CN105772412B - A kind of full-automatic paster formula LED cam light splitting machines - Google Patents
A kind of full-automatic paster formula LED cam light splitting machines Download PDFInfo
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- CN105772412B CN105772412B CN201610300246.XA CN201610300246A CN105772412B CN 105772412 B CN105772412 B CN 105772412B CN 201610300246 A CN201610300246 A CN 201610300246A CN 105772412 B CN105772412 B CN 105772412B
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- feeding
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- cam
- light splitting
- rotary table
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Abstract
The present invention discloses a kind of full-automatic paster formula LED cam light splitting machines, it includes light splitting machine test system and machine driven system, and machine driven system includes standby bunker mechanism, feeding vibration disk, feeding mini-roundabout mechanism, indexing rotary table, mechanism for testing, Chui Liao mechanisms, XY mechanisms;The feed outlet of standby bunker mechanism is arranged on the top of feeding vibration disk;Also it is connected on the side of feeding vibration disk with a transmission rail, material is delivered to feeding mini-roundabout mechanism by feeding vibration disk by the transmission rail;Feeding mini-roundabout mechanism and indexing rotary table are set up in parallel, and material is passed to indexing rotary table by feeding mini-roundabout mechanism under the action of solenoid valve and vacuum;Indexing rotary table goes to mechanism for testing, mechanism for testing carries out electrical, optical performance test under the control of light splitting machine test system to material, light splitting machine tests test result of the system according to mechanism for testing, and material is sent to Chui Liao mechanisms by control indexing rotary table, is blown material structure and is connected with the tracheae of XY mechanisms.
Description
Technical field
The present invention relates to the manufacturing field of the light splitting machine of LED materials, more particularly to a kind of full-automatic paster formula LED cams point
Ray machine.
Background technology
Adopting surface mounted LED is that a kind of novel surface fills mounted light emitting semiconductor device, has that small, scattering angle is big, hair
The advantages that optical uniformity is good and be widely used on the electronic products such as display screen, liquid crystal panel backlight, general illumination.LED is encapsulated out
Before factory, the brightness of different LED, colour temperature, electrical parameter are different, it is necessary to color separation light-splitting processing be carried out, LED points of different parameters
Open.Traditional equipment is complicated, of high cost and to be manually fed, low production efficiency.
For this reason, the patent of invention of an Application No. 201410711819.9 discloses a kind of fully automatic high-speed paster LED
Light-splitting color-separating machine, it mainly includes work housing, detecting instrument, control system and kinematic system, and kinematic system mainly includes turning
Disc mechanism and the feeding machanism sequentially to work, material fetching mechanism, detent mechanism, mechanism for testing, integrating sphere mechanism, blow off material
Mechanism, sorting mechanism and receiving mechanism, control system behaviour machine combination operation control and the combination of PLC programming Controls.Meanwhile this
The utility model patent of one Application No. 201420453317.6 of applicant's earlier application, also disclose that it is a kind of it is new it is complete from
Dynamic adopting surface mounted LED light splitting machine, it includes the feed mechanism that a rack is arranged in rack, feeding device, point position turntable, correction are examined
Device, Chui Liao mechanisms, feeding distribution mechanism and Anti-stiff hopper are surveyed, the feeding device is provided with four suction nozzles, described to blow material machine
Structure includes a supporting rack, described to blow that expects pipe side is provided with inflatable mouth, opposite side is provided with acceleration and blows expects pipe, the Anti-stiff material
Hopper main body that case includes one being fixedly connected on the frame of rack, being arranged in frame, rear end are fixedly connected on the cylinder of frame,
The Anti-stiff hopper main body is fixedly connected on the piston rod of cylinder, and Anti-stiff hopper main body includes multiple barrels, passes through this
Invention light splitting machine, can be with Fast Classification LED.
But in above-mentioned LED light-splitting color-separating machines, the type of drive of its material fetching mechanism is driven using servomotor, survey
The type of drive of test-run a machine structure is driven using stepper motor, have it is of high cost, power consumption is big, the flimsy defect of machine, no
Easy regular maintenance and maintenance.
The content of the invention
Therefore, for it is above-mentioned the problem of, the present invention proposes to provide a kind of full-automatic paster formula LED cam light splitting machines, uses
Cam simplifies total as type of drive, makes it have that simple in structure, cost is low, technique is continuous, the degree of automation is high
The advantages that, so as to solve the deficiency of the prior art.
For existing above-mentioned purpose and correlation technique, the technical solution adopted in the present invention is a kind of full-automatic paster formula LED
Cam light splitting machine, including:Light splitting machine tests system and machine driven system, and machine driven system includes standby bunker mechanism, feeding
Vibrating disk, feeding mini-roundabout mechanism, indexing rotary table, mechanism for testing, Chui Liao mechanisms, XY mechanisms;The feed of standby bunker mechanism exports
Arranged on the top of feeding vibration disk, standby bunker mechanism is under the driving of driving equipment automatically by material(LED expects)It is delivered to feeding
Vibrating disk;Also it is connected on the side of feeding vibration disk with a transmission rail, feeding vibration disk is defeated by material by the transmission rail
Send to feeding mini-roundabout mechanism;Feeding mini-roundabout mechanism and indexing rotary table are set up in parallel, feeding mini-roundabout mechanism in solenoid valve and
Material is passed into indexing rotary table under the action of vacuum;Indexing rotary table goes to mechanism for testing, and mechanism for testing is tested in light splitting machine is
Electrical, optical performance test is carried out under the control of system to material, light splitting machine tests test result of the system according to mechanism for testing, control
Material is sent to Chui Liao mechanisms by indexing rotary table processed, is blown material structure and is connected with the tracheae of XY mechanisms, XY mechanisms will electrical, optical parameter
The material of identical gear, blows in the barrel of hopper mechanism, so that different parameters LED sortings are come.
Further, the movement of feeding mini-roundabout mechanism, indexing rotary table, mechanism for testing drives three axis by a motor
Cam splitter complete, specifically, the three axis cams dispenser include cam force-output shaft, cam force-output shaft, cam force-output shaft,
Inputting shaft synchronizing wheel and inputting shaft motor, cam force-output shaft, cam force-output shaft, cam force-output shaft connect with inputting shaft synchronizing wheel
Connect, inputting shaft synchronizing wheel is connected by inputting synchronous belt with inputting shaft motor;Feeding mini-roundabout mechanism, indexing rotary table, test machine
Structure is separately positioned on cam force-output shaft, cam force-output shaft, on cam force-output shaft.Innovative being used as using cam of the invention is driven
Mode, that is to say, that feeding mini-roundabout mechanism, indexing rotary table, mechanism for testing movement mainly by a three axis cam dispensers Lai
Driving, greatly optimizes whole drive mechanism, the LED cam light splitting machines is had the advantages that technique is continuous, the degree of automation is high.
Wherein, the standby bunker mechanism is equipped with hopper, electromagnet, splicing groove sieve, stock funnel guide groove and sensing
Device;Inductor be arranged on hopper bottom, for sensing whether have material in hopper, stock up funnel guide groove both ends respectively with hopper
Connected with splicing groove sieve.
The feeding vibration disk includes circle and shakes and directly shake, and under the collective effect that circle shakes and directly shakes, aligned orderly arrives material
Up to transmission rail(Trajectory)Discharge port.
The feeding mini-roundabout mechanism includes a feeding turntable cylinder manifold, feeding mini-roundabout and several feeding suction nozzles;Take
Material suction nozzle is evenly distributed on the bottom of feeding mini-roundabout, and feeding suction nozzle is connected by tracheae with feeding turntable cylinder manifold, for connecing
Receive vacuum and conversion positive pressure;Feeding mini-roundabout is also fixed on cam force-output shaft.
The indexing rotary table includes one division turntable and multiple suction nozzles, and multiple suction nozzles are evenly spaced to be arranged on indexing rotary table
Circumferential direction on, indexing rotary table is fixed on cam force-output shaft.The suction nozzle of some equal portions on indexing rotary table, which is used to pass on, carries LED
Material.
The mechanism for testing is equipped with test integration ball component, test probe assembly, the first test slider, the second test cunning
Block, test connecting rod, test axis;Test axis to fix on cam force-output shaft, test connecting rod and test axis, the first test slider and second
Test slider connects, and test probe assembly is separately fixed in the first test slider and the second test slider, tests integrating sphere group
Part is connected to light splitting machine test system with spectrometer, test card again.
The Chui Liao mechanisms are equipped with blowing nozzle, tracheae fixed seat and Chui Liao mechanisms seat;Tracheae fixed seat passes through Chui Liao mechanisms
Seat is fixed on deck plate, and tracheae is fixed in tracheae fixed seat, and blowing nozzle is connected with positive pressure gas.
The XY mechanisms fly head equipped with X-servo motor, Y servomotors, XY swing arms, XY arc-shaped guide rails, XY blankings;X-servo
Motor driving cam gear reducer, XY swing arms are fixed on cam reduction gear, and Y servomotors are fixed on XY swing arms by motor cabinet
On, XY blankings fly head and are fixed on by synchronous belt in XY swing arms, and Chui Liao mechanisms are connected to XY blankings by tracheae with XY mechanisms and fly
On head, so as to fulfill XY is walked, different parameters LED sortings are come.
Compared with prior art, the present invention using the above scheme, has the following advantages that:
1st, a three axis cam dispenser feeding mini-roundabout mechanisms, indexing rotary table and test machine are driven using a motor
Structure, simplifies overall structure, and transmission mechanism is more convenient and easy, greatly optimizes whole drive mechanism, makes the LED cams
Light splitting machine has the advantages that technique is continuous, the degree of automation is high;
2nd, in the taxonomic structure of the LED cam light splitting machines, XY swing arms are fixed on cam reduction gear, and Y servomotors pass through
Motor cabinet is fixed in XY swing arms, and Y servomotors drive XY blankings to fly head and move back and forth by synchronous belt, the driving of X-servo motor
Cam reduction gear drives XY swing arms, XY blankings to fly head and swing, and the taxonomic structure is compared with existing structure, more simply, into
This is more cheap, while total is compact and flexible, improves production efficiency.
Brief description of the drawings
Fig. 1 is the top view of the full-automatic paster formula LED cam light splitting machines of the present invention;
Fig. 2 is the schematic perspective view of the full-automatic paster formula LED cam light splitting machines of the present invention;
Fig. 3 is the mechanism for testing schematic diagram of the full-automatic paster formula LED cam light splitting machines of the present invention;
Fig. 4 is the schematic diagram of the feeding mini-roundabout mechanism of the full-automatic paster formula LED cam light splitting machines of the present invention;
Fig. 5 is the schematic diagram of three axis cam dispensers of the full-automatic paster formula LED cam light splitting machines of the present invention;
Fig. 6 is the cam linkage schematic diagram of the full-automatic paster formula LED cam light splitting machines of the present invention;
Fig. 7 is the schematic diagram of the XY mechanisms of the full-automatic paster formula LED cam light splitting machines of the present invention;
Attached drawing marks explanation:Wherein for bunker mechanism 1, feeding vibration disk 2, feeding mini-roundabout mechanism 3, indexing rotary table 4, survey
Test-run a machine structure 5, Chui Liao mechanisms 6, XY mechanisms 7, three axis cam dispensers 8, feeding suction nozzle 31, feeding mini-roundabout 32, feeding turntable converge
Flowing plate 33, test integration ball component 51, test probe assembly 52, the first test slider 53, the second test slider 54, test connecting rod
55th, test axis 56, X-servo motor 71, Y servomotors 72, XY swing arms 73, XY arc-shaped guide rails 74, XY blankings fly first 75, cam and go out
Power axis 811, cam force-output shaft 812, cam force-output shaft 813, inputting shaft synchronizing wheel 82, inputting shaft motor 83.
Embodiment
In conjunction with the drawings and specific embodiments, the present invention is further described.
- Fig. 7 is please referred to Fig.1, the present invention provides a kind of full-automatic paster formula LED cam light splitting machines, it includes:Standby hopper machine
Structure 1, feeding vibration disk 2, feeding mini-roundabout mechanism 3, indexing rotary table 4, mechanism for testing 5, Chui Liao mechanisms 6, XY mechanisms 7;Stock bucket
Mechanism 1 is fed for feeding vibration disk 2 automatically(LED expects), feeding vibration disk 2 by LED material it is orderly be transported to feeding mini-roundabout 32
Treat that suction nozzle captures at suction nozzle, feeding mini-roundabout 32 is equipped with several suction nozzles 31 by vacsorb material, until indexing rotary table 4 is put
Electromagnetic valve work during material position, vacuum conversion positive pressure, LED material are transferred on 4 suction nozzle of indexing rotary table, work of indexing rotary table 4 turn
Position, when indexing rotary table 4 goes to mechanism for testing 5, mechanism for testing 5 carries out electrical, optical performance test, beam splitting system meeting to LED
According to the test result of tester, LED is finally sent to Chui Liao mechanisms 6 by indexing rotary table 4, blows material structure 6 and 7 tracheae of XY mechanisms
It is connected to XY blankings and flies first 75, the LED by XY mechanisms 7 the identical gear of electrical, optical parameter, blows to the barrel of hopper mechanism
It is interior, so that different parameters LED sortings are come.
Standby bunker mechanism 1 is equipped with hopper, electromagnet, splicing groove sieve, stock funnel guide groove, inductor;Inductor sense
Should not have material, work of electromagnet is sunk particle, powder and sifted out, honest material is transported to feeding by splicing groove sieve and stock funnel guide groove
Vibrating disk 2.
Feeding vibration disk 2 includes circle and shakes and directly shake, and the collective effect that LED material are shaken and directly shaken by circle, aligned orderly reaches
The discharge port of trajectory.
Referring to Fig. 3, mechanism for testing is equipped with test integration ball component 51, test probe assembly 52, the first test slider 53, the
Two test sliders 54, test connecting rod 55, test axis 56;Test axis 56 to fix on cam force-output shaft 811, test connecting rod 55 and test
Axis 56, the first test slider 53 and the second test slider 54 connect, and test probe assembly 52 is separately fixed at the first test slider
53 and second in test slider 54, and test integration ball component 51 is connected to light splitting machine test system with spectrometer, test card again.
Referring to Fig. 4, feeding mini-roundabout mechanism 3 includes feeding suction nozzle 31, feeding mini-roundabout 32, feeding turntable cylinder manifold 33;
Feeding suction nozzle 31 is equipped with multiple, and is uniformly fixed on feeding mini-roundabout 32, feeding suction nozzle 31 passes through tracheae and converged with feeding turntable
Flowing plate 33 is connected to connect vacuum and conversion positive pressure, and feeding mini-roundabout 32 is fixed on cam force-output shaft 811.
Above-mentioned vacuum can generally be provided by vacuum pump, and vacuum pump can be external, also can be built-in.
Indexing rotary table 4 includes indexing rotary table, suction nozzle.The suction nozzle is directly anchored on indexing rotary table, and indexing rotary table is fixed
On cam force-output shaft 812;The suction nozzle of some equal portions, which is used to pass on, on indexing rotary table carries LED.
Chui Liao mechanisms 6 are equipped with blowing nozzle, tracheae fixed seat, Chui Liao mechanisms seat;Blowing nozzle is connected with positive pressure gas, and tracheae is fixed
In tracheae fixed seat, tracheae fixed seat is fixed on deck plate by Chui Liao mechanisms seat.Wherein, blowing nozzle connects with positive pressure gas
Connect, be specifically that blowing nozzle is connected with tracheae, tracheae crosses positive pressure gas, and is switched by solenoid valve control.
In said structure, the movement of feeding mini-roundabout mechanism 3, indexing rotary table 4, mechanism for testing 5 drives one by a motor
A three axis cams dispenser 8 is completed, specifically, referring to Fig. 5 and Fig. 6, the three axis cams dispenser 8 include cam force-output shaft 811,
Cam force-output shaft 812, cam force-output shaft 813, inputting shaft synchronizing wheel 82 and inputting shaft motor 83, cam force-output shaft 811, cam
Force-output shaft 812, cam force-output shaft 813 are connected with inputting shaft synchronizing wheel 82, inputting shaft synchronizing wheel 82 by input synchronous belt with
Inputting shaft motor 83 connects;Feeding mini-roundabout mechanism 3, indexing rotary table 4, mechanism for testing 5 be separately positioned on cam force-output shaft 811,
On cam force-output shaft 812, cam force-output shaft 813.
Referring to Fig. 7, XY mechanisms 7 are equipped with X-servo motor 71, Y servomotors 72, XY swing arms 73, XY arc-shaped guide rails 74, XY
Material flies first 75;71 driving cam gear reducer of X-servo motor, XY swing arms 73 are fixed on cam reduction gear, and Y servomotors 72 pass through
Motor cabinet is fixed in XY swing arms 73, and XY blankings fly first 75 and are fixed on by synchronous belt in XY swing arms 73, and Y servomotors pass through same
Step band driving XY blankings fly head back-and-forth motion, and X-servo motor driving cam gear reducer drives XY swing arms, XY blankings to fly head or so pendulum
It is dynamic.Chui Liao mechanisms 6 are connected to XY blankings by tracheae with XY mechanisms and fly on first 75, and so as to fulfill XY is walked, different parameters LED is divided
Choosing is come.
Although specifically showing and describing the present invention with reference to preferred embodiment, those skilled in the art should be bright
In vain, do not departing from the spirit and scope of the present invention that the appended claims are limited, in the form and details can be right
The present invention makes a variety of changes, and is protection scope of the present invention.
Claims (8)
1. a kind of full-automatic paster formula LED cam light splitting machines, including:Light splitting machine tests system and machine driven system, and machinery passes
Dynamic system includes standby bunker mechanism, feeding vibration disk, feeding mini-roundabout mechanism, indexing rotary table, mechanism for testing, Chui Liao mechanisms, XY
Mechanism;
The feed outlet of standby bunker mechanism is automatic under the driving of driving equipment arranged on the top of feeding vibration disk, standby bunker mechanism
Material is delivered to feeding vibration disk;Also it is connected on the side of feeding vibration disk with a transmission rail, feeding vibration disk passes through this
Material is delivered to feeding mini-roundabout mechanism by transmission rail;Feeding mini-roundabout mechanism and indexing rotary table horizontal alignment are set, feeding
Material is passed to indexing rotary table by mini-roundabout mechanism under the action of solenoid valve and vacuum;Indexing rotary table goes to mechanism for testing, surveys
Test-run a machine structure light splitting machine test system control under to material carry out electrically, optical performance test, light splitting machine test system according to
Material is sent to Chui Liao mechanisms by the test result of mechanism for testing, control indexing rotary table, and Chui Liao mechanisms are connected with the tracheae of XY mechanisms;
The movement of feeding mini-roundabout mechanism, indexing rotary table, mechanism for testing drives a three axis cam dispensers complete by a motor
Into;Wherein, the three axis cams dispenser includes the first cam force-output shaft, the second cam force-output shaft, the 3rd cam force-output shaft, enters
Power axis synchronizing wheel and inputting shaft motor, the first cam force-output shaft, the second cam force-output shaft, the 3rd cam force-output shaft are with entering power
Axis synchronizing wheel connects, and inputting shaft synchronizing wheel is connected with inputting shaft motor;Feeding mini-roundabout mechanism, indexing rotary table, mechanism for testing point
The first cam force-output shaft, the second cam force-output shaft are not arranged on, on the 3rd cam force-output shaft.
2. full-automatic paster formula LED cam light splitting machines according to claim 1, it is characterised in that:The standby bunker mechanism
It is equipped with hopper, electromagnet, splicing groove sieve, stock funnel guide groove and inductor;
Inductor be arranged on hopper bottom, for sensing whether have material in hopper, stock up funnel guide groove both ends respectively with material
Bucket is connected with splicing groove sieve.
3. full-automatic paster formula LED cam light splitting machines according to claim 1, it is characterised in that:The feeding vibration disk
Shake including circle and directly shake.
4. full-automatic paster formula LED cam light splitting machines according to claim 1, it is characterised in that:The feeding mini-roundabout
Mechanism includes a feeding turntable cylinder manifold, feeding mini-roundabout and several feeding suction nozzles;It is small that feeding suction nozzle is evenly distributed on feeding
The bottom of turntable, feeding suction nozzle are connected by tracheae with feeding turntable cylinder manifold, for receiving vacuum and conversion positive pressure;Feeding
Mini-roundabout is also fixed on the first cam force-output shaft.
5. full-automatic paster formula LED cam light splitting machines according to claim 1, it is characterised in that:The indexing rotary table bag
One division turntable and multiple suction nozzles are included, multiple suction nozzles are evenly spaced to be arranged in the circumferential direction of indexing rotary table, and indexing rotary table is fixed
On the second cam force-output shaft.
6. full-automatic paster formula LED cam light splitting machines according to claim 1, it is characterised in that:The mechanism for testing is set
There are test integration ball component, test probe assembly, the first test slider, the second test slider, test connecting rod, test axis;Test
Axis is fixed on the 3rd cam force-output shaft, and test connecting rod is connected with test axis, the first test slider and the second test slider, and test is visited
Needle assemblies are separately fixed in the first test slider and the second test slider, test integration ball component again with spectrometer, test card
It is connected to light splitting machine test system.
7. full-automatic paster formula LED cam light splitting machines according to claim 1, it is characterised in that:The Chui Liao mechanisms are set
There are blowing nozzle, tracheae fixed seat and Chui Liao mechanisms seat;Tracheae fixed seat is fixed on deck plate by Chui Liao mechanisms seat, and tracheae is solid
It is scheduled in tracheae fixed seat, blowing nozzle is connected with positive pressure gas.
8. full-automatic paster formula LED cam light splitting machines according to claim 1, it is characterised in that:The XY mechanisms are equipped with X
Servomotor, Y servomotors, XY swing arms, XY arc-shaped guide rails, XY blankings fly head;X-servo motor driving cam gear reducer, XY pendulum
Arm is fixed on cam reduction gear, and Y servomotors are fixed in XY swing arms by motor cabinet, and XY blankings fly head and consolidated by synchronous belt
It is scheduled in XY swing arms, Chui Liao mechanisms are connected to XY blankings by tracheae with XY mechanisms and fly on head, so as to fulfill XY is walked, different ginsengs
Number LED sortings are come.
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