeel accounts for 30 points, mobility accounts for 30 points.
Standards of grading are as table 3:
Table 3. sensory evaluation standards of grading
Specific experiment method:
1, mouthfeel: distinguish good and bad by tasting.
2, dissolubility: take powder series products M=35g, reconstitutes with 250ml 60-80 DEG C water, stirs 30s with the speed of 2r/s simultaneously, and then cross 20 mesh sieves, and slowly rinse oversize with the water of the same temperature of 250ml, leave standstill 1min, related standard screen is dried together, takes the weight m of oversize afterwards.Then, dissolubility %=(M-m)/M.
3, mobility: get the sample after reconstituting in right amount, as on glass dish, observes the mobility of sample by inclination plate.
As follows as the Analyses Methods for Sensory Evaluation Results of sample with embodiment 2:
Table 4. Analyses Methods for Sensory Evaluation Results
| Sample index | Dissolubility | Mouthfeel | Mobility | Total score |
| Embodiment 2 | 36 | 29 | 30 | 95 |
| Similar products | 30 | 16 | 22 | 68 |
Table 4 result shows: the instant performance of product of the present invention is good, brews, stir a little by warm water (water is cooled to the boiling water of 60-80 DEG C after opening), just can dissolve, instant; Multiple tastes, can allocate different formulations according to the market demand.12 months shelf-lifves (often wrap 25 ~ 35g, inflated with nitrogen is packed, and normal temperature deposits in dried and clean place).
Test brief summary: generation provided by the invention meal powder raw material proportioning more balanced, processing mode is better for the retention of nutrient, and after brewing, solubility property, mouthfeel, mobile performance are all better than prior art.
Although above with general explanation, detailed description of the invention and test, the present invention is described in detail, and on basis of the present invention, can make some modifications or improvements it, this will be apparent to those skilled in the art.Therefore, these modifications or improvements without departing from theon the basis of the spirit of the present invention, all belong to the scope of protection of present invention.
Claims (10)
1. a Plants full nutritious instant generation meal powder, its raw material is grouped into by the one-tenth of following weight portion: cereal, fruits and vegetables, nut powder add up to 10-98 part and natural sweetener 0-10 part.
2. generation according to claim 1 meal powder, it is characterized in that, its raw material is grouped into by the one-tenth of following weight portion: cereal, fruits and vegetables, nut powder add up to 50-98 part and natural sweetener 3-10 part.
3. generation according to claim 1 meal powder, it is characterized in that, its raw material is grouped into by the one-tenth of following weight portion: cereal, fruits and vegetables, nut powder add up to 80-98 part and natural sweetener 4-10 part.
4. the generation meal powder according to any one of claim 1-3, it is characterized in that, the weight ratio of described cereal, fruits and vegetables, nut is 30-80:10-30:10-30, preferably, weight ratio is 35-50:25-30:15-30, and further preferably, weight ratio is 31-48:25-30:18-27.
5. the generation meal powder according to any one of claim 1-3, it is characterized in that, in described fruits and vegetables, the weight ratio of fruits and vegetables is: 1-15:10-30.
6. the generation meal powder according to any one of claim 1-3, it is characterized in that, described cereal is one or more in oat, black soya bean, black rice, millet, triticale, black glutinous rice, brown rice, barley, red bean, red rice, highland barley, the seed of Job's tears, glutinous rice, mung bean or corn.
7. the generation meal powder according to any one of claim 1-3, it is characterized in that, described fruit is one or more in matrimony vine, lichee, mulberries, plum, grape, strawberry, cherry, Kiwi berry, dateplum persimmon, pawpaw, pears, apple or banana.
8. the generation meal powder according to any one of claim 1-3, it is characterized in that, described vegetables are one or more in Chinese yam, black fungus, mushroom, white fungus, lily, carrot, cucumber, Ipomoea batatas, tomato, pumpkin, taro, purple potato, asparagus lettuce or balsam pear.
9. prepare the method for meal powder described in any one of claim 1-8, it is characterized in that, the method comprises the following steps:
Take cereal, fruits and vegetables, nut according to proportioning, by nut and grain grinding, fruit and vegetable pulping, mix, after microwave treatment, add complex enzyme formulation enzymolysis, by extruder slaking, enzymolysis swelling powder is prepared in pulverizing, then mixes in proportion with natural sweetener.
10. method according to claim 9, is characterized in that, the method comprises the following steps:
1) cereal materials of impurity elimination is pulverized, cross 20-40 mesh sieve, for subsequent use;
2) by fresh, ripe fruit and vegetable materials after cleaning up, making beating, for subsequent use;
3) by impurity elimination without shell nut raw material, chopping, crosses 10-40 mesh sieve, for subsequent use;
4) by step 1), 2), 3) composition that obtains mixes, control the moisture of mixture at 20%-40%, microwave treatment 2-5min, add complex enzyme zymohydrolysis 5-10min, utilize extruding and puffing technology by after mixed material slaking, be crushed to 20-80 order again, allotment sweetener, it is instant convenient for meal powder to obtain.
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