CN104277198A - 一种石墨烯基导电阻燃型水性聚氨酯涂料和胶黏剂的制备方法 - Google Patents

一种石墨烯基导电阻燃型水性聚氨酯涂料和胶黏剂的制备方法 Download PDF

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CN104277198A
CN104277198A CN201410575831.1A CN201410575831A CN104277198A CN 104277198 A CN104277198 A CN 104277198A CN 201410575831 A CN201410575831 A CN 201410575831A CN 104277198 A CN104277198 A CN 104277198A
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朱蕾
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Abstract

本发明涉及一种石墨烯基导电阻燃型水性聚氨酯涂料和胶黏剂的制备方法,具体步骤为:首先对石墨烯纳米片材进行酸化处理,在其表面上修饰一定比例的羧基基团,然后通过与丙烯酰胺缩合反应,制备酰胺化石墨烯中间体,最后利用原位聚合法将酰胺化的石墨烯与一种制备水性聚氨酯涂料的原料异佛尔酮二异氰酸酯(IPDI)聚合,提高石墨烯在聚氨酯乳液中的分散性和增强与聚氨酯基体间的界面结合力,最终制备出一种新型石墨烯基导电阻燃型水性聚氨酯涂料乳液。

Description

一种石墨烯基导电阻燃型水性聚氨酯涂料和胶黏剂的制备方法
技术领域
本发明涉及一种石墨烯基水性聚氨酯复合材料的制备方法,具体涉及一种石墨烯基导电阻燃型水性聚氨酯涂料和胶黏剂的制备方法。
背景技术
石墨烯是一种新型碳材料,具有优异的电学性质、丰富的光学特性,可应用于电子信息、新能源、航空航天、复合材料等领域。石墨烯是由6个碳原子通过sp2杂化形成六边形蜂巢状结构的单原子层二维材料。自从2004年曼彻斯特大学的Geim和Novoselov采用微机械剥离法(micro-mechanical cleavage)从石墨中剥落出单层石墨烯片层并由此获得2010年诺贝尔物理奖之后,关于石墨烯的理论研究、制备方法及功能化应用等成为国内外学者研究的热点。石墨烯作为一种拥有独特结构和优异性能的新型材料,具有优良的热导电性(~5000 Wm-1 K-1)、高的比表面积(理论值2630 m2 g-1)、高的柔韧性和机械强度(杨氏模量约1.1 Tpa)以及优良的载流子迁移率(200000 cm2 V-1 s-1),优秀的热稳定性等特性。许多方法可用于制备、生长或合成石墨烯及其衍生物。通过微机械剥落法、化学蒸气沉积(CVD)技术以及外延生长法可以制备高质量的石墨烯。到目前为止,石墨烯以及复合材料已经在导电材料、阻燃材料、高分子修饰、能量存储和转换等领域进行了广泛的研究和应用。
石墨烯由于其极大的比表面积和优异的导电性能,热稳定性好,力学性能优异,并且与高分子材料有较好的相容性,被认为是当前最理想的高分子聚合物多功能填料。因此如果用较少含量的酰胺化石墨烯中间体均匀分散地加入到水性聚氨酯基体中,可以显著改善聚氨酯涂料的力学、电学、热学、阻燃等性能。
水性聚氨酯涂料作为一种常见的高分子材料,具有高弹性、良好的挠曲性、较高的弹性模量以及优良的耐磨性能,并具有良好的耐候、耐油、耐脂和耐许多种溶剂等优良的性能,此外水性聚氨酯产品形态多样、成型工艺简便,因而被广泛应用于诸多工业领域。但水性聚氨酯涂料产品强度不高,耐热、耐水、抗静电、阻燃等性能差,限制了其进一步的应用。石墨烯与水性聚氨酯涂料的复合则将两者的优点集于一体,成为具有新型功能的材料。石墨烯基导电阻燃型水性聚氨酯涂料主要是利用石墨烯优良的力学、热学性能来大幅度提高材料的强度、韧性和阻燃性,以及利用其良好的电子传输性能能来提高涂料的导电性和电磁屏蔽性等。
目前,采用无机纳米粒子改善水性聚氨酯涂料性能的研究已有飞速发展。关于石墨烯纳米片材复合材料的报道大多采用机械共混或者化学改性的方法,石墨烯纳米片材在基体聚氨酯乳液中的分散性不佳,容易团聚,得到的石墨烯基水性聚氨酯涂料的总体性能不能令人满意。
发明内容本发明所要解决的技术问题在于提供一种高分散性石墨烯基水性聚氨酯复合材料的制备方法,提高石墨烯在聚氨酯乳液中的分散性和增强与聚氨酯基体的界面结合力,得到高分散性的石墨烯基水性聚氨酯复合材料,以改善水性聚氨酯涂料的导电性和阻燃性,调高其应用性能。
本发明采用的技术方案如下:
一种石墨烯基导电阻燃型水性聚氨酯涂料和胶黏剂的制备方法,其特征在于制备步骤如下:
(1)制备羧基化石墨烯纳米片材
将一定量的石墨烯片材加入到质子酸中混合,反应温度为50~70℃,在超声功率为200W、超声频率为40KHz的超声波清洗器中冷凝回流1 ~5h,超声后用250~350mL去离子水稀释,然后用直径为0.2μm的微孔滤膜抽滤,去离子水反复洗涤直至中性,最后在80℃下烘12h,研磨至微细粉末状,即得羧基化石墨烯片材;其中,每100mL质子酸加入的石墨烯量为0.01g~0.5g。
(2)制备酰胺化石墨烯中间体
将步骤(1)制得的羧基化石墨烯片材加入到50~150mL 二甲基甲酰胺溶剂中,加入丙烯酰胺和一定配比的分散剂、稳定剂,在功率为200W、频率为40KHz条件下超声分散10~ 60 min,然后置于60~80℃恒温水浴中反应48~72h后,分别用25~50mL 二甲基甲酰胺溶剂、25~50mL去离子水洗涤,过滤后在105℃下真空干燥12h,得到丙烯酰胺改性的石墨烯中间体。
其中,所述的羧基化石墨烯、丙烯酰胺、分散剂和稳定剂的用量比例为以下重量份:羧基化石墨烯4~30份,丙烯酰胺30~250份,分散剂15~30份,稳定剂10 ~30份。
(3)制备导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂乳液
将步骤(2)制得的酰胺化石墨烯加入到20mL 二甲基甲酰胺溶剂中,在功率为200W,频率为40KHz条件下超声分散10min;在装有氮气管、冷凝管、搅拌装置的反应容器中加入聚碳酸酯二元醇,并加入超声分散后的酰胺化石墨烯中间体,在温度50℃的条件下通氮气10min,升温至65~85℃,加入异佛尔酮二异氰酸酯(IPDI)和催化剂二月桂酸二丁基锡反应,当NCO基团含量达到6.4%时,加入亲水扩链剂二羟甲基丁酸(DMBA),继续反应1h,然后降温至60℃,加入交联剂三羟甲基丙烷(TMP),反应1h,加入三乙胺中和成盐,并加水分散调节pH至7,降温后出料。
其中,所用组分的用量比例为以下重量份:聚碳酸酯二醇30~50份,异佛尔酮二异氰酸酯13~23份二羟甲基丁酸3~5份,三羟甲基丙烷1~3份,三乙胺2~4份,催化剂二月桂酸二丁基锡0.02~0.08份,酰胺化石墨烯中间体0.01~0.5份。
所述的石墨烯为化学气相沉积法生产的石墨烯片材,长度0.1 ~ 10μm,宽度0.1 ~ 10μm,厚度1 ~ 10 nm,纯度99.5 (wt.)%,比表面积500~ 2600m2/g;所述质子酸为浓硝酸、浓硫酸中的一种,或浓硫酸与浓硝酸按体积比3:1的混合酸,或浓度为80%的硫酸与浓硝酸按体积比3:1的混合酸;所述分散剂为聚乙二醇-2000,聚乙二醇-4000,聚乙二醇-6000,聚乙二醇-8000,聚乙烯吡咯烷酮(PVP),羧甲基纤维素钠或十二烷基苯磺酸钠中的一种或几种混合物;所述稳定剂为聚乙烯亚胺,壳聚糖,多糖,海藻酸钠,甲壳素,丝素蛋白,牛血清蛋白中的一种或几种混合物;所述的聚碳酸酯二醇来由碳原子数4~12的具有直链或侧链的烷二醇与碳酸甲酯共聚得到;所述的聚碳酸酯二醇的平均分子量Mn为200 g/mol~3000 g/mol;所述的聚碳酸酯二醇的平均分子量Mn为1000 g/mol~2000g/mol;所述的聚碳酸酯二醇的平均分子量Mn为2000g/mol。
本发明的积极效果在于:
本发明采用酰胺化石墨烯与异氰酸根原位聚合,提高石墨烯在聚氨酯乳液中的分散性和增强与聚氨酯基体的界面结合力,得到具有阻燃和导电性能的高分散性的石墨烯水性聚氨酯涂料。石墨烯经化学修饰后带有反应活性较大的胺基基团,与异氰酸根发生酰胺化反应,并采用超声分散技术和外力搅拌条件,减少了石墨烯的团聚现象发生,提高石墨烯在聚氨酯乳液中的分散性和稳定性,进而得到了分散性更好的石墨烯聚氨酯复合材料同时水性聚氨酯的性能也得到改善。
具体实施方式
下面结合具体实施方法,进一步说明本发明。
实施例 1
(1)羧基化石墨烯纳米片材的制备
取0.1 g石墨烯和100 mL浓硝酸加入到250 mL烧瓶中,反应温度为50 ℃,在超声功率为200W,超声频率为40KHz的超声波清洗器中冷凝回流3 h;然后转移到烧杯中用250mL去离子水稀释,用直径为0.2 μm的微孔滤膜抽滤,去离子水反复洗涤直至中性;最后将抽滤后的石墨烯在80 ℃下烘12h,研磨至粉末状备用。
所述的石墨烯为化学气相沉积法生产的石墨烯片材,长度0.1 ~ 10μm,宽度0.1 ~ 10μm,厚度1 ~ 10 nm,纯度99.5 (wt.)%,比表面积500~ 2600m2/g。
(2)酰胺化石墨烯中间体的制备
取步骤(1)制得的羧基化石墨烯0.040g加入到50mL二甲基甲酰胺溶剂中,加入0.331g丙烯酰胺和0.150g聚乙二醇-4000,功率为200W、超声频率为40KHz的条件下超声分散10min,然后置于70℃恒温水浴中反应48h。用25mL 二甲基甲酰胺溶剂,25mL去离子水洗涤,过滤后在105℃下真空干燥12h,得到丙烯酰胺改性的石墨烯。
第三步:石墨烯水性聚氨酯复合材料的制备
将称取好的0.01g酰胺化石墨烯加入在20mL二甲基甲酰胺溶剂中,并在功率为200W,频率为40KHz的超声波中分散10分钟;
在装有氮气管、冷凝管、搅拌装置的三口瓶中加入30.000g聚碳酸酯二元醇和上述经过超声分散的酰胺化石墨烯,在温度50℃的条件下通氮气10min,升温至75℃,加入13.500g异佛尔酮二异氰酸酯(IPDI),催化剂二月桂酸二丁基锡0.02g反应,当NCO基团含量达到6.4%时,加入亲水扩链剂二羟甲基丁酸(DMBA)2.975g,反应约60min,降温至60℃,加入交联剂三羟甲基丙烷(TMP) 1.057g,继续反应1h,最后加入2.030g三乙胺中和成盐,提高搅拌速度,加入水分散后调整pH为7左右,降温出料,即得石墨烯基水性聚氨酯涂料乳液。
所述的聚碳酸酯二醇来由碳原子数4~12的具有直链或侧链的烷二醇与碳酸甲酯共聚得到。所述的聚碳酸酯二醇的平均分子量Mn为200 g/mol。
实施例 2
(1)羧基化石墨烯的制备
取0.6g石墨烯和200 mL混酸(浓硫酸和浓硝酸的体积比为3:1)加入到500 mL烧瓶中,反应温度为60 ℃,在超声功率为200W、超声频率为40KHz的超声波清洗器中冷凝回流4h;然后转移到烧杯中用300mL去离子水稀释,用直径为0.2 μm的微孔滤膜抽滤,去离子水反复洗涤直至中性;最后将抽滤后的石墨烯在80 ℃下烘12h,研磨至粉末状备用。
所述的石墨烯为化学气相沉积法生产的石墨烯片材,长度0.1 ~ 10μm,宽度0.1 ~ 10μm,厚度1 ~ 10 nm,纯度99.5 (wt.)%,比表面积500~ 2600m2/g。
(2)酰胺化石墨烯的制备
取步骤(1)制得的羧基化石墨烯0.200g加入到100mL二甲基甲酰胺溶剂中,加入1.653g丙烯酰胺和0.300g十二烷基苯磺酸钠,在功率为200W、超声频率为40KHz的条件下超声分散10min,然后置于60℃恒温水浴中反应60h。用40mL二甲基甲酰胺溶剂,40ml去离子水洗涤,过滤后在105℃下真空干燥12h,得到丙烯酰胺改性的石墨烯。
(3)石墨烯聚氨酯复合材料的制备
将称取好的0.03g酰胺化石墨烯加入在20mL二甲基甲酰胺溶剂中,并在功率为200W,频率为40KHz的超声波中分散10分钟。
在装有氮气管、冷凝管、搅拌装置的三口瓶中加入40.000g聚碳酸酯二元醇和上述经过超声分散的酰胺化石墨烯,在温度50℃的条件下通氮气10min,升温至65℃,加入18.000g异佛尔酮二异氰酸酯(IPDI),催化剂二月桂酸二丁基锡0.05g反应,当NCO基团含量达到6.4%时,加入亲水扩链剂二羟甲基丁酸(DMBA)3.967g,反应约60min,降温至60℃,加入交联剂三羟甲基丙烷(TMP) 1.409g,继续反应1h,最后加入2.70g三乙胺中和成盐,提高搅拌速度,加入水分散后调整pH为7左右,降温出料,即得石墨烯基水性聚氨酯涂料乳液。
所述的聚碳酸酯二醇来由碳原子数4~12的具有直链或侧链的烷二醇与碳酸甲酯共聚得到。所述的聚碳酸酯二醇的平均分子量Mn为2000 g/mol。
实施例 3
(1)羧基化石墨烯的制备
取1.2 g石墨烯和250 mL浓硫酸加入到500 mL烧瓶中,反应温度为65 ℃,在超声功率为200W、超声频率为40KHz的超声波清洗器中冷凝回流4 h;然后转移到烧杯中用350mL去离子水稀释,用直径为0.2 μm的微孔滤膜抽滤,去离子水反复洗涤直至中性;最后将抽滤后的石墨烯在80 ℃下烘干,研磨至粉末状备用。
所述的石墨烯为化学气相沉积法生产的石墨烯片材,长度0.1 ~ 10μm,宽度0.1 ~ 10μm,厚度1 ~ 10 nm,纯度99.5 (wt.)%,比表面积500~ 2600m2/g。
(2)酰胺化石墨烯的制备
取步骤(1)制得的羧基化石墨烯0.250g加入到150mL二甲基甲酰胺溶剂中,加入2.000g丙烯酰胺和0.200g羧甲基纤维素钠,在功率为200W,超声频率为40KHz的条件下超声分散10min,然后置于80℃恒温水浴中反应68h。用50mL二甲基甲酰胺溶剂溶剂,50mL去离子水洗涤,过滤后在105℃下真空干燥12h,得到丙烯酰胺改性的石墨烯。
(3)石墨烯聚氨酯复合材料的制备
将称取好的0.05g酰胺化石墨烯加入在20mL二甲基甲酰胺溶剂中,并在功率为200W,频率为40KHz的超声波中分散10分钟。
在装有氮气管、冷凝管、搅拌装置的三口瓶中加入45.000g聚碳酸酯二元醇和上述经过超声分散的酰胺化石墨烯,在温度50℃的条件下通氮气10min,升温至85℃,加入20.000g异佛尔酮二异氰酸酯(IPDI),催化剂二月桂酸二丁基锡0.08g反应,当NCO基团含量达到理论值6.4%以下时,加入亲水扩链剂二羟甲基丁酸(DMBA)4.500g,反应约60min,降温至60℃,加入交联剂三羟甲基丙烷(TMP) 2.510g,继续反应1h,最后加入3.100g三乙胺中和成盐,提高搅拌速度,加入水分散后调整pH为7左右,降温出料,即得石墨烯基水性聚氨酯涂料乳液。
所述的聚碳酸酯二醇来由碳原子数4~12的具有直链或侧链的烷二醇与碳酸甲酯共聚得到。所述的聚碳酸酯二醇的平均分子量Mn为3000 g/mol。
实施例 4
(1)羧基化石墨烯的制备
取1.2g石墨烯和300 mL混酸(浓度为80%的硫酸和浓硝酸的体积比为3:1)加入到500 mL烧瓶中,反应温度为70 ℃,在超声功率为200W、超声频率为40KHz的超声波清洗器中冷凝回流5 h;然后转移到烧杯中用350mL去离子水稀释,用直径为0.2 μm的微孔滤膜抽滤,去离子水反复洗涤直至中性;最后将抽滤后的石墨烯在80 ℃下烘干,研磨至粉末状备用。
所述的石墨烯为化学气相沉积法生产的石墨烯片材,长度0.1 ~ 10μm,宽度0.1 ~ 10μm,厚度1 ~ 10 nm,纯度99.5 (wt.)%,比表面积500~ 2600m2/g。
(2)酰胺化石墨烯中间体的制备
取步骤(1)制得的羧基化石墨烯0.300g 加入到150mL二甲基甲酰胺溶剂中,加入2.480g丙烯酰胺、0.225g聚乙二醇-6000和苯胺0.12g,在功率为200W,超声频率为40KHz的条件下超声分散10min,然后置于80℃恒温水浴中反应72h。用50mL二甲基甲酰胺溶剂,50mL去离子水洗涤,过滤后在105℃下真空干燥12h,得到丙烯酰胺改性的石墨烯。
(3)石墨烯聚氨酯复合材料的制备
将称取好的0.05g酰胺化石墨烯加入在20mL二甲基甲酰胺溶溶剂中,并在功率为200W,频率为40KHz的超声波中分散10分钟。
在装有氮气管、冷凝管、搅拌装置的三口瓶中加入50.000g聚碳酸酯二元醇和上述经过超声分散的酰胺化石墨烯,在温度50℃的条件下通氮气10min,升温至85℃,加入22.500g异佛尔酮二异氰酸酯(IPDI),催化剂二月桂酸二丁基锡0.08g反应,当NCO基团含量达到理论值6.4%以下时,加入亲水扩链剂二羟甲基丁酸(DMBA)4.958g,反应约60min,降温至60℃,加入交联剂三羟甲基丙烷(TMP) 2.762g,继续反应1h,最后加入3.380g三乙胺中和成盐,提高搅拌速度,加入水分散后调整pH为7左右,降温出料,即得石墨烯基水性聚氨酯涂料乳液。
所述的聚碳酸酯二醇来由碳原子数4~12的具有直链或侧链的烷二醇与碳酸甲酯共聚得到。所述的聚碳酸酯二醇的平均分子量Mn为1000 g/mol。
实施例 5
(1)羧基化石墨烯的制备
取1.2 g石墨烯和250 mL浓硫酸加入到500 mL烧瓶中,反应温度为65 ℃,在超声功率为200W、超声频率为40KHz的超声波清洗器中冷凝回流4 h;然后转移到烧杯中用350mL去离子水稀释,用直径为0.2 μm的微孔滤膜抽滤,去离子水反复洗涤直至中性;最后将抽滤后的石墨烯在80 ℃下烘干,研磨至粉末状备用。
所述的石墨烯为化学气相沉积法生产的石墨烯片材,长度0.1 ~ 10μm,宽度0.1 ~ 10μm,厚度1 ~ 10 nm,纯度99.5 (wt.)%,比表面积500~ 2600m2/g。
(2)酰胺化石墨烯的制备
取步骤(1)制得的羧基化石墨烯0.250g加入到150mL二甲基甲酰胺溶剂中,加入2.000g丙烯酰胺、0.200g羧甲基纤维素钠、对苯酚钠0.34g,在功率为200W,超声频率为40KHz的条件下超声分散10min,然后置于80℃恒温水浴中反应68h。用50mL二甲基甲酰胺溶剂溶剂,50mL去离子水洗涤,过滤后在105℃下真空干燥12h,得到丙烯酰胺改性的石墨烯。
(3)石墨烯聚氨酯复合材料的制备
将称取好的0.05g酰胺化石墨烯加入在20mL二甲基甲酰胺溶剂溶剂中,并在功率为200W,频率为40KHz的超声波中分散10分钟。
在装有氮气管、冷凝管、搅拌装置的三口瓶中加入45.000g聚碳酸酯二元醇和上述经过超声分散的酰胺化石墨烯,在温度50℃的条件下通氮气10min,升温至85℃,加入20.000g异佛尔酮二异氰酸酯(IPDI),催化剂二月桂酸二丁基锡0.08g反应,当NCO基团含量达到理论值6.4%以下时,加入亲水扩链剂二羟甲基丁酸(DMBA)4.500g,反应约60min,降温至60℃,加入交联剂三羟甲基丙烷(TMP) 2.510g,继续反应1h,最后加入3.100g三乙胺中和成盐,提高搅拌速度,加入水分散后调整pH为7左右,降温出料,即得石墨烯基水性聚氨酯涂料乳液。
所述的聚碳酸酯二醇来由碳原子数4~12的具有直链或侧链的烷二醇与碳酸甲酯共聚得到。所述的聚碳酸酯二醇的平均分子量Mn为3000 g/mol。
下面通过实验数据进一步说明本发明的有益效果:
阻燃性是通过烟密度法(最大烟密度、达到最大烟密度时间)、氧指数、垂直燃烧指标(有焰燃烧时间、无焰燃烧时间)来衡量,氧指数采用GB/T5454-1997《纺织品 燃烧性能试验-氧指数法》测定;有焰燃烧时间和无焰燃烧时间是由GB/T 5455-1997《纺织品燃烧能试验-垂直法》来测定。
阻燃性是通过烟密度法(最大烟密度、达到最大烟密度时间)、氧指数、垂直燃烧指标(有焰燃烧时间、无焰燃烧时间)来衡量,氧指数采用GB/T5454-1997《纺织品 燃烧性能试验-氧指数法》测定;有焰燃烧时间和无焰燃烧时间是由GB/T 5455-1997《纺织品燃烧能试验-垂直法》来测定。
表一 石墨烯基导电阻燃型水性聚氨酯涂料与胶黏剂所得膜的阻燃性
实例一 实例二 实例三 实例四 实例五 市场PU-1
最大烟密度 22 26 28 14 6 43
达到最大烟密度时间/s 161 165 186 210 211 121
氧指数 26.6 25.8 25.9 26.8 278 24
有焰燃烧时间/s 22.5 22.6 13.4 10.8 10.2 25
无焰燃烧时间/s 0 0 0 0 0 0
由表一可知,本发明石墨烯基导电阻燃型水性聚氨酯涂料与胶黏剂所得膜燃烧时,最大烟密度显著降低,达到最大烟密度时间显著延长,氧指数明显提高,燃烧时间明显缩短。
表二 石墨烯基导电阻燃型水性聚氨酯涂料与胶黏剂所得膜的体积电阻率
实例一 实例二 实例三 实例四 实例五 市场PU-1
体积电阻/Ω 7.75^109 4.62^108 3.50^107 6.70^106 2.80^105 8.00^109
电阻率/Ω·cm 7.75^109 1.04^1010 1.33^109 1.27^107 1.01^106 7.20^1010
从表二可以发现本聚氨酯体积电阻和电阻率均比市场的 PU 性能要好,显示较好的导电性。

Claims (9)

1.一种石墨烯基导电阻燃型水性聚氨酯涂料和胶黏剂的制备方法,其特征在于制备步骤如下:
(1)制备羧基化石墨烯纳米片材
将一定量的石墨烯片材加入到质子酸中混合,反应温度为50~70℃,在超声功率为200W、超声频率为40KHz的超声波清洗器中冷凝回流1~5h,超声后用250~350mL去离子水稀释,然后用直径为0.2μm的微孔滤膜抽滤,去离子水反复洗涤直至中性,最后在80℃下烘12h,研磨至微细粉末状,即得羧基化石墨烯片材;其中,每100mL质子酸加入的石墨烯量为0.01g~0.5g;
(2)制备酰胺化石墨烯中间体
将步骤(1)制得的羧基化石墨烯片材加入到50~150mL 二甲基甲酰胺溶剂中,加入丙烯酰胺和一定配比的分散剂、稳定剂,在功率为200W、频率为40KHz条件下超声分散10~60 min,然后置于60~80℃恒温水浴中反应48~72h后,分别用25~50mL二甲基甲酰胺溶剂、25~50mL去离子水洗涤,过滤后在105℃下真空干燥12h,得到丙烯酰胺改性的石墨烯中间体;其中,所述的羧基化石墨烯、丙烯酰胺、分散剂和稳定剂的用量比例为以下重量份:羧基化石墨烯4~30份,丙烯酰胺30~250份,分散剂15~30份,稳定剂10 ~30份;
(3)制备导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂乳液
将步骤(2)制得的酰胺化石墨烯加入到20mL二甲基甲酰胺溶剂中,在功率为200W、频率为40KHz条件下超声分散10min;在装有氮气管、冷凝管、搅拌装置的反应容器中加入聚碳酸酯二元醇,并加入超声分散后的酰胺化石墨烯中间体,在温度50℃的条件下通氮气10min,升温至65~85℃,加入异佛尔酮二异氰酸酯(IPDI)和催化剂二月桂酸二丁基锡反应,当NCO基团含量达到6.4%时,加入亲水扩链剂二羟甲基丁酸(DMBA),继续反应1h,然后降温至60℃,加入交联剂三羟甲基丙烷(TMP),反应1h,加入三乙胺中和成盐,并加水分散调节pH至7,降温后出料;
其中,所用组分的用量比例为以下重量份:聚碳酸酯二醇30~50份,异佛尔酮二异氰酸酯13~23份二羟甲基丁酸3~5份,三羟甲基丙烷1~3份,三乙胺2~4份,催化剂二月桂酸二丁基锡0.02~0.08份,酰胺化石墨烯中间体0.01~0.05份。
2.根据权利要求1所述的导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂的制备方法,其特征在于:所述的石墨烯为化学气相沉积法生产的石墨烯片材,长度0.1 ~10μm,宽度0.1~10μm,厚度1 ~ 10 nm,纯度99.5 (wt.)%,比表面积500~2600m2/g。
3.根据权利要求1所述的导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂的制备方法,其特征在于:所述质子酸为浓硝酸、浓硫酸中的一种,或浓硫酸与浓硝酸按体积比3:1的混合酸,或浓度为80%的硫酸与浓硝酸按体积比3:1的混合酸。
4.根据权利要求1所述的导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂的制备方法,其特征在于:所述分散剂为聚乙二醇-2000,聚乙二醇-4000,聚乙二醇-6000,聚乙二醇-8000,聚乙烯吡咯烷酮(PVP),羧甲基纤维素钠或十二烷基苯磺酸钠中的一种或几种混合物。
5.根据权利要求1所述的导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂的制备方法,其特征在于:所述稳定剂为聚乙烯亚胺,壳聚糖,多糖,海藻酸钠,甲壳素,丝素蛋白,牛血清蛋白中的一种或几种混合物。
6.根据权利要求1所述的导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂的制备方法,其特征在于:所述的聚碳酸酯二醇来由碳原子数4~12的具有直链或侧链的烷二醇与碳酸甲酯共聚得到。
7.根据权利要求1所述的导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂的制备方法,其特征在于:所述的聚碳酸酯二醇的平均分子量Mn为200 g/mol~3000 g/mol。
8.根据权利要求6所述的导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂涂料的制备方法,其特征在于:所述的聚碳酸酯二醇的平均分子量Mn为1000 g/mol~2000g/mol。
9.根据权利要求7所述的导电阻燃型石墨烯基水性聚氨酯涂料和胶黏剂的制备方法,其特征在于:所述的聚碳酸酯二醇的平均分子量Mn为2000g/mol。
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