CN108686969B - Camera detection device and detection method thereof - Google Patents
Camera detection device and detection method thereof Download PDFInfo
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- CN108686969B CN108686969B CN201810500131.4A CN201810500131A CN108686969B CN 108686969 B CN108686969 B CN 108686969B CN 201810500131 A CN201810500131 A CN 201810500131A CN 108686969 B CN108686969 B CN 108686969B
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- guide rail
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- 238000001514 detection method Methods 0.000 title claims abstract description 72
- 239000000463 material Substances 0.000 claims abstract description 51
- 238000009434 installation Methods 0.000 claims description 38
- 239000002699 waste material Substances 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 7
- 230000007723 transport mechanism Effects 0.000 claims description 6
- 238000007689 inspection Methods 0.000 claims description 3
- 238000007664 blowing Methods 0.000 description 4
- 230000002950 deficient Effects 0.000 description 4
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 239000013307 optical fiber Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 238000007789 sealing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2301/00—Sorting according to destination
- B07C2301/0008—Electronic Devices, e.g. keyboard, displays
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
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- Engineering & Computer Science (AREA)
- Multimedia (AREA)
- Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a camera detection device which comprises an outer frame, wherein a control panel, a detection unit, a material moving unit and an electric box control unit are sequentially arranged in the outer frame from top to bottom. The camera detection device effectively solves the problems of complex equipment structure and large equipment occupied space of the camera detection device, and has the advantages of simple and compact structure, high full automation degree and high detection efficiency.
Description
Technical Field
The invention relates to a camera detection device, and belongs to the technical field of automatic detection.
Background
Little work piece needs to pass through the detection like electronic parts etc. in process of production, detects to be indispensable step, and traditional detection mode is through artifical the detection, and the mode that artifical detected, detection effect is inaccurate on the one hand, and on the other hand, detection efficiency can not fine control, detects with the manual display screen who holds electronic product simultaneously, forms the secondary damage that the manual person caused easily. With the development of industrial technology, automated detection is becoming more and more mature.
The publication No. CN205816226U discloses a detection device, which comprises a shell, an image controller, a working platform, a glass rotary table, a camera detection station, a material box, an optical fiber sensor, a programmable logic controller, an optical fiber sensor mounting bracket, an air blowing mechanism, an air blowing needle, an electromagnetic valve, a fixing plate, a steering plate, an adjusting groove, a conveying belt, a vibrating disk, an opening and a rotating motor.
Still as disclosing No. CN204503618U and disclose a device of realization locking spring automated inspection, including vibration dish material loading part, conveyer belt conveying part, camera detection part, the PCL controller, camera contrast image display, defective products collection part and non-defective products collection passageway, vibration dish discharge gate is connected with conveyer belt conveying part, one side of conveyer belt is equipped with two camera detection parts, camera detection part front end is connected with the light sensor, PLC controller and light sensor, camera detection part, the solenoid valve of blowing is connected respectively, conveyer belt conveying part rear end side is equipped with the opening, the solenoid valve mouth of blowing is just to the opening part, defective products collection part is located the opening bottom, the non-defective products collection passageway is located the conveyer belt end, camera contrast image display connects camera detection part.
However, the prior art still has the defects of complex equipment structure and large occupied space of the equipment.
Disclosure of Invention
Aiming at the defects, the camera detection device effectively solves the problems of complex equipment structure and large equipment occupied space of the camera detection device, and has the advantages of simple and compact structure, high full automation degree and high detection efficiency. The specific technical scheme provided by the invention is as follows:
the camera detection device comprises an outer frame, wherein a control panel, a detection unit, a material moving unit and an electric box control unit are sequentially installed inside the outer frame from top to bottom.
The detection unit comprises a first support flat plate and a second support flat plate, a third guide rail installation block is installed on the first support flat plate, a third slider guide rod is erected on the third guide rail installation block, a fourth guide rail installation block is installed on the second support flat plate, a fourth slider guide rod is erected on the fourth guide rail installation block, the third slider guide rod and the fourth slider guide rod are connected with a detection device installation plate through the second slider, the detection device installation plate moves on the third guide rail through the third cylinder control, a camera detection device is fixedly installed at the upper end of the detection device installation plate through a camera fixing plate and is connected with a light sensor, a light source is further arranged at the lower part of the detection device, the light source is fixed below the detection device installation plate through a bracket, the detection device installation plate is connected with a shell of the second guide rail through a movable connecting plate, and a cylinder installation, install cylinder two on the cylinder mounting panel, cylinder two connects sucking disc one, the cylinder mounting panel passes through two control of motor and moves on guide rail two, two outsides of motor are equipped with motor protecting sheathing, and two below of guide rail still are equipped with belt transport mechanism, belt transport mechanism includes the foot, the fixed bolster is connected to the foot stool, install the dead lever on the fixed bolster, the belt mounting panel is installed through carrying the fixed bolster on the dead lever top, install belt one on the belt mounting panel, belt one is through the control motion of motor. Move the material unit including moving material mounting panel one, move and install guide rail installation piece one and guide rail installation piece two on the material mounting panel one, install slider guide arm one on the guide rail installation piece one, install slider guide arm two on the guide rail installation piece two, slider guide arm one and a set of guide rail that slider guide arm two were arranged for parallel, install the material board on slider guide arm one and the slider guide arm two, guide rail one is installed to material board below, the material board passes through a cylinder control and moves on guide rail one, material direction cushion is still installed to material board one side.
Further, the method comprises the following steps of; and the top end of the outer side of the outer frame is also provided with an alarm lamp.
Further, the method comprises the following steps of; the first guide rail is arranged between the first sliding block guide rod and the second sliding block guide rod and is parallel to the first sliding block guide rod and the second sliding block guide rod.
Further, the method comprises the following steps of; the first sliding block guide rod and the second sliding block guide rod are connected with the material plate through a first sliding block.
A detection method of a camera detection device comprises the following steps:
A. placing a workpiece to be detected on a material plate, and moving the material plate to a material moving unit through a mechanical gripper;
B. the material moving unit moves the material plate to the position below the detection unit under the control of the first air cylinder, and the camera detection device moves on the third guide rail under the control of the third air cylinder to detect the workpiece to be detected on the material plate below;
C. after the workpiece is detected, the waste is sucked by the first sucking disc, the first sucking disc is controlled to work through the second air cylinder and is controlled to move on the second guide rail through the second motor, the waste is moved and placed in the waste box, and the qualified product is sucked by the first sucking disc and placed on the first belt to get off.
The invention has the beneficial effects that: the camera detection device effectively solves the problems of complex equipment structure and large equipment occupied space of the camera detection device, and has the advantages of simple and compact structure, high full automation degree and high detection efficiency.
Drawings
The invention is further illustrated with reference to the following figures and examples:
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic diagram of the structure of the detecting unit 200 of the present invention;
FIG. 3 is a schematic view of another angle structure of the detecting unit 200 of the present invention;
fig. 4 is a schematic structural diagram of the material moving unit 300 of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The camera detection device comprises an outer frame 101, wherein a sealing plate is installed on the outer frame 101, and an alarm lamp 102 is further installed at the top end of the outer side of the outer frame 101. The workbench forms a partition room, so that interference of external factors such as dust and the like in the detection process is avoided. The inner part of the outer frame 101 is sequentially provided with a control panel 103, a detection unit 200, a material moving unit 300 and an electric box control unit 104 from top to bottom,
the detection unit 200 comprises a first support flat plate 201 and a second support flat plate 204, a third guide rail installation block 202 is installed on the first support flat plate 201, a third slider guide rod 203 is erected on the third guide rail installation block 202, a fourth guide rail installation block 224 is installed on the second support flat plate 204, a fourth slider guide rod is erected on the fourth guide rail installation block 224, the third slider guide rod 203 and the fourth slider guide rod are connected with a detection device installation plate 205 through the second slider, the detection device installation plate 205 is controlled to move on a third guide rail 208 through a third cylinder 207, a camera detection device 223 is fixedly installed at the upper end of the detection device installation plate 205 through a camera fixing plate 209, the camera detection device 223 is connected with a light sensor, a light source is further arranged on the lower portion of the detection device, the light source is fixed below the detection device installation plate 205 through a support, and the detection device installation plate 205 is connected with a shell of, install cylinder mounting panel 215 on two 206 guide rails, install two 214 cylinders on the cylinder mounting panel 215, two 214 connection sucking discs 213 of cylinder, two 212 controls through the motor on two 206 guide rails of cylinder mounting panel 215 move, two 212 outsides of motor are equipped with motor protecting sheathing 211, and two 206 below guide rails still are equipped with belt transport mechanism, belt transport mechanism includes footstand 222, fixed bolster 221 is connected to footstand 222, install dead lever 220 on the fixed bolster 221, the belt mounting panel is installed through carrying fixed bolster 219 on dead lever 220 top, install belt 218 on the belt mounting panel, belt 218 is through a 217 control motion of motor. The first suction cup 213 mainly plays a role in conveying, and moves the waste into the waste box 216, and meanwhile, the good products can be conveyed to the belt conveying mechanism for blanking.
Move material unit 300 including moving material mounting panel 301, move and install guide rail installation piece 302 and guide rail installation piece two 306 on the material mounting panel 301, install slider guide bar 303 on the guide rail installation piece 302, install slider guide bar 307 on the guide rail installation piece two 306, slider guide bar 303 and slider guide bar 307 are a set of guide rail of arranging in parallel, install material board 309 on slider guide bar 303 and the slider guide bar 307, slider guide bar 303 and slider guide bar 307 connect material board 309 through slider one. The material plate 309 is provided with a first guide rail 304 below, the material plate 309 is controlled by a first cylinder 305 to move on the first guide rail 304, one side of the material plate 309 is further provided with a material guide cushion block 308, and the first guide rail 304 is arranged between a first slide block guide rod 303 and a second slide block guide rod 307 and is parallel to the first slide block guide rod 303 and the second slide block guide rod 307.
The detection method of the camera detection device based on the structure comprises the following steps:
A. a workpiece to be detected is placed on the material plate 309, and the material plate 309 is moved to the material moving unit 300 through the mechanical gripper;
B. the material moving unit 300 is controlled by a first air cylinder 305 to move a material plate 309 to the lower part of the detection unit, and the camera detection device 223 is controlled by a third air cylinder 207 to move on a third guide rail 208 to detect a workpiece to be detected on the material plate 309 below;
C. after the workpiece is detected, the waste is sucked by the first suction cup 213, the first suction cup 213 is controlled to work by the second air cylinder 214 and is controlled to move on the second guide rail 206 by the second motor 212, the waste is moved and placed into the waste box 216, and the qualified product is sucked by the first suction cup 213 and is placed on the first belt 218 to be discharged.
Although the illustrative embodiments of the present invention have been described above to enable those skilled in the art to understand the present invention, the present invention is not limited to the scope of the embodiments, and it is to be understood that all the inventions utilizing the inventive concept can be protected by those skilled in the art as long as various changes are within the spirit and scope of the present invention as defined and defined in the appended claims.
Claims (3)
1. Camera detection device, including outer frame (101), outer frame (101) is inside from last to installing control panel (103), detecting element (200), moving material unit (300), electronic box the control unit (104) down in proper order, its characterized in that:
the detection unit (200) comprises a first support plate (201) and a second support plate (204), a third guide rail installation block (202) is installed on the first support plate (201), a third slider guide rod (203) is erected on the third guide rail installation block (202), a fourth guide rail installation block (224) is installed on the second support plate (204), a fourth slider guide rod is erected on the fourth guide rail installation block (224), the third slider guide rod (203) and the slider guide rod are connected with a detection device installation plate (205) through the second slider, the detection device installation plate (205) is controlled to move on the third guide rail (208) through a third cylinder (207), a camera detection device (223) is fixedly installed at the upper end of the detection device installation plate (205) through a camera fixing plate (209), the camera detection device (223) is connected with a light sensor, and a light source is further arranged on the lower portion of the detection device, the light source passes through the support to be fixed in detection device mounting panel (205) below, detection device mounting panel (205) is through removing the shell that connecting plate (210) connects guide rail two (206), install cylinder mounting panel (215) on guide rail two (206), install cylinder two (214) on cylinder mounting panel (215), sucking disc (213) is connected to cylinder two (214), cylinder mounting panel (215) are controlled through motor two (212) and are moved on guide rail two (206), the motor two (212) outside is equipped with motor protecting sheathing (211), guide rail two (206) below still is equipped with belt transport mechanism, belt transport mechanism includes foot stool (222), fixed bolster (221) is connected to foot stool (222), dead lever (220) are installed to fixed bolster (221), the belt mounting panel is installed through carrying fixed bolster (219) on dead lever (220) top, a first belt (218) is mounted on the belt mounting plate, and the first belt (218) is controlled to move by a first motor (217);
move material unit (300) including moving material mounting panel one (301), move and install guide rail installation piece one (302) and guide rail installation piece two (306) on material mounting panel one (301), install slider guide arm one (303) on guide rail installation piece one (302), install slider guide arm two (307) on guide rail installation piece two (306), slider guide arm one (303) and slider guide arm two (307) are a set of guide rail of arranging for parallel, install material board (309) on slider guide arm one (303) and slider guide arm two (307), material board (309) below is installed guide rail one (304), material board (309) move on guide rail one (304) through cylinder one (305) control, material direction cushion (308) are still installed to material board (309) one side.
2. The camera detecting device according to claim 1, wherein an alarm lamp (102) is further installed at the top end of the outer side of the outer frame (101).
3. A camera inspection method using the camera inspection apparatus according to claim 1, characterized by: the method comprises the following steps:
A. a workpiece to be detected is placed on the material plate (309), and the material plate (309) is moved to the material moving unit (300) through the mechanical gripper;
B. the material moving unit (300) is controlled by a first air cylinder (305) to move the material plate (309) to the position below the detection unit, and the camera detection device (223) is controlled by a third air cylinder (207) to move on a third guide rail (208) to detect a workpiece to be detected on the material plate (309) below;
C. after the workpiece is detected, the waste is sucked by the first suction cup (213), the first suction cup (213) is controlled to work by the second air cylinder (214), the second motor (212) is controlled to move on the second guide rail (206), the waste is moved and placed into the waste box (216), and the qualified product is sucked by the first suction cup (213) and placed onto the first belt (218) to be discharged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810500131.4A CN108686969B (en) | 2018-05-23 | 2018-05-23 | Camera detection device and detection method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810500131.4A CN108686969B (en) | 2018-05-23 | 2018-05-23 | Camera detection device and detection method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN108686969A CN108686969A (en) | 2018-10-23 |
| CN108686969B true CN108686969B (en) | 2020-06-16 |
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| CN201810500131.4A Active CN108686969B (en) | 2018-05-23 | 2018-05-23 | Camera detection device and detection method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110694928A (en) * | 2019-10-31 | 2020-01-17 | 东莞领杰金属精密制造科技有限公司 | Anti-mixing detection equipment and detection method thereof |
| CN111715561A (en) * | 2020-06-28 | 2020-09-29 | 厦门理工学院 | Detection device and method for Micro-LED display substrate |
| CN111729869B (en) * | 2020-07-15 | 2022-03-18 | 珠海市精实测控技术有限公司 | Machine vision analysis's car power device detecting system |
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| WO2005019071A2 (en) * | 2003-08-21 | 2005-03-03 | Cabinplant International A/S | An apparatus for conveying and selectively discharching products |
| CN202316346U (en) * | 2011-11-30 | 2012-07-11 | 惠州市得天自动化设备有限公司 | Automatic sorting device for automatic LED (Light Emitting Diode) light-separating and color-separating machine |
| CN106583273A (en) * | 2015-10-19 | 2017-04-26 | 昆山金群力精密组件有限公司 | Full-automatic CCD detection and exclusion equipment |
| CN205270156U (en) * | 2015-12-09 | 2016-06-01 | 苏州索力旺新能源科技有限公司 | Photovoltaic welding autofilter mechanism |
| CN206215555U (en) * | 2016-11-17 | 2017-06-06 | 苏州菱麦自动化设备科技有限公司 | Manipulator automatic identification and mechanism for sorting |
| CN206631971U (en) * | 2017-03-09 | 2017-11-14 | 苏州矩度电子科技有限公司 | A kind of LED lamp panel visual inspection machine structure |
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Effective date of registration: 20200526 Address after: 325000 Lucheng District Fudong Road Fort Apartment, Wenzhou City, Zhejiang Province, 10 1604 Rooms Applicant after: WENZHOU MANXIWEI CLOTHING Co.,Ltd. Address before: 215000 Room 101, 5 Tong Tai lane, Tongli Town, Wujiang District, Suzhou, Jiangsu. Applicant before: Lin Yu |
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Effective date of registration: 20201103 Address after: 314511 Building 5, no.299 Hangfu Road, Chongfu Town, Tongxiang City, Jiaxing City, Zhejiang Province Patentee after: Jiaxing worui Technology Co.,Ltd. Address before: 325000 Lucheng District Fudong Road Fort Apartment, Wenzhou City, Zhejiang Province, 10 1604 Rooms Patentee before: WENZHOU MANXIWEI CLOTHING Co.,Ltd. |
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Effective date of registration: 20220118 Address after: 611730 no.4799 Xiyuan Avenue, south area of Chengdu modern industrial port, Pidu District, Chengdu City, Sichuan Province Patentee after: Chengdu Zhongjia micro vision technology Co.,Ltd. Address before: 314511 Building 5, No. 299, Hangfu Road, Chongfu Town, Tongxiang City, Jiaxing City, Zhejiang Province Patentee before: Jiaxing worui Technology Co.,Ltd. |
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Denomination of invention: Camera detection device and its detection method Effective date of registration: 20231212 Granted publication date: 20200616 Pledgee: Jinniu sub branch of Bank of Chengdu Co.,Ltd. Pledgor: Chengdu Zhongjia micro vision technology Co.,Ltd. Registration number: Y2023980070374 |
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