CN204093822U - A kind of multifunction tobacco waste treatment device - Google Patents

A kind of multifunction tobacco waste treatment device Download PDF

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Publication number
CN204093822U
CN204093822U CN201420298971.4U CN201420298971U CN204093822U CN 204093822 U CN204093822 U CN 204093822U CN 201420298971 U CN201420298971 U CN 201420298971U CN 204093822 U CN204093822 U CN 204093822U
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China
Prior art keywords
tank body
tobacco waste
treatment device
waste treatment
gear
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Expired - Fee Related
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CN201420298971.4U
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Chinese (zh)
Inventor
胡新军
陈泽鹏
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Sun Yat Sen University
China National Tobacco Corp Guangdong Branch
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Sun Yat Sen University
China National Tobacco Corp Guangdong Branch
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Abstract

The utility model relates to the technical field of tobacco waste process, more specifically, relates to a kind of multifunction tobacco waste treatment device.A kind of multifunction tobacco waste treatment device, shedding mechanism comprises the discharge arm be connected with drive unit, is located on discharge arm for harrowing the umbrella shape mechanism of lower waste material; The driving shaft that drive unit comprises handle, is connected with handle, the gear also comprise support, being connected with driving shaft, support is provided with the rackwork with gears meshing, and frame upper is fixedly connected with discharge arm; Tobacco waste treating apparatus also comprises Temperature Humidity Sensor and heat exchanger, and Temperature Humidity Sensor stretches into tank interior; Heat exchanger is arranged at the middle and lower part in tank body; Tobacco waste treating apparatus also comprises maggot material separating device and light inlet window, and maggot material separating device comprises baffle plate, is opened in the perforate of tank body sidepiece, for the baffle plate bottom of opening and closing perforate and tank body hinged; Light inlet window is embedded on tank body, and be located at maggot material separating device opposite, light inlet window comprises the shadow shield for shutting out the light.

Description

A kind of multifunction tobacco waste treatment device
Technical field
The utility model relates to the technical field of tobacco waste process, more specifically, relates to a kind of multifunction tobacco waste treatment device.
Background technology
Along with the development of China's cigarette industry and the requirement of smoking population to cigarette quality are increased day by day, tobacco planting scale constantly increases, and the demand of cigarette industry to better-than-average level tobacco leaf is also increasing, these factors make a large amount of inapplicable fresh tobacco leaf then be given it up.Inapplicable fresh tobacco leaf refers to the fresh tobacco leaves (water content 80 ~ 90%) not being suitable for cured tobacco production, different from the waste/hypo-tobacco leaf produced in the production process of flue-cured tobacco mentioned in a large number in document or discarded tobacco leaf (water content about 15%).If these inapplicable tobacco leaves are arbitrarily abandoned field, can pollute planting environment, also be unfavorable for the elimination of tobacco virus, and then the tobacco plant in next season of superinfection; Destroy or landfill if concentrate, need to spend a large amount of expenses, the disposal cost of industry inapplicable tobacco leaf per ton is on average up to 200 yuan.
Fly maggot is a kind of important economic insects and scavenger insect, and the resistance to nicotine housefly kind obtained after screening, strengthening and cultivation, can be used for carrying out a biological disposal upon to inapplicable fresh tobacco leaf.Patent document (CN 103109972) discloses the method that the inapplicable tobacco leaf of a kind of common house-fly grub process prepares biological protein feedstuff, and the method is strong to inapplicable fresh tobacco leaf disposal ability, comparatively microorganism compost is fast for speed; Processing cost is low, and technology environmental protection, does not change land character; Also can obtain biological protein feedstuff simultaneously, achieve the recycling of inapplicable tobacco leaf, become " giving up " into precious.
But, current fly maggot breeding technology adopts pit cultivation mostly, rubbish heap is supported, fertilizer piles cultivation or benzvalene form cultivation etc., the cultivation apparatus used is as cultivation pot, breeding cage, box for breeding etc., all there is complex structure, cost is higher, or structure is simple, but the many disadvantages such as the low and environmental pollution of separations, the heavy labor of collection, space availability ratio is large cannot be broken away from.Therefore, hinder the fast development of fly maggot breeding industry, be difficult to realize the modern production requirement of low cost, high efficiency, automation and scientific culture, this is also that restriction uses fly maggot to apply and bring one of major influence factors of larger economic benefit to what process tobacco waste technology certainly.
Summary of the invention
The utility model, for overcoming at least one defect described in above-mentioned prior art, provides a kind of multifunction tobacco waste treatment device, and its structure is simple, and utilize gear-driven mode to be discharged by tobacco waste, treatment effeciency is high, and labour intensity is low; And possessing maggot material automatic separation, this device also possesses temperature-humidity monitoring and adjusting function.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of multifunction tobacco waste treatment device, wherein, comprising tank body, shedding mechanism, being connected drive unit for driving the vertical movement of shedding mechanism with shedding mechanism, tank body lower part is provided with discharge port, and shedding mechanism is located in discharge port; Baffle plate is provided with in tank body;
Described shedding mechanism comprises the discharge arm be connected with drive unit, is located on discharge arm for harrowing the umbrella shape mechanism of lower waste material;
The driving shaft that described drive unit comprises handle, is connected with handle, the gear also comprise support, being connected with driving shaft, support is provided with the rackwork with gears meshing, and frame upper is fixedly connected with discharge arm;
Tobacco waste treating apparatus also comprises Temperature Humidity Sensor and heat exchanger, and Temperature Humidity Sensor is arranged at the side of tank body, stretches into tank interior; Heat exchanger is arranged at the middle and lower part in tank body;
Tobacco waste treating apparatus also comprises maggot material separating device and light inlet window, and maggot material separating device comprises baffle plate, is opened in the perforate of tank body sidepiece, for the baffle plate bottom of opening and closing perforate and tank body hinged;
Light inlet window is embedded on tank body, and be located at maggot material separating device opposite, light inlet window comprises the shadow shield for shutting out the light.
Concrete, described umbrella shape mechanism opening dimension and the size of discharge port suitable; The edge of baffle plate outwards and be bent downwardly camber; Light inlet window also comprises the transparent panel be embedded in tank body side; The size of described transparent panel is larger than perforate, and suitable with shadow shield; Described heat exchanger is heat transfer pipe, is communicated to external pipe.
There are Eggs of Musca Domestica Vicina hatching and two stages of maggot grow in tobacco waste processing procedure, and in these two stages in tobacco waste temperature and humidity conditions on Eggs of Musca Domestica Vicina hatching and maggot grow have larger impact, such as, Eggs of Musca Domestica Vicina agensis below 13 DEG C, lower than 8 DEG C or then dead higher than 42 DEG C.Within the scope of 22 DEG C ~ 35 DEG C, the brooding time of ovum shortens along with the rising of temperature; When the relative humidity of growth substrate is 75% ~ 80%, incubation rate is the highest; Lower than 65% or higher than 85% time, incubation rate obviously reduces.The growth and development time length of fly maggot and the height of temperature have direct relation, and the most suitable growth substrate temperature is 34 ~ 40 DEG C, then dies young higher than 48 DEG C; 1 ~ 2 the length of time fly maggot suitable growth soil humidity be 61% ~ 80%, optimum humidity is 71% ~ 80%.3 the length of time fly maggot suitable growth soil humidity be 61% ~ 70%, just can not normal development more than 80%, lower than 40%, fly maggot arrest of development, pupates few, even causes fly maggot dead.In addition, due to Eggs of Musca Domestica Vicina brooding time generally at the growth cycle of 8 ~ 24 hours and fly maggot also at about 5 days, the time of tobacco waste processing procedure is probably at about 6 days altogether.Visible, good tobacco waste treatment effect be reached, Temperature Humidity Sensor and heat exchanger are set in treating apparatus, constantly the temperature and humidity conditions of tobacco waste monitored in actual production process and regulate.
In the utility model, when the tobacco waste temperature in device is too high, cold water can be passed into continuously in heat exchanger, by heat exchange and then the temperature reducing tobacco waste, on the contrary at head end treatment, particularly in winter, the temperature of tobacco waste is lower, therefore in heat exchanger, hot water can be passed into continuously, accelerate the rising of tobacco waste temperature, and then promote the hatching of Eggs of Musca Domestica Vicina.The pipeline of heat exchanger is communicated with external pipe, or can be communicated with other devices, forms a set of temperature control system in whole workshop, in conjunction with the temperature in valve or each device of switch control rule.
Because fly maggot has the characteristic being afraid of high light, when fly maggot is ripe or after tobacco waste process completely, by opening shadow shield, the high light such as daylight or light shines into tank interior through the transparent panel of light inlet window, and fly maggot is moved to maggot material separating device.At this moment open the baffle plate of maggot material separating device, baffle plate is rotated clockwise, the material in tank body and fly maggot fall into the groove that baffle plate and tank body are formed, and the edge that fly maggot gets over baffle plate falls into fly maggot collecting vessel, is beneficial to the collection of fly maggot.
Two stages can be divided into: the first stage is charging, inoculates and cultivate process by the process of fly maggot process tobacco waste; Second stage is the separation of worm material and discharging phase or only has discharging phase.In first stage process, baffle plate coordinates completely with discharge port, and form a closed structure, at this moment whole device can be used for being contained in the material such as tobacco waste and fly maggot, cultivates treating apparatus use as a fly maggot.In second stage process, discharge arm is driven to pump by drive unit, when discharge arm rises, umbrella shape mechanism is in contraction state, be upward through as sharp knife in material, then drive unit drives discharge arm to move downward, umbrella shape mechanism deploying, lower for material rake thus material is discharged from discharge port, enters next production cycle.
Need when discharging material, baffle plate to be opened, and slowly shrink when this umbrella shape mechanism rises, slowly launch during decline, like this can effectively by under the material rake in tank body.
Further, described umbrella shape mechanism opening dimension and the size of discharge port suitable.Can by under as far as possible many materials rake when making umbrella shape mechanism open like this.
Concrete, user, by acting on handle, drives drive shaft turns, driving shaft driven gear sways, and due to wheel and rack engagement, support can carry out the motion of above-below direction under the drive of gear, thus drive discharge arm to do the reciprocating motion of above-below direction, the lower material of umbrella shape mechanism rake.
Gear is provided with gear shaft core, and driving shaft is fixedly connected with gear by gear shaft core.Gear can rotate around gear shaft core.
Further, described tank body also comprises casing, transition body, and lower box connects transition body, and transition body bottom connects discharge port, and casing, cavity between transition body and discharge port three are through.Be beneficial to loading and/or the unloading of material; Preferably casing can be square or circular etc.
Further, described handle and driving shaft are an entirety or are detachable syndeton.Handle can be fixed on the driving shaft; Also the detachable connected mode can passed through acts on driving shaft, and this mode can disassemble when not using saves space.
Further, reticulated is equipped with in described tank body open top.The reticulated that tank body covers can select the size being less than adult housefly in aperture usually.By covering reticulated on tank body, can prevent the adult housefly in workshop or other insect from entering in tank body, in order to avoid maggot grow is affected in tank body on the one hand; Also fly out after can preventing the fly maggot in tank body from growing up to adult on the other hand tank body, damages surrounding environment.
Further, tobacco waste treating apparatus is fixed on floor by support.Device is erected overhead certain altitude, be beneficial to the rotation of drive unit; Material receiver can be placed under discharge port.
Compared with prior art, beneficial effect is: the utility model drives discharge arm to pump by drive unit, when discharge arm rises, umbrella shape mechanism is in contraction state, be upward through as sharp knife in material, then drive unit drives discharge arm to move downward, umbrella shape mechanism deploying, lower for material rake thus material is discharged from discharge port, enters next production cycle.
This device is sturdy and durable; simple to operate; possess temperature-humidity monitoring and adjusting function; the treatment effeciency of tobacco waste is high, and labour intensity is low, and installing/dismounting and cleaning and sterilizing are conveniently; environment protecting is good; fully can improve the utilization rate in workshop, reduce the processing cost of tobacco waste, batch production, the continuous continual modern production requirement of scale can be met.And device has maggot material separating device, utilize the characteristic that fly maggot keeps in dark place, maggot material good separating effect.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic perspective view of embodiment 1.
Fig. 2 is embodiment 1 first cross-sectional view.
Fig. 3 is embodiment 1 second cross-sectional view.
Fig. 4 is embodiment 1 the 3rd cross-sectional view.
Fig. 5 is embodiment 1 drive unit concrete structure schematic diagram.
Fig. 6 is the overall structure schematic perspective view of embodiment 2.
Detailed description of the invention
Accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent; In order to better the present embodiment is described, some parts of accompanying drawing have omission, zoom in or out, and do not represent the size of actual product; To those skilled in the art, in accompanying drawing, some known features and explanation thereof may be omitted is understandable.Describe position relationship in accompanying drawing only for exemplary illustration, the restriction to this patent can not be interpreted as.
As Figure 1-5, a kind of multifunction tobacco waste treatment device, wherein, comprising tank body 1, shedding mechanism 2, being connected drive unit 3 for driving the vertical movement of shedding mechanism 2 with shedding mechanism 2, tank body 1 bottom is provided with discharge port 13, and shedding mechanism 2 is located in discharge port 13; Baffle plate 4 is provided with in tank body 1;
Shedding mechanism 2 comprises the discharge arm 21 be connected with drive unit 3, is located on discharge arm 21 for harrowing the umbrella shape mechanism 22 of lower waste material;
The driving shaft 32 that drive unit 3 comprises handle 31, is connected with handle 31, the gear 33 also comprise support 36, being connected with driving shaft 32, support 36 is provided with the rackwork 34 engaged with gear 33, and support 36 top is fixedly connected with discharge arm 21;
Tobacco waste treating apparatus also comprises Temperature Humidity Sensor 51 and heat exchanger 52, and Temperature Humidity Sensor 51 is arranged at the side of tank body 1, stretches into tank body 1 inner; Heat exchanger 52 is arranged at the middle and lower part in tank body 1;
Tobacco waste treating apparatus also comprises maggot material separating device 6 and light inlet window 7, and maggot material separating device 6 comprises baffle plate 61, is opened in the perforate 62 of tank body 1 sidepiece, for baffle plate 61 bottom of opening and closing perforate 62 and tank body 1 hinged;
Light inlet window 7 is embedded on tank body 1, is located at maggot material separating device 6 opposite, and light inlet window 7 comprises the shadow shield 72 for shutting out the light.
The size of umbrella shape mechanism 22 opening dimension and discharge port 13 is suitable; The edge of baffle plate 61 outwards and be bent downwardly camber; Light inlet window 7 also comprises the transparent panel 71 be embedded in tank body 1 side; The size of transparent panel 71 is larger than perforate 62, and suitable with shadow shield 72; Heat exchanger 52 is heat transfer pipe, is communicated to external pipe.
In the present embodiment, heat exchanger 52 is heat transfer pipe, is communicated to external pipe.Reach good tobacco waste treatment effect, Temperature Humidity Sensor 51 and heat exchanger 52 are set in treating apparatus, constantly the temperature and humidity conditions of tobacco waste monitored in actual production process and regulate.
In the present embodiment, when the tobacco waste temperature in device is too high, cold water can be passed into continuously in heat exchanger 52, by heat exchange and then the temperature reducing tobacco waste, on the contrary at head end treatment, particularly in winter, the temperature of tobacco waste is lower, therefore in heat exchanger 52, hot water can be passed into continuously, accelerate the rising of tobacco waste temperature, and then promote the hatching of Eggs of Musca Domestica Vicina.The pipeline of heat exchanger 52 is communicated with external pipe, or can be communicated with other devices, forms a set of temperature control system in whole workshop, in conjunction with the temperature in valve or each device of switch control rule.
Because fly maggot has the characteristic being afraid of high light, when fly maggot is ripe or after tobacco waste process completely, by opening shadow shield 72, the high light such as daylight or light shines into tank body 1 inside through the transparent panel 71 of light inlet window 7, and fly maggot is moved to maggot material separating device 6.At this moment the baffle plate 61 of maggot material separating device 6 is opened, baffle plate 61 is rotated clockwise, material in tank body and fly maggot fall into by perforate 62 groove that baffle plate 61 forms with tank body 1, and the edge that fly maggot gets over baffle plate 61 falls into fly maggot collecting vessel, is beneficial to the collection of fly maggot.
After collection completes, rotate counterclockwise baffle plate 61, perforate 62 is closed, and tank body 1 becomes the environment of suitable tobacco waste process again.
Two stages can be divided into: the first stage is charging, inoculates and cultivate process by the process of fly maggot process tobacco waste; Second stage is the separation of worm material and discharging phase or only has discharging phase.In first stage process, baffle plate 4 coordinates completely with discharge port 13, and form a closed structure, at this moment whole device can be used for being contained in the material such as tobacco waste and fly maggot, cultivates treating apparatus use as a fly maggot.In second stage process, discharge arm 21 is driven to pump by drive unit 3, when discharge arm 21 rises, umbrella shape mechanism 22 is in contraction state, be upward through as sharp knife in material, then drive unit 3 drives discharge arm 21 to move downward, and umbrella shape mechanism 22 launches, lower for material rake thus material is discharged from discharge port 13, enters next production cycle.
Need when discharging material, baffle plate 4 to be opened, and slowly shrink when this umbrella shape mechanism 22 rises, slowly launch during decline, like this can effectively by under the material rake in tank body 1.The size of umbrella shape mechanism 22 opening dimension and discharge port 13 is suitable.Can by under as far as possible many materials rake when making umbrella shape mechanism 22 open like this.
User is by acting on handle 31, driving shaft 32 is driven to rotate, driving shaft 32 driven gear 33 sways, and because gear 33 engages with tooth bar, support 36 can carry out the motion of above-below direction under the drive of gear 33, concrete, as in Fig. 5, when gear needs discharge arm 21 to move downward, rotate clockwise gear 33, gear 33 drives support 36 to move downward, the lower material of umbrella shape mechanism rake; Rotate counterclockwise gear 33, gear 33 drives support 36 to move upward, and umbrella shape mechanism is in contraction state, is upward through in material as sharp knife.
Gear 33 is provided with gear shaft core 35, and driving shaft is fixedly connected with gear 33 by gear shaft core 35.Gear 33 can rotate around gear shaft core 35.
Tank body also comprises casing 11, transition body 12, and casing 11 bottom connects transition body 12, and transition body 12 bottom connects discharge port 13, and casing, cavity between transition body 12 and discharge port 13 three are through.Be beneficial to loading and/or the unloading of material; Preferably casing 11 can be square or circular etc.
Handle 31 and driving shaft 32 are an entirety or are detachable syndeton.Handle 31 can be fixed on driving shaft 32; Also the detachable connected mode can passed through acts on driving shaft 32, and this mode can disassemble when not using saves space.
Fig. 2 is the state of discharge arm umbrella shape mechanism deploying when moving to lower end, Fig. 3 is discharge arm when moving to centre position, and umbrella shape mechanism is in the state of half expansion, and Fig. 4 is that discharge arm is when moving to top, umbrella shape mechanism is in the state of contraction, can effectively upwards penetrate in material.
Embodiment 2
As shown in Figure 6, reticulated 5 is equipped with in tank body 1 open top.The reticulated 5 that tank body 1 covers can select the size being less than adult housefly in aperture usually.By covering reticulated 5 on tank body 1, can prevent the adult housefly in workshop or other insect from entering in tank body 1, in order to avoid maggot grow is affected in tank body 1 on the one hand; Also fly out after can preventing the fly maggot in tank body 1 from growing up to adult on the other hand tank body 1, damages surrounding environment.
Tobacco waste treating apparatus is fixed on floor by support.Device is erected overhead certain altitude, be beneficial to the rotation of drive unit; Material receiver can be placed under discharge port.
All the other structure and working principle and the embodiment 1 of the present embodiment duplicate, and no longer describe at this.
Obviously, above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without the need to also giving all embodiments.All do within spirit of the present utility model and principle any amendment, equivalent to replace and improvement etc., within the protection domain that all should be included in the utility model claim.

Claims (7)

1. a multifunction tobacco waste treatment device, it is characterized in that, comprising tank body (1), shedding mechanism (2), being connected drive unit (3) for driving the vertical movement of shedding mechanism (2) with shedding mechanism (2), tank body (1) bottom is provided with discharge port (13), and shedding mechanism (2) is located in discharge port (13); Baffle plate (4) is provided with in tank body (1);
Described shedding mechanism (2) comprises the discharge arm (21) be connected with drive unit (3), is located on discharge arm (21) for harrowing the umbrella shape mechanism (22) of lower waste material;
The driving shaft (32) that described drive unit (3) comprises handle (31), is connected with handle (31), the gear (33) also comprise support (36), being connected with driving shaft (32), support (36) is provided with the rackwork (34) engaged with gear (33), and support (36) top is fixedly connected with discharge arm (21);
Tobacco waste treating apparatus also comprises Temperature Humidity Sensor (51) and heat exchanger (52), and Temperature Humidity Sensor (51) is arranged at the side of tank body (1), stretches into tank body (1) inner; Heat exchanger (52) is arranged at the middle and lower part in tank body (1);
Tobacco waste treating apparatus also comprises maggot material separating device (6) and light inlet window (7), maggot material separating device (6) comprises baffle plate (61), is opened in the perforate (62) of tank body (1) sidepiece, for baffle plate (61) bottom of opening and closing perforate (62) and tank body (1) hinged;
Light inlet window (7) is embedded on tank body (1), is located at maggot material separating device (6) opposite, and light inlet window (7) comprises the shadow shield (72) for shutting out the light.
2. a kind of multifunction tobacco waste treatment device according to claim 1, is characterized in that: described umbrella shape mechanism (22) opening dimension and the size of discharge port (13) suitable; The edge of baffle plate (61) outwards and be bent downwardly camber; Light inlet window (7) also comprises the transparent panel (71) be embedded in tank body (1) side; The size of described transparent panel (71) is larger than perforate (62), and suitable with shadow shield (72); Described heat exchanger (52) is heat transfer pipe, is communicated to external pipe.
3. a kind of multifunction tobacco waste treatment device according to claim 2, is characterized in that: described gear (33) is provided with gear shaft core (35), and driving shaft (32) is fixedly connected with gear (33) by gear shaft core (35).
4. according to the arbitrary described a kind of multifunction tobacco waste treatment device of claims 1 to 3, it is characterized in that: described tank body (1) also comprises casing (11), transition body (12), casing (11) bottom connects transition body (12), transition body (12) bottom connects discharge port (13), and casing (11), cavity between transition body (12) and discharge port (13) three are through.
5. according to the arbitrary described a kind of multifunction tobacco waste treatment device of claims 1 to 3, it is characterized in that: described handle (31) and driving shaft (32) are an entirety or are detachable syndeton.
6., according to the arbitrary described a kind of multifunction tobacco waste treatment device of claims 1 to 3, it is characterized in that: reticulated is equipped with in described tank body (1) open top.
7., according to the arbitrary described a kind of multifunction tobacco waste treatment device of claims 1 to 3, it is characterized in that: tobacco waste treating apparatus is fixed on floor by support.
CN201420298971.4U 2014-06-06 2014-06-06 A kind of multifunction tobacco waste treatment device Expired - Fee Related CN204093822U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420298971.4U CN204093822U (en) 2014-06-06 2014-06-06 A kind of multifunction tobacco waste treatment device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201420298971.4U CN204093822U (en) 2014-06-06 2014-06-06 A kind of multifunction tobacco waste treatment device

Publications (1)

Publication Number Publication Date
CN204093822U true CN204093822U (en) 2015-01-14

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201420298971.4U Expired - Fee Related CN204093822U (en) 2014-06-06 2014-06-06 A kind of multifunction tobacco waste treatment device

Country Status (1)

Country Link
CN (1) CN204093822U (en)

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Granted publication date: 20150114

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