CN104056844A - Automatic tobacco waste treating device - Google Patents

Automatic tobacco waste treating device Download PDF

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Publication number
CN104056844A
CN104056844A CN201410248402.3A CN201410248402A CN104056844A CN 104056844 A CN104056844 A CN 104056844A CN 201410248402 A CN201410248402 A CN 201410248402A CN 104056844 A CN104056844 A CN 104056844A
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China
Prior art keywords
tank body
tobacco waste
waste treating
treating apparatus
gear
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CN201410248402.3A
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Chinese (zh)
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CN104056844B (en
Inventor
胡新军
陈泽鹏
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Sun Yat Sen University
China National Tobacco Corp Guangdong Branch
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Sun Yat Sen University
China National Tobacco Corp Guangdong Branch
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Priority to CN201410248402.3A priority Critical patent/CN104056844B/en
Publication of CN104056844A publication Critical patent/CN104056844A/en
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Publication of CN104056844B publication Critical patent/CN104056844B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention relates to the technical field of tobacco waste treatment, and more particularly relates to an automatic tobacco waste treating device. The automatic tobacco waste treating device is characterized in that a baffle plate is arranged in a tank body, a discharging mechanism comprises a discharging rod connected with a drive device, and an umbrella-shaped mechanism arranged on the discharging rod and used for raking waste, the drive device comprises a drive motor, and a drive shaft connected with the drive motor, and further comprises a bracket, and a gear connected with the drive shaft, a rack mechanism meshed with the gear is arranged on the bracket, the upper part of the bracket is fixedly connected with the discharging rod, and a mixer is arranged at the upper part in a tank body. The automatic tobacco waste treating device further comprises a temperature and humidity sensor and a heat exchanger, wherein the temperature and humidity sensor is arranged at the side surface of the tank body, and extends into the tank body, the heat exchanger is arranged at the middle-lower part in the tank body. The automatic tobacco waste treating device further comprises a control panel arranged on the tank body, wherein the control panel is respectively electrically connected with the drive motor, a mixing device, the umbrella-shaped mechanism and the temperature and humidity sensor. According to the automatic tobacco waste treating device, the automation level is improved.

Description

A kind of automatic tobacco waste treating apparatus
Technical field
The present invention relates to the technical field that tobacco waste is processed, more specifically, relate to a kind of automatic tobacco waste treating apparatus.
Background technology
Along with development and the smoking population of China's cigarette industry increases day by day to the requirement of cigarette quality, tobacco planting scale constantly increases, and cigarette industry is also increasing to the demand of better-than-average level tobacco leaf, and these factors are given it up a large amount of inapplicable fresh tobacco leafs.Inapplicable fresh tobacco leaf refers to not be suitable for the new fresh tobacco leaf (water content 80~90%) of cured tobacco production, different from the waste/hypo-tobacco leaf producing in the during production process of flue-cured tobacco of mentioning in a large number in document or discarded tobacco leaf (water content approximately 15%).If these inapplicable tobacco leaves are arbitrarily abandoned field, can pollute planting environment, be also unfavorable for the elimination of tobacco virus, and then the tobacco plant in next season of superinfection; If concentrate destruction or landfill to need to spend a large amount of expenses, the disposal cost of industry inapplicable tobacco leaf per ton is on average up to 200 yuan.
Fly maggot is a kind of important economic insects and scavenger insect, and the resistance to nicotine housefly kind obtaining after screening, strengthening and cultivation, can be used for inapplicable fresh tobacco leaf to carry out a biological disposal upon.Patent documentation (CN 103109972) discloses a kind ofly processes with common house-fly grub the method that inapplicable tobacco leaf is prepared biological protein feedstuff, and the method is strong to inapplicable fresh tobacco leaf disposal ability, speed is fast compared with microorganism compost; Processing cost is low, and technology environmental protection does not change land used character; Also can obtain biological protein feedstuff simultaneously, realize the recycling of inapplicable tobacco leaf, become " giving up " into precious.
Yet, fly maggot breeding technology adopts hole formula cultivation, foster, the fertile heap cultivation of rubbish heap or benzvalene form cultivation etc. mostly at present, the cultivation apparatus using is as cultivation pot, breeding cage, box for breeding etc., all exist complex structure, cost higher, or simple in structure, but cannot break away from the many disadvantages such as heavy work, the space availability ratio of separation, collection are low and environmental pollution is large.Therefore, hindered the fast development of fly maggot breeding industry, be difficult to realize the modern production requirement of low cost, high efficiency, automation and scientific culture, this is also that restriction uses fly maggot process applying of tobacco waste technology and bring one of major influence factors of larger economic benefit certainly.
Summary of the invention
The present invention is at least one defect overcoming described in above-mentioned prior art, and a kind of automatic tobacco waste treating apparatus is provided, and it is simple in structure, utilizes gear-driven mode that tobacco waste is discharged, and treatment effeciency is high, and labour intensity is low; And device possesses automatic material mixer, further improve treatment effeciency; And this device possesses temperature-humidity monitoring and adjusting function, by controlling mainboard, control the running of each device, the labour who has reduced human body, has improved the level of automation, and has further improved treatment effeciency.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of automatic tobacco waste treating apparatus, wherein, comprise tank body, shedding mechanism, be connected with shedding mechanism for driving the vertical mobile drive unit of shedding mechanism, tank body lower part is provided with discharge port, and shedding mechanism is located in discharge port; In tank body, be provided with baffle plate;
Described shedding mechanism comprises the discharge arm being connected with drive unit, is located on discharge arm for harrowing the umbrella shape mechanism of lower waste material;
Described drive unit comprises drive motors, the driving shaft being connected with drive motors, also comprises support, the gear being connected with driving shaft, and support is provided with the rackwork with gear engagement, and support top is fixedly connected with discharge arm;
Described tank body top is provided with mixing device, and mixing device comprises blender, and blender is installed on the top in tank body;
Tobacco waste treating apparatus also comprises Temperature Humidity Sensor and heat exchanger, and Temperature Humidity Sensor is arranged at the side of tank body, stretches into tank interior; Heat exchanger is arranged at the middle and lower part in tank body;
Tobacco waste treating apparatus also comprises the control mainboard of being located on tank body, controls mainboard and is electrically connected to drive motors, mixing device, umbrella shape mechanism, Temperature Humidity Sensor respectively.
In the present invention, control the start and stop that mainboard is controlled drive motors, control the running that mainboard is also controlled mixing device, control expansion and the contraction of umbrella shape mechanism, control Temperature Humidity Sensor and read the temperature in tank body.
Further, it is suitable that the size of size and discharge port is opened by described umbrella shape mechanism; Described heat exchanger is heat transfer pipe, is communicated to external pipe; Described mixing device also comprises hopper and batch mixing motor; Hopper is arranged at tank body top, connects with tank body; Batch mixing motor and blender are by gear or belt connection for transmission; Controlling mainboard is electrically connected to batch mixing motor.
Due to after homogeneous inapplicable tobacco leaf fragment and auxiliary material need being stirred just available fly maggot process, therefore take after inapplicable tobacco leaf fragment and auxiliary material, start mixing device, control mainboard and control batch mixing electric motor starting, simultaneously reinforced in proportion, while feeding in raw material, mix, can reach the object mixing.Preferably, described blender comprises at least 2 blades, and blade is plane or curved face type, for the mixing of material.
In tobacco waste processing procedure, there are Eggs of Musca Domestica Vicina hatching and two stages of maggot grow, and in these two stages, in tobacco waste, temperature and humidity conditions has larger impact to Eggs of Musca Domestica Vicina hatching and maggot grow, for example, Eggs of Musca Domestica Vicina is in agensis below 13 ℃, lower than 8 ℃ or dead higher than 42 ℃.Within the scope of 22 ℃~35 ℃, the brooding time of ovum shortens along with the rising of temperature; When the relative humidity of growth substrate is 75%~80%, incubation rate is the highest; Lower than 65% or higher than 85% time, incubation rate obviously reduces.The growth and development time length of fly maggot and the height of temperature have direct relation, and the most suitable growth substrate temperature is 34~40 ℃, higher than 48 ℃, dies young; 1~2 the length of time fly maggot suitable growth soil humidity be 61%~80%, optimum humidity is 71%~80%.3 the length of time fly maggot suitable growth soil humidity be 61%~70%, surpassing 80% just can not normal development, lower than 40%, fly maggot arrest of development, pupates few, even causes fly maggot dead.In addition, due to the brooding time of Eggs of Musca Domestica Vicina generally at the growth cycle of 8~24 hours and fly maggot also about 5 days, the time of tobacco waste processing procedure is probably about 6 days altogether.Visible, reach good tobacco waste treatment effect, Temperature Humidity Sensor and heat exchanger are set in treating apparatus, in actual production process, constantly the temperature and humidity conditions of tobacco waste is monitored and regulated.
In the present invention, when device in tobacco waste excess Temperature time, can in heat exchanger, pass into continuously cold water, by the temperature of heat exchange and then reduction tobacco waste, on the contrary at head end treatment, particularly in winter, the temperature of tobacco waste is lower, therefore can in heat exchanger, pass into continuously hot water, accelerate the rising of tobacco waste temperature, and then promote the hatching of Eggs of Musca Domestica Vicina.The pipeline of heat exchanger is communicated with external pipe, or can be communicated with other devices, in whole workshop, forms a set of temperature control system, in conjunction with valve or switch, controls the temperature in each device.
The process of processing tobacco waste with fly maggot can be divided into two stages: the first stage is for feeding, inoculate and cultivating and process; Second stage is the separation of worm material and discharging stage or only has the discharging stage.In first stage process, baffle plate coordinates completely with discharge port, forms a closed structure, and at this moment whole device can be used for being contained in the materials such as tobacco waste and fly maggot, cultivates treating apparatus use as a fly maggot.In second stage process, by drive unit, drive discharge arm to pump, when discharge arm rises, umbrella shape mechanism is in contraction state, as sharp knife, be upward through in material, then drive unit drives discharge arm to move downward, umbrella shape mechanism deploying, thereby the lower material of material rake is discharged from discharge port, enter next production cycle.
In the time of need to discharging material, baffle plate is opened, controlled when mainboard is controlled the rising of umbrella shape mechanism and slowly shrink, control when mainboard control umbrella shape mechanism declines and slowly launch, like this can be effectively by under the material rake in tank body.
Further, it is suitable that the size of size and discharge port is opened by described umbrella shape mechanism.Can be by under as far as possible many material rakes while making like this umbrella shape mechanism open.
Concrete, drive motors drives drive shaft turns, and driving shaft driven gear sways, due to wheel and rack engagement, support can carry out the motion of above-below direction under the drive of gear, thereby drives discharge arm to do the reciprocating motion of above-below direction, the lower material of umbrella shape mechanism rake.
Gear is provided with gear shaft core, and driving shaft is fixedly connected with gear by gear shaft core.Gear can rotate around gear shaft core.
Further, described tank body also comprises casing, transition body, and lower box connects transition body, and transition body bottom connects discharge port, and the cavity between casing, transition body and discharge port three connects.Be beneficial to loading and/or the unloading of material; Preferably casing can be for square or circular etc.
Further, reticulated is equipped with in described tank body open top.The reticulated covering on tank body can select to be less than the size of adult housefly in aperture conventionally.By cover reticulated on tank body, can prevent that adult housefly or other insect in workshop from entering in tank body on the one hand, in order to avoid maggot grow is affected in tank body; Also can prevent that on the other hand fly maggot in tank body from growing up to the tank body that flies out after adult, damages surrounding environment.
Further, tobacco waste treating apparatus is fixed on floor by support.Device is erected to overhead certain altitude, be beneficial to the rotation of drive unit; Under discharge port, can place material receiver.
Compared with prior art, beneficial effect is: the present invention drives discharge arm to pump by drive unit, when discharge arm rises, umbrella shape mechanism is in contraction state, as sharp knife, be upward through in material, then drive unit drives discharge arm to move downward, umbrella shape mechanism deploying, thereby the lower material of material rake is discharged from discharge port, enter next production cycle.
This device is sturdy and durable; simple to operate; possess temperature-humidity monitoring and adjusting function; treatment effeciency is high, and labour intensity is low, and installing/dismounting and cleaning and sterilizing are convenient; environment protecting is good; can fully improve the utilization rate in workshop, reduce the processing cost of tobacco waste, can meet batch production, the continuous continual modern production requirement of scale.And this device possesses batch mixing function, homogeneous inapplicable tobacco leaf fragment and auxiliary material can be stirred.And controlling the running that mainboard is controlled each device, the labour who has reduced human body, has improved the level of automation, and has further improved treatment effeciency.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic perspective view of embodiment 1.
Fig. 2 is embodiment 1 first cross-sectional view.
Fig. 3 is embodiment 1 second cross-sectional view.
Fig. 4 is embodiment 1 the 3rd cross-sectional view.
Fig. 5 is embodiment 1 drive unit concrete structure schematic diagram.
Fig. 6 is the overall structure schematic perspective view of embodiment 2.
The specific embodiment
Accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent; For better explanation the present embodiment, some parts of accompanying drawing have omission, zoom in or out, and do not represent the size of actual product; To those skilled in the art, in accompanying drawing some known configurations and explanation thereof may to omit be understandable.In accompanying drawing, describe position relationship only for exemplary illustration, can not be interpreted as the restriction to this patent.
As Figure 1-5, an automatic tobacco waste treating apparatus, wherein, comprises tank body 1, shedding mechanism 2, is connected with shedding mechanism 2 for driving the vertical mobile drive unit 3 of shedding mechanism 2, tank body 1 bottom is provided with discharge port 13, and shedding mechanism 2 is located in discharge port 13; In tank body 1, be provided with baffle plate 4;
Shedding mechanism 2 comprises the discharge arm 21 being connected with drive unit 3, is located on discharge arm 21 for harrowing the umbrella shape mechanism 22 of lower waste material;
Drive unit 3 comprises drive motors 31, the driving shaft 32 being connected with drive motors 31, also comprises support 36, the gear 33 being connected with driving shaft 32, and support 36 is provided with the rackwork 34 with gear 33 engagements, and support 36 tops are fixedly connected with discharge arm 21;
Tank body 1 top is provided with mixing device 9, and mixing device 9 comprises blender 93, and blender 93 is installed on the top in tank body 1;
Tobacco waste treating apparatus also comprises Temperature Humidity Sensor 51 and heat exchanger 52, and Temperature Humidity Sensor 51 is arranged at the side of tank body 1, stretches into tank body 1 inside; Heat exchanger 52 is arranged at the middle and lower part in tank body 1;
Tobacco waste treating apparatus also comprises the control mainboard 200 of being located on tank body 1, controls mainboard 200 and is electrically connected to drive motors 31, mixing device 9, umbrella shape mechanism 22, Temperature Humidity Sensor 51 respectively.
It is suitable that the size of size and discharge port 13 is opened by umbrella shape mechanism 22; Heat exchanger 52 is heat transfer pipe, is communicated to external pipe; Mixing device 9 also comprises hopper 91 and batch mixing motor 92; Hopper 91 is arranged at tank body 1 top, connects with tank body 1; Batch mixing motor 92 passes through gear or belt connection for transmission with blender 93; Controlling mainboard 200 is electrically connected to batch mixing motor 92.
In the present embodiment, control the start and stop that mainboard 200 is controlled drive motors 31, control the running that mainboard 200 is also controlled mixing device 9, control expansion and the contraction of umbrella shape mechanism 22, control Temperature Humidity Sensor 51 and read the temperature in tank body 1.
Due to after homogeneous inapplicable tobacco leaf fragment and auxiliary material need being stirred just available fly maggot process, therefore take after inapplicable tobacco leaf fragment and auxiliary material, start mixing device 9, control mainboard 200 and control 92 startups of batch mixing motor, simultaneously reinforced in proportion, while feeding in raw material, mix, can reach the object mixing.
In the present embodiment, heat exchanger 52 is heat transfer pipe, is communicated to external pipe.Reach good tobacco waste treatment effect, Temperature Humidity Sensor 51 and heat exchanger 52 are set in treating apparatus, in actual production process, constantly the temperature and humidity conditions of tobacco waste is monitored and regulated.
In the present embodiment, when device in tobacco waste excess Temperature time, can in heat exchanger 52, pass into continuously cold water, by the temperature of heat exchange and then reduction tobacco waste, on the contrary at head end treatment, particularly in winter, the temperature of tobacco waste is lower, therefore can in heat exchanger 52, pass into continuously hot water, accelerate the rising of tobacco waste temperature, and then promote the hatching of Eggs of Musca Domestica Vicina.The pipeline of heat exchanger 52 is communicated with external pipe, or can be communicated with other devices, in whole workshop, forms a set of temperature control system, in conjunction with valve or switch, controls the temperature in each device.
The process of processing tobacco waste with fly maggot can be divided into two stages: the first stage is for feeding, inoculate and cultivating and process; Second stage is the separation of worm material and discharging stage or only has the discharging stage.In first stage process, baffle plate 4 coordinates completely with discharge port 13, forms a closed structure, and at this moment whole device can be used for being contained in the materials such as tobacco waste and fly maggot, cultivates treating apparatus use as a fly maggot.In second stage process, by drive unit 3, drive discharge arm 21 to pump, when discharge arm 21 rises, umbrella shape mechanism 22 is in contraction state, as sharp knife, be upward through in material, then drive unit 3 drives discharge arm 21 to move downward, and umbrella shape mechanism 22 launches, thereby the lower material of material rake is discharged from discharge port 13, enter next production cycle.
In the time of need to discharging material, baffle plate 4 is opened, controlled when mainboard 200 is controlled 22 rising of umbrella shape mechanism and slowly shrink, control when mainboard 200 control umbrella shape mechanisms 22 decline and slowly launch, like this can be effectively by under the material rake in tank body 1.It is suitable that the size of size and discharge port 13 is opened by umbrella shape mechanism 22.Can be by under as far as possible many material rakes while making like this umbrella shape mechanism 22 open.
Drive motors 31 drives driving shaft 32 to rotate, driving shaft 32 driven gears 33 sway, due to gear 33 and tooth bar engagement, support 36 can carry out the motion of above-below direction under the drive of gear 33, concrete, in Fig. 5, when gear needs discharge arm 21 to move downward, control mainboard 200 controls and clockwise rotate gear 33, gear 33 drives supports 36 to move downward, the lower material of umbrella shape mechanism rake; Control mainboard 200 controls and rotate counterclockwise gear 33, gear 33 drives supports 36 to move upward, and umbrella shape mechanism, in contraction state, is upward through in material as sharp knife.
Gear 33 is provided with gear shaft core 35, and driving shaft is fixedly connected with gear 33 by gear shaft core 35.Gear 33 can rotate around gear shaft core 35.
Tank body also comprises casing 11, transition body 12, and casing 11 bottoms connect transition body 12, and transition body 12 bottoms connect discharge port 13, and the cavity between casing, transition body 12 and discharge port 13 threes connects.Be beneficial to loading and/or the unloading of material; Preferably casing 11 can be for square or circular etc.
Fig. 2 is the state of discharge arm umbrella shape mechanism deploying while moving to lower end, Fig. 3 is discharge arm while moving to centre position, and umbrella shape mechanism is in half state launching, and Fig. 4 is that discharge arm is while moving to top, the state of umbrella shape mechanism in shrinking, can effectively upwards penetrate in material.
Embodiment 2
As shown in Figure 6, reticulated 5 is equipped with in tank body 1 open top.The reticulated 5 covering on tank body 1 can select to be less than the size of adult housefly in aperture conventionally.By cover reticulated 5 on tank body 1, can prevent that adult housefly or other insect in workshop from entering in tank body 1 on the one hand, in order to avoid the interior maggot grow of tank body 1 is affected; Also can prevent that on the other hand fly maggot in tank body 1 from growing up to the tank body 1 that flies out after adult, damages surrounding environment.
Tobacco waste treating apparatus is fixed on floor by support.Device is erected to overhead certain altitude, be beneficial to the rotation of drive unit; Under discharge port, can place material receiver.
All the other structures of the present embodiment and operation principle and embodiment 1 are identical, at this, no longer narrate.
Obviously, the above embodiment of the present invention is only for example of the present invention is clearly described, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.All any modifications of doing within the spirit and principles in the present invention, be equal to and replace and improvement etc., within all should being included in the protection domain of the claims in the present invention.

Claims (7)

1. an automatic tobacco waste treating apparatus, it is characterized in that, comprise tank body (1), shedding mechanism (2), be connected the drive unit (3) that is used for driving the vertical movement of shedding mechanism (2) with shedding mechanism (2), tank body (1) bottom is provided with discharge port (13), and shedding mechanism (2) is located in discharge port (13); In tank body (1), be provided with baffle plate (4);
Described shedding mechanism (2) comprises the discharge arm (21) being connected with drive unit (3), is located at discharge arm (21) upper for harrowing the umbrella shape mechanism (22) of lower waste material;
Described drive unit (3) comprises drive motors (31), the driving shaft (32) being connected with drive motors (31), also comprise support (36), the gear (33) being connected with driving shaft (32), support (36) is provided with the rackwork (34) with gear (33) engagement, and support (36) top is fixedly connected with discharge arm (21);
Described tank body (1) top is provided with mixing device (9), and mixing device (9) comprises blender (93), and blender (93) is installed on the top in tank body (1);
Tobacco waste treating apparatus also comprises Temperature Humidity Sensor (51) and heat exchanger (52), and Temperature Humidity Sensor (51) is arranged at the side of tank body (1), stretches into tank body (1) inside; Heat exchanger (52) is arranged at the middle and lower part in tank body (1);
Tobacco waste treating apparatus also comprises the control mainboard (200) of being located on tank body (1), controls mainboard (200) and is electrically connected to drive motors (31), mixing device (9), umbrella shape mechanism (22), Temperature Humidity Sensor (51) respectively.
2. a kind of automatic tobacco waste treating apparatus according to claim 1, is characterized in that: it is suitable that the size of size and discharge port (13) is opened by described umbrella shape mechanism (22); Described heat exchanger (52) is heat transfer pipe, is communicated to external pipe; Described mixing device (9) also comprises hopper (91) and batch mixing motor (92); Hopper (91) is arranged at tank body (1) top, connects with tank body (1); Batch mixing motor (92) passes through gear or belt connection for transmission with blender (93); Controlling mainboard (200) is electrically connected to batch mixing motor (92).
3. a kind of automatic tobacco waste treating apparatus according to claim 2, is characterized in that: described gear (33) is provided with gear shaft core (35), and driving shaft (32) is fixedly connected with gear (33) by gear shaft core (35).
4. according to the arbitrary described a kind of automatic tobacco waste treating apparatus of claims 1 to 3, it is characterized in that: described tank body (1) also comprises casing (11), transition body (12), casing (11) bottom connects transition body (12), transition body (12) bottom connects discharge port (13), and the cavity between casing (11), transition body (12) and discharge port (13) three connects.
5. according to the arbitrary described a kind of automatic tobacco waste treating apparatus of claims 1 to 3, it is characterized in that: reticulated is equipped with in described tank body (1) open top.
6. according to the arbitrary described a kind of automatic tobacco waste treating apparatus of claims 1 to 3, it is characterized in that: described tobacco waste treating apparatus is fixed on floor by support.
7. according to the arbitrary described a kind of automatic tobacco waste treating apparatus of claims 1 to 3, it is characterized in that: described blender (93) comprises at least 2 blades, blade is plane or curved face type.
CN201410248402.3A 2014-06-06 2014-06-06 A kind of tobacco waste processing means automatically Expired - Fee Related CN104056844B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107081326A (en) * 2017-05-05 2017-08-22 严展鹏 A kind of fruits and vegetables raw materials for production waste residue automatic processing device

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CN103563857A (en) * 2013-11-07 2014-02-12 中国烟草总公司广东省公司 Screening method for nicotine-resistant housefly species
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Publication number Priority date Publication date Assignee Title
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CN101622972A (en) * 2008-07-10 2010-01-13 中国科学院过程工程研究所 Automatic control bioreactor for breeding maggots and earthworms and culture method
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107081326A (en) * 2017-05-05 2017-08-22 严展鹏 A kind of fruits and vegetables raw materials for production waste residue automatic processing device

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