CN105436100B - SMD LED are divided braid all-in-one machine - Google Patents

SMD LED are divided braid all-in-one machine Download PDF

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Publication number
CN105436100B
CN105436100B CN201510988209.8A CN201510988209A CN105436100B CN 105436100 B CN105436100 B CN 105436100B CN 201510988209 A CN201510988209 A CN 201510988209A CN 105436100 B CN105436100 B CN 105436100B
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China
Prior art keywords
lamp bead
led lamp
main turntable
turntable structure
carrier band
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CN201510988209.8A
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CN105436100A (en
Inventor
何选民
林广满
范聚吉
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Shenzhen Biaopu Semiconductor Co ltd
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Shenzhen Biaopu Semiconductor Technology Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B15/00Attaching articles to cards, sheets, strings, webs, or other carriers
    • B65B15/04Attaching a series of articles, e.g. small electrical components, to a continuous web

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Investigating Materials By The Use Of Optical Means Adapted For Particular Applications (AREA)
  • Led Device Packages (AREA)

Abstract

A kind of SMD LED are divided braid all-in-one machine, including main turntable structure, carrier band track structure, encapsulating structure, take-up structure and secondary turntable structure, secondary turntable structure and main turntable respective outer side edges, LED lamp bead is transferred to from main turntable structure on secondary turntable structure, and LED lamp bead is further transferred to the station of photosignal test structure;Photosignal test structure, LED lamp bead is lighted, and carries out photosignal test to LED lamp bead;LED lamp bead after after testing, then under main turntable respective outer side edges, main turntable structure is then transferred to, LED lamp bead is further transferred in the carrier band of carrier band track structure by main turntable structure;Complete machine control circuit, for controlling above-mentioned each structural coordination work.The present invention is integrated braider and light splitting machine, and existing spectrophotometric test function has a braid function again, and two machines integrate that cost is lower, and space smaller saves place, raising production efficiency and resource utilization for enterprise.

Description

SMD LED are divided braid all-in-one machine
Technical field
The present invention relates to a kind of SMD LED braiders, especially a kind of SMD LED light splitting braid all-in-one machine.
Background technology
Before LED lamp bead is packed into carrier band by braider, in order to ensure the uniformity of LED lamp bead, it is necessary to light splitting machine to LED Lamp bead carries out color separation light-splitting processing, and then, LED lamp bead is divided into according to parameters such as the wavelength of LED lamp bead, brightness and operating voltages Many shelves and classification.At present, it is before braid, separately as a procedure, using list to carry out color separation light-splitting processing to LED lamp bead Only detection device carries out color separation light-splitting processing, then, different classes of LED lamp bead is carried out braid respectively;This mode is right There are many types in the LED lamp bead of same batch, and different all kinds of quantity than it is more uniform be feasible.But with LED lamp bead Manufacturing technology development and constantly progress, the comparison that the parameters of LED lamp bead are all done is unified and concentrates, same batch The a certain shelves number that the LED lamp bead machine of being split sorts out also Relatively centralized, and shelves number amount is also reduced, and therefore, is needed in the market It is a kind of the integrated light splitting braid all-in-one machine of braider and light splitting machine on a machine, to be realized and carry out photoelectricity After parameter detecting, braid is carried out with that.To reach reduction equipment cost, raising work efficiency is high, reduces equipment occupation space, The production cost of enterprise can be substantially reduced and increase the purpose of the performance of enterprises.
The content of the invention
The purpose of the present invention is in view of the above-mentioned problems, equipment cost, raising work efficiency can be reduced by providing one kind to society Height reduces the SMD LED light splitting braid all-in-one machines of equipment occupation space.
Technical scheme is realized:A kind of SMD LED light splitting braid all-in-one machine is provided, including:
LED lamp bead is transferred to designated position by main turntable structure, the main turntable structure;
Track structure is carried, support carrier band simultaneously moves forward carrier band;
Carrier band equipped with LED lamp bead is packaged by encapsulating structure;
Take-up structure winds packaged carrier band;
LED lamp bead with the main turntable respective outer side edges, is transferred to secondary turntable structure by secondary turntable structure from main turntable structure On, and LED lamp bead is further transferred to the station of photosignal test structure;
Photosignal test structure, LED lamp bead is lighted, and carries out photosignal test to LED lamp bead;
LED lamp bead after after testing, then under the main turntable respective outer side edges, it is then transferred to the main turntable structure, institute Main turntable structure is stated further to be transferred to LED lamp bead in the carrier band of carrier band track structure;
Complete machine control circuit, for controlling above-mentioned each structural coordination work.
As improvement of the present invention, the main turntable structure includes the first rotation axis, is arranged at first rotation axis On rotation disk body and several nozzle units, the nozzle unit along it is described rotation disk body circumferential section be isodistantly spaced interval Distribution is set, described to rotate the intermittent rotation of disk body or lifting under the action of driving force;
The pair turntable structure is arranged at below the nozzle unit, including the second rotation axis, is arranged at second rotation Tab (s) in shaft and several grooves, the groove is centered on the tab (s) center of circle, using predetermined length to be on the circle of radius Equidistant intervals distribution is set;The groove is configured to when the nozzle unit declines, the LED light on the nozzle unit Groove described in integument is taken away for detection, and when the nozzle unit rises, the nozzle unit can be by LED lamp bead from the groove Siphon away braid.
As improvement of the present invention, the photosignal test structure includes detecting the integration spherical structure of optical property Electrical property testing agency with light splitting computer and for detecting electrical property;The integrating sphere structure is located above the tab (s), The light splitting computer is electrically connected with the integration spherical structure.
As improvement of the present invention, the photosignal test structure further includes blanking blowing structure and air-channel system, The blanking blowing structure is used to blowing off inhomogeneous LED lamp bead into specified hopper.
As improvement of the present invention, the photosignal test structure further includes to adjust the pole of LED lamp bead polarity Property rotational structure.
As improvement of the present invention, below the main turntable structure, before the pair turntable structure, it is additionally provided with and is used for By the first location structure of LED lamp bead normotopia.
As improvement of the present invention, below the main turntable structure, after the pair turntable structure, it is additionally provided with and is used for By the second location structure of LED lamp bead normotopia.
The present invention is integrated braider and light splitting machine, and existing spectrophotometric test function has braid function, two machine collection again Lower into cost together, space smaller saves place for enterprise, improves production efficiency and resource utilization.
Description of the drawings
Fig. 1 is the dimensional structure diagram of an embodiment of the present invention.
Fig. 2 is the top plan view structure diagram of Fig. 1.
Fig. 3 is the enlarged structure schematic diagram at the A in Fig. 1.
Fig. 4 is the main turntable structure diagram in Fig. 1.
Fig. 5 is the secondary turntable structure schematic diagram in Fig. 1.
Fig. 6 is the structure diagram of the upward view angle of Fig. 5.
Fig. 7 is the electric parameters testing structure diagram in Fig. 6.
Fig. 8 is the polarity rotational structure schematic diagram in Fig. 1.
Fig. 9 is the carrier band track structure schematic diagram in Fig. 1.
Figure 10 is the envelope band structure schematic diagram in Fig. 1.
Specific embodiment
In the description of the present invention, it is to be understood that " " center ", " on " in term, " under ", "front", "rear", " left side ", The orientation or position relationship of instructions such as " right sides " are based on orientation shown in the drawings or position relationship, are for only for ease of and describe this hair It is bright to have specific orientation, with the device for simplifying description rather than instruction or hint meaning or element with specific orientation Construction and operation, therefore be not considered as limiting the invention.In addition, term " first ", " second " are only used for description purpose, And it is not intended that instruction or hint relative importance.
In the description of the present invention, it is necessary to which explanation, unless otherwise clearly defined and limited, term " installation " " connects Connect ", " connected " should be interpreted broadly, for example, it may be being fixedly connected or dismantling connection or being integrally connected;It can be with It is mechanical connection or electrical connection;It can be directly connected or be indirectly connected by intermediary, Ke Yishi Connection inside two elements.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this The concrete meaning of invention.In addition, in the description of the present invention, unless otherwise indicated, " multiple ", " several " be meant that two or It is more than two.
Fig. 1 to Fig. 6 is referred to, Fig. 1 to Fig. 6 provides a kind of SMD LED light splitting braid all-in-one machine, including:
LED lamp bead is transferred to designated position by main turntable structure 1, the main turntable structure 1;
Track structure 2 is carried, support carrier band simultaneously moves forward carrier band;
Carrier band equipped with LED lamp bead is packaged by encapsulating structure 3;
Take-up structure 4 winds packaged carrier band;
Secondary turntable structure 5 coordinates with the main turntable structure 1, and LED lamp bead is transferred to secondary turntable from main turntable structure 1 In structure 5, and LED lamp bead is further transferred to the station of photosignal test structure 6;
Photosignal test structure 6, LED lamp bead is lighted, and carries out photosignal test to LED lamp bead;
LED lamp bead 54 after after testing, then under the main turntable structure 1 cooperation, it is then transferred to the main turntable structure 1, LED lamp bead is further transferred in the carrier band of carrier band track structure 2 by the main turntable structure 1;
Complete machine control circuit(It is not drawn into), for controlling above-mentioned each structural coordination work.
Fig. 4 is referred to, heretofore described main turntable structure 1 includes the first rotation axis 11, is arranged at first rotation Rotation disk body 12 and several nozzle units 13 on axis 11, circumferential section of the nozzle unit 13 along the rotation disk body 12 It is isodistantly spaced and is spaced apart setting, under the action of driving force(Cam under motor work generates power up or down), it is described Rotate 12 intermittent rotation of disk body or lifting;
Refer to Fig. 5 and Fig. 6, heretofore described pair turntable structure 5 is arranged at 13 lower section of nozzle unit, including by Second rotation axis 51 of the driving of motor 511, the tab (s) 52 being arranged in second rotation axis 51 and several grooves 53, it is described Groove 53 is spaced apart setting centered on 52 center of circle of tab (s), using predetermined length to be isodistantly spaced on the circle of radius;The groove 53 are configured to when the nozzle unit 13 declines, and the LED lamp bead on the nozzle unit 13 takes away confession by the groove 53 Detection(Referring to Fig. 3), when 13 liters of the nozzle unit, the nozzle unit 13 can siphon away LED lamp bead from the groove 53 Braid.
In the present invention, the photosignal test structure 6 includes detecting the integration spherical structure 61 of optical property and light splitting Computer(It is not drawn into)And the electrical property testing agency 63 for detecting electrical property;The integration spherical structure 61 is located at the butterfly 52 top of piece, the light splitting computer are electrically connected with the integration spherical structure 61.
Preferably, the photosignal test structure 6 further includes blanking blowing structure 64 and air-channel system, and the blanking is blown Depressed structure 64 is used to inhomogeneous LED lamp bead blowing off the specified hopper being connected with expects pipe 512(It is not drawn into).
Specifically, the present invention is mounted with several 12 suction nozzles 11 in main turntable structure 1 according to the angle of decile, by suitable From the point of view of clockwise, vibrating disk feeding structure 14, first suction of main turntable structure are arranged in the directly to the left of main turntable structure 1 Mouth is in the surface of the track front end of vibrating disk feeding structure 14, described 14 LED light to be tested of vibrating disk feeding structure Pearl is elected and is transported to track front end, and second suction nozzle arranged beneath of main turntable structure 1 has the first location structure 7, described For first location structure 7 for correcting LED lamp bead position, the 4th suction nozzle arranged beneath of main turntable structure 1 has secondary turntable structure 5, secondary turntable structure 5 is equipped with photoelectric properties test structure 6 and blanking blowing structure 64, the photoelectric properties along clockwise direction Test structure 6 includes two parts of electric parameter detecting structure and light performance parameter test structure, wherein light performance parameter test Structure includes two parts of integration spherical structure and light splitting computer again;The effect of photoelectric properties test structure 6 is that LED chip is lighted And photoelectric properties parameter is obtained, photoelectric properties test structure 6 is arranged on the 11st groove 53 of secondary turntable, surface installation Spherical structure is integrated, the effect for integrating spherical structure is to obtain LED chip wavelength and luminance parameter, in secondary turntable the 13rd, 15, ten 7th, 19,21 groove 53 is equipped with blanking blowing structure 64, and blanking is blown material structure 64 and connected by tracheae with hopper. 7th suction of the 6th suction nozzle arranged beneath polarized rotational structure 7, main turntable rotational structure 1 of main turntable rotational structure 1 Mouth arranged beneath has the second location structure 8, the tenth suction nozzle arranged beneath of main turntable rotational structure 1 has carrier band track structure 2, It carries and is equipped with envelope structure 3 and take-up structure 4 on the right side of 2 direction along ng a path of track structure successively.
Preferably, the photosignal test structure 6 further includes to adjust the polarity rotational structure 9 of LED lamp bead polarity.
Preferably, below the main turntable structure 1, before the pair turntable structure 5, it is additionally provided with for by LED lamp bead First location structure 7 of normotopia.
Preferably, below the main turntable structure 1, after the pair turntable structure 5, it is additionally provided with for by LED lamp bead Second location structure 8 of normotopia.
Fig. 7 is referred to, Fig. 7 is the electric parameters testing structure diagram in Fig. 6.
The electric parameters testing structure includes probe guide pad 71 and 4 probes 72, and the probe guide pad 71 is located at survey It tries on stand 76, and positioned at 72 top of probe, the probe 72 is fixed in swing arm 75, and the upper end of the probe 72 is through In corresponding through hole 711 on probe guide pad 71, the swing arm 75 can swing up and down certain angle, bearing 77 around bearing 77 On test stand 76, test stand 76 is equipped with electromagnet 73 as power, can inhale movable pendulum when electromagnet 73 is powered Arm 75 is swung, and probe 72 is made to increase, and probe 72 can be powered when rising with LED lamp bead pin, 74 meeting of spring when electromagnet 73 powers off Reset swing arm 75, probe 72 departs from LED light pin, achievees the purpose that power off to LED lamp bead.
Fig. 8 is referred to, Fig. 8 is the polarity rotational structure schematic diagram in Fig. 1.
The polarity rotational structure includes locating plate 81, and the locating plate 81 is mounted on locating shaft 82, locating shaft 82 Lower end is equipped with synchronizing wheel 83, and synchronizing wheel 83 is connected by synchronous belt 84 with the motor 85 of polarity rotational structure, when polarity is revolved The motor 85 of rotation structure rotates locating shaft 82 while locating plate 81 is driven to rotate when rotating.When there is LED lamp bead that polarity is needed to revolve When turning, LED lamp bead can be located to positioning film perforation 811, the motor 85 of polarity rotational structure rotates, then LED lamp bead can also be rotated.
Fig. 9 is referred to, Fig. 9 is the carrier band track structure schematic diagram in Fig. 1.
The carrier band track structure includes left pinwheel 91 and right pinwheel 94, and the left pinwheel 91 is mounted on seat of honour 92, The right pinwheel 94 is mounted on stand 96, and the left pinwheel 91 and the right pinwheel 92 are by carrying the motor of track structure 93 drive, and the carrier of LED lamp bead is carrier band, and the carrier band is arranged on the left pinwheel 91 and right pinwheel 94, carries track knot When the motor 93 of structure rotates, LED lamp bead can be transported in track 95.
Figure 10 is referred to, Figure 10 is the envelope band structure schematic diagram in Fig. 1.
The envelope band structure includes riser 101 and guide rail 102, and guide rail 102, level-one gas are equipped on the riser 101 Cylinder 103 and secondary cylinder 104 are separately mounted on two sliding blocks of guide rail 102, and secondary cylinder 104 is fixed on hot pressing sealing knife 105, level-one cylinder 103 promotes secondary cylinder 104 secondary cylinder, which is done, to move up and down glued membrane at a high speed to precalculated position during work 106 heat-sealings complete take-up on the carrier band equipped with LED lamp bead, then by the take-up structure 4 in Fig. 2, and this completes the envelopes of LED Dress.

Claims (9)

1. a kind of SMD LED are divided braid all-in-one machine, including:
Main turntable structure(1), the main turntable structure(1)LED lamp bead is transferred to designated position;
Carry track structure(2), support carrier band is simultaneously by carrier band forward movement;
Encapsulating structure(3), the carrier band equipped with LED lamp bead is packaged;
Take-up structure(4), packaged carrier band is wound;
It is characterized in that:It further includes:
Secondary turntable structure(5), with the main turntable structure(1)Cooperation, by LED lamp bead from main turntable structure(1)It is transferred to secondary turn Dish structure(5)On, and LED lamp bead is further transferred to photosignal test structure(6)Station;
Photosignal test structure(6), LED lamp bead is lighted, and photosignal test is carried out to LED lamp bead;
LED lamp bead after after testing, then in the main turntable structure(1)Under cooperation, the main turntable structure is then transferred to(1), The main turntable structure(1)LED lamp bead is further transferred to carrier band track structure(2)Carrier band in;
Complete machine control circuit, for controlling above-mentioned each structural coordination work;
The carrier band track structure(2)Including left pinwheel(91)With right pinwheel(94), the left pinwheel(91)Mounted on seat of honour (92)On, the right pinwheel(94)Mounted on stand(96)On, the left pinwheel(91)With the right pinwheel(92)Pass through load The motor of belt track structure(93)It drives, the carrier of LED lamp bead is carrier band, and the carrier band is arranged on the left pinwheel(91)And the right side Pinwheel(94)On, carry the motor of track structure(93)During rotation, LED lamp bead can be in track(95)Inside it is transported;
Electric parameters testing structure includes probe guide pad(71)With 4 probes(72), the probe guide pad(71)It is located at test Stand(76)On, and positioned at the probe(72)Top, the probe(72)It is fixed on swing arm(75)On, the probe(72)'s Upper end is through probe guide pad(71)On corresponding through hole(711)It is interior, the swing arm(75)It can be around bearing(77)The upper bottom Dynamic certain angle, bearing(77)Mounted on test stand(76)On, test stand(76)Electromagnet is installed(73)As power, Work as electromagnet(73)Movable pendulum arm can be inhaled during energization(75)It swings, makes probe(72)Rise, probe(72)Meeting and LED lamp bead during rising Pin is powered, electromagnet(73)Spring during power-off(74)It can make swing arm(75)It resets, probe(72)Depart from LED light pin, reach To the purpose of LED lamp bead power-off.
2. SMD LED according to claim 1 are divided braid all-in-one machine, which is characterized in that the main turntable structure(1)Bag Include the first rotation axis(11), be arranged at first rotation axis(11)On rotation disk body(12)With several nozzle units (13), the nozzle unit(13)Along the rotation disk body(12)Circumferential section be isodistantly spaced and be spaced apart setting, driving Under the action of power, the rotation disk body(12)Intermittent rotation or lifting;
The pair turntable structure(5)It is arranged at the nozzle unit(13)Lower section, including the second rotation axis(51), be arranged at it is described Second rotation axis(51)On tab (s)(52)With several grooves(53), the groove(53)With tab (s)(52)During the center of circle is The heart is spaced apart setting using predetermined length to be isodistantly spaced on the circle of radius;The groove(53)It is configured to when the suction nozzle Device(13)During decline, the nozzle unit(13)On LED lamp bead by the groove(53)It takes away for detection, when the suction nozzle Device(13)During rising, the nozzle unit(13)It can be by LED lamp bead from the groove(53)Siphon away braid.
3. SMD LED according to claim 2 are divided braid all-in-one machine, which is characterized in that the photosignal test knot Structure(6)Integration spherical structure including being used to detect optical property(61)Electrical property with light splitting computer and for detecting electrical property Testing agency(63);The integration spherical structure(61)Positioned at tab (s)(52)Top, the light splitting computer and the integration spherical structure (61)It is electrically connected.
4. SMD LED according to claim 3 are divided braid all-in-one machine, which is characterized in that the photosignal test knot Structure(6)Further include blanking blowing structure(64)And air-channel system, the blanking blowing structure(64)For by inhomogeneous LED light Pearl blows off specified hopper.
5. SMD LED according to claim 3 are divided braid all-in-one machine, which is characterized in that the photosignal test knot Structure(6)Further include to adjust the polarity rotational structure of LED lamp bead polarity(9).
6. SMD LED light splitting braid all-in-one machines according to claim 1,2,4 or 5, which is characterized in that in the main turntable Structure(1)Lower section, the pair turntable structure(5)Before, it is additionally provided with for by the first location structure of LED lamp bead normotopia(7).
7. SMD LED according to claim 3 are divided braid all-in-one machine, which is characterized in that in the main turntable structure(1) Lower section, the pair turntable structure(5)Before, it is additionally provided with for by the first location structure of LED lamp bead normotopia(7).
8. SMD LED light splitting braid all-in-one machines according to claim 1,2,4 or 5, which is characterized in that in the main turntable Structure(1)Lower section, the pair turntable structure(5)Afterwards, it is additionally provided with for by the second location structure of LED lamp bead normotopia(8).
9. SMD LED according to claim 3 are divided braid all-in-one machine, which is characterized in that in the main turntable structure(1) Lower section, the pair turntable structure(5)Afterwards, it is additionally provided with for by the second location structure of LED lamp bead normotopia(8).
CN201510988209.8A 2015-12-25 2015-12-25 SMD LED are divided braid all-in-one machine Active CN105436100B (en)

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