The online rotating disk detector of sour milk dixie cup
Technical field
The utility model relates to the online rotating disk detector of a kind of sour milk dixie cup, it is the instrument that mainly is applicable to the online detection of quality of production of paper products enterprise sour milk dixie cup mechanism finished product, it can carry out high speed detection to manufactured goods on production line, greatly improve detection speed.
Background technology
Along with the development of production of paper products technology, the speed of production of dixie cup machine is also more and more higher, and the quality of its manufactured goods is as with manually detecting, and not only the quality to the testing staff has higher requirements, and has also increased working strength of workers.And long-time high anxiety, allegro work had both made the workman tired easily, had also increased the probability of flase drop, omission.Although had cup paper bowl detector in the market, it also is not suitable for the detection of sour milk dixie cup.Because the profile of sour milk dixie cup is special, the cup body is thin and high, and on the pipeline in general cup paper bowl detector, the sour milk dixie cup such as very easily topples over, falls at fortuitous event, thereby makes that testing process is difficult to normally carry out.And the utility model is developed at the detection of sour milk dixie cup manufactured goods specially, can not only guarantee to carry out steadily in the long term testing, and detection speed is very high, can reach 150/minute, has also greatly reduced the probability of flase drop, omission.
Summary of the invention
The purpose of this utility model provides a kind of online rotating disk detector (hereinafter to be referred as detector) that is applicable to sour milk dixie cup manufactured goods, the technical matters that solves is: with Vision Builder for Automated Inspection and rotating disc type station feeder is core, be aided with other necessary assemblies, the quality condition of sour milk dixie cup manufactured goods is detected and judges, detect certified products and waster, when carrying out categorised collection, and provide the statistics of certified products and all kinds of Disabled substandard products.
The utility model has adopted following technical proposals: the rotating disk detector by frame, down cup assembly, kinematic train (containing rotary disc assembly), Machine Vision Detection system (containing display), air-channel system, waste discharge assembly, go out cup assembly and electric control system is formed, rotating disk detector complete machine outward appearance front view, right view.See Fig. 1, Fig. 2.
The online rotating disk detector of sour milk dixie cup is characterized in that: gone out cup assembly and electric control system etc. and formed by frame, following cup assembly, kinematic train, Machine Vision Detection system, air-channel system, waster discharge assembly, certified products; Kinematic train comprises rotary disc assembly, there is waster to discharge assembly, certified products on rotary disc assembly top and goes out cup assembly, cup assembly, emergent passing away down, have every group of image acquisition component of 2 groups of image acquisition components in the Vision Builder for Automated Inspection to be a camera on rotary disc assembly top and be in the same place with a combination of light sources.
The online rotating disk detector of described sour milk dixie cup is characterized in that: kinematic train has three drive paths for the shunt kinematic train, comprising:
Article one, be the main transmission route, its connecting relation is: drive sprocket is installed on the output shaft of motor reducer, and driven sprocket is installed on the input shaft of indexing attachment, and the output shaft of indexing attachment links by shaft coupling and rotary disc assembly;
Second drive path structure is: the other end of indexing attachment connects shaft coupling, connects initiatively bevel gear shaft by shaft coupling, and initiatively the other end of bevel gear shaft is equipped with excentric shaft; Excentric shaft, pull bar, bearing pin, swing arm connect in turn, and the upper end of swing arm is connected with an end of axis of swing, and an end of long fork is connected with the other end of axis of swing; The other end of long fork is connected with the pole axle; Fixedly connected with pressing plate in pole axle upper end; The push rod swing arm is installed in axis of swing one end, and push rod, bearing pin, link rod, push rod swing arm connect in turn, in the push rod upper end blow head is arranged;
Article three, drive path is: indexing attachment output shaft, shaft coupling, active umbrella gear shaft, driving bevel gear, driven bevel pinion, upright bevel gear shaft, shaft coupling connect in turn, and shaft coupling connects driving pulley axle and driving pulley.
The online rotating disk detector of described sour milk dixie cup, it is characterized in that: waster is discharged the main composition of assembly: element waste discharge pipeline places the appropriate location in left side, rotating disk top, be fixed on the frame by set collar, its lower end is import, be blow head under the import, blow head and the cylinder below it are with being threaded togather; Certified products go out the composition of cup assembly: the certified products efferent duct is arranged in waste discharge pipeline right side, and both profiles, structure and installation connected mode are all identical, is blow head under the import of certified products efferent duct, and blow head and the push rod below it are fixedly connected.
The online rotating disk detector of described sour milk dixie cup, it is characterized in that: contain pipeline in the following cup assembly, small pulley, big belt wheel, helical wheel, driving belt and driving pulley, big belt wheel, small pulley and helical wheel are installed on pipeline appropriate location all around by axle, axle sleeve, installing plate and support bar, four helical wheels are individually fixed on four big belt wheels, and driving belt holds large and small belt wheel and driving pulley.
The online rotating disk detector of described sour milk dixie cup is characterized in that: the detecting element of Vision Builder for Automated Inspection mainly contains ultrahigh resolution camera, light source, light source and camera bearing assembly, sensor and support thereof, and other has display, keyboard, host computer; A camera and a combination of light sources are installed on the bearing assembly of light source camera together, and the bearing assembly of light source camera is installed in the superjacent air space position of rotating disk.
The online rotating disk detector of Fig. 1 sour milk dixie cup complete machine outward appearance front view.Be numbered the door of the built-in kinematic train of door A5. display A6. keyboard A7. of shank of the door A3. frame A4. built-in Vision Builder for Automated Inspection of the built-in kinematic train of the adjustable stempoda A2. of A1. among the figure
The online rotating disk detector of Fig. 2 sour milk dixie cup complete machine outward appearance right view.Be numbered the emergent passing away of B1., B2. multiple field warning lamp among the figure
During detector work, following cup mechanism makes sour milk dixie cup manufactured goods arrange by sequence, enters the cup on the rotating disk in turn.Rotating disk makes sour milk dixie cup manufactured goods enter each in its rotation process and has the not station of same-action as the carrier of manufactured goods.Along with the rotation of rotating disk, each manufactured goods all will pass through each station successively, accept the detection of Vision Builder for Automated Inspection by the detection station time.The manufactured goods that Vision Builder for Automated Inspection is opposite on the rotating disk are taken pictures automatically, are analyzed and judge, in time judge the quality condition of manufactured goods, and according to judged result topworks are sent instruction, and corresponding reaction is made by instruction by topworks.To certified products, when it enters out glass station, it is sent from going out a glass pipeline, as detect waster, when treating that it enters the waste discharge station it is discharged from the waste discharge pipeline.The composition structure of detector is seen Fig. 3, Fig. 4, Fig. 5.
Numbering C1. frame C2. kinematic train C3. air-channel system C4. waster discharge assembly C5. certified products go out the emergent passing away C8. rotary disc assembly of cup assembly C7. under the cup assembly C6. among the online rotating disk detector of Fig. 3 sour milk dixie cup complete machine front view (removing partly door leaf and motor, the speed reduction unit etc.) figure
Cup assembly under image collection assembly C2. kinematic train (containing motor, speed reduction unit, indexing attachment, the rotating disk etc.) C6. among the online rotating disk detector of Fig. 4 sour milk dixie cup complete machine right view (the removing frame right hand external protective shield) figure in the numbering D1. Vision Builder for Automated Inspection
Source of the gas (vortex blower fan) G2. driven sprocket E3. decelerator in the online rotating disk detector of Fig. 5 sour milk dixie cup complete machine vertical view (removing the capable again broken section of frame top protective shield) the E1. air-channel system
G1. the drive sprocket G4. rotating disk E6. second capture position E7. first capture position
Benefit of the present utility model: substitute hand labor, reduce recruitment quantity, significantly improve detection efficiency, and reduce fallout ratio, the loss of manufactured goods greatly, improve enterprises production efficiency, reduce production costs.In addition, also can carry out statistical calculation, help production management department to find out the reason that causes waster fast, in time improve production technology, improve product percent of pass and labour productivity the detection data of certified products and all kinds of wasters.
Description of drawings:
Fig. 1 the utility model complete machine outward appearance front view.
Fig. 2 the utility model complete machine outward appearance right view.
Fig. 3 the utility model complete machine front view.
Fig. 4 the utility model complete machine right view.
Fig. 5 the utility model complete machine vertical view.
Cup assembly under in Fig. 6 the utility model.
Kinematic train front view in Fig. 7 the utility model.
Kinematic train right view in Fig. 8 the utility model.
Vision Builder for Automated Inspection front view in Fig. 9 the utility model.
Vision Builder for Automated Inspection vertical view in Figure 10 the utility model.
Waster discharge assembly and certified products go out the cup assembly front view in Figure 11 the utility model.
Air-channel system schematic diagram in Figure 12 the utility model.
Figure 13 is a B-B direction cut-open view among Fig. 6.
Embodiment:
See Fig. 3, Fig. 4, the online rotating disk detector of sour milk dixie cup is gone out cup assembly C5 and electric control system etc. and is formed by frame C1, following cup assembly C6, kinematic train C2, Machine Vision Detection system, air-channel system C3, waster discharge assembly C4, certified products.Kinematic train C2 comprises rotary disc assembly C8, there are waster discharge assembly C4, certified products to go out cup assembly C5, following cup assembly C6, emergent passing away C7 on rotary disc assembly C8 top, see Fig. 9,2 groups of image acquisition component D1, D2 in the Vision Builder for Automated Inspection are arranged on rotary disc assembly C8 top, and every group of image acquisition component is a camera J4 and is in the same place with a combination of light sources.The Machine Vision Detection system contains display A5, host computer.Frame C1 in the detector component part takes in, supports, connects and protect for other all component parts provide, and has guaranteed that other each parts partly are fixed in normal working position, is the basis of rotating disk detector operate as normal.
Fig. 6 is following cup assembly C6.The big belt wheel F7. of F1. pipeline F2. small pulley F3 installing plate F4. support bar F5. big belt wheel axle sleeve F6. helical wheel wherein
Figure 13 is a B-B direction cut-open view among Fig. 6, among the cup assembly C6 driving pulley H44 and driving belt F8 is being arranged down.
Following cup assembly C6 as shown in Figure 6, and referring to Fig. 3, Fig. 4.Contain pipeline F1 among the following cup assembly C6, small pulley F2, big belt wheel F6, helical wheel F7, driving belt F8 and driving pulley H44, these belt wheels and helical wheel are installed on appropriate location around the pipeline by axle, axle sleeve, installing plate and support bar etc., and four helical wheel F7 are individually fixed on four big belt wheel F6, and driving belt F8 holds big belt wheel F6, small pulley F2 and driving pulley H44 in a certain way.Driving pulley H44 is by driving pulley axle driven in rotation, by belt gear four big belt wheel F6 and small pulley F2 are rotated together, four helical wheel F7 are also along with rotation together simultaneously, the sour milk dixie cup manufactured goods that get off from pipeline F1 upper end fall with the certain speed and the time interval one by one in the control of helical wheel F7 with under driving, enter respectively in the different cups on the rotating disk, rotation along with rotating disk, each sour milk dixie cup manufactured goods enter each follow-up different station successively, accept the detection and the evaluation of Vision Builder for Automated Inspection.Driving pulley axle H45 is arranged among Figure 13.
Fig. 7 kinematic train front view.G1. drive sprocket G2. driven sprocket G3. bearing spider G4. rotating disk G5. cup G6. shaft coupling G7. swinging axle G8. pole axle G9. pole G13. pressing plate G14. connecting rod G15. guide post G16. slide G17. copper sheathing G18. shaft joint G19. found initiatively bevel gear shaft G27. shaft joint G28. rebound G29. protractor G30. motor reducer G31. spacer G32. interstage sleeve G33. gland G34. link position G35. link position H40. swing arm H44. driving pulley H45. driving belt pulley shaft rotary disc assembly C8 of bevel gear shaft G20. upper end cover G21. eccentric shaft G22. side end cap G23. skeleton frame G24. driven bevel pinion G25. driving bevel gear G26.
Fig. 8 kinematic train right view.H34. the long fork H44. of blow head H35. copper sheathing H36. push rod H37. bearing pin H38. link rod H39. push rod swing arm H40. swing arm H41. bearing pin H42. pull bar H43. driving pulley H45. driving pulley axle G1. drive sprocket G9. pole G13. pressing plate
Kinematic train such as Fig. 7, shown in Figure 8 consult Fig. 4, Fig. 5 simultaneously.Kinematic train is the shunt kinematic train, and three drive paths are arranged, and division is as follows:
See Fig. 7, article one, be the main transmission route, its connecting relation is: drive sprocket G1 is installed on the output shaft of motor reducer G30, see Fig. 5, driven sprocket G2 is installed on the input shaft of indexing attachment G29, see Fig. 7, the output shaft of indexing attachment G29 links by shaft coupling G6 and rotary disc assembly C8 (containing axle, boss, pressing plate, attachment screw etc.).When motor rotates, motor → speed reduction unit G30 → drive sprocket G1 → chain → driven sprocket G2 → indexing attachment G29 input shaft, all driving links on → indexing attachment G29 output shaft → shaft coupling G6 → rotary disc assembly C8 → this driving-chain of rotating disk G4 and driven member all motion simultaneously get up, the rotation of rotating disk just makes the sour milk dixie cup manufactured goods that place in the cup G5 in turn by each station, goes out the discharge line discharge of cup assembly C5 or waster discharge assembly C4 then from certified products.See Fig. 7.
See Fig. 7, second drive path structure is: the other end of indexing attachment G29 connects shaft coupling G27, connects initiatively bevel gear shaft G26 by shaft coupling G27, and initiatively the other end of bevel gear shaft G26 is equipped with excentric shaft G21; See Fig. 8, excentric shaft G21, pull bar H42, bearing pin H41, swing arm H40 connect in turn; See Fig. 7, the upper end of swing arm H40 is connected with the end of axis of swing G7, i.e. G31 place link position among Fig. 7; The end of long fork H43 is connected with the other end of axis of swing G7, i.e. left end G35 place link position among Fig. 7; See Fig. 8, the other end of long fork H43 is connected with pole axle G9; Pole axle G9 is fixedlyed connected with pressing plate G13 the upper end;
See Fig. 8, push rod swing arm H39 is installed in axis of swing G7 one end, and push rod H36, bearing pin H37, link rod H38, push rod swing arm H39 connect in turn, has blow head H34 to be used to blow out high pressure draught in push rod H36 upper end.
The principle of work of this drive path is that the motion of motor and torque are exported from the input shaft other end of indexing attachment G29, connect initiatively bevel gear shaft G26 by shaft coupling, initiatively the other end of bevel gear shaft G26 bevel gear shaft is equipped with excentric shaft G21, see Fig. 8, thereafter drive path is excentric shaft G21 → pull bar H42 → bearing pin H41 → swing arm H40 → axis of swing G7, so far, the continuous rotation of indexing attachment G29 input shaft has become the reciprocally swinging of swing arm H40 around axis of swing G7 axle center, so make that being loaded on push rod swing arm H39 on the axis of swing G7 two ends and long fork H43 respectively also makes reciprocally swinging around axis of swing G7 axle center simultaneously, the reciprocally swinging of long fork H43 orders about direction of axis line work one on the other the rectilinear motion of pole axle G9 along itself, drive is done identical motion with the pressing plate G13 that it connects firmly, once pat action through compression plate G13 when these sour milk cup manufactured goods that just make each enter the rotating disk cup from following cup assembly arrive this station, each sour milk cup manufactured goods position in cup is proofreaied and correct, to perform the preparation that enters detection.In addition, the push rod swing arm H39 that is loaded on the axis of swing G7 is also making reciprocally swinging with axis of swing G7, make push rod H36 do to pump by link rod H38 along the straight line in its axle center, when it moves upward, just make the sour milk dixie cup certified products that enter this station be subjected to a thrust that makes progress, under the acting in conjunction of the high pressure draught that blow head H34 blows out, the dixie cup certified products are gone out cup assembly C5 from certified products discharge, finish out cup work jointly.
See Fig. 7, article three, the main component part of drive path has: indexing attachment G29 output shaft, shaft coupling G27, active umbrella gear shaft G26, driving bevel gear G25, driven bevel pinion G24, upright bevel gear shaft G19, shaft coupling G18 connect in turn, (seeing Fig. 6, Fig. 7, Fig. 8, Figure 13) shaft coupling G18 connects driving pulley axle H45 and driving pulley H44, is connected with small pulley F2 with driving belt F8, big belt wheel F6 then.The direction of transfer of motion and power is: indexing attachment G29 input shaft → shaft coupling G27 → active umbrella gear shaft G26 → driving bevel gear G25 → driven bevel pinion G24 → upright bevel gear shaft G19 → shaft coupling G18 → see that big belt wheel F6 and the small pulley F2 of Fig. 8 driving pulley axle H45 → driving pulley H44 → driving belt → following cup assembly C6, the effect of this road transmission are the processes (see before and state) of finishing down cup with following cup assembly C6 synergy.
Vision Builder for Automated Inspection is formed and layout is seen Fig. 9, Figure 10.
Fig. 9 Vision Builder for Automated Inspection front view.J1. the 2nd image collection assembly G4. rotating disk C8. rotary disc assembly J4. camera in the 1st the image collection assembly D2. Vision Builder for Automated Inspection in sensor and the support J2. light source camera bearing assembly D1. Vision Builder for Automated Inspection thereof
Figure 10 Vision Builder for Automated Inspection vertical view.The detecting element of Vision Builder for Automated Inspection mainly contains ultrahigh resolution camera J4, light source J5, light source camera bearing assembly J2, sensor and support J1 thereof, other has display, keyboard, host computer and relevant soft, hardware and other necessary electronic components and parts and connection line etc. (expressing among the figure, referring to earlier drawings and statement).A camera J4 and a light source J5 combine on the bearing assembly J2 that is installed in the light source camera, and the bearing assembly J2 of light source camera is installed in the superjacent air space position of rotating disk 4.Light source and camera collaborative work.
When sour milk dixie cup manufactured goods entered the detection station, each camera was promptly taken pictures at different positions, then the information of obtaining was imported into computing machine analysis, judges and was handled, and topworks carries out different instructions according to the result of computing machine.As be waster, when treating that it enters the waste discharge station, promptly discharge assembly it is discharged, as be certified products by waster, then when entering out glass station, go out cup assembly and send by certified products.
Figure 11 waster is discharged assembly C4 and is qualifiedly gone out cup assembly C5 front view.Be numbered K1. cylinder K2. blow head K3. push rod (seeing figure ten simultaneously) K4. blow head K5. draft tube K6. waste discharge pipeline K7. set collar K8. certified products efferent duct K9. negative pressure pipe K10. gas piping K11. three-way connection K12. gas piping K13. waster outlet K14. certified products outlet K15. and be connected to the waste discharge pipeline
The online rotating disk detector of described sour milk dixie cup, it is characterized in that: waster is discharged the main composition of assembly C4: element waste discharge pipeline K6 places the appropriate location in left side, rotating disk top, be fixed on the frame by set collar, its lower end is import, be blow head K2 under the import, blow head K2 and the cylinder K1 below it are with being threaded togather; Certified products go out the composition of cup assembly C5: certified products efferent duct K8 is arranged in waste discharge pipeline K6 right side, both profiles, structure and installation connected mode are all identical, under the certified products efferent duct K8 import is blow head K4, and blow head K4 and the push rod K3 below it are fixedly connected.
Waster discharge assembly and certified products go out the cup assembly front view and see Figure 11.When the sour milk dixie cup waster that is detected when dial rotation is delivered to the waste discharge station, Vision Builder for Automated Inspection is sent the waste discharge instruction, push away on the cylinder piston rod K1 this moment, blow head K2 blows out gases at high pressure when moving upward being with, under acting on, sour milk cup waster moves up to the lower end inflow point of waste discharge pipeline in these two kinds of strength, be subjected to the thrust of the suction of this place's negative-pressure air-flow and blow head gas and enter in the pipe, blown out the mouth of pipe by swiftly flowing air-flow rapidly, finish a waste discharge workflow.When sour milk dixie cup certified products when dial rotation is delivered to the waste discharge station, what send because of Vision Builder for Automated Inspection is cup instruction, the waste discharge assembly is reflection not, rotating disk goes to next station when promptly going out glass station, push away on the push rod K3, blow out gases at high pressure when pushing away on the blow head K4, the sour milk cup is sent to out a glass lower end of duct inflow point, following process is identical with the waste discharge station, and dixie cup is sent out a glass pipe outlet.
Figure 12 air-channel system schematic diagram.L1. vortex blower fan L2. tracheae L3. cylinder L4. three-way connection L5. blow head L6. blow head L7. bigeminy part L8. three-way connection L9. four-way connection L10. three-way connection L11. solenoid valve L12. throttling valve L13. straight joint L14. solenoid valve L15. noise elimination throttling valve L16. solenoid valve L17. is connected to certified products pipeline L18. and is connected to the pipeline that waster pipeline L19. is connected to collector-shoe gear
The air-channel system schematic diagram is seen Figure 12.Address before the effect of air-channel system, do not repeat them here.