CN104438132B - Full-automatic high-rate chip LED spectrophotometer - Google Patents
Full-automatic high-rate chip LED spectrophotometer Download PDFInfo
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- CN104438132B CN104438132B CN201410711819.9A CN201410711819A CN104438132B CN 104438132 B CN104438132 B CN 104438132B CN 201410711819 A CN201410711819 A CN 201410711819A CN 104438132 B CN104438132 B CN 104438132B
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Abstract
The invention relates to an LED material spectrophotometer and in particular relates to a full-automatic high-rate chip LED spectrophotometer which is used for automatically splitting light and separating colors of LED materials in the whole process by virtue of a control device to achieve the purpose of high-rate and high-efficiency working. The full-automatic high-rate chip LED spectrophotometer mainly comprises a working rack, a detection instrument, a control system and a motion system; the motion system mainly comprises a rotary plate mechanism, and a material feeding mechanism, a material taking mechanism, a positioning mechanism, a testing mechanism, an integrating sphere mechanism, a material blowing and falling mechanism, a classifying mechanism and a material receiving mechanism which sequentially work; and the control system is a combination of man-machine combination operation control and PLC programming control. The working processes are in close connection with one another; the work is coherent, so that the automatic and high-rate working efficiency is realized; the mechanisms of processes are meticulous in design for form the complete motion system; and the independent work and cooperative relation of the mechanisms guarantee safe and reliable work of the spectrophotometer. The control system of the spectrophotometer lays a good foundation for coherent work.
Description
Technical field
The present invention relates to a kind of LED material light-splitting color-separating machine, a kind of LED material is carried out whole-process automatic color-division to reach a kind of fully automatic high-speed paster LED light-splitting color-separating machine of high-speed and high-efficiency work purpose by controlling device.
Background technology
nullIn the processing of LED manufacture of materials and encapsulation process，The LED of different performance is produced according to different use occasions，And the color of foundation LED and performance mark off the Different Package interval of different LED materials，For distinguishing the photochromic of LED、Brightness and performance etc.，Some detection equipment or manual inspection need to be used，But traditional manual color-division test and manual technology of the package are inefficient，And manual operation easily makes mistakes，Therefore industry has manufactured the special inspecting equipment-LED light-splitting color-separating machine of LED color-division，For detecting light、Color、The signal of telecommunication，And detect light、Color、During the signal of telecommunication，LED bright light must be met、The conditions such as energising，General LED light-splitting color-separating machine is by light、Color、The test of electricity concentrates on a test station，Owing to the load of equipment is the most limited，Therefore bigger limitation can also be there is during test，Cause testing efficiency and degree of accuracy the highest，Needs adjust or maintenance time the most complicated loaded down with trivial details，And flow process whole on production and processing brings the biggest impact，Make manufacturing schedule delayed，Again because circumscribed test function causes increasing of difficulty of test and testing cost indirectly.
nullFor solving the confinement problems of test，Other people propose and can solve improving equipment of problem，And propose patent application for this improvement，And to be documented in patent publication No. be CN202427654U，The open source literature of entitled a kind of SMD LED fully automatic high-speed light-splitting color-separating machine，Light-splitting color-separating machine disclosed in the publication discloses photoelectric spectrum color measurement station，Pop one's head in including light intensity test、Spectroscopic fibers is popped one's head in、Double probes linkage mechanism for testing，The brightness of SMD material can be accurately tested through photoelectric spectrum color measurement station、Wavelength、Colour temperature and electrical quantity etc.，Thus provide and test data reliably，Work efficiency is high，But，The document is not disclosed the information handling stations of color measurement，Also cannot obtain photoelectric spectrum color measurement according to disclosure and stand in information process or the method for testing result of drawing，The most existing light-splitting color-separating machine still suffers from defect.
nullFor solving problem above，It is desirable to provide one not only realizes effective color-division effect but also the most accurate full-automatic light-splitting color-separating machine，And the open source literature of patent application the applicant submitted to before this uses in the present invention，Wherein，It is CN202687477U by the applicant's patent publication No.，Driving structure division in the open source literature of entitled material fetching mechanism is applied in inventive drive means，The present invention is made to be improved in the range of this patent and draw complete scheme，Additionally，It is CN203875788U by the applicant's patent publication No.，On entitled a kind of color separation light splitting machine, the open source literature for the detent mechanism that corrects LED positions of materials is applied in the detent mechanism of the present invention，It is intended to fully functional detent mechanism coordinates other mechanisms make overall perfect workflow.
Summary of the invention
For solving the problems referred to above, it is contemplated that open a kind of LED material light-splitting color-separating machine, a kind of LED material is carried out whole-process automatic color-division to reach a kind of fully automatic high-speed paster LED light-splitting color-separating machine of high-speed and high-efficiency work purpose by controlling device.
For achieving the above object, the technical solution used in the present invention is: a kind of fully automatic high-speed paster LED light-splitting color-separating machine, mainly include work housing, detecting instrument, control system and motor system, detecting instrument, control system and motor system are arranged on rack table or the machine frame inside of work housing, detecting instrument is made up of measuring and calculation machine and information display, it is characterized in that: described motor system mainly includes rotating disk mechanism, and the feeding machanism sequentially worked, material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blow blanking mechanism, sorting mechanism and receiving mechanism；Rotating disk mechanism is mainly made up of by connecting shaft is axially mounted rotating disk and cam driving gear, and rotating disk is provided with the suction nozzle of several absorption LED materials of circumferentially array arrangement near edge, and the suction inlet of suction nozzle is upward；
Described work housing is panel beating frame, is provided with the protective cover that band is renovated on the right side of the work top of work housing, and the left plate center bottom of protective cover offers groove；The cavity installing measuring and calculation machine is formed on the left of the machine frame inside of work housing, installation sorting mechanism and the cavity of receiving mechanism is formed on the right side of machine frame inside, it is provided with panel beating dividing plate between sorting mechanism and receiving mechanism, and panel beating dividing plate is the gripper shoe of sorting mechanism；
Described feeding machanism is arranged on the left side of work top, feeding machanism includes supplying the feeding device of LED material, vibrating disk and feeding device, the feed outlet of feeding device is arranged on the top of corresponding vibrating disk, and feeding device is to pass left plate groove at vibrating disk and extend to the conveying track at material fetching mechanism；Described material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blow blanking mechanism successively around being arranged on the periphery of rotating disk mechanism and being in the position corresponding to different suction nozzle, within the most each mechanism is installed in protective cover；Described mechanism for testing is provided with light a pair test probe with LED material and paired test probe is symmetrically disposed in the both sides of suction nozzle of rotating disk mechanism, described integrating sphere mechanism is provided with integrating sphere, and the light input port of integrating sphere is arranged on the absorption LED material on the rotating disk mechanism suction nozzle position just to front；
The described blanking mechanism that blows mainly is made up of gas blow pipe and material blanking tube, material blanking tube end is communicated with conveying trachea, conveying trachea runs through the through hole that work top offers and is connected on sorting mechanism, sorting mechanism is provided with working substrate, the classification doffer of sorting mechanism is arranged on the upper surface of working substrate, some material-dropping holes are offered in the middle part of working substrate, and blanking down tube is installed at the material-dropping hole of working substrate lower surface, groove opened by the panel beating dividing plate of support sorting mechanism in the contact position with blanking down tube makes blanking down tube through panel beating dividing plate groove, and blanking down tube is being just receiving mechanism to lower section；
Described receiving mechanism mainly includes bracing frame, top board, base plate, barrel frame and motion slide rail, top board offers some rewinding holes, rewinding hole is interconnected by the blanking down tube of trachea with sorting mechanism, bracing frame and base plate, top board combination is assembled to form the space framework installing barrel frame, barrel frame is made up of the barrel supporting plate of Spaced, barrel supporting plate at least three layers, and bottom supporting plate is closely knit flat board, barrel supporting plate surface configuration more than bottom has several pores, sheathed in each pore rewinding cylinder is installed, motion slide rail in pairs and is symmetrically mounted on base plate, and the two ends of motion slide rail extend to base plate outer, barrel frame is erected at above the slide block of motion slide rail, it is for linear motion to form barrel frame mounting structure of sliding drawer in bracing frame on motion slide rail that barrel frame can follow slide block；Being also equipped with a pair cylinder on base plate, paired cylinder is separately positioned on the side of paired motion slide rail, and cylinder be provided with can the flexible cylinder axis of in the vertical direction, cylinder axis top offsets with barrel frame bottom surface.
The described blanking mechanism that blows also includes fixing seat and accelerates gas blow pipe, wherein, fixing seat includes main fixing seat and connects seat, main fixing seat is arranged on rotating disk mechanism side and is fixed on work top, the upper end of main fixing seat is vertical shaft-like, shaft part outer sheath is provided with material blanking tube and connects seat, material blanking tube is set in material blanking tube and connects in seat and be arranged on just rear side to rotating disk mechanism suction nozzle, material blanking tube connects seat and is fixedly connected with gas blow pipe connection seat by screw, gas blow pipe is set in gas blow pipe and connects in seat and be arranged on just front to suction nozzle, the inflatable mouth of gas blow pipe, the blanking port of suction nozzle and material blanking tube three point on a straight line in the horizontal direction, accelerate gas blow pipe and be arranged in the middle part of material blanking tube, accelerate gas blow pipe and be alloy material with material blanking tube.
Described gas blow pipe and acceleration gas blow pipe are connected with pneumatic supply, electromagnetic valve respectively.
Described receiving mechanism also includes inductive component, inductive component is made up of induction apparatus and sensing chip, wherein, induction apparatus is arranged on the plate upper surface of receiving mechanism, sensing chip is arranged on the lower surface of barrel frame, when sensing the full LED material of one of them rewinding wound packages, the cylinder axis controlling cylinder down shrinks, and barrel frame drops on the slide block of motion slide rail of base plate；When induction apparatus and sensing chip contact with each other, controlling the cylinder axis up jack-up of cylinder, barrel frame is jack-up be against the bottom surface of receiving mechanism top board with cylinder axis.
The rewinding cylinder of described receiving mechanism is the buffering rewinding cylinder that tube port position is provided with buffering tongue, and buffering tongue is the soft silica gel material of single piece type molding.
Described material fetching mechanism is made up of driving means, feeding device and protective cover; protective cover is arranged on the periphery of driving means; feeding device is provided with " L " the shape arm for taking material stretched forward, and arm for taking material front end is provided with tubulose feeding suction nozzle, feeding suction nozzle be arranged on rotating disk mechanism suction nozzle just to top；Driving means drives eccentric to rotarily drive arm for taking material by motor and swings.
Described sorting mechanism mainly includes working substrate, slide rail, classification doffer and blanking down tube, slide rail includes the two X-axis slide rails being arranged on working substrate upper surface and the Y-axis slide rail being arranged on X-axis slide block, wherein two X-axis slide rails are separately mounted to the left and right sides of working substrate, Y-axis slide rail crossbearer is on two X-axis slide rails, and the two ends of Y-axis slide rail are separately fixed on two pieces of X-axis slide blocks, classification doffer is fixedly connected on the slide block of Y-axis slide rail by fixed plate, classification doffer is made up of material blanking tube sum counter of classifying, the mouth of pipe of classification material blanking tube connects the conveying trachea connected with the material blanking tube blowing blanking mechanism, conveying trachea, classification material blanking tube is sequentially connected from top to bottom with enumerator.
Described mechanism for testing is provided with two probe base that rocker actuator interconnects, and paired test probe is separately mounted in two probe base, and is inlaid with wolfram steel contact in the middle part of the probe of test probe.
Described control system behaviour machine combination operation controls and the combination of PLC programming Control, is controlled or regulate the operation of each mechanism by the PLC plate of system.
A kind of a kind of method using fully automatic high-speed paster LED light-splitting color-separating machine that LED material is carried out color-division, comprises the following steps:
1) power supply and source of the gas are started, the execution program that input is write, and rotating disk mechanism is adjusted to duty, observe execution process by information display；
2) LED material is filled in feeding machanism, feeding machanism LED material is transported on vibrating disk chronological order then LED material from vibrating disk along conveying orbit transports to material fetching mechanism at；
3) LED material is taken out from conveying track and installs to the suction nozzle of rotating disk mechanism by material fetching mechanism, rotating disk rotarily drives LED material and rotates, time to detent mechanism, the position of LED material corrected by detent mechanism, LED material after being accurately positioned goes at mechanism for testing with rotating disk motion, a pair of mechanism for testing test probe adjacent to each other and with LED material two side contacts thus light LED material；
4) when LED material rotates after contact is lighted to integrating sphere mechanism, the light input port of integrating sphere collects the optical signal that LED material sends, optical signal is carried out processing and export execution signal by integrating sphere, rotating disk mechanism by LED material band to blowing at blanking mechanism and by source of the gas, LED material being blown in blanking mechanism；
5) fall into the LED material blown in blanking mechanism material blanking tube and fall subsequently in sorting mechanism, test result that control system exports according to integrating sphere thus judge the material-dropping hole class interval that LED material belongs to, LED material is sent to corresponding material-dropping hole under motor drives by classification doffer according to control system result of determination, simultaneously by the quantity of counters count LED material, then receiving mechanism is led to from blanking down tube, the LED material of whereabouts is collected in rewinding cylinder by receiving mechanism, when sensing the full LED material of one of them rewinding wound packages, cylinder axis down shrinks drive barrel frame and drops on the motion slide rail of base plate, slide rail pulling is moved out in barrel frame edge in receiving mechanism, take out the LED material of rewinding cylinder, again barrel frame is pushed back in receiving mechanism；When barrel frame returns to initial position, induction apparatus contacts with each other with sensing chip, the cylinder axis of cylinder up jack-up, and barrel frame is jack-up be against the bottom surface of receiving mechanism top board with cylinder axis, and rewinding cylinder continues to collect LED material.
Beneficial effects of the present invention is embodied in: each working link compact siro spinning technology of the present invention, its coherent work strip is come automatically and the work efficiency of two-forty, and mechanism's design of each link is careful, and constitute complete motor system, work alone and the partnership of each mechanism achieves light-splitting color-separating machine and completes work safely and reliably, and the control system of the present invention establishes good foundation stone for coherent work.
The present invention is controlled by man-machine complex operation and the control system of PLC programming Control combination, it is achieved each several part mechanism automatically runs according to setting program and reaches the purpose of LED material full-automatic color-division effect；In the present invention, set of the present invention feeding machanism, material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blow blanking mechanism, sorting mechanism and receiving mechanism, and by around rotating disk mechanism be motor system, respective work is opened round the rotating disk mechanism keeping rotation status by each mechanism, owing to each mechanism is arranged in the zone of reasonableness adjacent with rotating disk mechanism suction nozzle respectively, the rotation of LED material is driven under the effect of rotating disk mechanism, when LED material rotates to each mechanism, each mechanism controls to implement the work of each mechanism according to system, the work of each mechanism mixes into perfect operating path, the length of run making motor system links up without hindrance.
The integrating sphere mechanism that the present invention uses simultaneously is for the optical signal detecting to LED material; therefrom improve test accuracy; then the rewinding cylinder of band soft silica gel buffering tongue used and the two dual air blowings of gas blow pipe of employing all can play the effect of protection material; make material from damage in course of conveying; and test the probe primary application point as mechanism for testing; test probe is inlaid with wolfram steel contact, extends the service life of mechanism for testing；The present invention is also provided with multiple protective cover, make mechanism be protected, it is to avoid the problem that mechanism affects working effect because of dust or collision.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram installing protective cover of the present invention.
Fig. 2 is the overall structure schematic diagram of the dismounting protective cover of the present invention.
Fig. 3 is the structural scheme of mechanism being arranged on work top of the present invention.
Fig. 4 be the present invention Fig. 3 in the close-up schematic view of B.
Fig. 5 be the present invention Fig. 4 in the close-up schematic view of A.
Fig. 6 is the material fetching mechanism structural representation installing protective cover of the present invention.
Fig. 7 is the material fetching mechanism structural representation of the dismounting protective cover of the present invention.
Fig. 8 is the mechanism for testing structural representation of the present invention.
Fig. 9 is the material mechanism structure schematic diagram that blows off of the present invention.
Figure 10 is the sorting mechanism structural representation of the present invention.
Figure 11 is the taxonomic structure side view of the present invention.
Figure 12 is the receiving mechanism exploded view of the present invention.
Figure 13 is the receiving mechanism structure chart of the present invention.
nullAccompanying drawing mark explanation: 10-work housing，20-detecting instrument，30-control system，40-motor system，1-feeding machanism，2-rotating disk mechanism，3-material fetching mechanism，4-detent mechanism，5-mechanism for testing，6-integrating sphere mechanism，7-blows blanking mechanism，8-sorting mechanism，9-receiving mechanism，101-protective cover，102-panel beating dividing plate，201-measuring and calculation machine，202-information display，301-man-machine complex，11-feeding device、12-vibrating disk，13-conveying track，21-rotating disk，22-cam driving gear，23-suction nozzle，31-driving means，32-feeding device，33-protective cover，34-arm for taking material，35-feeding suction nozzle，51-tests probe，52-probe base，53-rocker actuator，71-gas blow pipe，72-material blanking tube，73-conveying trachea，75-master fixes seat，76-material blanking tube connects seat，77-gas blow pipe connects seat，81-working substrate，82-classifies doffer，83-X axle slide rail，84-Y axle slide rail，85-classifies material blanking tube，86-enumerator，87-X axle slide block，88-blanking down tube，91-bracing frame，92-top board，93-base plate，94-barrel frame，95-motion slide rail，96-rewinding cylinder，97-cylinder.
Detailed description of the invention
Describe the detailed description of the invention of the present invention below in conjunction with the accompanying drawings in detail:
A kind of fully automatic high-speed paster LED light-splitting color-separating machine, mainly include work housing 10, detecting instrument 20, control system 30 and motor system 40, detecting instrument 20, control system 30 and motor system 40 are arranged on rack table or the machine frame inside of work housing 10, detecting instrument 20 is made up of measuring and calculation machine 201 and information display 202, described control system 30 is that man-machine complex 301 operation controls and the combination of PLC programming Control, is controlled or regulate the operation of each mechanism by the PLC plate of system；
Described motor system 40 mainly includes rotating disk mechanism 2 and the feeding machanism 1 sequentially worked, material fetching mechanism 3, detent mechanism 4, mechanism for testing 5, integrating sphere mechanism 6, blows blanking mechanism 7, sorting mechanism 8 and receiving mechanism 9；Rotating disk mechanism 2 is mainly made up of by connecting shaft is axially mounted rotating disk 21 and cam driving gear 22, and rotating disk 21 is provided with the suction nozzle 23 of several absorption LED materials of circumferentially array arrangement near edge, and the suction inlet of suction nozzle 23 is upward；
Described work housing 10 is panel beating frame, is provided with the protective cover 101 that band is renovated on the right side of the work top of work housing 10, and the left plate center bottom of protective cover 101 offers groove；The cavity installing measuring and calculation machine 201 is formed on the left of the machine frame inside of work housing 10, installation sorting mechanism 8 and the cavity of receiving mechanism 9 is formed on the right side of machine frame inside, panel beating dividing plate 102, and the gripper shoe that panel beating dividing plate 102 is sorting mechanism 8 it is provided with between sorting mechanism 8 and receiving mechanism 9；
Described feeding machanism 1 is arranged on the left side of work top, feeding machanism 1 includes supplying the feeding device 11 of LED material, vibrating disk 12 and feeding device, the feed outlet of feeding device 11 is arranged on the top of corresponding vibrating disk 12, and feeding device is to pass left plate groove at vibrating disk 12 and extend to the conveying track 13 at material fetching mechanism 3；Described material fetching mechanism 3, detent mechanism 4, mechanism for testing 5, integrating sphere mechanism 6, blow blanking mechanism 7 successively around being arranged on the periphery of rotating disk mechanism 2 and being in the position corresponding to different suction nozzle 23, within the most each mechanism is installed in protective cover 101；Described mechanism for testing 5 is provided with light a pair test probe 51 with LED material and paired test probe 51 is symmetrically disposed in the both sides of suction nozzle 23 of rotating disk mechanism, mechanism for testing 5 is provided with two probe base 52 that rocker actuator 53 interconnects, paired test probe 51 is separately mounted in two probe base 52, and it is inlaid with wolfram steel contact in the middle part of the probe of test probe 51, described integrating sphere mechanism 6 is provided with integrating sphere, the light input port of integrating sphere is arranged on the absorption LED material on rotating disk mechanism suction nozzle 23 position just to front, integrating sphere collects the optical signal that LED material sends, analyze and process through test instrunment again；
Described material fetching mechanism 3 is made up of driving means 31, feeding device 32 and protective cover 33; protective cover 33 is arranged on the periphery of driving means 31; feeding device 32 is provided with " L " the shape arm for taking material 34 stretched forward; arm for taking material 34 front end is provided with tubulose feeding suction nozzle 35, feeding suction nozzle 35 be arranged on rotating disk mechanism suction nozzle 23 just to top；Driving means 31 drives eccentric to rotarily drive arm for taking material 34 by motor and swings, arm for taking material 34 is connected with eccentric by pull bar, motor movement drives arm for taking material 34 to do regular curvilinear motion, feeding suction nozzle 35 does curvilinear motion simultaneously, connect trachea on feeding suction nozzle 35 and access vacuum, material is adsorbed the suction nozzle 23 being placed into rotating disk mechanism again from conveying track 13；
The described blanking mechanism 7 that blows mainly is made up of gas blow pipe 71 and material blanking tube 72, material blanking tube 72 end is communicated with conveying trachea 73, conveying trachea 73 runs through the through hole that work top offers and is connected on sorting mechanism 8, sorting mechanism 8 is provided with working substrate 81, the classification doffer 82 of sorting mechanism is arranged on the upper surface of working substrate 81, some material-dropping holes are offered in the middle part of working substrate 81, and at the material-dropping hole of working substrate 81 lower surface, blanking down tube 88 is installed, groove opened by the panel beating dividing plate of support sorting mechanism in the contact position with blanking down tube 88 makes blanking down tube 88 through panel beating dividing plate 102 groove, and blanking down tube 88 is being just receiving mechanism 9 to lower section；
nullThe described blanking mechanism 7 that blows also includes fixing seat and accelerates gas blow pipe，Wherein，Fixing seat includes main fixing seat 75 and connects seat，Main fixing seat 75 is arranged on rotating disk mechanism 2 side and is fixed on work top，The upper end of main fixing seat 75 is vertical shaft-like，Shaft part outer sheath is provided with material blanking tube and connects seat 76，Material blanking tube 72 is set in material blanking tube connects seat 76 and is arranged on just rear side to rotating disk mechanism suction nozzle 23，Material blanking tube connects seat 76 and is fixedly connected with gas blow pipe connection seat 77 by screw，Gas blow pipe 71 is set in gas blow pipe connects seat 77 and is arranged on just front to suction nozzle 23，The inflatable mouth of gas blow pipe 71、The blanking port of suction nozzle 23 and material blanking tube 72 three point on a straight line in the horizontal direction，Accelerate gas blow pipe to be arranged in the middle part of material blanking tube 72，Accelerate gas blow pipe and be alloy material with material blanking tube 72，Gas blow pipe 71 and accelerate gas blow pipe respectively with pneumatic supply、Electromagnetic valve connects，To provide the power blown；
nullDescribed sorting mechanism 8 mainly includes working substrate 81、Slide rail、Classification doffer 82 and blanking down tube 88，Slide rail includes the two X-axis slide rails 83 being arranged on working substrate 81 upper surface and the Y-axis slide rail 84 being arranged on X-axis slide block 87，Wherein two X-axis slide rails 83 are separately mounted to the left and right sides of working substrate 81，Y-axis slide rail 84 crossbearer is on two X-axis slide rails 83，And the two ends of Y-axis slide rail 84 are separately fixed on two pieces of X-axis slide blocks 87，Classification doffer 82 is fixedly connected on the slide block of Y-axis slide rail 84 by fixed plate，Classification doffer 82 is made up of classification material blanking tube 85 sum counter 86，Enumerator 86 is used for recording falling the quantity of product in barrel，And differentiate that product the most correctly falls，Check whether product is fallen when leaving rotating disk outside interval，The mouth of pipe of classification material blanking tube 85 connects the conveying trachea 73 connected with the material blanking tube 72 blowing blanking mechanism，Conveying trachea 73、Classification material blanking tube 85 is sequentially connected from top to bottom with enumerator 86；Sorting mechanism 8 utilizes XY coordinate principle, controlling X drives the classification material blanking tube 85 being fixed thereon to move together with enumerator 86 with Y-axis motor, at the optical signal that LED material sends through integrating sphere mechanism 6 collection material, complete before test enters into and blow blanking mechanism trachea through test instrunment analyzing and processing, according to test result, PLC control system differentiates which this product belongs to interval, and issue instructions on motor driver, and then drive X, the slide block movement of Y-axis slide rail, classification material blanking tube 85 is driven and belongs to above this Sorting Materials interval；I.e. LED material blown from rotating disk mechanism 2 blanking mechanism 7 be blown into classification material blanking tube 85 in, subsequently into lower Founder to receiving mechanism 9 in, complete the testing classification to this product；
nullDescribed receiving mechanism 9 mainly includes bracing frame 91、Top board 92、Base plate 93、Barrel frame 94 and motion slide rail 95，Top board 92 offers some rewinding holes，Rewinding hole is interconnected by the blanking down tube 88 of trachea with sorting mechanism 8，Bracing frame 91 and base plate 93、Top board 92 combination is assembled to form the space framework installing barrel frame，Barrel frame 94 is made up of the barrel supporting plate of Spaced，Barrel supporting plate at least three layers，And bottom supporting plate is closely knit flat board，Barrel supporting plate surface configuration more than bottom has several pores，Sheathed in each pore rewinding cylinder 96 is installed，Rewinding cylinder 96 is provided with the buffering rewinding cylinder 96 of buffering tongue for tube port position，Buffering tongue is the soft silica gel material of single piece type molding，Motion slide rail 95 in pairs and is symmetrically mounted on base plate 93，And the two ends of motion slide rail 95 extend to base plate 93 outer，Barrel frame 94 is erected at above the slide block of motion slide rail 95，It is for linear motion to form barrel frame 94 mounting structure of sliding drawer in bracing frame 91 on motion slide rail 95 that barrel frame 94 can follow slide block；Being also equipped with a pair cylinder 97 on base plate 93, paired cylinder 97 is separately positioned on the side of paired motion slide rail 95, and cylinder 97 be provided with can the flexible cylinder axis of in the vertical direction, cylinder axis top offsets with barrel frame 94 bottom surface；
Receiving mechanism 9 also includes inductive component, inductive component is made up of induction apparatus and sensing chip, wherein, induction apparatus is arranged on base plate 93 upper surface of receiving mechanism 9, sensing chip is arranged on the lower surface of barrel frame 94, when sensing that LED material filled by one of them rewinding cylinder 96, the cylinder axis controlling cylinder 97 down shrinks, and barrel frame 94 drops on the slide block of motion slide rail 95 of base plate；When induction apparatus and sensing chip contact with each other, controlling the cylinder axis up jack-up of cylinder, barrel frame 94 is jack-up be against the bottom surface of receiving mechanism top board 92 with cylinder axis；nullIn the work process of receiving mechanism 9，Barrel frame 94 is arranged on bracing frame 91 and base plate 93 with drawer type、In the space framework that top board 92 is formed，Initial condition blanking tub 94 is against top board 93 bottom surface to collect LED material，When LED material filled by rewinding cylinder 96，Barrel frame 94 drops on motion slide rail 95，Barrel frame 94 can pull out outward along the slide rail 95 that moves and take out LED material，The most again barrel frame 94 is back into home position，When barrel frame 94 returns to home position，When induction apparatus and sensing chip contact with each other，Cylinder 97 is by barrel frame 94 jack-up，After jack-up, rewinding cylinder 96 fits tightly with receiving mechanism 9 upper plate，Product drops to fly out from nozzle in rewinding cylinder 96，Can prevent owing to board vibration causes barrel frame 94 position to offset simultaneously，Product falls and occurs that properties of product differ less than in correct rewinding cylinder 96.
A kind of a kind of method using fully automatic high-speed paster LED light-splitting color-separating machine that LED material is carried out color-division, comprises the following steps:
1) power supply and source of the gas are started, the execution program that input is write, and rotating disk mechanism 2 is adjusted to duty, observe execution process by information display 202；
2) being filled in feeding machanism 1 by LED material, LED material is transported to chronological order then LED material on vibrating disk 12 and is transported at material fetching mechanism 3 along conveying track 13 from vibrating disk 12 by feeding machanism 1；
3) LED material is taken out from conveying track 13 and installs to the suction nozzle 23 of rotating disk mechanism by material fetching mechanism 3, rotating disk 21 rotarily drives LED material and rotates, time to detent mechanism 4, the position of LED material corrected by detent mechanism 4, LED material after being accurately positioned moves with rotating disk 21 and goes at mechanism for testing 5, a pair test probe 51 of mechanism for testing 5 adjacent to each other and with LED material two side contacts thus light LED material；
4) when LED material rotates after contact is lighted to integrating sphere mechanism 6, the light input port of integrating sphere collects the optical signal that LED material sends, optical signal is carried out processing and exporting execution signal by integrating sphere, rotating disk mechanism 2 by LED material band to blowing at blanking mechanism 7 and by source of the gas, LED material being blown in blanking mechanism 7；
null5) fall into the LED material blown in blanking mechanism material blanking tube 72 to fall subsequently in sorting mechanism 8，Test result that control system exports according to integrating sphere thus judge the material-dropping hole class interval that LED material belongs to，LED material is sent to corresponding material-dropping hole under motor drives by classification doffer 82 according to control system result of determination，Added up the quantity of LED material by enumerator 86 simultaneously，Then receiving mechanism 9 is led to from blanking down tube 88，The LED material of whereabouts is collected in rewinding cylinder 96 by receiving mechanism 9，When sensing that LED material filled by one of them rewinding cylinder 96，Cylinder axis down shrinks drive barrel frame 94 and drops on the motion slide rail 95 of base plate 93，Slide rail pulling is moved out in barrel frame 94 edge in receiving mechanism 9，Take out the LED material of rewinding cylinder 96，Again barrel frame 94 is pushed back in receiving mechanism 9；When barrel frame 94 returns to initial position, induction apparatus contacts with each other with sensing chip, the cylinder axis of cylinder 97 up jack-up, and barrel frame 94 is jack-up be against the bottom surface of receiving mechanism top board 92 with cylinder axis, and rewinding cylinder 96 continues to collect LED material.
The above, it it is only presently preferred embodiments of the present invention, not the technical scope of the present invention is imposed any restrictions, the technical staff of the industry, under the inspiration of the technical program, some deformation and amendment, every any amendment, equivalent variations and modification above embodiment made according to the technical spirit of the present invention can be made, all still fall within the range of technical solution of the present invention.
Claims (10)
1. a fully automatic high-speed paster LED light-splitting color-separating machine, mainly include work housing, detecting instrument, control system and motor system, detecting instrument, control system and motor system are arranged on rack table or the machine frame inside of work housing, detecting instrument is made up of measuring and calculation machine and information display, it is characterised in that: described motor system mainly includes rotating disk mechanism and the feeding machanism sequentially worked, material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blows blanking mechanism, sorting mechanism and receiving mechanism；Rotating disk mechanism is mainly made up of by connecting shaft is axially mounted rotating disk and cam driving gear, and rotating disk is provided with the suction nozzle of several absorption LED materials of circumferentially array arrangement near edge, and the suction inlet of suction nozzle is upward；
Described work housing is panel beating frame, is provided with the protective cover that band is renovated on the right side of the work top of work housing, and the left plate center bottom of protective cover offers groove；The cavity installing measuring and calculation machine is formed on the left of the machine frame inside of work housing, installation sorting mechanism and the cavity of receiving mechanism is formed on the right side of machine frame inside, it is provided with panel beating dividing plate between sorting mechanism and receiving mechanism, and panel beating dividing plate is the gripper shoe of sorting mechanism；
Described feeding machanism is arranged on the left side of work top, feeding machanism includes supplying the feeding device of LED material, vibrating disk and feeding device, the feed outlet of feeding device is arranged on the top of corresponding vibrating disk, and feeding device is to pass left plate groove at vibrating disk and extend to the conveying track at material fetching mechanism；Described material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blow blanking mechanism successively around being arranged on the periphery of rotating disk mechanism and being in the position corresponding to different suction nozzle, within the most each mechanism is installed in protective cover；Described mechanism for testing is provided with light a pair test probe with LED material and paired test probe is symmetrically disposed in the both sides of suction nozzle of rotating disk mechanism, described integrating sphere mechanism is provided with integrating sphere, and the light input port of integrating sphere is arranged on the absorption LED material on the rotating disk mechanism suction nozzle position just to front；
The described blanking mechanism that blows mainly is made up of gas blow pipe and material blanking tube, material blanking tube end is communicated with conveying trachea, conveying trachea runs through the through hole that work top offers and is connected on sorting mechanism, sorting mechanism is provided with working substrate, the classification doffer of sorting mechanism is arranged on the upper surface of working substrate, some material-dropping holes are offered in the middle part of working substrate, and blanking down tube is installed at the material-dropping hole of working substrate lower surface, groove opened by the panel beating dividing plate of support sorting mechanism in the contact position with blanking down tube makes blanking down tube through panel beating dividing plate groove, and blanking down tube is being just receiving mechanism to lower section；
Described receiving mechanism mainly includes bracing frame, top board, base plate, barrel frame and motion slide rail, top board offers some rewinding holes, rewinding hole is interconnected by the blanking down tube of trachea with sorting mechanism, bracing frame and base plate, top board combination is assembled to form the space framework installing barrel frame, barrel frame is made up of the barrel supporting plate of Spaced, barrel supporting plate at least three layers, and bottom supporting plate is closely knit flat board, barrel supporting plate surface configuration more than bottom has several pores, sheathed in each pore rewinding cylinder is installed, motion slide rail in pairs and is symmetrically mounted on base plate, and the two ends of motion slide rail extend to base plate outer, barrel frame is erected at above the slide block of motion slide rail, it is for linear motion to form barrel frame mounting structure of sliding drawer in bracing frame on motion slide rail that barrel frame can follow slide block；Being also equipped with a pair cylinder on base plate, paired cylinder is separately positioned on the side of paired motion slide rail, and cylinder be provided with can the flexible cylinder axis of in the vertical direction, cylinder axis top offsets with barrel frame bottom surface.
nullA kind of fully automatic high-speed paster LED light-splitting color-separating machine the most according to claim 1，It is characterized in that: described in blow blanking mechanism also include fixing seat and accelerate gas blow pipe，Wherein，Fixing seat includes main fixing seat and connects seat，Main fixing seat is arranged on rotating disk mechanism side and is fixed on work top，The upper end of main fixing seat is vertical shaft-like，Shaft part outer sheath is provided with material blanking tube and connects seat，Material blanking tube is set in material blanking tube and connects in seat and be arranged on just rear side to rotating disk mechanism suction nozzle，Material blanking tube connects seat and is fixedly connected with gas blow pipe connection seat by screw，Gas blow pipe is set in gas blow pipe and connects in seat and be arranged on just front to suction nozzle，The inflatable mouth of gas blow pipe、The blanking port of suction nozzle and material blanking tube three point on a straight line in the horizontal direction，Accelerate gas blow pipe to be arranged in the middle part of material blanking tube，Accelerate gas blow pipe and be alloy material with material blanking tube.
A kind of fully automatic high-speed paster LED light-splitting color-separating machine the most according to claim 2, it is characterised in that: described gas blow pipe and acceleration gas blow pipe are connected with pneumatic supply, electromagnetic valve respectively.
A kind of fully automatic high-speed paster LED light-splitting color-separating machine the most according to claim 1, it is characterized in that: described receiving mechanism also includes inductive component, inductive component is made up of induction apparatus and sensing chip, wherein, induction apparatus is arranged on the plate upper surface of receiving mechanism, and sensing chip is arranged on the lower surface of barrel frame, when sensing the full LED material of one of them rewinding wound packages, the cylinder axis controlling cylinder down shrinks, and barrel frame drops on the slide block of motion slide rail of base plate；When induction apparatus and sensing chip contact with each other, controlling the cylinder axis up jack-up of cylinder, barrel frame is jack-up be against the bottom surface of receiving mechanism top board with cylinder axis.
5. according to a kind of fully automatic high-speed paster LED light-splitting color-separating machine described in claim 1 or 4, it is characterised in that: the rewinding cylinder of described receiving mechanism is the buffering rewinding cylinder that tube port position is provided with buffering tongue, and buffering tongue is the soft silica gel material of single piece type molding.
A kind of fully automatic high-speed paster LED light-splitting color-separating machine the most according to claim 1; it is characterized in that: described material fetching mechanism is made up of driving means, feeding device and protective cover; protective cover is arranged on the periphery of driving means; feeding device is provided with " L " the shape arm for taking material stretched forward; arm for taking material front end is provided with tubulose feeding suction nozzle, feeding suction nozzle be arranged on rotating disk mechanism suction nozzle just to top；Driving means drives eccentric to rotarily drive arm for taking material by motor and swings.
nullA kind of fully automatic high-speed paster LED light-splitting color-separating machine the most according to claim 1，It is characterized in that: described sorting mechanism mainly includes working substrate、Slide rail、Classification doffer and blanking down tube，Slide rail includes the two X-axis slide rails being arranged on working substrate upper surface and the Y-axis slide rail being arranged on X-axis slide block，Wherein two X-axis slide rails are separately mounted to the left and right sides of working substrate，Y-axis slide rail crossbearer is on two X-axis slide rails，And the two ends of Y-axis slide rail are separately fixed on two pieces of X-axis slide blocks，Classification doffer is fixedly connected on the slide block of Y-axis slide rail by fixed plate，Classification doffer is made up of material blanking tube sum counter of classifying，The mouth of pipe of classification material blanking tube connects the conveying trachea connected with the material blanking tube blowing blanking mechanism，Conveying trachea、Classification material blanking tube is sequentially connected from top to bottom with enumerator.
A kind of fully automatic high-speed paster LED light-splitting color-separating machine the most according to claim 1, it is characterized in that: described mechanism for testing is provided with two probe base that rocker actuator interconnects, paired test probe is separately mounted in two probe base, and is inlaid with wolfram steel contact in the middle part of the probe of test probe.
A kind of fully automatic high-speed paster LED light-splitting color-separating machine the most according to claim 8, it is characterised in that: described control system behaviour machine combination operation controls and the combination of PLC programming Control, is controlled or regulate the operation of each mechanism by the PLC plate of system.
10. the method that a kind of fully automatic high-speed paster LED light-splitting color-separating machine used described in claim 1 carries out color-division to LED material, it is characterised in that: described method comprises the following steps:
1) power supply and source of the gas are started, the execution program that input is write, and rotating disk mechanism is adjusted to duty, observe execution process by information display；
2) LED material is filled in feeding machanism, feeding machanism LED material is transported on vibrating disk chronological order then LED material from vibrating disk along conveying orbit transports to material fetching mechanism at；
3) LED material is taken out from conveying track and installs to the suction nozzle of rotating disk mechanism by material fetching mechanism, rotating disk rotarily drives LED material and rotates, time to detent mechanism, the position of LED material corrected by detent mechanism, LED material after being accurately positioned goes at mechanism for testing with rotating disk motion, a pair of mechanism for testing test probe adjacent to each other and with LED material two side contacts thus light LED material；
4) when LED material rotates after contact is lighted to integrating sphere mechanism, the light input port of integrating sphere collects the optical signal that LED material sends, optical signal is carried out processing and export execution signal by integrating sphere, rotating disk mechanism by LED material band to blowing at blanking mechanism and by source of the gas, LED material being blown in blanking mechanism；
5) fall into the LED material blown in blanking mechanism material blanking tube and fall subsequently in sorting mechanism, test result that control system exports according to integrating sphere thus judge the material-dropping hole class interval that LED material belongs to, LED material is sent to corresponding material-dropping hole under motor drives by classification doffer according to control system result of determination, simultaneously by the quantity of counters count LED material, then receiving mechanism is led to from blanking down tube, the LED material of whereabouts is collected in rewinding cylinder by receiving mechanism, when sensing the full LED material of one of them rewinding wound packages, cylinder axis down shrinks drive barrel frame and drops on the motion slide rail of base plate, slide rail pulling is moved out in barrel frame edge in receiving mechanism, take out the LED material of rewinding cylinder, again barrel frame is pushed back in receiving mechanism；When barrel frame returns to initial position, induction apparatus contacts with each other with sensing chip, the cylinder axis of cylinder up jack-up, and barrel frame is jack-up be against the bottom surface of receiving mechanism top board with cylinder axis, and rewinding cylinder continues to collect LED material.
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