CN209502321U - Product detection device and product detection device - Google Patents
Product detection device and product detection device Download PDFInfo
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- CN209502321U CN209502321U CN201821721236.4U CN201821721236U CN209502321U CN 209502321 U CN209502321 U CN 209502321U CN 201821721236 U CN201821721236 U CN 201821721236U CN 209502321 U CN209502321 U CN 209502321U
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Abstract
This application involves technical field of electronic equipment more particularly to a kind of product detection devices and product detection device.The product detection device is used to detect the presentation quality of product to be detected, including image device and processing module, the image device is used to obtain the appearance information of the product to be detected, the processing module is electrically connected with the image device, for analyzing the appearance information, to obtain testing result.The product detection device includes the product detection device.Product detection device provided herein realizes the automatic detection to product appearance, image device obtains the appearance information of product by way of shooting or scanning simultaneously, human eye can be easy to the subtle flaw ignored, or the subtle flaw that human eye can not recognize at all is all got, the influence of human factor is avoided as far as possible, to preferably control the quality of factory product.
Description
Technical field
This application involves technical field of electronic equipment more particularly to a kind of product detection devices and product detection device.
Background technique
Currently, in Quality of electronic products context of detection, in terms of researcher only payes attention to mostly to electronic product service performance
Quality detection, and the detection in terms of having ignored electronic product casing quality whether defective, however electronic product casing
Whether flaw is had not only will have a direct impact on the intuitional and experiential thinking when user takes product, also affect electronic product uses the longevity
Life.
Electronic product production firm mostly only carries out the shell of each electronic product by way of artificial detection at present
Quality testing, the not only waste of manpower of this mode, working efficiency is also relatively low, and the influence of human factor is also bigger, such as one
A little subtle flaws are easy to be ignored by human eye or human eye can not identify at all, and these subtle flaws are likely to
The quality of product can be impacted.
Utility model content
This application provides a kind of product detection device and product detection devices, with the matter of better control factory product
Amount.
The application first aspect provides a kind of product detection device, for detecting the presentation quality of product to be detected, wraps
It includes:
Image device, the image device are used to obtain the appearance information of the product to be detected;
Processing module, the processing module are electrically connected with the image device, for analyzing the appearance information,
To obtain testing result.
Further, the image device is that combined light source illuminates image device.
Further, the product detection device has multiple detection stations, and each detection station is used for multiple institutes
It states product to be detected and carries out parallel detection one by one, to obtain the appearance information of multiple products to be detected.
Further, the product detection device has multiple detection stations, and the product to be detected has multiple to be checked
Position is surveyed, multiple detection stations are for detecting multiple positions to be detected.
Further, the product detection device further includes rotating mechanism, the rotating mechanism for rotate it is described to
Testing product, so as to which the inspection to multiple positions to be detected of the product to be detected can be completed in the same detection station
It surveys.
Further, the rotating mechanism is finger cylinder, and the finger cylinder includes gripping finger and gripping finger driving portion, institute
Stating gripping finger driving portion drives the gripping finger to extend into the inside of the product to be detected, and controls the product rotation to be detected.
Further, the product detection device further includes the first product mobile mechanism, first product mobile mechanism
It is detected for moving the product to be detected to the detection station.
The application second aspect provides a kind of product detection device, including described in any item product testing dresses above-mentioned
It sets.
Further, the product detection device further include for the dust extraction fan to the product dedusting to be detected,
In the movement routine of the product to be detected, the dust extraction fan is located at the upstream of the product detection device.
Further, the product detection device further includes output device, the output device and the product testing
Device electrical connection, and the appearance information of the product and/or testing result are exported.
Technical solution provided by the present application can achieve it is following the utility model has the advantages that
Product detection device provided herein includes image device and processing module, and image device is used for to be detected
Product is shot or is scanned to obtain the appearance information of product to be detected, and processing module is electrically connected with image device, is used in combination
It is analyzed in the appearance information, obtains the whether defective testing result of the product.Compared with prior art, the application institute
The product detection device of offer realizes the automatic detection to product appearance, while image device passes through the side of shooting or scanning
Formula obtains the appearance information of product, and the subtle flaw or human eye that human eye can be easy to ignore can not recognize at all
Subtle flaw all get, the influence of human factor is avoided as far as possible, to preferably control factory product
Quality.
Product detection device provided herein includes product detection device above-mentioned, is equally realized to product appearance
Automatic detection, also avoid the influence of human factor as far as possible, thus preferably control factory product quality.
It should be understood that the above general description and the following detailed description are merely exemplary, this can not be limited
Application.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of product detection device provided by a kind of embodiment of the application;
Fig. 2 is the partial structure diagram of product detection device provided by the embodiment of the present application;
Fig. 3 is the front view of the part-structure of product detection device provided by the embodiment of the present application;
Fig. 4 is the structural schematic diagram of product to be detected provided by the embodiment of the present application;
Fig. 5 is the structural schematic diagram of another angle of product to be detected provided by the embodiment of the present application;
Fig. 6 is that finger cylinder provided by the embodiment of the present application protrudes into the structural schematic diagram after product to be detected;
Fig. 7 is the structural block diagram of product detection device provided by the embodiment of the present application;
Fig. 8 is detection method flow chart provided by the embodiment of the present application.
Appended drawing reference:
10- product to be detected;
The position to be detected 11-;
On the inside of 12-;
20- product detection device;
21- feeding and conveying device;
211- product placement section;
212- feeding driving portion;
22- product detection device;
The first detection station of 221-;
The second detection station of 222-;
223- third detection station;
The first product of 224- mobile mechanism;
The first suction nozzle of 2241-;
2242- transverse shifting axis;
2243- vertically moves axis;
225- finger cylinder;
2251- gripping finger;
2252- gripping finger driving portion;
226- image device;
227- ion fan;
Material conveying device under 23-;
The second product of 231- mobile mechanism;
The second suction nozzle of 2311-;
232- product channels;
2321- qualified products channel;
2322- substandard product channel;
24- display;
25- alarm device;
26- pulley;
27- fixed frame;
30- injection moulding machine.
The drawings herein are incorporated into the specification and forms part of this specification, and shows the implementation for meeting the application
Example, and together with specification it is used to explain the principle of the application.
Specific embodiment
The application is described in further detail below by specific embodiment and in conjunction with attached drawing.
As shown in Fig. 2, the embodiment of the present application provides a kind of product detection device 22, for detecting product 10 to be detected
Presentation quality specifically can be described as whether having flaw for the shell of testing product, the product typically electronic product, example
Such as: charger, mobile communication equipment, the type of specific product is it is not limited here.The product detection device 22 includes imaging
Device 226 and processing module, image device 226 are obtained by way for the treatment of testing product 10 and being shot or scanned
To the appearance information of product 10 to be detected, and processing module is electrically connected with image device 226, and for carrying out to the appearance information
Analysis, obtains the whether defective testing result of product 10 to be detected.
Compared with prior art, product detection device 22 provided herein realizes the automatic inspection to product appearance
It surveys, while image device obtains the appearance information of product by way of shooting or scanning, and human eye can be easy to ignore
The subtle flaw that can not recognize at all of subtle flaw or human eye all get, avoid as far as possible it is artificial because
The influence of element, to preferably control the quality of factory product.
As shown in Figure 1-3, the embodiment of the present application provides a kind of product detection device 20, it is equally used for the appearance to product
Quality testing is carried out, which includes that product detection device 22 above-mentioned, feeding and conveying device 21 and blanking are defeated
Device 23 is sent, feeding and conveying device 21 and lower material conveying device 23 are used to conveying products, therefore the two can be specially to convey
Machine, such as: belt conveyor, roller conveyor etc..
Feeding and conveying device 21 above-mentioned may include product placement section 211 and feeding driving portion 212.Wherein, product is put
Portion 211 is set for placing product 10 to be detected, specifically, can be by the way that product 10 to be detected is manually placed into product placement section
On 211, it is another preferably: product 10 to be detected can be placed on product placement section 211 by manipulator, this
Sample can be saved manually, in addition, as shown in fig. 7, product placement section 211 can also be with the injection moulding machine 30 for producing product
Products export directly dock, can also be with manipulator by the products export of injection moulding machine 30 to receive product 10 to be detected
Place product to be detected 10 crawl be perhaps drawn on product placement section 211 it is above-mentioned crawl or absorption two ways in, base
In preventing the considerations of shell of product 10 to be detected is by secondary injury, the mode preferably drawn;Feeding driving portion 212 is put with product
The connection of portion 211 is set, to drive product placement section 211 mobile, to drive the product to be detected 10 on product placement section 211 to move simultaneously
It is dynamic, further it will be understood that a product 10 to be detected can be placed on product placement section 211 above-mentioned, it can also be simultaneously
Place multiple products to be detected 10.In addition, lower material conveying device 23 above-mentioned is electrically connected with product detection device 22, simultaneously root is received
Corresponding product is subjected to classification output according to the testing result that before-mentioned products detection device 22 obtains.
Product 10 to be detected is placed on product placement section 211, and feeding driving portion 212 is by driving product placement section
211 is mobile, to drive product to be detected 10 above-mentioned mobile;Product detection device 22 obtains the appearance of aforementioned product to be detected 10
Information, and the appearance information is analyzed, obtain the whether defective testing result of the product, and the testing result is transmitted
To lower material conveying device 23, corresponding product is carried out classification output further according to the testing result by lower material conveying device 23.This Shen
Please provided by product detection device 20 realize automatic detection, artificial degree of participation decline saves manpower, keeps away as far as possible
The influence of human factor is exempted from, to preferably control the quality of factory product.
Further, image device 226 can illuminate image device for combined light source, and combined light source illumination may be implemented
Shadowless lighting, i.e., object to be illuminated does not have umbra, and under this illumination, the picture clarity that shooting or scanning obtain is more
Height can further promote accuracy in detection.
Under normal conditions, the quantity for needing to carry out the product of appearance detection can be relatively more, and a kind of preferred embodiment is, this
Product detection device 22 can have multiple detection stations, and each detection station can treat testing product 10 and carry out presentation quality
Detection, and obtain testing result, and the testing result is transferred to lower material conveying device 23, and each detection station can be to more
A product to be detected 10 carries out parallel detection one by one, to obtain the appearance information of multiple products to be detected 10, that is to say, that multiple
Product 10 to be detected can carry out appearance detection simultaneously.The product detection device 22 and product detection device 20 can be improved in this way
Product detection efficiency, save detection time can also be quick, high-quality even if there is the product to be detected 10 for much needing to detect
The appearance quality detection of amount completed before product export, to ensure that product dispatches from the factory in time, while the quality for the product that ensures to dispatch from the factory.
In addition, under normal circumstances, product 10 to be detected usually has multiple positions to be detected 11 for needing to detect, for example,
Position to be detected 11 as shown in Fig. 4 and Fig. 5, position 11 to be detected are usually the position that can be directly facing user, the position
Whether there is flaw to will have a direct impact on the intuitional and experiential thinking when user takes product.A kind of preferred embodiment is the product testing
Device 22 equally can have multiple detection stations, and unlike last embodiment, multiple detection station can be right respectively
The different positions to be detected 11 of the product 10 to be detected are detected, in this way, when there is multiple products to be detected 10 to need to detect
When, multiple product 10 to be detected can successively pass through multiple detection station, and to each to be detected of each product 10 to be detected
It is detected at position 11.In last embodiment, each detection station will be equipped with can complete to 10 institute of product to be detected
The image device 226 for needing the shooting of detection position 11 or scanning, in the case where not by other types machinery, this will be needed
A fairly large number of image device 226 can be completed, compared with last embodiment, most one positions 11 to be detected of the present embodiment
A corresponding image device 226 can be completed, and can reduce the usage quantity of image device 226 in this way, reduce cost, effectively
It using image device 226, while can also be improved the product detection efficiency of product detection device 20, save detection time.
Preferably, when first product 10 to be detected, which enters second detection station, starts detection, each detection station
Parallel detection is carried out, the unnecessary waiting time can be saved in this way, the detection efficiency of product is promoted as far as possible, is ensuring
It dispatches from the factory under the premise of the presentation quality of product, so that product dispatched from the factory, delivered as early as possible, to obtain better user experience.
A kind of specific embodiment is, as shown in Figure 4 and Figure 5, using the contour structures of product 10 to be detected as cuboid knot
For structure, the position to be detected 11 of the product 10 to be detected can be respectively that upper surface detection position, side detection position (can be with
Including the four sides such as front, back, the left side, right side) and lower end surface detection position, as shown in Fig. 2, Fig. 3 and Fig. 7, above-described embodiment
Multiple detection stations can be respectively the first detection station 221, the second detection station 222 and third detection station 223, this
One detection station 221 can be used for detecting upper surface detection position above-mentioned, before which can be used for detection
The side detection position stated, the third detection station 223 can be used for detecting lower end surface detection position above-mentioned, each production to be detected
Product 10 can pass sequentially through the first detection station 221, the second detection station 222 and third detection station 223 above-mentioned and be examined
It surveys.The product detection device 20 can be according to the structure for the product that user specifically needs to detect, to the quantity and inspection of detection station
It surveys the position that station is responsible for detecting specifically to be arranged, the product detection device 22 and product detection device 20 are more flexible in this way
Property, better user experience can also be won.
Product 10 to be detected is mobile preferably to be detected for convenience, which can also include the
One product mobile mechanism 224, the first product mobile mechanism 224 are examined for moving product 10 to be detected to detection station
It surveys.The first product mobile mechanism 224 can specifically include transverse shifting axis 2242, longitudinal movement axis 2243 and the first suction nozzle
2241, which can be used for drawing product 10 to be detected, and to drive product 10 to be detected mobile, while first inhales
Mouth 2241 is mobile using suction band movable property product, can avoid treating testing product 10 as far as possible and cause secondary injury;First suction nozzle
2241 can fix or be movably connected on transverse shifting axis 2242 (or longitudinal movement axis 2243), the transverse shifting axis 2242
(or longitudinal movement axis 2243) is movably connected on longitudinal movement axis 2243 (or transverse shifting axis 2242), makes the first suction nozzle 2241 can
To move in the movement routine of transverse shifting axis 2242 under the driving of transverse shifting axis 2242, make transverse shifting axis 2242 can
To be moved in the movement routine of longitudinal movement axis 2243 (alternatively, making the first suction nozzle under the driving of longitudinal movement axis 2243
2241 can move in the movement routine of longitudinal movement axis 2243 under the driving of longitudinal movement axis 2243, make to vertically move axis
2243 can move in the movement routine of transverse shifting axis 2242 under the driving of transverse shifting axis 2242).Pass through lateral shifting
The mutual collaborative work of moving axis 2242 and longitudinal movement axis 2243, can control product 10 to be detected in 2242 He of transverse shifting axis
Vertically move axis 2243 moving range in, laterally move left and right or move longitudinally up and down, in this way can relatively flexibly and
It accurately controls product 10 to be detected to be moved in corresponding detection station, which can more accurately find product to be detected accurately
The position for needing to detect, to improve testing result accuracy.Further, when even shortening detection in order not to delay detection time
Between, which may include multiple first suction nozzles 2241, and each first suction nozzle 2241 cooperates, such as
Say: when one of them first suction nozzle 2241 drives a product 10 to be detected mobile, other first suction nozzles 2241 can be simultaneously
Drive other products 10 to be detected mobile, to improve detection efficiency.In addition, in order to simplify structure, the first product moving machine
Structure 224 can also only include transverse shifting axis 2242 and the first suction nozzle 2241, make product 10 to be detected in transverse shifting axis 2242
Movement routine on move, equally can achieve facilitate the mobile purpose preferably to be detected of product 10 to be detected in this way.
Similarly, lower material conveying device 23 also may include the second product mobile mechanism 231, the second product mobile mechanism
231 can be used for the product after mobile detection, which equally also may include transverse shifting axis, indulges
To shifting axle and the second suction nozzle 2311, or transverse shifting axis and the second suction nozzle 2311 are only included, likewise, the second suction nozzle 2311
Product after can be used for drawing detection, and realized by move mechanism same as the first product mobile mechanism 224 to inspection
The movement of product after survey, details are not described herein again for the process of specific implementation.
Above-mentioned lower material conveying device 23 can also include multiple product channels 232, specifically can be qualified products channel
2321, substandard product channel 2322 and refuse inspection product channels, after lower material conveying device 23 can will test according to testing result
Product be moved to corresponding product channels 232 and export, can contribute to product in this way and be classified, convenient for staff it is timely
Processing, qualified products dispatch from the factory in time, deliver, and substandard product adjusts in time or waste treatment is fallen, and refuse inspection product and find out in time
Inspection reason is refused, detection is re-started after solution.Each product after being detected in this way with reasonable arrangement, is saved the time, further mentioned
High working efficiency.
Under normal circumstances, the image device 226 of fixed setting be typically only capable to carry out the things on a direction shooting or
Person scanning, in order to can allow the same image device 226 treat testing product 10 multiple positions 11 to be detected carry out shooting or
Person's scanning, reducing the usage quantity of image device 226, saving cost and simplifying the structure of product detection device 20, the production
Product detection device 22 can also include rotating mechanism.A kind of embodiment is, the rotating mechanism can to image device 226 into
Row rotation, or the image device 226 comprising rotating mechanism is directlyed adopt, another embodiment is that the rotating mechanism can
It is rotated with controlling product 10 to be detected, image device 226 is allow to treat the difference position 11 to be detected of testing product 10
It is shot or is scanned.The present embodiment is particularly useful in the second detection station 222 of previous embodiment, it is such a at
As device 226 can to four of the same product 10 to be detected not ipsilateral carry out detection shooting or scanning, thus
The usage quantity that reduction image device 226 may be implemented reduces cost, simplifies the purpose of the structure of product detection device 22.
Further, as shown in Figure 5 and Figure 6, the rotating mechanism in above-described embodiment can be specially finger cylinder 225,
The finger cylinder 225 may include gripping finger 2251 and gripping finger driving portion 2252, which can drive the gripping finger
2251 extend into the inside 12 of product 10 to be detected to control the product 10 to be detected and be rotated, and the gripping finger 2251 is not just in this way
The shell of product 10 to be detected can be touched, to prevent the shell for treating testing product 10 from causing secondary injury, thus avoid because
This influences the accuracy of testing result.
A kind of further embodiment is, as shown in fig. 7, the product detection device 20 can also include for to be checked
The dust extraction fan of 10 dedusting of product is surveyed, and in the movement routine of product 10 to be detected, which is located at product testing dress
Set 22 upstream, that is to say, that be dusted before product 10 to be detected starts detection to the shell of the product 10 to be detected
Processing so that testing result is more acurrate, and avoids the analysis work to product detection device 22 from increasing unnecessary burden, letter
Change analysis work.Preferably, which specifically can be ion fan 227, and ion fan 227 has outstanding destatic
And dust removal performance, and also have many advantages, such as small in size, light-weight, easy for installation.
It checked in order to facilitate staff, save testing result, and understand detection case at any time, the product detection device
20 can also include output device, which specifically can be display 24, printer, plotter, magnetic recording equipment etc.,
The output device is electrically connected with product detection device 22, and the appearance information of product and/or testing result are exported.Such as Fig. 1 institute
Show, the appearance information of product 10 to be detected can directly display on the display 24, so that staff checks and understands at any time
Detection case.
Product detection device 20 provided by the embodiments of the present application can also include alarm device 25, which can be with
Staff is reminded by two kinds of alert methods of jingle bell and bright light, the content specifically reminded can be according to the reality of staff
It needs to be configured the alarm device 25, such as: it can be set when a batch detection of product 10 to be detected finishes, issue police
Report, takes product away to remind staff, the work of staff can be made more convenient in this way, pay close attention to the product without the moment
The progress that detection device 20 detects.
In addition, product detection device 20 provided by the embodiments of the present application can also include pulley 26 and fixed frame 27 etc..
The pulley 26 can be set in the bottom of the product detection device 20, for moving the product detection device 20, examine the product
Measurement equipment 20 it is mobile get up it is more labor-saving, activity is more flexible;The fixed frame 27 can be movable or be fixed at the product testing
The bottom of equipment 20, when the product detection device 20 needs to be parked in a certain position, which can play fixed
Effect prevents product detection device 20 arbitrarily mobile, product detection device 20 is facilitated preferably to work.
As shown in figure 8, the detection method is used for any production above-mentioned the embodiment of the present application also provides a kind of detection method
In product examine measurement equipment, detection method includes the following steps for this:
Step S1, the appearance information of product to be detected is obtained;
Step S2, appearance information is analyzed, and obtains testing result;
Step S3, classification output is carried out to product according to testing result.
The detection method realize detect automatically product to be detected appearance it is whether defective, and the product after will test
Classification output, the proposition of the detection method can be saved effectively manually, avoid the influence of human factor, as far as possible preferably to control
Produce the quality of factory's product.
When product to be detected has multiple positions to be detected, product detection device also can have multiple detection stations,
Aforementioned step S1 can be with specifically: multiple detection stations detect multiple positions to be detected, and obtain position to be detected
Appearance information.The detection method can efficiently use product product detection device, improve detection efficiency, save detection time,
To ensure that product dispatches from the factory in time, while the quality for the product that ensures to dispatch from the factory.
The foregoing is merely preferred embodiment of the present application, are not intended to limit this application, for the skill of this field
For art personnel, various changes and changes are possible in this application.Within the spirit and principles of this application, made any to repair
Change, equivalent replacement, improvement etc., should be included within the scope of protection of this application.
Claims (10)
1. a kind of product detection device, for detecting the presentation quality of product to be detected characterized by comprising
Image device, the image device are used to obtain the appearance information of the product to be detected;
Processing module, the processing module are electrically connected with the image device, for analyzing the appearance information, with
Testing result out.
2. product detection device according to claim 1, which is characterized in that
The image device is that combined light source illuminates image device.
3. product detection device according to claim 1, which is characterized in that the product detection device has multiple detections
Station, each detection station for carrying out parallel detection one by one to multiple products to be detected, with obtain it is multiple it is described to
The appearance information of testing product.
4. product detection device according to claim 1, which is characterized in that the product detection device has multiple detections
Station, the product to be detected have multiple positions to be detected, and multiple detection stations are used for multiple portions to be detected
It is detected position.
5. product detection device according to claim 3 or 4, which is characterized in that it further include rotating mechanism, the whirler
Structure is for rotating the product to be detected, so as to can be completed in the same detection station to the more of the product to be detected
The detection at a position to be detected.
6. product detection device according to claim 5, which is characterized in that the rotating mechanism is finger cylinder, described
Finger cylinder includes gripping finger and gripping finger driving portion, and the gripping finger driving portion drives the gripping finger to extend into the product to be detected
Inside, and control the product rotation to be detected.
7. product detection device according to claim 3 or 4, which is characterized in that further include the first product mobile mechanism, institute
The first product mobile mechanism is stated to be detected for moving the product to be detected to the detection station.
8. a kind of product detection device, which is characterized in that filled including product testing described in any one of claim 1-7
It sets.
9. product detection device according to claim 8, which is characterized in that further include for being removed to the product to be detected
The dust extraction fan of dirt, in the movement routine of the product to be detected, the dust extraction fan is located at the product detection device
Upstream.
10. product detection device according to claim 8, which is characterized in that it further include output device, the output device
It is electrically connected with the product detection device, and the appearance information of the product and/or testing result is exported.
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110940797A (en) * | 2019-12-19 | 2020-03-31 | 珠海大横琴科技发展有限公司 | Inspection system and using method thereof |
CN113848340A (en) * | 2020-09-30 | 2021-12-28 | 迈克医疗电子有限公司 | Sample analysis apparatus |
CN114801100A (en) * | 2022-04-26 | 2022-07-29 | 健大电业制品(昆山)有限公司 | Injection molding sorting unit |
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2018
- 2018-10-23 CN CN201821721236.4U patent/CN209502321U/en active Active
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110940797A (en) * | 2019-12-19 | 2020-03-31 | 珠海大横琴科技发展有限公司 | Inspection system and using method thereof |
CN113848340A (en) * | 2020-09-30 | 2021-12-28 | 迈克医疗电子有限公司 | Sample analysis apparatus |
CN113848340B (en) * | 2020-09-30 | 2024-06-21 | 迈克医疗电子有限公司 | Sample analysis device |
CN114801100A (en) * | 2022-04-26 | 2022-07-29 | 健大电业制品(昆山)有限公司 | Injection molding sorting unit |
CN116423785A (en) * | 2022-04-26 | 2023-07-14 | 健大电业制品(昆山)有限公司 | Injection molding quality early warning device |
CN116423785B (en) * | 2022-04-26 | 2023-11-24 | 健大精密电子(山东)有限公司 | Injection molding sorting device |
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