CN207043002U - A kind of fruits and vegetables raw materials for production waste residue automatic processing device - Google Patents

Abstract

The technical field of food production offal treatment is the utility model is related to, more particularly, to a kind of fruits and vegetables raw materials for production waste residue automatic processing device.A kind of fruits and vegetables raw materials for production waste residue automatic processing device, tank body is interior to be provided with baffle plate；Shedding mechanism includes the discharge arm being connected with drive device, and the umbrella shape mechanism for harrowing lower waste material is used on discharge arm；The drive shaft that drive device includes motor, is connected with motor, in addition to support, the gear with driving axis connection, support are provided with the rackwork engaged with gear, and frame upper is fixedly connected with discharge arm；Blender is installed on the top in tank body；Fruits and vegetables raw materials for production waste residue automatic processing device also includes Temperature Humidity Sensor and heat exchanger, and Temperature Humidity Sensor is arranged at the side of tank body, stretches into tank interior；Heat exchanger is arranged at the middle and lower part in tank body；Fruits and vegetables raw materials for production waste residue automatic processing device also includes the control mainboard on tank body, and control mainboard electrically connects with motor, mixing device, umbrella shape mechanism, Temperature Humidity Sensor respectively.The present apparatus improves the level of automation.

Description

A kind of fruits and vegetables raw materials for production waste residue automatic processing device

Technical field

It the utility model is related to food production fruits and vegetables Solid state fermentation field, and in particular to a kind of fruits and vegetables raw materials for production waste residue is certainly Dynamicization processing unit.

Background technology

Soybean, corn and fresh fruit are one of raw materials generally used in food production process.By taking soybean as an example, it is edible Raw material is used as in oily production technology, contains substantial amounts of microorganism, protein, carbohydrate, phosphorus in the soybean slag after the completion of fermentation extraction Tunning etc. of fat, residual, due to by the oxygen in light, heat, air, water, the effect of strain and enzyme etc., various complexity occur Change, such as amount of grease is decomposed into glycerine and free aliphatic acid multi-products, free fatty is further hydrolyzed, Oxidation generation peroxide and hydroperoxides, become sour serious, the color burn of soya-bean oil is shown as in physicochemical property, with stimulation Property smell, acid number rise etc..And peroxide therein is very unstable, can continue to resolve into aldehyde and ketone compounds and other oxygen Compound, cause the quality of bean dregs further to degenerate, such as recycled not in time, ultimately result in soya-bean oil and lose use value. So if discarded bean dregs are carried out into reclaiming processing, can not only effectively save production cost, and can greatly reduce pair The pollution of environment.

Fly maggot is a kind of important economic insects and scavenger insect, the resistance to nicotine obtained after screening, strengthening and cultivate Housefly variety, biological treatment is carried out available for inapplicable fresh fruit skin.Patent document (CN 103109972) discloses a kind of use The method that the inapplicable tobacco leaf of common house-fly grub processing prepares biological protein feedstuff, this method is strong to inapplicable fresh tobacco leaf disposal ability, Speed is fast compared with microorganism compost；Processing cost is low, technology environmental protection, does not change land character；Bioprotein feeding is also can obtain simultaneously Material, the recycling of inapplicable tobacco leaf is realized, become " useless " as treasured.

However, current fly maggot breeding technology is cultivated using pit mostly, rubbish heap is supported, fertile heap cultivates or benzvalene form cultivates etc., Used cultivation apparatus such as cultivation pot, breeding cage, box for breeding etc., have that complicated, cost is higher, or structure letter It is single, but separation, the heavy labor of collection, low space utilization and many disadvantages such as environmental pollution is big can not be broken away from.Therefore, hinder The fast development of fly maggot breeding industry is hindered, it is difficult to realize that low cost, high efficiency, automation and the modern production of scientific culture will Ask, this is also that limitation handles the popularization and application of pericarp wasteless technology and bring the main of bigger economic benefit with fly maggot certainly One of influence factor.

Utility model content

The utility model is to overcome at least one defect described in above-mentioned prior art, there is provided a kind of fruits and vegetables raw materials for production give up Slag automatic processing device, its is simple in construction, is discharged pericarp waste residue using gear-driven mode, and treatment effeciency is high, work Low intensity；And device possesses automatic material mixer, further improves treatment effeciency；And the device possess temperature-humidity monitoring and Adjusting function, the running of each device is controlled by control mainboard, reduce the labour of human body, improve the water of automation It is flat, and further increase treatment effeciency.

In order to solve the above technical problems, the technical solution adopted in the utility model is：A kind of fruits and vegetables raw materials for production waste residue is certainly Dynamicization processing unit, wherein, including tank body, shedding mechanism, with shedding mechanism be connected to drive shedding mechanism it is vertically movable Drive device, tank body lower part are provided with discharge port, and shedding mechanism is in discharge port；Baffle plate is provided with tank body；

Described shedding mechanism includes the discharge arm being connected with drive device, and the umbrella for harrowing lower waste material is used on discharge arm Shape mechanism；

The drive shaft that described drive device includes motor, is connected with motor, in addition to support and drive shaft The gear of connection, support are provided with the rackwork engaged with gear, and frame upper is fixedly connected with discharge arm；

Described tank body top is provided with mixing device, and mixing device includes blender, and blender is installed on upper in tank body Portion；

Fruits and vegetables raw materials for production waste residue automatic processing device also includes Temperature Humidity Sensor and heat exchanger, temperature and humidity sensing Device is arranged at the side of tank body, stretches into tank interior；Heat exchanger is arranged at the middle and lower part in tank body；

Fruits and vegetables raw materials for production waste residue automatic processing device also includes the control mainboard on tank body, control mainboard difference Electrically connected with motor, mixing device, umbrella shape mechanism, Temperature Humidity Sensor.

In the utility model, control mainboard controls the start and stop of motor, and control mainboard also controls mixing device Operating, the expansion and contraction of control umbrella shape mechanism, control Temperature Humidity Sensor reads the temperature in tank body.

Further, described umbrella shape mechanism opening dimension is adapted with the size of discharge port；The heat exchanger is biography Hot channel, it is communicated to external pipe；The mixing device also includes hopper and batch mixing motor；Hopper is arranged at the top of tank body, with Tank body penetrates；Batch mixing motor is connected transmission with blender by gear or belt；Control mainboard electrically connects with batch mixing motor.

Due to can just be handled after homogeneous inapplicable pericarp fragment and auxiliary material need to stir with fly maggot, because After this weighs inapplicable pericarp fragment and auxiliary material, start mixing device, control mainboard control batch mixing motor starts, in proportion simultaneously Charging, mixed in charging, you can reach well mixed purpose.Preferably, the blender includes at least two blade, leaf Piece is plane or curved face type, the mixing for material.

Housefly egg hatching during fruits and vegetables raw materials for production Solid state fermentation be present and fly maggot grows two stages, and the two ranks Temperature and humidity conditions have large effect to housefly egg hatching and fly maggot growth in fruits and vegetables raw materials for production waste residue in section, for example, family Fly blow agensis below 13 DEG C, it is less than 8 DEG C or then dead higher than 42 DEG C.In the range of 22 DEG C~35 DEG C, the brooding time of ovum Shorten with the rise of temperature；When the relative humidity of growth substrate is 75%~80%, incubation rate highest；Less than 65% or high When 85%, incubation rate substantially reduces.The growth and development time length of fly maggot and the height of temperature have direct relation, the most suitable growth Substrate temperature is 34~40 DEG C, is then died young higher than 48 DEG C；The suitable growth soil humidity of 1~2 age fly maggot is 61%~80%, Optimum humidity is 71%~80%.The suitable growth soil humidity of 3 age fly maggots is 61%~70%, just can not be just more than 80% Often development, less than 40%, fly maggot arrest of development, pupate few, even result in fly maggot death.Further, since the hatching of Eggs of Musca Domestica Vicina Time typically 8~24 hours and fly maggot growth cycle also at 5 days or so, fruits and vegetables raw materials for production Solid state fermentation process altogether Time is probably at 6 days or so.It can be seen that to reach preferable fruits and vegetables raw materials for production Solid state fermentation effect, temperature is set in processing unit Humidity sensor and heat exchanger, constantly the temperature and humidity conditions of fruits and vegetables raw materials for production waste residue are supervised in actual production process Control and regulation.

In the utility model, when the pericarp waste residue temperature in device is too high, can toward being continuously passed through cold water in heat exchanger, The temperature of pericarp waste residue is reduced by heat exchange, conversely in head end treatment, particularly in winter, the temperature of pericarp waste residue Spend relatively low, therefore the rise of pericarp waste residue temperature can be accelerated, and then promote Eggs of Musca Domestica Vicina toward hot water is continuously passed through in heat exchanger Hatching.The pipeline of heat exchanger is connected with external pipe, or can be connected with other devices, and a sleeving temperature is formed in whole workshop Control system, the temperature in each device is controlled with reference to valve or switch.

It can be divided into two stages with the process of fly maggot processing pericarp waste residue：First stage is to feed, at inoculation and culture Reason；Second stage is the separation of worm material and discharging phase or only discharging phase.During in the first stage, baffle plate is complete with discharge port It is complete to coordinate, a closed structure is formed, at this moment whole device can be used for mounted in materials such as pericarp waste residue and fly maggots, as one Fly maggot culture processing unit uses.During second stage, discharge arm is driven to pump by drive device, when unloading When expecting that bar rises, umbrella shape mechanism is in contraction state, is upward through as sharp knife in material, then drive device driving discharging Bar moves downward, umbrella shape mechanism deploying, harrows lower so that material is discharged from discharge port, into next production cycle by material.

Need to open baffle plate when discharging material, control mainboard control umbrella shape mechanism slowly shrinks when rising, control mainboard Control umbrella shape mechanism slowly deploys when declining, so can be effectively by under the material rake in tank body.

Further, described umbrella shape mechanism opening dimension is adapted with the size of discharge port.So cause umbrella shape mechanism Can be by under as far as possible more material rakes during opening.

Specifically, motor drives drive shaft turns, shaft driven gear pivoting is driven, because wheel and rack is nibbled Closing, support can carry out the motion of above-below direction under the drive of gear, so as to drive discharge arm to do the reciprocating motion of above-below direction, The lower material of umbrella shape mechanism rake.

Gear is provided with gear shaft core, and drive shaft is fixedly connected by gear shaft core with gear.Gear can be around gear shaft core Rotate.

Further, described tank body also includes casing, transition body, and lower box connection transition body, transition body bottom connects Unload material mouth, the cavity insertion between casing, transition body and discharge port three.Loading and/or unloading in favor of material；It is preferred that Ground casing can be square or circular etc..

Further, described tank body open top is equipped with reticulated.The reticulated covered on tank body can aperture lead to Often size of the selection less than adult housefly.By the nerve of a covering shape fabric on tank body, the housefly in workshop on the one hand can be prevented Adult or other insects enter in tank body, in case fly maggot growth is affected in tank body；On the other hand it is also possible to prevent in tank body Fly maggot grow up to after adult the tank body that flies out, surrounding environment is damaged.

Further, fruits and vegetables raw materials for production waste residue automatic processing device is fixed on floor by support.By device frame Certain altitude from the ground is played, in favor of the rotation of drive device；Material receiver can be placed under discharge port.

Compared with prior art, beneficial effect is：The utility model drives discharge arm up and down reciprocatingly to transport by drive device Dynamic, when discharge arm rises, umbrella shape mechanism is in contraction state, is upward through as sharp knife in material, then drive device Driving discharge arm moves downward, umbrella shape mechanism deploying, harrows lower so that material follows from discharge port discharge into next production by material Ring.

The device is sturdy and durable, simple to operate, possesses temperature-humidity monitoring and adjusting function, treatment effeciency is high, labor intensity Low, installing/dismounting and cleaning and sterilizing are convenient, and environment protecting is good, can fully improve the utilization rate in workshop, reduce the place of pericarp waste residue Cost is managed, batch production, scale continuously continual modern production requirement can be met.And the device possesses batch mixing function, Homogeneous inapplicable pericarp fragment and auxiliary material can be stirred.And control mainboard controls the running of each device, drop The low labour of human body, improves the level of automation, and further increase treatment effeciency.

Brief description of the drawings

Fig. 1 is the overall structure schematic perspective view of embodiment 1.

Fig. 2 is the cross-sectional view of embodiment 1 first.

Fig. 3 is the cross-sectional view of embodiment 1 second.

Fig. 4 is the cross-sectional view of embodiment 1 the 3rd.

Fig. 5 is the drive device concrete structure schematic diagram of embodiment 1.

Fig. 6 is the overall structure schematic perspective view of embodiment 2.

Embodiment

Accompanying drawing being given for example only property explanation, it is impossible to be interpreted as the limitation to this patent；It is attached in order to more preferably illustrate the present embodiment Scheme some parts to have omission, zoom in or out, do not represent the size of actual product.

Embodiment 1：

As Figure 1-5, a kind of fruits and vegetables raw materials for production waste residue automatic processing device, wherein, including tank body 1, unloader Structure 2, the vertically movable drive device 3 of driving shedding mechanism 2 is connected to shedding mechanism 2, the bottom of tank body 1 is provided with discharge port 13, shedding mechanism 2 is in discharge port 13；Baffle plate 4 is provided with tank body 1；

Shedding mechanism 2 includes the discharge arm 21 being connected with drive device 3, and the umbrella for harrowing lower waste material is used on discharge arm 21 Shape mechanism 22；

The drive shaft 32 that drive device 3 includes motor 31, is connected with motor 31, in addition to support 36 and drive The gear 33 that moving axis 32 connects, support 36 are provided with the rackwork 34 engaged with gear 33, the top of support 36 and discharge arm 21 It is fixedly connected；

The top of tank body 1 is provided with mixing device 9, and mixing device 9 includes blender 93, and blender 93 is installed in tank body 1 Top；

Fruits and vegetables raw materials for production waste residue automatic processing device also includes Temperature Humidity Sensor 51 and heat exchanger 52, humiture Sensor 51 is arranged at the side of tank body 1, stretches into inside tank body 1；Heat exchanger 52 is arranged at the middle and lower part in tank body 1；

Fruits and vegetables raw materials for production waste residue automatic processing device also includes the control mainboard 200 on tank body 1, control mainboard 200 electrically connect with motor 31, mixing device 9, umbrella shape mechanism 22, Temperature Humidity Sensor 51 respectively.

The opening dimension of umbrella shape mechanism 22 is adapted with the size of discharge port 13；Heat exchanger 52 is heat transfer pipe, is communicated to External pipe；Mixing device 9 also includes hopper 91 and batch mixing motor 92；Hopper 91 is arranged at the top of tank body 1, is penetrated with tank body 1； Batch mixing motor 92 is connected transmission with blender 93 by gear or belt；Control mainboard 200 electrically connects with batch mixing motor 92.

In the present embodiment, control mainboard 200 controls the start and stop of motor 31, and control mainboard 200 also controls mixed Expect the operating of device 9, the expansion and contraction of control umbrella shape mechanism 22, control Temperature Humidity Sensor 51 reads the temperature in tank body 1.

Due to can just be handled after homogeneous inapplicable pericarp fragment and auxiliary material need to stir with fly maggot, because After this weighs inapplicable pericarp fragment and auxiliary material, start mixing device 9, control mainboard 200 control batch mixing motor 92 start, by than Example feeds simultaneously, is mixed in charging, you can reach well mixed purpose.

In the present embodiment, heat exchanger 52 is heat transfer pipe, is communicated to external pipe.Reach at preferable pericarp waste residue Effect is managed, Temperature Humidity Sensor 51 and heat exchanger 52 are set in processing unit, constantly pericarp given up in actual production process The temperature and humidity conditions of slag are monitored and adjusted.

In the present embodiment, when the pericarp waste residue temperature in device is too high, can toward being continuously passed through cold water in heat exchanger 52, The temperature of pericarp waste residue is reduced by heat exchange, conversely in head end treatment, particularly in winter, the temperature of pericarp waste residue Spend relatively low, therefore the rise of pericarp waste residue temperature can be accelerated, and then promote Eggs of Musca Domestica Vicina toward hot water is continuously passed through in heat exchanger 52 Hatching.The pipeline of heat exchanger 52 connects with external pipe, or can be connected with other devices, is formed in whole workshop a set of Temperature control system, the temperature in each device is controlled with reference to valve or switch.

It can be divided into two stages with the process of fly maggot processing pericarp waste residue：First stage is to feed, at inoculation and culture Reason；Second stage is the separation of worm material and discharging phase or only discharging phase.During in the first stage, baffle plate 4 and discharge port 13 is fully mated, forms a closed structure, and at this moment whole device can be used for mounted in materials such as pericarp waste residue and fly maggots, as One fly maggot culture processing unit uses.During second stage, discharge arm 21 is driven up and down reciprocatingly to transport by drive device 3 Dynamic, when discharge arm 21 rises, umbrella shape mechanism 22 is in contraction state, is upward through in material as sharp knife, then drives Device 3 drives discharge arm 21 to move downward, and umbrella shape mechanism 22 deploys, and so as to which material is discharged from discharge port 13 under material is harrowed, enters Enter next production cycle.

Need to open baffle plate 4 when discharging material, control mainboard 200 is slowly shunk when controlling umbrella shape mechanism 22 to rise, and is controlled Mainboard 200 processed slowly deploys when controlling umbrella shape mechanism 22 to decline, so can be effectively by under the material rake in tank body 1.Umbrella shape machine The opening dimension of structure 22 is adapted with the size of discharge port 13.Umbrella shape mechanism 22 is so caused to harrow as far as possible more materials when opening Under.

Motor 31 drives drive shaft 32 to rotate, and drive shaft 32 is with the pivoting of moving gear 33, due to gear 33 and tooth Bar engages, and support 36 can carry out the motion of above-below direction under the drive of gear 33, specifically, as in Fig. 5, gear needs discharge arm 21 when moving downward, and the control of control mainboard 200 rotates clockwise gear 33, and gear 33 drives support 36 to move downward, umbrella shape machine The lower material of structure rake；The control of control mainboard 200 rotates counterclockwise gear 33, and gear 33 drives support 36 to move upwards, umbrella shape mechanism In contraction state, it is upward through as sharp knife in material.

Gear 33 is provided with gear shaft core 35, and drive shaft is fixedly connected by gear shaft core 35 with gear 33.Gear 33 can Rotated around gear shaft core 35.

Tank body also includes casing 11, transition body 12, the bottom of casing 11 connection transition body 12, the connection discharging of the bottom of transition body 12 Mouth 13, the cavity insertion between casing, transition body 12 and the three of discharge port 13.Loading and/or unloading in favor of material；It is preferred that Ground casing 11 can be square or circular etc..

Fig. 2 is the state of umbrella shape mechanism deploying when discharge arm moves to lower end, and Fig. 3 is that discharge arm moves to centre position When, umbrella shape mechanism is in the state of half expansion, and when Fig. 4 is that discharge arm moves to top, umbrella shape mechanism is in the state shunk, can Effectively penetrate upwards in material.

Embodiment 2

As shown in fig. 6, the open top of tank body 1 is equipped with reticulated 5.The reticulated 5 covered on tank body 1 can aperture it is usual Size of the selection less than adult housefly.By the nerve of a covering shape fabric 5 on tank body 1, the housefly in workshop on the one hand can be prevented Adult or other insects enter in tank body 1, in case fly maggot growth is affected in tank body 1；On the other hand it is also possible to prevent tank body 1 Interior fly maggot grows up to after adult the tank body 1 that flies out, and surrounding environment is damaged.

Tobacco waste processing unit is fixed on floor by support.Device is erected into certain altitude from the ground, in favor of The rotation of drive device；Material receiver can be placed under discharge port.

Remaining structure and working principle of the present embodiment is identical with embodiment 1, no longer describes herein.

Finally it should be noted that：The preferred embodiment of the application is these are only, is not limited to the application, although The application is described in detail with reference to embodiment, for those skilled in the art, it still can be to foregoing Technical scheme described in each embodiment is modified, or to which part technical characteristic carry out equivalent substitution, but it is all Within spirit herein and principle, any modification, equivalent substitution and improvements made etc., the protection of the application should be included in Within the scope of.

Claims (5)

1. A kind of 1. fruits and vegetables raw materials for production waste residue automatic processing device, it is characterised in that including tank body (1), shedding mechanism (2), The vertically movable drive device (3) of driving shedding mechanism (2) is connected to shedding mechanism (2), tank body (1) bottom is provided with discharging Mouth (13), shedding mechanism (2) is in discharge port (13)；Baffle plate (4) is provided with tank body (1)；

   Described shedding mechanism (2) includes the discharge arm (21) being connected with drive device (3), is used to harrow on discharge arm (21) The umbrella shape mechanism (22) of lower waste material；

   The drive shaft (32) that described drive device (3) includes motor (31), is connected with motor (31), in addition to branch Frame (36), the gear (33) being connected with drive shaft (32), support (36) are provided with the rackwork (34) engaged with gear (33), Support (36) top is fixedly connected with discharge arm (21)；

   Described tank body (1) top is provided with mixing device (9), and mixing device (9) includes blender (93), blender (93) installation Top in tank body (1)；

   Fruits and vegetables raw materials for production waste residue automatic processing device also includes Temperature Humidity Sensor (51) and heat exchanger (52), humiture Sensor (51) is arranged at the side of tank body (1), and it is internal to stretch into tank body (1)；During heat exchanger (52) is arranged in tank body (1) Bottom；

   Fruits and vegetables raw materials for production waste residue automatic processing device also includes the control mainboard (200) on tank body (1), control mainboard (200) electrically connected respectively with motor (31), mixing device (9), umbrella shape mechanism (22), Temperature Humidity Sensor (51)；

   Described umbrella shape mechanism (22) opening dimension is adapted with the size of discharge port (13)；The heat exchanger (52) is heat transfer Pipeline, it is communicated to external pipe；The mixing device (9) also includes hopper (91) and batch mixing motor (92)；

   Hopper (91) is arranged at the top of tank body (1), is penetrated with tank body (1)；Batch mixing motor (92) passes through belt with blender (93) Connection transmission；Control mainboard (200) electrically connects with batch mixing motor (92)；

   Described gear (33) is provided with gear shaft core (35), and drive shaft (32) is fixed by gear shaft core (35) and gear (33) Connection；

   Described tank body (1) also includes casing (11), transition body (12), casing (11) bottom connection transition body (12), transition body (12) bottom connection discharge port (13), the cavity insertion between casing (11), transition body (12) and discharge port (13) three.
2. 2. fruits and vegetables raw materials for production waste residue automatic processing device according to claim 1, it is characterised in that described discharging The sidepiece of bar (21) is provided with position-limit mechanism (39).
3. 3. fruits and vegetables raw materials for production waste residue automatic processing device according to claim 1, it is characterised in that the blender (93) at least two blade is included, blade is plane or curved face type.
4. 4. fruits and vegetables raw materials for production waste residue automatic processing device according to claim 1, it is characterised in that fixed by support In on floor.
5. 5. fruits and vegetables raw materials for production waste residue automatic processing device according to claim 1, it is characterised in that described tank body (1) Open top is equipped with reticulated.