CN104438132A - Full-automatic high-rate chip LED spectrophotometer - Google Patents

Full-automatic high-rate chip LED spectrophotometer Download PDF

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Publication number
CN104438132A
CN104438132A CN201410711819.9A CN201410711819A CN104438132A CN 104438132 A CN104438132 A CN 104438132A CN 201410711819 A CN201410711819 A CN 201410711819A CN 104438132 A CN104438132 A CN 104438132A
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China
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led
blanking
cylinder
slide rail
receiving
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CN201410711819.9A
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Chinese (zh)
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CN104438132B (en
Inventor
李兵
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东莞市台工电子机械科技有限公司
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Publication of CN104438132A publication Critical patent/CN104438132A/en
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Publication of CN104438132B publication Critical patent/CN104438132B/en

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Abstract

The invention relates to an LED material spectrophotometer and in particular relates to a full-automatic high-rate chip LED spectrophotometer which is used for automatically splitting light and separating colors of LED materials in the whole process by virtue of a control device to achieve the purpose of high-rate and high-efficiency working. The full-automatic high-rate chip LED spectrophotometer mainly comprises a working rack, a detection instrument, a control system and a motion system; the motion system mainly comprises a rotary plate mechanism, and a material feeding mechanism, a material taking mechanism, a positioning mechanism, a testing mechanism, an integrating sphere mechanism, a material blowing and falling mechanism, a classifying mechanism and a material receiving mechanism which sequentially work; and the control system is a combination of man-machine combination operation control and PLC programming control. The working processes are in close connection with one another; the work is coherent, so that the automatic and high-rate working efficiency is realized; the mechanisms of processes are meticulous in design for form the complete motion system; and the independent work and cooperative relation of the mechanisms guarantee safe and reliable work of the spectrophotometer. The control system of the spectrophotometer lays a good foundation for coherent work.

Description

A kind of fully automatic high-speed paster LED light-splitting color-separating machine

Technical field

The present invention relates to a kind of LED material light-splitting color-separating machine, espespecially a kind ofly by control device, whole-process automatic color-division is carried out to reach a kind of fully automatic high-speed paster LED light-splitting color-separating machine of high-speed and high-efficiency work object to LED material.

Background technology

In the processing of LED manufacture of materials and encapsulation process, the LED of different performance is produced according to different use occasions, and the Different Package that the color of foundation LED and performance mark off different LED materials is interval, for distinguishing the photochromic of LED, brightness and performance etc., some checkout equipments or manual inspection need be used, but traditional manual color-division is tested and manual technology of the package efficiency is lower, and manual operation easily makes mistakes, therefore industry has manufactured the special inspecting equipment-LED light-splitting color-separating machine of LED color-division, for detecting light, look, the signal of telecommunication, and detect light, look, during the signal of telecommunication, LED bright light must be met, the conditions such as energising, general LED light-splitting color-separating machine is by light, look, the test of electricity concentrates on a test station, because the load of equipment is always limited, therefore also larger limitation can be there is during test, cause testing efficiency and accuracy not high, not only complicated loaded down with trivial details when needs adjustment or maintenance, and quite large impact is brought on the whole flow process of production and processing, make manufacturing schedule delayed, again because circumscribed test function causes increasing of difficulty of test and testing cost indirectly.

For solving the confinement problems of test, other people propose improving equipment of can dealing with problems, and propose patent application for this improvement, and to be documented in patent publication No. be CN202427654U, name is called a kind of open source literature of SMD LED fully automatic high-speed light-splitting color-separating machine, light-splitting color-separating machine disclosed in the disclosure document discloses photoelectric spectrum color measurement station, comprise light intensity test probe, spectroscopic fibers is popped one's head in, two probe interlock mechanism for testing, the brightness of SMD material accurately can be tested through photoelectric spectrum color measurement station, wavelength, colour temperature and electrical quantity etc., thus reliable test data is provided, operating efficiency is high, but, the information handling stations of the unexposed color measurement of the document, also photoelectric spectrum color measurement be cannot obtain according to disclosure and the information process or method that draw testing result stood in, therefore existing light-splitting color-separating machine still existing defects.

For overcoming the above problems, the present invention aims to provide one and not only realizes effective color-division effect but also efficient accurate full-automatic light-splitting color-separating machine, and the open source literature of the patent application of this submit of the applicant is used in the present invention, wherein, be CN202687477U by the applicant's patent publication No., name is called that drives structure certain applications in the open source literature of material fetching mechanism are in drive unit of the present invention, the present invention is made to be improved in the scope of this patent and to draw complete scheme, in addition, be CN203875788U by the applicant's patent publication No., name is called a kind of color separation light splitting machine is applied in detent mechanism of the present invention for the open source literature of the detent mechanism correcting LED positions of materials, be intended to be coordinated by merit can completely detent mechanism other mechanisms to make overall perfect workflow.

Summary of the invention

For solving the problem, the present invention is intended to open a kind of LED material light-splitting color-separating machine, espespecially a kind ofly carries out whole-process automatic color-division to reach a kind of fully automatic high-speed paster LED light-splitting color-separating machine of high-speed and high-efficiency work object by control device to LED material.

For achieving the above object, the technical solution used in the present invention is: a kind of fully automatic high-speed paster LED light-splitting color-separating machine, mainly comprise work housing, detecting instrument, control system and kinematic system, detecting instrument, control system and kinematic system are arranged on rack table or the machine frame inside of work housing, detecting instrument is made up of test computer and information display, it is characterized in that: described kinematic system mainly comprises rotating disk mechanism, and the feeding machanism sequentially worked, material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blow blanking mechanism, sorting mechanism and receiving mechanism, rotating disk mechanism axially installs composition primarily of rotating disc and cam driving gear by connecting axle, and the rotating disc place of keeping to the side is provided with the suction nozzle of several absorption LED material of circumferentially arrayed, and the suction inlet of suction nozzle upward,

Described work housing is panel beating frame, and be provided with the protective cover be with and renovated on the right side of the work top of work housing, the left plate center bottom of protective cover offers groove; The cavity of installation testing computer is formed on the left of the machine frame inside of work housing, the cavity installing sorting mechanism and receiving mechanism is formed on the right side of machine frame inside, be provided with panel beating dividing plate between sorting mechanism and receiving mechanism, and panel beating dividing plate is the gripper shoe of sorting mechanism;

Described feeding machanism is arranged on the left side of work top, feeding machanism comprises the feeding device, vibrating disk and the feeding device that supply LED material, the feed outlet of feeding device is arranged on the top of corresponding vibrating disk, and feeding device is pass left plate groove from vibrating disk and extend to the conveying track at material fetching mechanism place; Described material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blow blanking mechanism successively around being arranged on the periphery of rotating disk mechanism and the position be in corresponding to different suction nozzle, each mechanism is installed within protective cover simultaneously; Described mechanism for testing is provided with a pair test probe lighting with LED material and paired test probe is arranged on the both sides of the suction nozzle of rotating disk mechanism symmetrically, described integrating sphere organization establishes has integrating sphere, and the light input port of integrating sphere is arranged on and is adsorbed on LED material on rotating disk mechanism suction nozzle just to the position in front;

The described blanking mechanism that blows is primarily of gas blow pipe and material blanking tube composition, material blanking tube end is communicated with conveying tracheae, conveying tracheae runs through the through hole that work top offers and is connected on sorting mechanism, sorting mechanism is provided with working substrate, the classification doffer of sorting mechanism is arranged on the upper surface of working substrate, some material-dropping holes are offered in the middle part of working substrate, and the material-dropping hole place of working substrate lower surface manages under being provided with blanking, support sorting mechanism panel beating dividing plate with the contact position of pipe under blanking open groove make blanking under pipe through panel beating dividing plate groove, and under blanking pipe be just receiving mechanism to below,

Described receiving mechanism mainly comprises bracing frame, top board, base plate, barrel frame and motion slide rail, top board offers some rewinding holes, rewinding hole is interconnected by pipe under the blanking of tracheae and sorting mechanism, bracing frame and base plate, top board combination assembling forms the space framework installing barrel frame, barrel frame is made up of the barrel supporting plate of Spaced, barrel supporting plate has three layers at least, and bottom supporting plate is closely knit flat board, barrel supporting plate surface more than bottom is provided with several pores, sheathed in each pore rewinding cylinder is installed, motion slide rail is paired and symmetry is arranged on base plate, and the two ends of motion slide rail extend to base plate outer, barrel frame is erected at above the slide block of motion slide rail, barrel frame can follow slide block on motion slide rail moving linearly to form the mounting structure of barrel frame sliding drawer in bracing frame, base plate is also provided with a pair cylinder, and paired cylinder is separately positioned on the side of paired motion slide rail, and cylinder be provided with can the flexible cylinder axis of in the vertical direction, cylinder axis top and barrel frame bottom surface offset.

The described blanking mechanism that blows also includes holder and accelerates gas blow pipe, wherein, holder comprises main holder and Connection Block, main holder is arranged on rotating disk mechanism side and is fixed on work top, the upper end of main holder is vertical shaft-like, material blanking tube Connection Block is arranged with outside shaft part, material blanking tube to be set in material blanking tube Connection Block and to be arranged on just to the rear side of rotating disk mechanism suction nozzle, material blanking tube Connection Block is fixedly connected with gas blow pipe Connection Block by screw, gas blow pipe to be set in gas blow pipe Connection Block and to be arranged on just to the front of suction nozzle, the inflatable mouth of gas blow pipe, the blanking port three point on a straight line in the horizontal direction of suction nozzle and material blanking tube, accelerating gas blow pipe is arranged in the middle part of material blanking tube, acceleration gas blow pipe and material blanking tube are alloy material.

Described gas blow pipe is connected with pneumatic supply, magnetic valve respectively with acceleration gas blow pipe.

Described receiving mechanism also comprises inductive component, inductive component is made up of inductor and sensing chip, wherein, inductor is arranged on the plate upper surface of receiving mechanism, sensing chip is arranged on the lower surface of barrel frame, when sensing that one of them rewinding wound packages expires LED material, the cylinder axis of control cylinder down shrinks, and barrel frame drops on the slide block of motion slide rail of base plate; When inductor and sensing chip contact with each other, the cylinder axis up jack-up of control cylinder, barrel frame is jack-up be against the bottom surface of receiving mechanism top board with cylinder axis.

The rewinding cylinder of described receiving mechanism is the buffering rewinding cylinder that tube port position is provided with buffering tongue, and buffering tongue is the shaping soft silica gel material of single piece type.

Described material fetching mechanism is made up of drive unit, take out device and protective cover, protective cover is arranged on the periphery of drive unit, take out device is provided with " L " shape arm for taking material stretched forward, and arm for taking material front end is provided with tubulose feeding suction nozzle, feeding suction nozzle be arranged on rotating disk mechanism suction nozzle just to top; Drive unit drives eccentric wheel to rotarily drive arm for taking material by motor and swings.

Described sorting mechanism mainly comprises working substrate, slide rail, manage under classification doffer and blanking, slide rail includes the two X-axis slide rails being arranged on working substrate upper surface and the Y-axis slide rail be arranged on X-axis slide block, wherein two X-axis slide rails are arranged on the left and right sides of working substrate respectively, Y-axis slide rail crossbearer is on two X-axis slide rails, and the two ends of Y-axis slide rail are separately fixed on two pieces of X-axis slide blocks, classification doffer is fixedly connected on by fixed head on the slide block of Y-axis slide rail, classification doffer is made up of material blanking tube sum counter of classifying, the mouth of pipe of classification material blanking tube is connected with the conveying tracheae be communicated with the material blanking tube blowing blanking mechanism, conveying tracheae, classification material blanking tube is connected from top to bottom successively with counter.

Described mechanism for testing is provided with two probe base that rocker actuator is connected to each other, and paired test probe is arranged in two probe base respectively, and is inlaid with wolfram steel contact in the middle part of the probe of test probe.

Described control system behaviour machine combination operation control and the combination of PLC programming Control, controlled by the PLC plate of system or regulate the operation of each mechanism.

Use a kind of fully automatic high-speed paster LED light-splitting color-separating machine LED material to be carried out to a method for color-division, comprise the following steps:

1) start power supply and source of the gas, input the performing a programme write, and rotating disk mechanism is adjusted to duty, observe implementation by information display;

2) LED material is filled in feeding machanism, feeding machanism LED material to be transported on vibrating disk chronological order then LED material from vibrating disk along conveying orbit transports to material fetching mechanism;

3) LED material takes out and is mounted on the suction nozzle of rotating disk mechanism by material fetching mechanism from conveying track, rotating disc rotarily drives LED material and rotates, during to detent mechanism place, the position of LED material corrected by detent mechanism, LED material behind accurate location goes to mechanism for testing place with rotating disc motion, and a pair test probe of mechanism for testing is adjacent to each other and light LED material with LED material two side contacts;

4) when LED material rotate after contact is lighted locate to integrating sphere mechanism time, the light input port of integrating sphere collects the optical signal that LED material sends, optical signal carries out processing and exporting executive signal by integrating sphere, rotating disk mechanism by LED material webs to blowing blanking mechanism place and by source of the gas, LED material being blown in blanking mechanism;

5) fall into the LED material blowing blanking mechanism material blanking tube and drop into sorting mechanism subsequently, the test result that control system exports according to integrating sphere thus judge the material-dropping hole class interval of LED material ownership, LED material to divide according to control system result of determination by classification doffer under motor drives to be delivered in corresponding material-dropping hole, simultaneously by the quantity of counters count LED material, then receiving mechanism is led to from pipe blanking, receiving mechanism by fall LED material collection in rewinding cylinder, when sensing that one of them rewinding wound packages expires LED material, cylinder axis down shrinks and drives barrel frame to drop on the motion slide rail of base plate, slide rail pulling is moved out in barrel frame edge in receiving mechanism, take out the LED material of rewinding cylinder, again barrel frame is pushed back in receiving mechanism, when initial position got back to by barrel frame, inductor and sensing chip contact with each other, the cylinder axis up jack-up of cylinder, and barrel frame is jack-up be against the bottom surface of receiving mechanism top board with cylinder axis, and rewinding cylinder continues to collect LED material.

Beneficial effect of the present invention is embodied in: each working link compact siro spinning technology of the present invention, its coherent work strip is come automatically and the operating efficiency of two-forty, and the mechanism design of each link is careful, and form complete kinematic system, the working alone of each mechanism achieves light-splitting color-separating machine with cooperative relationship and finishes the work safely and reliably, and control system of the present invention establishes good foundation stone for coherent work.

The present invention, by the control system that man-machine complex operation controls and PLC programming Control combines, realizes each several part mechanism and automatically runs according to setting program and the object reaching the full-automatic color-division effect of LED material, in the present invention, set of the present invention feeding machanism, material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blow blanking mechanism, sorting mechanism and receiving mechanism, and by around rotating disk mechanism be kinematic system, respective work is opened round keeping the rotating disk mechanism of rotation status by each mechanism, because each mechanism is arranged in the zone of reasonableness adjacent with rotating disk mechanism suction nozzle respectively, the rotation of LED material is driven under the effect of rotating disk mechanism, when LED material rotates to each place of mechanism, each mechanism can implement each institution staff according to Systematical control, the work of each mechanism mixes into perfect operating path, the length of run of kinematic system is linked up without hindrance.

The integrating sphere mechanism that the present invention simultaneously adopts is used for the optical signal detecting to LED material, therefrom improve test accuracy, then the band soft silica gel buffering rewinding cylinder of tongue adopted and the dual air blowing of two gas blow pipes of employing all can play the effect of protective material, make material in course of conveying from damage, and test probe is as the primary application point of mechanism for testing, test probe is inlaid with wolfram steel contact, extends the service life of mechanism for testing; The present invention is also provided with multiple protective cover, and mechanism is protected, and avoids mechanism affects working effect problem because of dust or collision.

Accompanying drawing explanation

Fig. 1 is the overall structure schematic diagram of installation protective cover of the present invention.

Fig. 2 is the overall structure schematic diagram of dismounting protective cover of the present invention.

Fig. 3 is the structural scheme of mechanism being arranged on work top of the present invention.

Fig. 4 is the close-up schematic view of B in Fig. 3 of the present invention.

Fig. 5 is the close-up schematic view of A in Fig. 4 of the present invention.

Fig. 6 is the material fetching mechanism structural representation of installation protective cover of the present invention.

Fig. 7 is the material fetching mechanism structural representation of dismounting protective cover of the present invention.

Fig. 8 is mechanism for testing structural representation of the present invention.

Fig. 9 is the material mechanism structure schematic diagram that blows off of the present invention.

Figure 10 is sorting mechanism structural representation of the present invention.

Figure 11 is taxonomic structure side view of the present invention.

Figure 12 is receiving mechanism exploded view of the present invention.

Figure 13 is receiving mechanism structure chart of the present invention.

Accompanying drawing mark illustrates: 10-work housing, 20-detecting instrument, 30-control system, 40-kinematic system, 1-feeding machanism, 2-rotating disk mechanism, 3-material fetching mechanism, 4-detent mechanism, 5-mechanism for testing, 6-integrating sphere mechanism, 7-blows blanking mechanism, 8-sorting mechanism, 9-receiving mechanism, 101-protective cover, 102-panel beating dividing plate, 201-test computer, 202-information display, 301-man-machine complex, 11-feeding device, 12-vibrating disk, 13-conveying track, 21-rotating disc, 22-cam driving gear, 23-suction nozzle, 31-drive unit, 32-take out device, 33-protective cover, 34-arm for taking material, 35-feeding suction nozzle, 51-test probe, 52-probe base, 53-rocker actuator, 71-gas blow pipe, 72-material blanking tube, 73-conveying tracheae, the main holder of 75-, 76-material blanking tube Connection Block, 77-gas blow pipe Connection Block, 81-working substrate, 82-classifies doffer, 83-X axle slide rail, 84-Y axle slide rail, 85-classifies material blanking tube, 86-counter, 87-X axle slide block, manage under 88-blanking, 91-bracing frame, 92-top board, 93-base plate, 94-barrel frame, 95-motion slide rail, 96-rewinding cylinder, 97-cylinder.

Detailed description of the invention

The specific embodiment of the present invention is described in detail below in conjunction with accompanying drawing:

A kind of fully automatic high-speed paster LED light-splitting color-separating machine, mainly comprise work housing 10, detecting instrument 20, control system 30 and kinematic system 40, detecting instrument 20, control system 30 and kinematic system 40 are arranged on rack table or the machine frame inside of work housing 10, detecting instrument 20 is made up of test computer 201 and information display 202, described control system 30 is the combination that man-machine complex 301 operates control and PLC programming Control, is controlled or regulate the operation of each mechanism by the PLC plate of system;

Described kinematic system 40 mainly comprises rotating disk mechanism 2 and the feeding machanism 1 sequentially worked, material fetching mechanism 3, detent mechanism 4, mechanism for testing 5, integrating sphere mechanism 6, blows blanking mechanism 7, sorting mechanism 8 and receiving mechanism 9; Rotating disk mechanism 2 axially installs composition primarily of rotating disc 21 and cam driving gear 22 by connecting axle, and rotating disc 21 place of keeping to the side is provided with the suction nozzle 23 of several absorption LED material of circumferentially arrayed, and the suction inlet of suction nozzle 23 upward;

Described work housing 10 is panel beating frame, and be provided with the protective cover 101 be with and renovated on the right side of the work top of work housing 10, the left plate center bottom of protective cover 101 offers groove; The cavity of installation testing computer 201 is formed on the left of the machine frame inside of work housing 10, the cavity installing sorting mechanism 8 and receiving mechanism 9 is formed on the right side of machine frame inside, be provided with panel beating dividing plate 102 between sorting mechanism 8 and receiving mechanism 9, and panel beating dividing plate 102 is the gripper shoe of sorting mechanism 8;

Described feeding machanism 1 is arranged on the left side of work top, feeding machanism 1 comprises the feeding device 11, vibrating disk 12 and the feeding device that supply LED material, the feed outlet of feeding device 11 is arranged on the top of corresponding vibrating disk 12, and feeding device is pass left plate groove from vibrating disk 12 and extend to the conveying track 13 at material fetching mechanism 3 place, described material fetching mechanism 3, detent mechanism 4, mechanism for testing 5, integrating sphere mechanism 6, blow blanking mechanism 7 successively around being arranged on the periphery of rotating disk mechanism 2 and the position be in corresponding to different suction nozzle 23, each mechanism is installed within protective cover 101 simultaneously, described mechanism for testing 5 is provided with a pair test probe 51 of lighting with LED material and paired test probe 51 is arranged on the both sides of the suction nozzle 23 of rotating disk mechanism symmetrically, mechanism for testing 5 is provided with two probe base 52 that rocker actuator 53 is connected to each other, paired test probe 51 is arranged in two probe base 52 respectively, and be inlaid with wolfram steel contact in the middle part of the probe of test probe 51, described integrating sphere mechanism 6 is provided with integrating sphere, the light input port of integrating sphere is arranged on and is adsorbed on LED material on rotating disk mechanism suction nozzle 23 just to the position in front, integrating sphere collects the optical signal that LED material sends, again through tester analyzing and processing,

Described material fetching mechanism 3 is made up of drive unit 31, take out device 32 and protective cover 33, protective cover 33 is arranged on the periphery of drive unit 31, take out device 32 is provided with " L " shape arm for taking material 34 stretched forward, arm for taking material 34 front end is provided with tubulose feeding suction nozzle 35, feeding suction nozzle 35 be arranged on rotating disk mechanism suction nozzle 23 just to top; Drive unit 31 drives eccentric wheel to rotarily drive arm for taking material 34 by motor and swings, arm for taking material 34 is connected with eccentric wheel by pull bar, motor movement drives arm for taking material 34 to do regular curvilinear motion, feeding suction nozzle 35 does curvilinear motion simultaneously, feeding suction nozzle 35 connects tracheae access vacuum, material is adsorbed from conveying track 13 and is placed into the suction nozzle 23 of rotating disk mechanism again;

The described blanking mechanism 7 that blows forms primarily of gas blow pipe 71 and material blanking tube 72, material blanking tube 72 end is communicated with conveying tracheae 73, conveying tracheae 73 runs through the through hole that work top offers and is connected on sorting mechanism 8, sorting mechanism 8 is provided with working substrate 81, the classification doffer 82 of sorting mechanism is arranged on the upper surface of working substrate 81, some material-dropping holes are offered in the middle part of working substrate 81, and the material-dropping hole place of working substrate 81 lower surface is provided with pipe 88 under blanking, groove opened by the panel beating dividing plate supporting sorting mechanism in the contact position with pipe under blanking 88 to make under blanking pipe 88 through panel beating dividing plate 102 groove, and under blanking pipe 88 be just receiving mechanism 9 to below,

The described blanking mechanism 7 that blows also includes holder and accelerates gas blow pipe, wherein, holder comprises main holder 75 and Connection Block, main holder 75 is arranged on rotating disk mechanism 2 side and is fixed on work top, the upper end of main holder 75 is vertical shaft-like, material blanking tube Connection Block 76 is arranged with outside shaft part, material blanking tube 72 to be set in material blanking tube Connection Block 76 and to be arranged on just to the rear side of rotating disk mechanism suction nozzle 23, material blanking tube Connection Block 76 is fixedly connected with gas blow pipe Connection Block 77 by screw, gas blow pipe 71 to be set in gas blow pipe Connection Block 77 and to be arranged on just to the front of suction nozzle 23, the inflatable mouth of gas blow pipe 71, the blanking port three point on a straight line in the horizontal direction of suction nozzle 23 and material blanking tube 72, accelerating gas blow pipe is arranged in the middle part of material blanking tube 72, acceleration gas blow pipe and material blanking tube 72 are alloy material, gas blow pipe 71 and accelerate gas blow pipe respectively with pneumatic supply, magnetic valve connects, to provide the power of air blowing,

Described sorting mechanism 8 mainly comprises working substrate 81, slide rail, classification doffer 82 and blanking under pipe 88, slide rail includes the two X-axis slide rails 83 being arranged on working substrate 81 upper surface and the Y-axis slide rail 84 be arranged on X-axis slide block 87, wherein two X-axis slide rails 83 are arranged on the left and right sides of working substrate 81 respectively, Y-axis slide rail 84 crossbearer is on two X-axis slide rails 83, and the two ends of Y-axis slide rail 84 are separately fixed on two pieces of X-axis slide blocks 87, classification doffer 82 is fixedly connected on by fixed head on the slide block of Y-axis slide rail 84, classification doffer 82 is made up of classification material blanking tube 85 sum counter 86, counter 86 is used for recording the quantity falling product in barrel, and differentiate whether product correctly falls, whether fall between outside area when checking that product leaves rotating disk, the mouth of pipe of classification material blanking tube 85 is connected with the conveying tracheae 73 be communicated with the material blanking tube 72 blowing blanking mechanism, conveying tracheae 73, classification material blanking tube 85 is connected from top to bottom successively with counter 86, sorting mechanism 8 utilizes XY coordinate principle, the classification material blanking tube 85 that control X and Y-axis motor driving are fixed thereon moves together with counter 86, at the optical signal that LED material sends through integrating sphere mechanism 6 collection material, complete before test enters into and blow blanking mechanism tracheae through tester analyzing and processing, according to test result, PLC control system differentiates which this product belongs to interval, and issue instructions on motor driver, and then drive the slide block movement of X, Y-axis slide rail, classification material blanking tube 85 is driven and belongs to above this Sorting Materials interval, namely LED material blown from rotating disk mechanism 2 blanking mechanism 7 be blown into classification material blanking tube 85 in, then enter into the right receiving mechanism of lower Founder 9, complete the testing classification to this product,

Described receiving mechanism 9 mainly comprises bracing frame 91, top board 92, base plate 93, barrel frame 94 and motion slide rail 95, top board 92 offers some rewinding holes, rewinding hole is interconnected by pipe 88 under the blanking of tracheae and sorting mechanism 8, bracing frame 91 and base plate 93, top board 92 combines assembling and forms the space framework installing barrel frame, barrel frame 94 is made up of the barrel supporting plate of Spaced, barrel supporting plate has three layers at least, and bottom supporting plate is closely knit flat board, barrel supporting plate surface more than bottom is provided with several pores, sheathed in each pore rewinding cylinder 96 is installed, rewinding cylinder 96 for tube port position be provided with buffering tongue buffering rewinding cylinder 96, buffering tongue is the shaping soft silica gel material of single piece type, motion slide rail 95 is paired and symmetry is arranged on base plate 93, and the two ends of motion slide rail 95 extend to base plate 93 outer, barrel frame 94 is erected at above the slide block of motion slide rail 95, barrel frame 94 can follow slide block on motion slide rail 95 moving linearly to form the mounting structure of barrel frame 94 sliding drawer in bracing frame 91, base plate 93 is also provided with a pair cylinder 97, paired cylinder 97 is separately positioned on the side of paired motion slide rail 95, and cylinder 97 be provided with can the flexible cylinder axis of in the vertical direction, cylinder axis top and barrel frame 94 bottom surface offset,

Receiving mechanism 9 also comprises inductive component, inductive component is made up of inductor and sensing chip, wherein, inductor is arranged on base plate 93 upper surface of receiving mechanism 9, sensing chip is arranged on the lower surface of barrel frame 94, when sensing that LED material filled by one of them rewinding cylinder 96, the cylinder axis of control cylinder 97 down shrinks, and barrel frame 94 drops on the slide block of motion slide rail 95 of base plate, when inductor and sensing chip contact with each other, the cylinder axis up jack-up of control cylinder, barrel frame 94 is jack-up be against the bottom surface of receiving mechanism top board 92 with cylinder axis, in the course of work of receiving mechanism 9, barrel frame 94 is arranged on bracing frame 91 and base plate 93 with drawer type, in the space framework that top board 92 is formed, reset condition blanking tub 94 is against top board 93 bottom surface to collect LED material, when LED material filled by rewinding cylinder 96, barrel frame 94 drops on motion slide rail 95, barrel frame 94 can pull out outward along the slide rail 95 that moves and take out LED material, and then barrel frame 94 is back into home position, when home position got back to by barrel frame 94, when inductor and sensing chip contact with each other, cylinder 97 is by barrel frame 94 jack-up, after jack-up, rewinding cylinder 96 and receiving mechanism 9 upper plate fit tightly, product drops in rewinding cylinder 96 and can not fly out from nozzle, can prevent because board vibration causes barrel frame 94 position to offset simultaneously, product falls and occurs that properties of product differ less than in correct rewinding cylinder 96.

Use a kind of fully automatic high-speed paster LED light-splitting color-separating machine LED material to be carried out to a method for color-division, comprise the following steps:

1) start power supply and source of the gas, input the performing a programme write, and rotating disk mechanism 2 is adjusted to duty, observe implementation by information display 202;

2) LED material is filled in feeding machanism 1, feeding machanism 1 LED material to be transported on vibrating disk 12 chronological order then LED material be transported to material fetching mechanism 3 from vibrating disk 12 along conveying track 13;

3) LED material takes out and is mounted on the suction nozzle 23 of rotating disk mechanism by material fetching mechanism 3 from conveying track 13, rotating disc 21 rotarily drives LED material and rotates, during to detent mechanism 4 place, the position of LED material corrected by detent mechanism 4, LED material behind accurate location moves with rotating disc 21 and goes to mechanism for testing 5 place, and a pair test probe 51 of mechanism for testing 5 is adjacent to each other and light LED material with LED material two side contacts;

4) when LED material rotates to 6 place of integrating sphere mechanism after contact is lighted, the light input port of integrating sphere collects the optical signal that LED material sends, optical signal carries out processing and exporting executive signal by integrating sphere, rotating disk mechanism 2 by LED material webs to blowing blanking mechanism 7 place and by source of the gas, LED material being blown in blanking mechanism 7;

5) fall into the LED material blowing blanking mechanism material blanking tube 72 and drop into sorting mechanism 8 subsequently, the test result that control system exports according to integrating sphere thus judge the material-dropping hole class interval of LED material ownership, LED material to divide according to control system result of determination by classification doffer 82 under motor drives to be delivered in corresponding material-dropping hole, added up the quantity of LED material by counter 86 simultaneously, then receiving mechanism 9 is led to from pipe blanking 88, receiving mechanism 9 by fall LED material collection in rewinding cylinder 96, when sensing that LED material filled by one of them rewinding cylinder 96, cylinder axis down shrinks and drives barrel frame 94 to drop on the motion slide rail 95 of base plate 93, barrel frame 94 is moved slide rail pulling out from edge in receiving mechanism 9, take out the LED material of rewinding cylinder 96, again barrel frame 94 is pushed back in receiving mechanism 9, when initial position got back to by barrel frame 94, inductor and sensing chip contact with each other, the cylinder axis up jack-up of cylinder 97, and barrel frame 94 is jack-up be against the bottom surface of receiving mechanism top board 92 with cylinder axis, and rewinding cylinder 96 continues to collect LED material.

The above, it is only preferred embodiment of the present invention, not technical scope of the present invention is imposed any restrictions, the technical staff of the industry, under the inspiration of the technical program, some distortion and amendment can be made, every above embodiment is done according to technical spirit of the present invention any amendment, equivalent variations and modification, all still belong in the scope of technical solution of the present invention.

Claims (10)

1. a fully automatic high-speed paster LED light-splitting color-separating machine, mainly comprise work housing, detecting instrument, control system and kinematic system, detecting instrument, control system and kinematic system are arranged on rack table or the machine frame inside of work housing, detecting instrument is made up of test computer and information display, it is characterized in that: described kinematic system mainly comprises rotating disk mechanism and the feeding machanism sequentially worked, material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blows blanking mechanism, sorting mechanism and receiving mechanism; Rotating disk mechanism axially installs composition primarily of rotating disc and cam driving gear by connecting axle, and the rotating disc place of keeping to the side is provided with the suction nozzle of several absorption LED material of circumferentially arrayed, and the suction inlet of suction nozzle upward;
Described work housing is panel beating frame, and be provided with the protective cover be with and renovated on the right side of the work top of work housing, the left plate center bottom of protective cover offers groove; The cavity of installation testing computer is formed on the left of the machine frame inside of work housing, the cavity installing sorting mechanism and receiving mechanism is formed on the right side of machine frame inside, be provided with panel beating dividing plate between sorting mechanism and receiving mechanism, and panel beating dividing plate is the gripper shoe of sorting mechanism;
Described feeding machanism is arranged on the left side of work top, feeding machanism comprises the feeding device, vibrating disk and the feeding device that supply LED material, the feed outlet of feeding device is arranged on the top of corresponding vibrating disk, and feeding device is pass left plate groove from vibrating disk and extend to the conveying track at material fetching mechanism place; Described material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blow blanking mechanism successively around being arranged on the periphery of rotating disk mechanism and the position be in corresponding to different suction nozzle, each mechanism is installed within protective cover simultaneously; Described mechanism for testing is provided with a pair test probe lighting with LED material and paired test probe is arranged on the both sides of the suction nozzle of rotating disk mechanism symmetrically, described integrating sphere organization establishes has integrating sphere, and the light input port of integrating sphere is arranged on and is adsorbed on LED material on rotating disk mechanism suction nozzle just to the position in front;
The described blanking mechanism that blows is primarily of gas blow pipe and material blanking tube composition, material blanking tube end is communicated with conveying tracheae, conveying tracheae runs through the through hole that work top offers and is connected on sorting mechanism, sorting mechanism is provided with working substrate, the classification doffer of sorting mechanism is arranged on the upper surface of working substrate, some material-dropping holes are offered in the middle part of working substrate, and the material-dropping hole place of working substrate lower surface manages under being provided with blanking, support sorting mechanism panel beating dividing plate with the contact position of pipe under blanking open groove make blanking under pipe through panel beating dividing plate groove, and under blanking pipe be just receiving mechanism to below,
Described receiving mechanism mainly comprises bracing frame, top board, base plate, barrel frame and motion slide rail, top board offers some rewinding holes, rewinding hole is interconnected by pipe under the blanking of tracheae and sorting mechanism, bracing frame and base plate, top board combination assembling forms the space framework installing barrel frame, barrel frame is made up of the barrel supporting plate of Spaced, barrel supporting plate has three layers at least, and bottom supporting plate is closely knit flat board, barrel supporting plate surface more than bottom is provided with several pores, sheathed in each pore rewinding cylinder is installed, motion slide rail is paired and symmetry is arranged on base plate, and the two ends of motion slide rail extend to base plate outer, barrel frame is erected at above the slide block of motion slide rail, barrel frame can follow slide block on motion slide rail moving linearly to form the mounting structure of barrel frame sliding drawer in bracing frame, base plate is also provided with a pair cylinder, and paired cylinder is separately positioned on the side of paired motion slide rail, and cylinder be provided with can the flexible cylinder axis of in the vertical direction, cylinder axis top and barrel frame bottom surface offset.
2. a kind of fully automatic high-speed paster LED light-splitting color-separating machine according to claim 1, it is characterized in that: described in blow blanking mechanism also include holder and accelerate gas blow pipe, wherein, holder comprises main holder and Connection Block, main holder is arranged on rotating disk mechanism side and is fixed on work top, the upper end of main holder is vertical shaft-like, material blanking tube Connection Block is arranged with outside shaft part, material blanking tube to be set in material blanking tube Connection Block and to be arranged on just to the rear side of rotating disk mechanism suction nozzle, material blanking tube Connection Block is fixedly connected with gas blow pipe Connection Block by screw, gas blow pipe to be set in gas blow pipe Connection Block and to be arranged on just to the front of suction nozzle, the inflatable mouth of gas blow pipe, the blanking port three point on a straight line in the horizontal direction of suction nozzle and material blanking tube, accelerating gas blow pipe is arranged in the middle part of material blanking tube, acceleration gas blow pipe and material blanking tube are alloy material.
3. a kind of fully automatic high-speed paster LED light-splitting color-separating machine according to claim 2, is characterized in that: described gas blow pipe is connected with pneumatic supply, magnetic valve respectively with acceleration gas blow pipe.
4. a kind of fully automatic high-speed paster LED light-splitting color-separating machine according to claim 1, it is characterized in that: described receiving mechanism also comprises inductive component, inductive component is made up of inductor and sensing chip, wherein, inductor is arranged on the plate upper surface of receiving mechanism, and sensing chip is arranged on the lower surface of barrel frame, when sensing that one of them rewinding wound packages expires LED material, the cylinder axis of control cylinder down shrinks, and barrel frame drops on the slide block of motion slide rail of base plate; When inductor and sensing chip contact with each other, the cylinder axis up jack-up of control cylinder, barrel frame is jack-up be against the bottom surface of receiving mechanism top board with cylinder axis.
5. a kind of fully automatic high-speed paster LED light-splitting color-separating machine according to claim 1 or 4, is characterized in that: the rewinding cylinder of described receiving mechanism is the buffering rewinding cylinder that tube port position is provided with buffering tongue, and buffering tongue is the shaping soft silica gel material of single piece type.
6. a kind of fully automatic high-speed paster LED light-splitting color-separating machine according to claim 1, it is characterized in that: described material fetching mechanism is made up of drive unit, take out device and protective cover, protective cover is arranged on the periphery of drive unit, take out device is provided with " L " shape arm for taking material stretched forward, arm for taking material front end is provided with tubulose feeding suction nozzle, feeding suction nozzle be arranged on rotating disk mechanism suction nozzle just to top; Drive unit drives eccentric wheel to rotarily drive arm for taking material by motor and swings.
7. a kind of fully automatic high-speed paster LED light-splitting color-separating machine according to claim 1, it is characterized in that: described sorting mechanism mainly comprises working substrate, slide rail, manage under classification doffer and blanking, slide rail includes the two X-axis slide rails being arranged on working substrate upper surface and the Y-axis slide rail be arranged on X-axis slide block, wherein two X-axis slide rails are arranged on the left and right sides of working substrate respectively, Y-axis slide rail crossbearer is on two X-axis slide rails, and the two ends of Y-axis slide rail are separately fixed on two pieces of X-axis slide blocks, classification doffer is fixedly connected on by fixed head on the slide block of Y-axis slide rail, classification doffer is made up of material blanking tube sum counter of classifying, the mouth of pipe of classification material blanking tube is connected with the conveying tracheae be communicated with the material blanking tube blowing blanking mechanism, conveying tracheae, classification material blanking tube is connected from top to bottom successively with counter.
8. a kind of fully automatic high-speed paster LED light-splitting color-separating machine according to claim 1, it is characterized in that: described mechanism for testing is provided with two probe base that rocker actuator is connected to each other, paired test probe is arranged in two probe base respectively, and is inlaid with wolfram steel contact in the middle part of the probe of test probe.
9. a kind of fully automatic high-speed paster LED light-splitting color-separating machine according to claim 8, is characterized in that: described control system behaviour machine combination operation control and the combination of PLC programming Control, controlled by the PLC plate of system or regulate the operation of each mechanism.
10. use a kind of fully automatic high-speed paster LED light-splitting color-separating machine described in claim 1 LED material to be carried out to a method for color-division, it is characterized in that: described method comprises the following steps:
1) start power supply and source of the gas, input the performing a programme write, and rotating disk mechanism is adjusted to duty, observe implementation by information display;
2) LED material is filled in feeding machanism, feeding machanism LED material to be transported on vibrating disk chronological order then LED material from vibrating disk along conveying orbit transports to material fetching mechanism;
3) LED material takes out and is mounted on the suction nozzle of rotating disk mechanism by material fetching mechanism from conveying track, rotating disc rotarily drives LED material and rotates, during to detent mechanism place, the position of LED material corrected by detent mechanism, LED material behind accurate location goes to mechanism for testing place with rotating disc motion, and a pair test probe of mechanism for testing is adjacent to each other and light LED material with LED material two side contacts;
4) when LED material rotate after contact is lighted locate to integrating sphere mechanism time, the light input port of integrating sphere collects the optical signal that LED material sends, optical signal carries out processing and exporting executive signal by integrating sphere, rotating disk mechanism by LED material webs to blowing blanking mechanism place and by source of the gas, LED material being blown in blanking mechanism;
5) fall into the LED material blowing blanking mechanism material blanking tube and drop into sorting mechanism subsequently, the test result that control system exports according to integrating sphere thus judge the material-dropping hole class interval of LED material ownership, LED material to divide according to control system result of determination by classification doffer under motor drives to be delivered in corresponding material-dropping hole, simultaneously by the quantity of counters count LED material, then receiving mechanism is led to from pipe blanking, receiving mechanism by fall LED material collection in rewinding cylinder, when sensing that one of them rewinding wound packages expires LED material, cylinder axis down shrinks and drives barrel frame to drop on the motion slide rail of base plate, slide rail pulling is moved out in barrel frame edge in receiving mechanism, take out the LED material of rewinding cylinder, again barrel frame is pushed back in receiving mechanism, when initial position got back to by barrel frame, inductor and sensing chip contact with each other, the cylinder axis up jack-up of cylinder, and barrel frame is jack-up be against the bottom surface of receiving mechanism top board with cylinder axis, and rewinding cylinder continues to collect LED material.
CN201410711819.9A 2014-12-01 2014-12-01 Full-automatic high-rate chip LED spectrophotometer CN104438132B (en)

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CN104741326A (en) * 2015-04-14 2015-07-01 东莞市台工电子机械科技有限公司 Fully automatic SMD LED disc-type spectrophotometer and operating method thereof
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CN105032788A (en) * 2015-07-16 2015-11-11 成都宝利根自动化技术有限公司 Product appearance defect detection equipment
CN105170487A (en) * 2015-06-05 2015-12-23 中山市利光电子有限公司 Automatic control system for LED sorting machine
CN105195443A (en) * 2015-11-04 2015-12-30 东莞市台工电子机械科技有限公司 Full-automatic SMD (surface mount device) LED rapid feeding, light splitting and color separating machine and working method thereof
CN105436100A (en) * 2015-12-25 2016-03-30 深圳市标谱半导体科技有限公司 SMD LED light splitting and taping integrated machine
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CN104741326A (en) * 2015-04-14 2015-07-01 东莞市台工电子机械科技有限公司 Fully automatic SMD LED disc-type spectrophotometer and operating method thereof
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CN104874553A (en) * 2015-05-19 2015-09-02 东北大学 Stacking and transferring mechanism for automatic sorter for PCB
CN105170487B (en) * 2015-06-05 2018-07-24 中山市利光电子有限公司 A kind of automatic control system of LED light splitting machines
CN105170487A (en) * 2015-06-05 2015-12-23 中山市利光电子有限公司 Automatic control system for LED sorting machine
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CN105195443A (en) * 2015-11-04 2015-12-30 东莞市台工电子机械科技有限公司 Full-automatic SMD (surface mount device) LED rapid feeding, light splitting and color separating machine and working method thereof
CN105195443B (en) * 2015-11-04 2017-10-03 东莞市台工电子机械科技有限公司 A kind of full-automatic paster LED quick feedings light-splitting color-separating machine and its method of work
CN105436100A (en) * 2015-12-25 2016-03-30 深圳市标谱半导体科技有限公司 SMD LED light splitting and taping integrated machine
CN108995870A (en) * 2018-06-07 2018-12-14 浙江古灵蛙电子有限公司 A kind of LED element packing machine
TWI693413B (en) 2018-07-27 2020-05-11 鴻勁精密股份有限公司 Electronic component testing device and applied test classification equipment

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