CN106616358A - Cereal-potato meal replacement powder and preparation method thereof - Google Patents

Cereal-potato meal replacement powder and preparation method thereof Download PDF

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Publication number
CN106616358A
CN106616358A CN201611232955.5A CN201611232955A CN106616358A CN 106616358 A CN106616358 A CN 106616358A CN 201611232955 A CN201611232955 A CN 201611232955A CN 106616358 A CN106616358 A CN 106616358A
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China
Prior art keywords
meal replacement
replacement powder
potato meal
millet
parts
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CN201611232955.5A
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Chinese (zh)
Inventor
王鲁峰
涂晓丽
苏芃
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Huazhong Agricultural University
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Huazhong Agricultural University
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Priority to CN201611232955.5A priority Critical patent/CN106616358A/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Coloring Foods And Improving Nutritive Qualities (AREA)
  • Cereal-Derived Products (AREA)

Abstract

The invention relates to a preparation method of cereal-potato meal replacement powder. The preparation method comprises the steps of baking aroma enhancement, microwave puffing, superfine grinding, homogenization, substep enzymolysis and the like. The cereal-potato meal replacement powder is prepared from the following optional four or five components: corns, millet, barley, oat, sorghum, coarse rice, buckwheat, peas, small red beans, sweet potatoes, Chinese yam and cassava. The cereal-potato meal replacement powder contains balanced nutrient substances, can meet the requirements of the human body, is rich in cellulose and is capable of preventing obesity caused due to excessive intake; and more importantly, by virtue of a serious of technical processes, the cereal-potato meal replacement powder has specific natural fragrance and flavor of cereals and potatoes, the roughness of the cereal-potato meal replacement powder can be improved, and the sweet taste and palatability are increased.

Description

A kind of preparation method and product of paddy potato meal replacement powder
Technical field
The invention belongs to food processing field, and in particular to a kind of paddy potato meal replacement powder and preparation method.
Background technology
With the continuous improvement of people's living standard, the high-protein high-fat food with meat as representative is in eating patterns The ratio more and more higher for accounting for, this unsound dietary structure directly results in obesity, hyperlipemia, hyperglycemia and high blood The illnesss such as pressure, have seriously threatened human health.In recent years the health perception of people is more and more stronger, therefore some low in calories, low fat The food of dinner that can partly replace of fat is developed to cater to the consumption demand of masses.This kind of product is commonly referred to as canteen Product, wherein topmost be represented as meal replacement powder.
The meal replacement powder for circulating currently on the market mainly have konjaku flour be represent polysaccharide, oat bran as representative cereal, Albumen composite powder class etc..These products can meet the primary demand of consumer, but there is also clearly disadvantageous.
First big class is konjaku flour class, and existing method is by konjac glucomannan, vitamin, mineral matter, sugared with all kinds of additives Uniformly sterilizing is obtained to mix Jing by a certain percentage.Konjaku can easily allow people to produce rich in components such as SKGMs Satiety, effectively helps defecation of human body;But konjaku flour low in calories can not provide the energy of needed by human body, human body is forced to disappear The fat of consumption storage provides energy, so as to the consumption for accelerating fat reaches the purpose for maintaining slender and graceful in stature.But this kind of product holds very much It is easily caused subalimentation and nutrient is unbalanced, and then causes other bad reactions.Equations of The Second Kind is oat bran class, is also led at present If other additives mixeds are obtained by oatmeal proportioning.Wherein oat contains abundant dietary fiber, also possess abundant β- Glucan.Beta glucan belongs to soluble dietary fiber, possesses good viscosity, water-retaining property and adsorptivity, can for a long time in digestion It is detained in enteron aisle and slowly moves, produce lasting satiety, wear down hunger, excess of keeping on a diet is effectively reduced blood fat, Additionally aid intestinal health simultaneously.But the insoluble fibrin being exactly rich in oat makes its coarse mouthfeel, most of consumer It is difficult to long-term acceptance.Last class is albumen complex class, is also a kind of meal replacement powder for being most commonly used for and losing weight.But research table Bright per kg body weight per day of being grown up under normal circumstances only needs the intake of 1.2 grams of protein, if intake is excessive, unnecessary albumen Matter will be transformed into hepatic glycogen or muscle glycogen storage in liver;Further change into fat to be stored;In addition also The metabolism burden of liver and kidney can be increased.Therefore although such product solves the problems, such as the intake of albumen, but while also bring More problems.In addition with this meal replacement powder of such as brewer's yeast, but this product appears to rice bran, although can delay The time of hunger is produced, but because taste and flavor is not good, most of consumer is reluctant Long-Time Service.Therefore, prior art Product has subalimentation, nutrient imbalance, coarse mouthfeel, or the problem that protein intake is excessively high mostly, it is impossible to meet Popular consumption demand.
Although also having using the food additives such as smashing or addition shortening to improve the product of the food mouthfeels such as paddy potato coarse cereals Product, but the method for Ordinary pulverization can remain a large amount of insoluble diedairy fibers, it is impossible to above-mentioned nutrition equilibrium and sensory issues are solved, and Addition shortening itself can bring the fat constituent of high heat, it is also possible to there is the potential hazard of trans-fatty acid.
The content of the invention
In view of this, it is an object of the invention to provide a kind of preparation method of paddy potato meal replacement powder, comprises the following steps:
1) tax is roasted fragrant:Take material respectively to be roasted;
2) microwave bulking:Material after roasting is carried out into microwave bulking, the expanded time is 100s~120s;
3) ultramicro grinding:Material after will be expanded mixes in proportion, particle of the first precomminution into particle diameter less than 2mm, then 50-100 microns are crushed to using micronizer;
4) it is homogenized:Material after crushing is added into the water immersion 10-30min of 2-5 times of volume, refiner homogenized is then used 3-5min is forming the material solution of abundant mixing;
5) stepwise discretization:Enzyme is carried out to the material solution for the citric acid solution of 4.5-6.5 using cellulase pH Solution;Addition thermostableα-amylase continues to digest;
6) filter:Slurries after enzymolysis are filtered, removes undissolved residue;
7) auxiliary material is added:Add a certain proportion of water-soluble dietary fiber, sodium carboxymethyl starch in clear liquid after enzymolysis And pure water, final solid content about 10-25% weight;
8) combination drying:Solution is dried using centrifugal spray dryer it is powdered, below the weight of water content 5%;
9) pack:Paddy potato meal replacement powder finished product is obtained after packaging.
Preferably, in the preparation method of paddy potato meal replacement powder of the present invention, the material selected from corn, millet, barley, Any four or any five kinds in oat, Chinese sorghum, glutinous millet, buckwheat, pea, red bean, Ipomoea batatas, Chinese yam, cassava.
Preferably, in the preparation method of paddy potato meal replacement powder of the present invention, the step 1) in can also add quartz Sand is the auxiliary agent that stir-fries, and baking temperature is controlled at 160-190 DEG C.In the present invention, can be with according to the selection of the actual particle size of raw material Whether plus quartz sand is roasted.As millet is not added with quartz sand, directly bake, temperature 140-170 DEG C.Time is can smell obvious local flavor It is advisable.
Preferably, in the preparation method of paddy potato meal replacement powder of the present invention, the step 5) cellulase is when digesting Between be 1.5 hours~2 hours, the enzyme activity of the cellulase is not less than 5000u/g, and usage amount is the 0.5%- of the material 2% weight, 45 DEG C of operative temperature;It is highly preferred that the cellulase is selected from endoglucanase, 1,4-BETA-D-glucancellobio-hydrolase, β-Portugal Any one or a few in the group of polyglycoside enzyme place.
Preferably, in the preparation method of paddy potato meal replacement powder of the present invention, the diastatic usage amount is the thing The 0.1%-1.0% weight of material, 85 DEG C of operative temperature, time 30-90min;It is highly preferred that the amylase is included but is not limited to Thermostable α-Amylase.
Preferably, in the preparation method of paddy potato meal replacement powder of the present invention, the step 7) described in aqueous soluble dietary Fiber includes the natural fruit and vegetables powder of various tastes.
Another object of the present invention is to provide the paddy potato meal replacement powder that above-mentioned preparation method is obtained.
Preferably, the material in paddy potato meal replacement powder of the present invention is selected from corn, millet, barley, oat, Chinese sorghum, Huang Any four in rice, buckwheat, pea, red bean, Ipomoea batatas, Chinese yam, cassava or five kinds.
Preferably, the material is iblet, millet, oat, buckwheat, Ipomoea batatas block;It is highly preferred that the material ratio is Iblet 20-40 parts, millet 15-25 parts, oat 10-20 parts, buckwheat 10-20 parts, Ipomoea batatas block 10-20 parts.
From the foregoing, it will be observed that the primary raw material that the present invention is adopted is for paddy potato coarse cereals (corn, millet, buckwheat, Ipomoea batatas, oat), no It is only capable of providing the energy of needed by human body, all kinds of nutriments also reach state in a balanced way, while the cellulose being rich in easily allows people Satiety is produced, prevents intake from excessively causing obesity;
More importantly, the present invention is by roasting, below the technological process acquisition of microwave bulking, ultramicro grinding, stepwise discretization Unexpected advantages:
1st, the present invention greatly excite the original natural scents of paddy potato class and local flavor by roasting;
2nd, the present invention makes raw tissue porous fluffy using the technology of microwave bulking, is effectively improved enzymolysis cellulose Efficiency;
3rd, the present invention reduces the content of cellulose and starch using the technology of stepwise discretization by enzymolysis, significantly improves Mouthfeel, also make full use of small molecular sugar that amylorrhexis paddy sweet potato starch produces and dextrin realize paddy potato natural sugariness and The adipose mellow and full mouthfeel of class, and without the need for additionally adding sucrose and other emulsifying agents.Simultaneously as being Partial digestion, also retain Part provides the energy of needed by human body and nutrition.
Therefore, the present invention adopts ultramicro grinding, expanding treatment to combine the means of stepwise discretization, digests part insoluble fibre Element reduces the rough mouthfeel of product, and the small molecular sugar that enzymatic starch is produced imparts product natural sweet taste and similar fat with dextrin The mellow and full mouthfeel of fat.Therefore the present invention can improve the harsh feeling of meal replacement powder, increase sweet taste and palatability.
Specific embodiment
A kind of preparation method of paddy potato meal replacement powder is provided in one embodiment of the invention, is comprised the following steps:
1) tax is roasted fragrant:Take material respectively to be roasted;
2) microwave bulking:Material after roasting is carried out into microwave bulking, the expanded time is 100s~120s,;
3) ultramicro grinding:Material after will be expanded mixes in proportion, particle of the first precomminution into particle diameter less than 2mm, then 50-100 microns are crushed to using micronizer;
4) it is homogenized:Material after crushing is added into the water immersion 10-30min of 2-5 times of volume, refiner homogenized is then used 3-5min is forming the material solution of abundant mixing;
5) stepwise discretization:Enzyme is carried out to the material solution for the citric acid solution of 4.5-6.5 using cellulase pH Solution;Addition thermostableα-amylase continues to digest;
6) filter:Slurries after enzymolysis are filtered, removes undissolved residue;
7) auxiliary material is added:Add a certain proportion of water-soluble dietary fiber, sodium carboxymethyl starch in clear liquid after enzymolysis And pure water, final solid content about 10-25% weight;
8) combination drying:Solution is dried using centrifugal spray dryer it is powdered, below the weight of water content 5%;
9) pack:Paddy potato meal replacement powder finished product is obtained after packaging.
In another embodiment of the invention, the material is selected from corn, millet, barley, oat, Chinese sorghum, glutinous millet, buckwheat Any four or any five kinds in wheat, pea, red bean, Ipomoea batatas, Chinese yam, cassava.
In another embodiment of the invention, the step 1) in can also add quartz sand to stir-fry auxiliary agent, bake temperature Degree control is at 160-190 DEG C.In embodiments of the present invention, can be with different grain size quartz sand as the auxiliary agent that stir-fries, temperature control exists 160-190℃.It can in addition contain be chosen whether to add quartz sand to roast according to the actual particle size of raw material.As millet is not added with quartz sand, Directly bake, temperature 140-170 DEG C.Time is advisable with smelling obvious local flavor.
In another embodiment of the invention, the step 5) cellulase enzymolysis time be 1.5 hours~2 hours, The enzyme activity of the cellulase is not less than 5000u/g, and usage amount is the 0.5%-2% weight of the material, 45 DEG C of operative temperature; In another embodiment of the present invention, the cellulase is selected from endoglucanase, 1,4-BETA-D-glucancellobio-hydrolase, beta-glucosidase Any one or a few in the group of enzyme place.
In another embodiment of the invention, the diastatic usage amount is the 0.1%-1.0% weight of the material, 85 DEG C of operative temperature, time 30-90min;It is highly preferred that the amylase includes but is not limited to Thermostable α-Amylase.At this In the another embodiment of invention, the step 7) described in water-soluble dietary fiber including various tastes natural fruit and vegetables powder.
Further technical scheme is illustrated below by way of specific embodiment, it should be understood that be only below this Bright exemplary illustration, is not limited to the protection domain of the claims in the present invention.
Embodiment 1:Paddy potato meal replacement powder preparation example 1
Material is selected:Corn 25-35 parts, millet 20-25 parts, oat 15-20 parts, buckwheat 10-15 parts, Ipomoea batatas block 15- 20 parts, water-soluble dietary fiber powder 5-8 parts (blueberry powder), 2 parts of sodium carboxymethyl starch.
Preparation process is:
Roast tax fragrant:Take corn, oat, buckwheat, extra dry red wine potato wedges respectively according to the above ratio and mix in frying pan and roast, wherein With different grain size quartz sand as the auxiliary agent that stir-fries, temperature control is at 170-180 DEG C.Take millet and be not added with quartz sand, directly bake, temperature 140-170℃.Time is advisable with smelling obvious local flavor.
It is expanded:Material after roasting is carried out into microwave bulking, expanded time 110s makes institutional framework become porous fluffy.
Ultramicro grinding:Material after will be expanded mixes according to the above ratio, particle of the first precomminution into particle diameter less than 2mm, Reuse micronizer and be crushed to 60-80 microns.
Homogenate:Material after crushing is added into the water immersion 20min of 4 times of volumes, then with refiner homogenized 4min.
Stepwise discretization:Add a certain amount of cellulase first to digest sample, enzyme activity is not less than 5000u/g, makes Consumption is the 1% of paddy potato sample butt, and 45 DEG C of operative temperature, enzymolysis time 2h adjusts pH between 5-6 using citric acid.So After add thermostableα-amylase, usage amount is the 0.5% of substrate, 85 DEG C of operative temperature, time 60min.
Filter:By the slurries after enzymolysis with 200 mesh filter screen filtrations, remove undissolved residue.
Addition auxiliary material:Add ready water-soluble blueberry powder, add sodium carboxymethyl starch with improve product retentiveness, Viscosity, rehydration.
Combination drying:It is using centrifugal spray dryer that sample drying is powdered, below the weight of water content 5%.
Packaging:Using paddy potato meal replacement powder finished product is obtained after automatic packaging machine quantitative package.
Embodiment 2:Paddy potato meal replacement powder preparation example 2
The material of paddy potato meal replacement powder is:Chinese sorghum 20-40 parts, barley 20-25 parts, oat 10-15 parts, pea 15-20 parts, mountain Medicine 10-15 parts, water-soluble dietary fiber powder 5-8 parts (strawberry powder), sodium carboxymethyl starch 2-5 parts.
Preparation process is:
Roast tax fragrant:Take a certain amount of Chinese sorghum, barley, oat, pea, dry Chinese yam block respectively to roast in frying pan, wherein With different grain size quartz sand as the auxiliary agent that stir-fries, temperature control is at 160-170 DEG C.Time is advisable with smelling obvious local flavor.
It is expanded:Material after roasting is carried out into microwave bulking, expanded time 120s makes institutional framework become porous fluffy.
Ultramicro grinding:Material after will be expanded mixes in proportion, particle of the first precomminution into particle diameter less than 2mm, then makes 80-90 microns are crushed to micronizer.
Homogenate:Material after crushing is added into the water immersion 15min of 5 times of volumes, then with refiner homogenized 4min.
Stepwise discretization:Add a certain amount of cellulase first to digest sample, enzyme activity is not less than 5000u/g, makes Consumption for paddy potato sample butt 1.5% weight, 45 DEG C of operative temperature, enzymolysis time 1.5h, using citric acid adjustment pH be Between 5.5-6.5.Then thermostableα-amylase is added, usage amount is the 0.5% of substrate, 85 DEG C of operative temperature, the time 60min。
Filter:By the slurries after enzymolysis with 200 mesh filter screen filtrations, remove undissolved residue.
Addition auxiliary material:Add ready water-soluble strawberry powder in filtrate;Add sodium carboxymethyl starch to improve product Retentiveness, viscosity, rehydration.
Combination drying:It is using centrifugal spray dryer that sample drying is powdered, below the weight of water content 5%.
Packaging:Using paddy potato meal replacement powder finished product is obtained after automatic packaging machine quantitative package.
The above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, under the premise without departing from the principles of the invention, some improvements and modifications can also be made, these improvements and modifications also should It is considered as protection scope of the present invention.

Claims (10)

1. a kind of preparation method of paddy potato meal replacement powder, comprises the following steps:
1) tax is roasted fragrant:Take material respectively to be roasted;
2) microwave bulking:Material after roasting is carried out into microwave bulking, the expanded time is 100s~120s;
3) ultramicro grinding:Material after will be expanded mixes in proportion, particle of the first precomminution into particle diameter less than 2mm, reuses Micronizer is crushed to 50-100 microns;
4) it is homogenized:Material after crushing is added into the water immersion 10-30min of 2-5 times of volume, then with refiner homogenized 3- 5min is forming the material solution of abundant mixing;
5) stepwise discretization:Using cellulase pH the material solution is digested for the citric acid solution of 4.5-6.5;Add Plus thermostableα-amylase continues to digest;
6) filter:Slurries after enzymolysis are filtered, removes undissolved residue;
7) auxiliary material is added:Add a certain proportion of water-soluble dietary fiber, sodium carboxymethyl starch and pure in clear liquid after enzymolysis Water, final solid content about 10-25% weight;
8) combination drying:Solution is dried using centrifugal spray dryer it is powdered, below the weight of water content 5%;
9) pack:Paddy potato meal replacement powder finished product is obtained after packaging.
2. method according to claim 1, it is characterised in that the material is selected from corn, millet, barley, oat, height Any four or any five kinds in fine strain of millet, glutinous millet, buckwheat, pea, red bean, Ipomoea batatas, Chinese yam, cassava.
3. method according to claim 2, it is characterised in that the step 1) in can be being selected according to material particular diameter size Select and whether add quartz sand to stir-fry auxiliary agent, baking temperature is controlled at 160-190 DEG C.
4. method according to claim 1, it is characterised in that the step 5) cellulase enzymolysis time is 1.5 little When~2 hours, the enzyme activity of the cellulase is not less than 5000u/g, and usage amount is the 0.5%-2% weight of the material, makees Use temperature 45 C;The diastatic usage amount is the 0.1%-1.0% weight of the material, 85 DEG C of operative temperature, time 30- 90min。
5. method according to claim 4, it is characterised in that the cellulase is selected from endoglucanase, glucan Any one or a few in excision enzyme, beta-glucosidase place group;The amylase includes but is not limited to high temperature resistant α-shallow lake Powder enzyme.
6. method according to claim 1, it is characterised in that the step 7) described in water-soluble dietary fiber include it is each Plant the natural fruit and vegetables powder of taste.
7. the paddy potato meal replacement powder that prepared by a kind of method according to claims 1 to 6.
8. method according to claim 7, it is characterised in that the material in the paddy potato meal replacement powder selected from corn, millet, Any four in barley, oat, Chinese sorghum, glutinous millet, buckwheat, pea, red bean, Ipomoea batatas, Chinese yam, cassava or five kinds.
9. method according to claim 7, it is characterised in that the material in the paddy potato meal replacement powder be iblet, millet, Oat, buckwheat, Ipomoea batatas block.
10. method according to claim 9, it is characterised in that the ratio of material described in the paddy potato meal replacement powder is jade Grain of rice 20-40 parts, millet 15-25 parts, oat 10-20 parts, buckwheat 10-20 parts, Ipomoea batatas block 10-20 parts, water-soluble dietary fiber Powder 5-20 parts, sodium carboxymethyl starch 1-5 parts.
CN201611232955.5A 2016-12-28 2016-12-28 Cereal-potato meal replacement powder and preparation method thereof Pending CN106616358A (en)

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Cited By (7)

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Publication number Priority date Publication date Assignee Title
CN107853693A (en) * 2017-11-17 2018-03-30 广西顺昌隆生物科技有限公司 A kind of dendrobium candidum meal replacement powder and preparation method thereof
CN108142805A (en) * 2018-01-23 2018-06-12 杭州艺福堂茶业有限公司 The compound meal replacement powder and its processing method of a kind of grain dust and precious Rogor powder
CN108606246A (en) * 2018-05-08 2018-10-02 内蒙古农业大学 A kind of full cereal meal replacement powder of corn quinoa and preparation method thereof
CN108813307A (en) * 2018-05-30 2018-11-16 新疆超越歆生物科技有限公司 The manufacture craft of triticale cereal meal powder
CN109007691A (en) * 2018-07-13 2018-12-18 河南京华食品科技开发有限公司 Multistage enzymatic hydrolysis and spray drying technology combine the method for preparing the pure powder of iron rod yam
CN109924412A (en) * 2019-03-21 2019-06-25 刘亭霄 A kind of rose purple sweet potato cereal meal replacing food and preparation method thereof
CN111067016A (en) * 2020-01-13 2020-04-28 福建师范大学福清分校 Meal replacement powder and preparation method thereof

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CN101946955A (en) * 2010-08-25 2011-01-19 江西省赣粮实业有限公司 Instant solid drink using grain as base materials and preparation method thereof
CN102613475A (en) * 2012-04-12 2012-08-01 江南大学 Production method of instant nutritional paste food easy to mix
CN104522643A (en) * 2014-12-15 2015-04-22 北京朔方尚德科技发展有限公司 Instant plant total-nutrient food replacement powder and preparation method thereof
CN104757545A (en) * 2015-04-17 2015-07-08 厦门百泉利康生物科技有限公司 High-dietary-fiber nutritional meal replacement powder and processing method thereof

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Publication number Priority date Publication date Assignee Title
CN101946955A (en) * 2010-08-25 2011-01-19 江西省赣粮实业有限公司 Instant solid drink using grain as base materials and preparation method thereof
CN102613475A (en) * 2012-04-12 2012-08-01 江南大学 Production method of instant nutritional paste food easy to mix
CN104522643A (en) * 2014-12-15 2015-04-22 北京朔方尚德科技发展有限公司 Instant plant total-nutrient food replacement powder and preparation method thereof
CN104757545A (en) * 2015-04-17 2015-07-08 厦门百泉利康生物科技有限公司 High-dietary-fiber nutritional meal replacement powder and processing method thereof

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107853693A (en) * 2017-11-17 2018-03-30 广西顺昌隆生物科技有限公司 A kind of dendrobium candidum meal replacement powder and preparation method thereof
CN108142805A (en) * 2018-01-23 2018-06-12 杭州艺福堂茶业有限公司 The compound meal replacement powder and its processing method of a kind of grain dust and precious Rogor powder
CN108606246A (en) * 2018-05-08 2018-10-02 内蒙古农业大学 A kind of full cereal meal replacement powder of corn quinoa and preparation method thereof
CN108813307A (en) * 2018-05-30 2018-11-16 新疆超越歆生物科技有限公司 The manufacture craft of triticale cereal meal powder
CN109007691A (en) * 2018-07-13 2018-12-18 河南京华食品科技开发有限公司 Multistage enzymatic hydrolysis and spray drying technology combine the method for preparing the pure powder of iron rod yam
CN109924412A (en) * 2019-03-21 2019-06-25 刘亭霄 A kind of rose purple sweet potato cereal meal replacing food and preparation method thereof
CN111067016A (en) * 2020-01-13 2020-04-28 福建师范大学福清分校 Meal replacement powder and preparation method thereof

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Application publication date: 20170510