CN104056844B - A kind of tobacco waste processing means automatically - Google Patents

A kind of tobacco waste processing means automatically Download PDF

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Publication number
CN104056844B
CN104056844B CN201410248402.3A CN201410248402A CN104056844B CN 104056844 B CN104056844 B CN 104056844B CN 201410248402 A CN201410248402 A CN 201410248402A CN 104056844 B CN104056844 B CN 104056844B
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China
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tank body
tobacco waste
gear
processing means
waste processing
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CN201410248402.3A
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CN104056844A (en
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胡新军
陈泽鹏
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Sun Yat Sen University
China National Tobacco Corp Guangdong Branch
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Sun Yat Sen University
China National Tobacco Corp Guangdong Branch
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Abstract

The present invention relates to the technical field that tobacco waste processes, more particularly, to one automatic tobacco waste processing means.A kind of tobacco waste processing means automatically, is provided with baffle plate in tank body;Shedding mechanism includes the discharge arm being connected with driving means, is located on discharge arm the umbrella shape mechanism for harrowing lower waste material;Driving means includes the drive shaft driving motor with driving motor to be connected, and also includes the gear that support is connected with drive shaft, and support is provided with the rackwork engaged with gear, and frame upper is fixing with discharge arm to be connected;Blender is installed on the top in tank body;Tobacco waste processing means also includes Temperature Humidity Sensor and heat exchanger, and Temperature Humidity Sensor is arranged at the side of tank body, stretches into tank interior;Heat exchanger is arranged at the middle and lower part in tank body;Tobacco waste processing means also includes the control mainboard being located on tank body, controls mainboard and electrically connects with driving motor, mixing device, umbrella shape mechanism, Temperature Humidity Sensor respectively.This device improves the level of automatization.

Description

A kind of tobacco waste processing means automatically
Technical field
The present invention relates to the technical field that tobacco waste processes, more particularly, to one automatic tobacco waste processing means.
Background technology
Along with the requirement of cigarette quality is increased by development and the smoking population of China's cigarette industry day by day, tobacco planting scale constantly increases, and cigarette industry is the most increasing to the demand of better-than-average level Nicotiana tabacum L., these factors make a large amount of inapplicable fresh tobacco leaf then be given it up.Inapplicable fresh tobacco leaf refers to not to be suitable for the fresh tobacco leaves (water content 80~90%) of cured tobacco production, different from waste/hypo-tobacco leaf or the discarded tobacco leaf (water content about 15%) produced in the production process of flue-cured tobacco mentioned in a large number in document.If these inapplicable Nicotiana tabacum Lves are arbitrarily abandoned field, planting environment can be polluted, also be unfavorable for the elimination of tobacco virus, and then the tobacco plant in next season of repeated infection;Destroying or landfill if concentrating, needing to spend substantial amounts of expense, the processing cost of industry inapplicable Nicotiana tabacum L. per ton averagely up to 200 yuan.
Fly larvae is a kind of important economic insects and scavenger insect, the nicotine-resistant housefly species obtained after screening, strengthening and cultivate, and can be used for carrying out a biological disposal upon inapplicable fresh tobacco leaf.Patent documentation (CN 103109972) discloses a kind of Musca domestica larva and processes the method that inapplicable Nicotiana tabacum L. prepares biological protein feedstuff, and the method is strong to inapplicable fresh tobacco leaf disposal ability, speed is fast compared with microorganism compost;Processing cost is low, technology environmental protection, does not change land character;The most also can get biological protein feedstuff, it is achieved that the recycling of inapplicable Nicotiana tabacum L., become " giving up " into precious.
But, at present fly maggot breeding technology mostly use pit cultivation, rubbish heap to support, the cultivation of fertile heap or benzvalene form cultivation etc., the cultivation apparatus used such as cultivation pot, breeding cage, box for breeding etc., all there is structure complicated, relatively costly, or simple in construction, but separation, the heavy labor collected cannot be broken away from, the many disadvantages such as space availability ratio is low and environmental pollution is big.Therefore, hinder the fast development of fly maggot breeding industry, being difficult to the modern production requirement of low cost, high efficiency, automatization and scientific culture, this is also to limit to use fly larvae to process one of the popularization and application of tobacco waste technology and the major influence factors bringing bigger economic benefit certainly.
Summary of the invention
The present invention is to overcome at least one defect described in above-mentioned prior art, it is provided that a kind of tobacco waste processing means, its simple in construction automatically, utilizes gear-driven mode to be discharged by tobacco waste, and treatment effeciency is high, and labor intensity is low;And device possesses automatic material mixer, improve treatment effeciency further;And this device possesses temperature-humidity monitoring and adjusting function, control the running of each device by controlling mainboard, reduce the labour force of human body, improve the level of automatization, and further increase treatment effeciency.
For solving above-mentioned technical problem, the technical solution used in the present invention is: a kind of tobacco waste processing means automatically, wherein, it is connected to, with shedding mechanism, the driving means that driving shedding mechanism is vertically movable including tank body, shedding mechanism, tank body lower part is provided with discharge port, and shedding mechanism is located in discharge port;Baffle plate it is provided with in tank body;
Described shedding mechanism includes the discharge arm being connected with driving means, is located on discharge arm the umbrella shape mechanism for harrowing lower waste material;
Described driving means includes the drive shaft driving motor with driving motor to be connected, and also includes the gear that support is connected with drive shaft, and support is provided with the rackwork engaged with gear, and frame upper is fixing with discharge arm to be connected;
Described tank body top is provided with mixing device, and mixing device includes the top that blender, blender are installed in tank body;
Tobacco waste processing means also includes Temperature Humidity Sensor and heat exchanger, and Temperature Humidity Sensor is arranged at the side of tank body, stretches into tank interior;Heat exchanger is arranged at the middle and lower part in tank body;
Tobacco waste processing means also includes the control mainboard being located on tank body, controls mainboard and electrically connects with driving motor, mixing device, umbrella shape mechanism, Temperature Humidity Sensor respectively.
In the present invention, control mainboard and control to drive the start and stop of motor, control mainboard and also control the operating of mixing device, control expansion and the contraction of umbrella shape mechanism, control Temperature Humidity Sensor and read the temperature in tank body.
Further, described umbrella shape mechanism opening dimension is suitable with the size of discharge port;Described heat exchanger is heat transfer pipe, is communicated to external pipe;Described mixing device also includes hopper and batch mixing motor;Hopper is arranged at tank body top, through with tank body;Batch mixing motor is connected transmission with blender by gear or belt;Control mainboard to electrically connect with batch mixing motor.
Owing to just can use fly larvae to process after need to homogeneous inapplicable tobacco leaf fragment and adjuvant being stirred, therefore after weighing inapplicable tobacco leaf fragment and adjuvant, start mixing device, control mainboard and control batch mixing electric motor starting, feed the most simultaneously, charging limit, limit mixes, and i.e. can reach the purpose of mix homogeneously.Preferably, described blender includes at least 2 blades, and blade is plane or curved face type, for the mixing of material.
Tobacco waste processing procedure exists Eggs of Musca Domestica Vicina hatching and fly larvae grows two stages, and in tobacco waste, temperature and humidity conditions has large effect to Eggs of Musca Domestica Vicina hatching and fly larvae growth in the two stage, such as, Eggs of Musca Domestica Vicina aplasia below 13 DEG C, less than 8 DEG C or then dead higher than 42 DEG C.In the range of 22 DEG C~35 DEG C, the brooding time of ovum shortens along with the rising of temperature;When the relative humidity of growth substrate is 75%~80%, incubation rate is the highest;Less than 65% or higher than 85% time, incubation rate substantially reduces.The growth and development time length of fly larvae and the height of temperature have direct relation, the most suitable growth substrate temperature to be 34~40 DEG C, then die young higher than 48 DEG C;The suitable growth soil humidity of 1~2 age fly larvae is 61%~80%, and optimum humidity is 71%~80%.The suitable growth soil humidity of 3 age fly larvae is 61%~70%, more than 80% just can not normal development, less than 40%, fly larvae arrest of development, pupate few, even result in fly larvae dead.Further, since the brooding time of Eggs of Musca Domestica Vicina typically at the growth cycle of 8~24 hours and fly larvae also at about 5 days, the time of tobacco waste processing procedure is probably at about 6 days altogether.Visible, preferable tobacco waste treatment effect to be reached, processing means arranges Temperature Humidity Sensor and heat exchanger, constantly the temperature and humidity conditions of tobacco waste is monitored and regulates in actual production process.
In the present invention, when the tobacco waste temperature in device is too high, cold water can be passed through continuously in heat exchanger, by heat exchange and then the temperature of reduction tobacco waste, on the contrary at head end treatment, particularly in winter, the temperature of tobacco waste is relatively low, therefore can be passed through hot water continuously in heat exchanger, accelerate the rising of tobacco waste temperature, and then promote the hatching of Eggs of Musca Domestica Vicina.The pipeline of heat exchanger connects with external pipe, or can connect with other devices, forms a set of temperature control system in whole workshop, in conjunction with the temperature in valve or each device of on-off control.
The process processing tobacco waste with fly larvae can be divided into two stages: the first stage is charging, inoculates and cultivation process;Second stage is that worm material separates and discharging phase or only discharging phase.During the first stage, baffle plate is fully mated with discharge port, constitutes a closed structure, and the most whole device can be used for being contained in the material such as tobacco waste and fly larvae, cultivates processing means as a fly larvae and uses.During second stage, discharge arm is driven to pump by driving means, when discharge arm rises, umbrella shape mechanism is in contraction state, being upward through as sharp knife in material, then driving means drives discharge arm to move downward, umbrella shape mechanism deploying, by material rake, down thus material is discharged from discharge port, enters next production cycle.
Need to be opened by baffle plate when discharging material, control mainboard and control slowly to shrink when umbrella shape mechanism rises, control mainboard and control slowly to launch when umbrella shape mechanism declines, under so can effectively being harrowed by the material in tank body.
Further, described umbrella shape mechanism opening dimension is suitable with the size of discharge port.Can be by under the most material rakes when so making umbrella shape mechanism open.
Concrete, drive motor to drive drive shaft turns, drive shaft driven gear pivoting, owing to wheel and rack engages, support can carry out the motion of above-below direction under the drive of gear, thus drives discharge arm to do the reciprocating motion of above-below direction, the lower material of umbrella shape mechanism rake.
Gear is provided with gear shaft core, and drive shaft is connected by gear shaft core and gear are fixing.Gear can rotate around gear shaft core.
Further, described tank body also includes casing, transition body, and lower box connects transition body, and transition body bottom connects discharge port, and the cavity between casing, transition body and discharge port three is through.It is beneficial to loading and/or the unloading of material;Preferably casing can be square or circular etc..
Further, described tank body open top is equipped with reticulated.The reticulated covered on tank body can be generally selected the size less than adult housefly in aperture.By nerve of a covering shape fabric on tank body, the adult housefly in workshop or other insecticide on the one hand it is possible to prevent to enter in tank body, in order to avoid fly larvae growth is affected in tank body;On the other hand the fly larvae being also possible to prevent in tank body flies out after growing up to adult tank body, damages surrounding.
Further, tobacco waste processing means is fixed on floor by support.Device is erected overhead certain altitude, is beneficial to the rotation of driving means;Material receiver can be placed under discharge port.
Compared with prior art, provide the benefit that: the present invention drives discharge arm to pump by driving means, when discharge arm rises, umbrella shape mechanism is in contraction state, being upward through as sharp knife in material, then driving means drives discharge arm to move downward, umbrella shape mechanism deploying, by material rake, down thus material is discharged from discharge port, enters next production cycle.
This device is sturdy and durable; simple to operate; possess temperature-humidity monitoring and adjusting function; treatment effeciency is high, and labor intensity is low, and installing/dismounting and cleaning and sterilizing are convenient; environment protecting is good; can fully improve the utilization rate in workshop, reduce the processing cost of tobacco waste, batch production, the continuous continual modern production requirement of scale can be met.And this device possesses batch mixing function, homogeneous inapplicable tobacco leaf fragment and adjuvant can be stirred.And control mainboard and control the running of each device, reduce the labour force of human body, improve the level of automatization, and further increase treatment effeciency.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic perspective view of embodiment 1.
Fig. 2 is embodiment 1 first cross-sectional view.
Fig. 3 is embodiment 1 second cross-sectional view.
Fig. 4 is embodiment 1 the 3rd cross-sectional view.
Fig. 5 is embodiment 1 driving means concrete structure schematic diagram.
Fig. 6 is the overall structure schematic perspective view of embodiment 2.
Detailed description of the invention
Accompanying drawing being merely cited for property explanation, it is impossible to be interpreted as the restriction to this patent;In order to the present embodiment is more preferably described, some parts of accompanying drawing have omission, zoom in or out, and do not represent the size of actual product;To those skilled in the art, in accompanying drawing, some known features and explanation thereof may will be understood by omission.Being merely cited for property of position relationship explanation described in accompanying drawing, it is impossible to be interpreted as the restriction to this patent.
As Figure 1-5, a kind of tobacco waste processing means automatically, wherein, is connected to, with shedding mechanism 2, the driving means 3 that driving shedding mechanism 2 is vertically movable including tank body 1, shedding mechanism 2, tank body 1 bottom is provided with discharge port 13, and shedding mechanism 2 is located in discharge port 13;Baffle plate 4 it is provided with in tank body 1;
Shedding mechanism 2 includes the discharge arm 21 being connected with driving means 3, is located on discharge arm 21 the umbrella shape mechanism 22 for harrowing lower waste material;
Driving means 3 includes the drive shaft 32 driving motor 31 with driving motor 31 to be connected, and also includes the gear 33 that support 36 is connected with drive shaft 32, and support 36 is provided with the rackwork 34 engaged with gear 33, and support 36 top is fixing with discharge arm 21 to be connected;
Tank body 1 top is provided with mixing device 9, and mixing device 9 includes that blender 93, blender 93 are installed on the top in tank body 1;
Tobacco waste processing means also includes Temperature Humidity Sensor 51 and heat exchanger 52, and Temperature Humidity Sensor 51 is arranged at the side of tank body 1, stretches into tank body 1 internal;Heat exchanger 52 is arranged at the middle and lower part in tank body 1;
Tobacco waste processing means also includes the control mainboard 200 being located on tank body 1, controls mainboard 200 and electrically connects with driving motor 31, mixing device 9, umbrella shape mechanism 22, Temperature Humidity Sensor 51 respectively.
Umbrella shape mechanism 22 opening dimension is suitable with the size of discharge port 13;Heat exchanger 52 is heat transfer pipe, is communicated to external pipe;Mixing device 9 also includes hopper 91 and batch mixing motor 92;Hopper 91 is arranged at tank body 1 top, through with tank body 1;Batch mixing motor 92 is connected transmission with blender 93 by gear or belt;Control mainboard 200 to electrically connect with batch mixing motor 92.
In the present embodiment, control mainboard 200 and control to drive the start and stop of motor 31, control mainboard 200 and also control the operating of mixing device 9, control expansion and the contraction of umbrella shape mechanism 22, control Temperature Humidity Sensor 51 and read the temperature in tank body 1.
Owing to just can use fly larvae to process after need to homogeneous inapplicable tobacco leaf fragment and adjuvant being stirred, therefore after weighing inapplicable tobacco leaf fragment and adjuvant, start mixing device 9, control mainboard 200 controls batch mixing motor 92 and starts, feed the most simultaneously, charging limit, limit mixes, and i.e. can reach the purpose of mix homogeneously.
In the present embodiment, heat exchanger 52 is heat transfer pipe, is communicated to external pipe.Reach preferable tobacco waste treatment effect, processing means arranges Temperature Humidity Sensor 51 and heat exchanger 52, constantly the temperature and humidity conditions of tobacco waste is monitored and regulates in actual production process.
In the present embodiment, when the tobacco waste temperature in device is too high, cold water can be passed through continuously in heat exchanger 52, by heat exchange and then the temperature of reduction tobacco waste, on the contrary at head end treatment, particularly in winter, the temperature of tobacco waste is relatively low, therefore can be passed through hot water continuously in heat exchanger 52, accelerate the rising of tobacco waste temperature, and then promote the hatching of Eggs of Musca Domestica Vicina.The pipeline of heat exchanger 52 connects with external pipe, or can connect with other devices, forms a set of temperature control system in whole workshop, in conjunction with the temperature in valve or each device of on-off control.
The process processing tobacco waste with fly larvae can be divided into two stages: the first stage is charging, inoculates and cultivation process;Second stage is that worm material separates and discharging phase or only discharging phase.During the first stage, baffle plate 4 is fully mated with discharge port 13, constitutes a closed structure, and the most whole device can be used for being contained in the material such as tobacco waste and fly larvae, cultivates processing means as a fly larvae and uses.During second stage, discharge arm 21 is driven to pump by driving means 3, when discharge arm 21 rises, umbrella shape mechanism 22 is in contraction state, being upward through as sharp knife in material, then driving means 3 drives discharge arm 21 to move downward, and umbrella shape mechanism 22 launches, by material rake, down thus material is discharged from discharge port 13, enters next production cycle.
Need to be opened by baffle plate 4 when discharging material, control mainboard 200 and control slowly to shrink when umbrella shape mechanism 22 rises, control mainboard 200 and control slowly to launch when umbrella shape mechanism 22 declines, under so can effectively the material in tank body 1 being harrowed.Umbrella shape mechanism 22 opening dimension is suitable with the size of discharge port 13.Can be by under the most material rakes when so making umbrella shape mechanism 22 open.
Motor 31 is driven to drive drive shaft 32 to rotate, drive shaft 32 driven gear 33 pivoting, owing to gear 33 engages with tooth bar, support 36 can carry out the motion of above-below direction under the drive of gear 33, concrete, in Fig. 5, when gear needs discharge arm 21 to move downward, controlling mainboard 200 to control to rotate clockwise gear 33, gear 33 drives support 36 to move downward, the lower material of umbrella shape mechanism rake;Controlling mainboard 200 to control to rotate counterclockwise gear 33, gear 33 drives support 36 to move upward, and umbrella shape mechanism is in contraction state, is upward through in material as sharp knife.
Gear 33 is provided with gear shaft core 35, and drive shaft is connected by gear shaft core 35 is fixing with gear 33.Gear 33 can rotate around gear shaft core 35.
Tank body also includes casing 11, transition body 12, and casing 11 bottom connects transition body 12, and transition body 12 bottom connects discharge port 13, and the cavity between casing, transition body 12 and discharge port 13 three is through.It is beneficial to loading and/or the unloading of material;Preferably casing 11 can be square or circular etc..
Fig. 2 is that discharge arm moves to the state of umbrella shape mechanism deploying during lower end, Fig. 3 is discharge arm when moving to centre position, and umbrella shape mechanism is in the state of half expansion, and Fig. 4 is that discharge arm is when moving to top, umbrella shape mechanism is in the state of contraction, can the most upwards penetrate in material.
Embodiment 2
As shown in Figure 6, tank body 1 open top is equipped with reticulated 5.The reticulated 5 covered on tank body 1 can be generally selected the size less than adult housefly in aperture.By nerve of a covering shape fabric 5 on tank body 1, the adult housefly in workshop or other insecticide on the one hand it is possible to prevent to enter in tank body 1, in order to avoid fly larvae growth is affected in tank body 1;On the other hand the fly larvae being also possible to prevent in tank body 1 flies out after growing up to adult tank body 1, damages surrounding.
Tobacco waste processing means is fixed on floor by support.Device is erected overhead certain altitude, is beneficial to the rotation of driving means;Material receiver can be placed under discharge port.
Remaining structure and working principle of the present embodiment duplicates with embodiment 1, no longer describes at this.
Obviously, the above embodiment of the present invention is only for clearly demonstrating example of the present invention, and is not the restriction to embodiments of the present invention.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here without also cannot all of embodiment be given exhaustive.All any amendment, equivalent and improvement etc. made within the spirit and principles in the present invention, within should be included in the protection domain of the claims in the present invention.

Claims (1)

1. an automatic tobacco waste processing means, it is characterized in that, the driving means (3) driving shedding mechanism (2) vertically movable it is connected to including tank body (1), shedding mechanism (2) and shedding mechanism (2), tank body (1) bottom is provided with discharge port (13), and shedding mechanism (2) is located in discharge port (13);Baffle plate (4) it is provided with in tank body (1);
Described shedding mechanism (2) includes the discharge arm (21) being connected with driving means (3), is located at the upper umbrella shape mechanism (22) for harrowing lower waste material of discharge arm (21);
Described driving means (3) includes the drive shaft (32) driving motor (31) with driving motor (31) to be connected, also include the gear (33) that support (36) is connected with drive shaft (32), support (36) is provided with the rackwork (34) engaged with gear (33), and support (36) top is fixing with discharge arm (21) to be connected;
Described tank body (1) top is provided with mixing device (9), and mixing device (9) includes that blender (93), blender (93) are installed on the top in tank body (1);
Tobacco waste processing means also includes Temperature Humidity Sensor (51) and heat exchanger (52), and Temperature Humidity Sensor (51) is arranged at the side of tank body (1), stretches into tank body (1) internal;Heat exchanger (52) is arranged at the middle and lower part in tank body (1);
Tobacco waste processing means also includes the control mainboard (200) being located on tank body (1), controls mainboard (200) and electrically connects with driving motor (31), mixing device (9), umbrella shape mechanism (22), Temperature Humidity Sensor (51) respectively;
Described umbrella shape mechanism (22) opening dimension is suitable with the size of discharge port (13);Described heat exchanger (52) is heat transfer pipe, is communicated to external pipe;Described mixing device (9) also includes hopper (91) and batch mixing motor (92);Hopper (91) is arranged at tank body (1) top, through with tank body (1);Batch mixing motor (92) is connected transmission with blender (93) by belt;Control mainboard (200) to electrically connect with batch mixing motor (92);
Described gear (33) is provided with gear shaft core (35), and drive shaft (32) is connected by gear shaft core (35) and gear (33) are fixing;
Described tank body (1) also includes casing (11), transition body (12), casing (11) bottom connects transition body (12), transition body (12) bottom connects discharge port (13), and the cavity between casing (11), transition body (12) and discharge port (13) three is through;
Described tank body (1) open top is equipped with reticulated;
Described tobacco waste processing means is fixed on floor by support;
Described blender (93) includes at least 2 blades, and blade is plane or curved face type.
CN201410248402.3A 2014-06-06 2014-06-06 A kind of tobacco waste processing means automatically Expired - Fee Related CN104056844B (en)

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CN107081326A (en) * 2017-05-05 2017-08-22 严展鹏 A kind of fruits and vegetables raw materials for production waste residue automatic processing device

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JP2009119397A (en) * 2007-11-16 2009-06-04 Toyoda Gosei Co Ltd Method and apparatus for decomposing cigarette butt
CN101622972B (en) * 2008-07-10 2012-04-25 中国科学院过程工程研究所 Automatic control bioreactor for breeding maggots and earthworms and culture method
CN102028303B (en) * 2009-09-27 2013-05-22 湖北中烟工业有限责任公司 Reverse suspension feeder of tobacco leaves
CN103109972B (en) * 2013-02-26 2014-10-22 胡新军 Method for processing inapplicable tobacco leaves by musca domestica larva to prepare biological protein feed
CN103493789B (en) * 2013-10-15 2015-06-03 华南师范大学 Large yellow mealworm breeding tank and application thereof
CN103563857B (en) * 2013-11-07 2015-11-18 中国烟草总公司广东省公司 A kind of screening technique of resistance to nicotine housefly kind
CN203917374U (en) * 2014-06-06 2014-11-05 中国烟草总公司广东省公司 A kind of tobacco waste treating apparatus automatically

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