CN202427654U - SMD (Surface Mount Device) LED (Light-Emitting Diode) full-automatic high-speed light splitting and color separation machine - Google Patents
SMD (Surface Mount Device) LED (Light-Emitting Diode) full-automatic high-speed light splitting and color separation machine Download PDFInfo
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- CN202427654U CN202427654U CN2012200095402U CN201220009540U CN202427654U CN 202427654 U CN202427654 U CN 202427654U CN 2012200095402 U CN2012200095402 U CN 2012200095402U CN 201220009540 U CN201220009540 U CN 201220009540U CN 202427654 U CN202427654 U CN 202427654U
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Abstract
The utility model discloses mechanical equipment, and particularly discloses an SMD (Surface Mount Device) LED (Light-Emitting Diode) full-automatic high-speed light splitting and color separation machine, which comprises a feeding mechanism, a taking mechanism, a polar testing station, a polar rotary station, a before-feeding positioning station, a material detection station, a precise division intermittent rotary workbench, a photoelectric spectrum color testing station, a man-machine operating interface, a classification air blowing station, an X/Y axis classification mechanism, a classification material box, a board, a vacuum pump, a cam divider and a light splitting testing instrument, wherein the taking mechanism is a precise division intermittent rotary workbench controlled by using a precise jacking swing cam divider, and is positioned between the feeding mechanism and the rotary workbench; and the photoelectric spectrum color testing station comprises a light strength testing probe, a spectrum optical fiber probe and a double-probe linked testing mechanism.
Description
Technical field:
The utility model relates to a kind of plant equipment, specifically is meant a kind of SMD LED fully automatic high-speed beam split color scanner.
Background technology:
LED is as a kind of semiconductor devices of power-type; Be again a kind of very effective new type light source simultaneously; The light that its optical structure will send puts together almost losslessly, emits through narrow and small structure, and its color has red, green, blue and white light at present.The advantage of LED is that brightness is high, operating voltage is low, power consumption is little, microminiaturized, be prone to the integrated circuit coupling, drive simply, long, shock-resistant, stable performance of life-span; As the green novel green light source of energy-conserving and environment-protective; Occasions such as wing flats, Landscape Lamp, street lamp, interior decoration have been used at present in a large number; Believe the development along with technology, the LED lamp will finally replace the lighting source that traditional luminous efficiency is low, power consumption is big.
Along with the high speed development of electronic technology, more and more littler to the volume requirement of electronic component, can require increasingly highly simultaneously to the speed of patching of these electronic components when using, so the packing forms of LED develops the welcome that more and more receives market to the paster direction.But the LED of SMD is little because of volume, thin thickness, and by present traditional hand spectrophotometric test and the technology of manually packing, efficient is very low, and manual spectroscopical effeciency is on average at 1K/h, and easy error.And domestic reaching also successively developed the full-automatic light-dividing device of some SMD abroad; But generally all be all to be the cam dispenser that waves with 90 degree when fetching and delivering material; There is significant limitation, the one, testing efficiency and accuracy are not high, and the 2nd, adjustment and maintenance are inconvenient; The 3rd, the equipment jerk is big, influences measuring accuracy; The 4th, manufacturing cost is high, is unfavorable for promoting the use of.
The utility model content:
The technical problem that the utility model will solve is the shortcoming that current paster LED testing efficiency is low with testing precision is not high enough, operating maintenance is inconvenient, and a kind of high-speed, high precision, little, the operating maintenance SMD LED fully automatic high-speed beam split easily color scanner of jerk are provided.
For solving the problems of the technologies described above, the scheme that this SMD LED fully automatic high-speed beam split color scanner adopts is:
A kind of SMD LED fully automatic high-speed beam split color scanner; It comprises feed mechanism, material fetching mechanism, polarity test station, polarity turning base, pan feeding prelocalization station, material detecting station, precision indexing intermittently rotary table, photoelectric spectrum color measurement station, man machine operation interface, classification air blowing station, X/Y axle sorting mechanism, classification magazine, board, vavuum pump, cam dispenser, spectrophotometric test instrument; It is characterized in that material fetching mechanism is the precision indexing rotary table at intermittence of an accurate jacking rocking cam dispenser control, is positioned in the middle of feed mechanism and the rotary table; Said photoelectric spectrum color measurement station comprises light intensity test probe, spectroscopic fibers probe, two probe interlock mechanism for testing.
As preferably, above-mentioned a kind of SMD LED fully automatic high-speed beam split color scanner, described light intensity test probe are installed on two probes interlock mechanism for testing top, and the center that light intensity test is popped one's head between two probes interlock mechanism for testing is the activity scalable; Fibre-optical probe is positioned at two probe interlock mechanism for testing top, and fibre-optical probe is the activity scalable to the center between two probe interlock mechanism for testing.
As preferably, above-mentioned a kind of SMD LED fully automatic high-speed beam split color scanner, described material fetching mechanism is positioned on the work top of board.
As preferably, above-mentioned a kind of SMD LED fully automatic high-speed beam split color scanner, the said pair of probe interlock mechanism for testing comprise can be at support, stepper motor, line slideway, probe base, rocking bar, the probe of XYZ three direction of principal axis fine setting; Line slideway and stepper motor all are installed on the support, and probe base is installed on the line slideway; Stepper motor is done running back and forth, does in opposite directions or opposite interlock through rocking bar drive probe base.
Beneficial effect: the utility model can be set 1～128BIN according to light, look, the electricity classification needs of product by the client; Also can be increased to 256BIN according to customer requirement; Can accurately test brightness, wavelength, colour temperature and the electrical quantity etc. of SMD material; Various different demands according to the user provide reliable test data, and high efficiency can reach 18K/h.And the SMD material is sent into adopted in the magazine that antistatic handled rapidly and accurately, the full material situation of material cartridge also can be pointed out exactly by system.
Description of drawings:
Fig. 1: a kind of structural representation of SMD LED fully automatic high-speed beam split color scanner.
Fig. 2: the structural representation of two probe interlock mechanism for testing.
1, feed mechanism; 2, material fetching mechanism; 3, polarity test station; 4, polarity turning base; 5, pan feeding prelocalization station; 6, rotary table; 7, material detecting station; 8, photoelectric spectrum color measurement station; 9, classification is blown and is stood; 10, X/Y axle sorting mechanism; 11, classification magazine; 12, board; 13, man machine operation interface; 14, vacuum breaker cylinder mechanism; 15, rocking bar; 16, probe base; 17, probe; 18, probe; 19, line slideway; 20, support; 21, probe base; 22, stepper motor.
The specific embodiment:
Specify below in conjunction with the enforcement of accompanying drawing the utility model:
Structure shown in accompanying drawing 1; A kind of SMD LED fully automatic high-speed beam split color scanner comprises: by feed mechanism 1, material fetching mechanism 2, polarity test station 3, polarity turning base 4, pan feeding prelocalization station 5, rotary table 6, material detecting station 7, photoelectric spectrum color measurement station 8, classification air blowing station 9, X/Y axle sorting mechanism 10, classification magazine 11, board 12, man machine operation interface 13, vacuum breaker cylinder mechanism 14, vavuum pump, cam dispenser, spectrophotometric test instrument and software; Said material fetching mechanism 2 is the rotary table mechanism of an accurate jacking rocking cam dispenser control, is positioned in the middle of feed mechanism and the rotary table 6; Said photoelectric spectrum color measurement station 8 is used for color parameter such as test LED light intensity, wavelength, colour temperature and unit for electrical property parameters, comprises light intensity test probe, spectroscopic fibers probe, two probe interlock mechanism for testing; Fibre-optical probe is positioned at two probe interlock mechanism for testing top, and fibre-optical probe is to the center scalable between two probe interlock mechanism for testing.
Two probe interlock mechanism for testing of structure shown in accompanying drawing 2, comprising can be at support 20, stepper motor 22, line slideway 19, probe base 16 and 21, rocking bar 15, the probe 17 and 18 of XYZ three direction of principal axis fine setting; Line slideway 19 all is installed on the support 20 with stepper motor 22, and probe base 16,21 is installed on the line slideway 19; Stepper motor 22 is done running back and forth, does in opposite directions or opposite interlock through rocking bar 15 drive probe bases 16,21.
Paster LED is bulk cargo in pelletized form; Add said feed mechanism 1; By material fetching mechanism 2 LED is delivered to material detecting station 7 then; Have the material continued to deliver to photoelectric spectrum color measurement station 8 through detection and carry out parameter testing and classification such as light intensity, voltage, electric current, color, wavelength, precision indexing rotary table at intermittence was delivered to classification air blowing station 9 with LED after test finished, and the LED that the air blowing station 9 of classifying finishes test blows to X/Y axle sorting mechanism 10; X/Y axle sorting mechanism 10 is delivered to this LED according to the sort instructions of beam split computer and is specified 11, one operation cycle of classification magazine of BIN number to finish.
Particularly; The test of the light of the utility model, look, electrical quantity concentrates on a station and independently carries out; Be that light intensity, electrical quantity, spectral color parameter testing are set to independently test station; Light intensity probe and fibre-optical probe are installed on two probe interlock mechanism for testing top, and light intensity probe and fibre-optical probe can be regulated to the center between two probe interlock mechanism for testing.
Compare with the existing manual equipment technology of generally using; The utlity model has following effect: the existing manual equipment that generally uses; Testing efficiency depends on people's qualification fully, and efficient is about 1K/h, and a people can only operate a machine; And the utility model efficient can reach 18K/h, and a people can look after multiple devices.
Claims (4)
1. SMD LED fully automatic high-speed beam split color scanner; It comprises feed mechanism (1), material fetching mechanism (2), polarity test station (3), polarity turning base (4), pan feeding prelocalization station (5), material detecting station (7), precision indexing intermittently rotary table (6), photoelectric spectrum color measurement station (8), man machine operation interface (13), classification air blowing station (9), X/Y axle sorting mechanism (10), classification magazine (11), board (12), vacuum breaker cylinder mechanism (14), vavuum pump, cam dispenser, spectrophotometric test instrument; It is characterized in that material fetching mechanism (2) is the precision indexing rotary table at intermittence of an accurate jacking rocking cam dispenser control, is positioned in the middle of feed mechanism (1) and the rotary table (6); Said photoelectric spectrum color measurement station (8) comprises light intensity test probe, spectroscopic fibers probe, two probe interlock mechanism for testing.
2. a kind of SMD LED fully automatic high-speed beam split color scanner according to claim 1; It is characterized in that described light intensity test probe is installed on two probe interlock mechanism for testing top, the center that light intensity test is popped one's head between two probe interlock mechanism for testing is the activity scalable; The spectroscopic fibers probe is positioned at two probe interlock mechanism for testing top, and the center that spectroscopic fibers is popped one's head between two probe interlock mechanism for testing is the activity scalable.
3. a kind of SMD LED fully automatic high-speed beam split color scanner according to claim 1 is characterized in that described material fetching mechanism (2) is positioned on the work top of board (12).
4. a kind of SMD LED fully automatic high-speed beam split color scanner according to claim 1, it is characterized in that said pair of probe interlock mechanism for testing comprises can be at support (20), stepper motor (22), line slideway (19), probe base (16,21), rocking bar (15), the probe (17,18) of XYZ three direction of principal axis fine setting; Line slideway (19) all is installed on the support (20) with stepper motor (22), and probe base (16,21) is installed on the line slideway (19); Stepper motor (22) is done running back and forth, does in opposite directions or opposite interlock through rocking bar (15) drive probe base (16,21).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200095402U CN202427654U (en) | 2012-01-09 | 2012-01-09 | SMD (Surface Mount Device) LED (Light-Emitting Diode) full-automatic high-speed light splitting and color separation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2012200095402U CN202427654U (en) | 2012-01-09 | 2012-01-09 | SMD (Surface Mount Device) LED (Light-Emitting Diode) full-automatic high-speed light splitting and color separation machine |
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| Publication Number | Publication Date |
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| CN202427654U true CN202427654U (en) | 2012-09-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2012200095402U Expired - Fee Related CN202427654U (en) | 2012-01-09 | 2012-01-09 | SMD (Surface Mount Device) LED (Light-Emitting Diode) full-automatic high-speed light splitting and color separation machine |
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| CN (1) | CN202427654U (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252320A (en) * | 2013-05-06 | 2013-08-21 | 佛山市多谱光电科技有限公司 | Automatic chip on board (COB) optical assembly testing and sorting machine |
| CN103616585A (en) * | 2013-11-26 | 2014-03-05 | 南通大学 | Image locating control dual-probe automatic testing device based on midpoint tracking |
| CN104438132A (en) * | 2014-12-01 | 2015-03-25 | 东莞市台工电子机械科技有限公司 | Full-automatic high-rate chip LED spectrophotometer |
| CN105170487A (en) * | 2015-06-05 | 2015-12-23 | 中山市利光电子有限公司 | Automatic control system for LED sorting machine |
| CN105195443A (en) * | 2015-11-04 | 2015-12-30 | 东莞市台工电子机械科技有限公司 | Full-automatic SMD (surface mount device) LED rapid feeding, light splitting and color separating machine and working method thereof |
| CN105772412A (en) * | 2016-05-06 | 2016-07-20 | 深圳市朝阳光科技有限公司 | Full-automatic surface-mounted LED sorting machine with cam |
| TWI563267B (en) * | 2015-04-22 | 2016-12-21 | All Ring Tech Co Ltd | |
| CN106513333A (en) * | 2016-12-16 | 2017-03-22 | 肇庆市众自动化设备有限公司 | Coaxial different-direction transmission mechanism and obtained test sorting device |
-
2012
- 2012-01-09 CN CN2012200095402U patent/CN202427654U/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103252320A (en) * | 2013-05-06 | 2013-08-21 | 佛山市多谱光电科技有限公司 | Automatic chip on board (COB) optical assembly testing and sorting machine |
| CN103616585A (en) * | 2013-11-26 | 2014-03-05 | 南通大学 | Image locating control dual-probe automatic testing device based on midpoint tracking |
| CN103616585B (en) * | 2013-11-26 | 2016-01-13 | 南通大学 | Framing based on middle point tracking controls the sample test method of two probe automatic testing equipment |
| CN104438132A (en) * | 2014-12-01 | 2015-03-25 | 东莞市台工电子机械科技有限公司 | Full-automatic high-rate chip LED spectrophotometer |
| TWI563267B (en) * | 2015-04-22 | 2016-12-21 | All Ring Tech Co Ltd | |
| CN105170487A (en) * | 2015-06-05 | 2015-12-23 | 中山市利光电子有限公司 | Automatic control system for LED sorting machine |
| CN105170487B (en) * | 2015-06-05 | 2018-07-24 | 中山市利光电子有限公司 | A kind of automatic control system of LED light splitting machines |
| CN105195443A (en) * | 2015-11-04 | 2015-12-30 | 东莞市台工电子机械科技有限公司 | Full-automatic SMD (surface mount device) LED rapid feeding, light splitting and color separating machine and working method thereof |
| CN105195443B (en) * | 2015-11-04 | 2017-10-03 | 东莞市台工电子机械科技有限公司 | A kind of full-automatic paster LED quick feedings light-splitting color-separating machine and its method of work |
| CN105772412A (en) * | 2016-05-06 | 2016-07-20 | 深圳市朝阳光科技有限公司 | Full-automatic surface-mounted LED sorting machine with cam |
| CN105772412B (en) * | 2016-05-06 | 2018-05-01 | 深圳市朝阳光科技有限公司 | A kind of full-automatic paster formula LED cam light splitting machines |
| CN106513333A (en) * | 2016-12-16 | 2017-03-22 | 肇庆市众自动化设备有限公司 | Coaxial different-direction transmission mechanism and obtained test sorting device |
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Legal Events
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|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120912 Termination date: 20130109 |
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| CF01 | Termination of patent right due to non-payment of annual fee |