CN107813983A - A kind of rapid rotary braiding machine design method and rapid rotary braiding machine - Google Patents
A kind of rapid rotary braiding machine design method and rapid rotary braiding machine Download PDFInfo
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- CN107813983A CN107813983A CN201710973066.2A CN201710973066A CN107813983A CN 107813983 A CN107813983 A CN 107813983A CN 201710973066 A CN201710973066 A CN 201710973066A CN 107813983 A CN107813983 A CN 107813983A
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- rotating disk
- main body
- braiding machine
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- 238000009954 braiding Methods 0.000 title claims abstract description 25
- 238000000034 method Methods 0.000 title claims abstract description 11
- 230000007246 mechanism Effects 0.000 claims abstract description 100
- 239000000463 material Substances 0.000 claims abstract description 38
- 238000012360 testing method Methods 0.000 claims description 33
- 230000002950 deficient Effects 0.000 claims description 14
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000001514 detection method Methods 0.000 description 8
- 230000006872 improvement Effects 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 4
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000002093 peripheral effect Effects 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000009955 peripheral mechanism Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B15/00—Attaching articles to cards, sheets, strings, webs, or other carriers
- B65B15/04—Attaching a series of articles, e.g. small electrical components, to a continuous web
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/46—Arranging and feeding articles in groups by rotary conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
Abstract
A kind of rapid rotary braiding machine design method and rapid rotary braiding machine, wherein, the rapid rotary braiding machine includes support, control system, the rotating disk mechanism being arranged on the support, and at least two structure identical braid main body mechanisms of the direction spread configuration that the circumference of the rotating disk mechanism rotates along rotating disk mechanism are centered around, the volume take-up cell abutment of the feeding unit material of latter braid main body mechanism and previous braid main body mechanism.The present invention has the advantages of utilization rate of rotating disk is higher, braid more efficient while production cost is lower, operation is more convenient.
Description
Technical field
The present invention relates to braider field, especially a kind of rapid rotary braiding machine design method and rapid rotary braiding machine.
Background technology
Braider can be divided into semi-automatic and full-automatic two major class, in use, manually or automatic charging equipment SMD member
Part is put into carrier band, and cover strip shaping carrier band is moved to package position by revolution, and this position cover strip is carried under upper, is passed through
Two envelope knives for crossing heating are pressed in cover strip and carrier band, are made cover strip that the SMD element mouths of carrier band above are sealed, are thus reached
The purpose of SMD component encapsulations.Then the carrier band encapsulated is spooled rewinding by rewinding disk.For example, Chinese patent literature CN
104369893 A disclose a kind of fully automatic high-speed paster LED braider, after especially a kind of input programming configuration processor with
Automatic-feeding, positioning, inspection, a kind of fully automatic high-speed paster LED braider for encapsulating and smoothly completing braid work, its is main
Including control system, motion, detecting system and working cabined, working cabined mainly includes work cabinet and work counter, detection
System is mainly made up of test computer and display, and motion is mainly by automatic feeding system, rotating disk mechanism, disk peripheral machine
Structure and braid main body mechanism composition, automatic feeding system, rotating disk mechanism, braid main body mechanism, are sequentially arranged at work from left to right
Make counter surface, disk peripheral mechanism surrounds the peripheral position installed in rotating disk mechanism;The automatic working machine structure of the present invention should be compiled
Journey and perform, make each job step mutually coordinated, all linked with one another.
Above-mentioned this fully automatic high-speed paster LED braider, although operating rate is than very fast, current braid
Machine, expect from above and come out into the braid of braid mechanism, only taken up the position of the part of rotating disk, that is, when treating braid element
After the complete entrance subsequent processing of braid, the part of rotating disk is idle running, that is, the position for having part is not treat braid element, every turn
One circle, all some is not treat braid element on rotating disk, therefore the utilization rate of rotating disk, than relatively low, the wasting of resources is big;
In addition, the average braid speed of rotating disk is 40-45k/h, because of the limitation of condition and technology, traditional braid speed be difficult have it is bigger
Break through, thus, it is intended that the efficiency of braid is also by certain restriction;Want to improve braid efficiency, people are typically to increase
The quantity of braider, and the increase of the quantity of braider, the increase of artificial quantity and the increase of site area must can be just brought,
So, the cost of production is just high.
The content of the invention
In order to overcome above mentioned problem, the present invention to society provide a kind of utilization rate of rotating disk is higher, efficiency of braid more
The lower rapid rotary braiding machine design method of high while production cost.
The present invention to society provide a kind of utilization rate of rotating disk it is higher, it is braid more efficient while production into
Sheet is lower, operates more easily rapid rotary braiding machine.
The technical scheme is that:A kind of rapid rotary braiding machine design method,(S1), according to need braid speed designs
The disk diameter of rotating disk mechanism, the drive mechanism of rotating disk, and the bearing material station in the upper planar circumferential of the rotating disk;
(S2), on the circumference of the rotating disk set gradually N number of braid main body mechanism along the rotation direction of the rotating disk, wherein, N
For the integer more than or equal to 2;
(S3), in two adjacent braid main body mechanisms, make the feeding unit material of latter braid main body mechanism and previous braid master
The volume take-up cell abutment of body mechanism, reach the volume take-up list in previous braid main body mechanism when the bearing material station on the rotating disk
, can be in time by the feeding unit material feeding again of latter braid main body mechanism, for latter braid main body machine after the take-up of member when vacating
Structure braid, to improve the braid speed of braider.
As improvement of the present invention, in addition to test cell, by the feeding unit material, test cell, and take-up unit is compiled
It is arranged in order along the rotation direction of rotating disk mechanism on the circumference for being arranged on rotating disk.
As improvement of the present invention, in addition to positioning unit, the positioning unit is located at the feeding unit material and received with compiling
Between tape cell.
The present invention an other technical scheme be:A kind of rapid rotary braiding machine, including support, control system are provided, are arranged on
Rotating disk mechanism on the support, and it is centered around the direction spread configuration that the circumference of the rotating disk mechanism rotates along rotating disk mechanism
At least two structure identical braid main body mechanisms, the feeding unit material of latter braid main body mechanism and previous braid main body mechanism
Volume take-up cell abutment.
As improvement of the present invention, each braid main body mechanism includes feeding unit material and compiles take-up unit, described
Feeding unit material and volume take-up unit are arranged in order on the circumference for being arranged on rotating disk along the rotation direction of rotating disk mechanism.
As improvement of the present invention, in addition to for treating the test cell of braid element test, the test cell is set
Put between feeding unit material and volume take-up unit.
As improvement of the present invention, in addition to positioning unit, the positioning unit is arranged on feeding unit material and compiles take-up
Between unit.
As improvement of the present invention, the feeding unit material includes vibrating disk and treats that braid element enters to what vibrating disk came out
The prelocalization unit of row positioning.
It is described as improvement of the present invention, in addition to for containing the defective products discharge unit of the defective products after testing
After defective products discharge unit is arranged on test cell.
As improvement of the present invention, the take-up unit of compiling includes being used to treat that braid element is seated in the dress on carrying
Unit and take-up portion are filled out, enters take-up portion after braid element testing is errorless after filling unit filling.
The present invention is due to including support, control system, the rotating disk mechanism being arranged on the support, and is centered around described
At least two structure identical braid main body mechanisms of the direction spread configuration that the circumference of rotating disk mechanism rotates along rotating disk mechanism, after
The volume take-up cell abutment of the feeding unit material of one braid main body mechanism and previous braid main body mechanism;It is sharp in abundant in the present invention
With the circumference of rotating disk mechanism so that at least two braid main body mechanisms, the utilization of rotating disk can be set on a rotating disk mechanism
Rate is higher, while when in use, a control system controls more than two braid main body mechanisms to work simultaneously, i.e. rotating disk mechanism
Rotate one week, carrier band can load at least two simultaneously and treat braid element, in terms of existing technologies, its operating efficiency equivalent to
At least two braiders work simultaneously, and operating efficiency is higher, meanwhile, the present invention is only achieved that efficient volume with a support
Band, the utilization rate of rotating disk is higher, and floor space is smaller, nor needs to increase staff, raw while efficiency is improved
The cost of production is lower, operation is more convenient, and therefore, the present invention has the cost of the more efficient of braid while production lower
, operation it is more convenient the advantages of.
Brief description of the drawings
Fig. 1 is the structural representation of the first embodiment in the present invention.
Fig. 2 is the planar structure schematic diagram of the first embodiment in the present invention.
Fig. 3 is the structural representation of second of embodiment in the present invention.
Fig. 4 is the structural representation of the third embodiment in the present invention.
Fig. 5 is the structural representation of N kinds embodiment in the present invention.
Embodiment
In the description of the invention, it is to be understood that " " center ", " on " in term, " under ", "front", "rear", " left side ",
The orientation or position relationship of instructions such as " right sides " are based on orientation shown in the drawings or position relationship, are for only for ease of and describe this hair
It is bright and simplify description, rather than instruction or imply that signified device or element must have specific orientation, with specific orientation
Construction and operation, therefore be not considered as limiting the invention.In addition, term " first ", " second " are only used for describing purpose,
And it is not intended that instruction or hint relative importance.
In the description of the invention, it is necessary to which explanation, unless otherwise clearly defined and limited, term " installation ", " connects
Connect ", " connected " should be interpreted broadly, for example, it may be being fixedly connected or dismantling connection, or be integrally connected;Can be with
It is mechanical connection or electrical connection;Can be joined directly together or be indirectly connected by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this
The concrete meaning of invention.In addition, in the description of the invention, unless otherwise indicated, " multiple ", " some " be meant that two or
Two or more.
A kind of rapid rotary braiding machine design method,
(S1), the diameter of rotating disk 22 of braid speed designs rotating disk mechanism 2 according to needing, the drive mechanism of rotating disk, and in institute
State the bearing material station in the upper planar circumferential of rotating disk 22;
(S2), on the circumference of the rotating disk 22 set gradually N number of braid main body mechanism 4 along the rotation direction of the rotating disk, its
In, N is the integer more than or equal to 2;
(S3), in two adjacent braid main body mechanisms 4, make latter braid main body mechanism 4 feeding unit material 41, with previous volume
Volume take-up unit 44 with main body mechanism 4 abuts, and reaches when the bearing material station on the rotating disk 22 is in previous braid main body mechanism 4
Volume take-up unit 44 take-up after when vacating, can in time by the feeding unit material 41 of latter braid main body mechanism 4, again feeding,
For the latter braid of braid main body mechanism 4, to improve the braid speed of braider.
In the present invention, it is preferred that also including test cell 42, by the feeding unit material 41, test cell 42, and compile take-up list
Member 44 is arranged in order along the rotation direction of rotating disk mechanism 2 to be arranged on the circumference of rotating disk 22.
In the present invention, it is preferred that also including positioning unit 43, the positioning unit 43 is located at the feeding unit material 41 with compiling
Between take-up unit 44.
Fig. 1 to Fig. 2 is referred to, what Fig. 1 to Fig. 2 was disclosed is the first embodiment of rapid rotary braiding machine, a kind of to compile at a high speed
Band machine, including support 1, the rotating disk mechanism 2 being arranged on the support 1, control system, and it is centered around the rotating disk mechanism 2
Circumferential arrangement set at least two structure identical braid main body mechanisms 4, the feeding unit material 41 of latter braid main body mechanism 4
Abutted with the volume take-up unit 44 of previous braid main body mechanism 4.In the present embodiment, the braid main body mechanism 4 has two, such as schemes
Shown in 1 and Fig. 2, specifically, two braid main body mechanisms 4 are centered around the circumference of the rotating disk of the rotating disk mechanism 2 along rotating disk
The direction arrangement that mechanism rotates, because two structures of braid main body mechanism 4 are identical, below with one of braid main body mechanism 4
Structure be described in detail, in the present embodiment, each braid main body mechanism 4 is included successively along the week of the circumference of rotating disk mechanism 2
Side(It is along the periphery of the semi-circumference of rotating disk mechanism 2, because in the present embodiment, due to braid main body machine specifically, in the present embodiment
Structure 4 has two, then each braid main body mechanism 4, which divides, does not account for half circumference partly)The feeding unit material 41 of arrangement, for treating braid
Test cell 42, the positioning unit 43 of element test, and take-up unit 44 is compiled, specifically, braid member is treated in the present embodiment
Part is LED chip, and therefore, test cell 42 and positioning unit 43 are not the necessary structure of the present invention, for there is different requirements
Treat braid element, can increase or reduce corresponding functional unit(In the present invention by feeding unit material 41, test cell 42,
Unit in the grade braid of positioning unit 43 main body mechanism 4 is referred to as functional unit), the test cell 42 treat braid element progress
Test.The feeding unit material 41 includes vibrating disk 411 and the prelocalization treated braid element and positioned come out to vibrating disk 411
Unit 412, the test cell 42 after the positioning of prelocalization unit 412 to treating that braid element is tested, in the present invention, preferably
, also include being used for the defective products discharge 49 for containing the defective products after testing between test cell 42 and positioning unit 43;Survey
Treat that braid element is then fallen into if defective products in the defective products discharge unit 49 after examination;The positioning unit 43 is fixed after including
Bit location 431 and rotary unit 432, rotary unit 432 be by polar orientation after test it is inconsistent carry out unified direction, it is described
Compiling take-up unit 44 includes being used for the filling unit 441 and take-up portion 443 that will treat that braid element is seated on carrier band, by filling
Element after unit 441 loads enters take-up portion 443 afterwards with carrier band detection is errorless.
Treat that braid element then enters rotary unit 432, the rotary unit if non-defective unit after unit 42 is tested after tested
432 will treat braid element adjust orientation, it is described after positioning unit 431 then be used for it is postrotational it is described treat braid element carry out again
Positioning, treat that braid element is filled in carrier band in filling unit 441 after repositioning, also set after the volume take-up unit 44
Have clout discharge unit 5, be set need not pack treat braid element, or treat braid element packaging occur it is abnormal, it is necessary to
When clearing up suction nozzle, treat that braid element then enters in the clout discharge unit 5.In the present invention, it is preferred that also including Image detection
Portion, Image detection portion are arranged on after the filling unit 441, and the Image detection portion carries out image inspection to the carrier band after filling
Survey, if the profile for the element that Image detection finishes to filling is errorless, loads the element finished and then enter take-up portion 443 and by take-up
The take-up of portion 443.
In the present invention, it is preferred that the rotating disk mechanism 2 includes rotary shaft 21, positioned at the top of rotary shaft 21 and is located at support 1
The rotating disk 22 of upper surface, and the rotating blade drive for being used to drive rotary shaft 21 to rotate located at the bottom of rotary shaft 21.This hair
In bright, it is preferred that the rotating blade drive includes cam, shaft coupling and motor, and the cam is arranged under rotary shaft 21
End, the rotary shaft is connected by connecting shaft with the cam, the cam in the horizontal direction with the shaft coupling, motor drive shaft
To connection(It is invisible in figure).
In the present invention, it is preferred that each defective products discharge unit 49 includes passage and barrel, and the passage is used
Treated in by bad in braid element importing barrel.
Below according to Fig. 1, the specific work process of braider of the present invention is described in detail:
The present invention before initial use, controls control system, startup power supply and source of the gas, and material source treats braid member by need braid
Part is delivered in vibrating disk 411, and vibrating disk 411 will be sent into conveying track 4111 by vibration after braid element proper alignment, is turned
Disc mechanism 2 rotates in preset speed, treats that braid element is transferred to rotating disk mechanism 2 on the conveying track 4111
On rotating disk 22, and moved in company with rotating disk 22, when moving to prelocalization unit 412, treat that braid element is right by prelocalization unit 412
It is corrected and positioned, and then proceedes to rotate with rotating disk 22, and when rotation is to test cell 42, test cell 42 treats braid
Element is tested, if treating, braid element is certified products, and rotating disk 22 then drives and treated at braid element to rotary unit 432, by revolving
Turn unit 432 and LED directions are subjected to rotation unification, braid element is defective products if treating, is discharged by defective products discharge unit 49;
The filling unit 441 for compiling take-up unit 44 will treat that braid element is carried on position corresponding to being seated in, test section(Can not in figure
See)Then the state for loading rear bearing band is detected, if it is normally to load to detect, examined into Image detection portion and by image
Survey portion enters take-up portion 44 after carrying out Image detection to the element that finishes of filling, is improper filling if detecting, test section
Signal is passed into control system, control system starts warning device, by being manually adjusted and resetting.Above-mentioned is that the present invention is real
The statement of the structure and the course of work of one of braid main body mechanism 4 in example is applied, due to two on rotating disk 22 of the present invention
The structure of braid main body mechanism 4 is identical, and is controlled by same control system, therefore, another braid master
The structure and the course of work of body mechanism 4 are same as above, and are no longer repeated one by one herein, and reader also can refer to Fig. 1, as shown in Figure 1, two institutes
The circumferential arrangement that braid main body mechanism 4 is centered around the rotating disk of the rotating disk mechanism 2 is stated, is the volume take-up of previous braid main body mechanism
The mode that the feeding unit material 41 of unit 44 and latter braid main body mechanism abuts.In the present embodiment, because rotating disk mechanism 2 is provided with two
Individual structure identical braid main body mechanism 4, i.e. two identical braid main body mechanisms 4 are arranged on same rotating disk mechanism 2, because
This, rotating disk 22 circles, while just have two treat braid component tape complete, this in terms of existing technologies, the effect of braid
Rate is higher, moreover, the present invention is only with a board, it is possible to efficiency is improved, while the present invention improves efficiency, and floor space
It is small, while staff is not required to increase, the efficiency of braid improves, and production cost is lower.In addition, in the present invention, a control
System processed controls two braid main body mechanisms 4, and it is also more convenient to operate.
It is described to treat that braid element is LED chip in embodiments of the invention, certainly, except the embodiment of the present invention is enumerated
LED chip outside, it is described to treat that braid element can also be other electronic components that carry out braid.
It should be noted that the mode of two braid main body mechanisms 4 is simply schematically illustrated in the present invention, in addition, only
The volume of rotating disk is sufficiently large shown in wanting, and the quantity of the braid main body mechanism 4 can also be three(As shown in Figure 3), four(Such as
Shown in Fig. 4), it is even N number of(As shown in Figure 5), N is the integer more than or equal to 2, although not enumerated in the present invention,
It is to belong within protection scope of the present invention.
Claims (10)
- A kind of 1. rapid rotary braiding machine design method, it is characterised in that:(S1), according to need braid speed designs rotating disk mechanism(2)Rotating disk(22)The drive mechanism of diameter, rotating disk, and In the rotating disk(22)Upper planar circumferential on bearing material station;(S2), in the rotating disk(22)Circumference on along the rotation direction of the rotating disk set gradually N number of braid main body mechanism (4), wherein, N is the integer more than or equal to 2;(S3), in two adjacent braid main body mechanisms(4)In, make latter braid main body mechanism(4)Feeding unit material(41)And Previous braid main body mechanism(4)Volume take-up unit(44)It is adjacent, reach when the rotating disk(22)On bearing material station previous Braid main body mechanism(4)Volume take-up unit(44)Take-up after when vacating, can be in time by latter braid main body mechanism(4)It is upper Material unit(41), feeding again, for latter braid main body mechanism(4)Braid, to improve the braid speed of braider.
- 2. rapid rotary braiding machine design method according to claim 1, it is characterised in that:Also include test cell(42), will The feeding unit material(41), test cell(42), and compile take-up unit(44)Along rotating disk mechanism(2)Rotation direction arrange successively Row are arranged on rotating disk(22)Circumference on.
- 3. rapid rotary braiding machine design method according to claim 1 or 2, it is characterised in that:Also include positioning unit(43), The positioning unit(43)Positioned at the feeding unit material(41)With compiling take-up unit(44)Between.
- A kind of 4. rapid rotary braiding machine, it is characterised in that:Including support(1), control system, be arranged on the support(1)On turn Disc mechanism(2), and it is centered around the rotating disk mechanism(2)Circumference rotated along rotating disk mechanism at least the two of direction spread configuration Individual structure identical braid main body mechanism(4), latter braid main body mechanism(4)Feeding unit material(41)With previous braid main body machine Structure(4)Volume take-up unit(44)It is adjacent.
- 5. rapid rotary braiding machine according to claim 4, it is characterised in that:Each braid main body mechanism(4)Including upper Material unit(41)With volume take-up unit(44), the feeding unit material(41)With volume take-up unit(44)Along rotating disk mechanism(2)Turn Dynamic direction, which is arranged in order, is arranged on rotating disk(22)Circumference on.
- 6. the rapid rotary braiding machine according to claim 4 or 5, it is characterised in that:Also include the test for LED core built-in testing Unit(42), the test cell(42)It is arranged on feeding unit material(41)With volume take-up unit(44)Between.
- 7. the rapid rotary braiding machine according to claim 4 or 5, it is characterised in that:Also include positioning unit(43), the positioning Unit(43)It is arranged on feeding unit material(41)With volume take-up unit(44)Between.
- 8. the rapid rotary braiding machine according to claim 4 or 5, it is characterised in that:The feeding unit material(41)Including vibrating disk (411)With to vibrating disk(411)The prelocalization unit that LED chip out is positioned(412).
- 9. rapid rotary braiding machine according to claim 6, it is characterised in that:Also include being used to contain the defective products after testing Defective products discharge unit(49), the defective products discharge unit(49)It is arranged on test cell(42)Afterwards.
- 10. the rapid rotary braiding machine according to claim 4 or 5, it is characterised in that:The volume take-up unit(44)Including for It will treat that braid element is seated in the filling unit on carrying(441)With take-up portion(443), by loading unit(441)After filling Element testing it is errorless after enter take-up portion(443).
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CN112874862A (en) * | 2021-01-29 | 2021-06-01 | 深圳市辉睿达科技有限公司 | Semiconductor braider structure without polarity rotating device |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112874862A (en) * | 2021-01-29 | 2021-06-01 | 深圳市辉睿达科技有限公司 | Semiconductor braider structure without polarity rotating device |
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