CN203913358U - A kind of automation discharging tobacco waste treating apparatus with temp regulating function - Google Patents

A kind of automation discharging tobacco waste treating apparatus with temp regulating function Download PDF

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Publication number
CN203913358U
CN203913358U CN201420299125.4U CN201420299125U CN203913358U CN 203913358 U CN203913358 U CN 203913358U CN 201420299125 U CN201420299125 U CN 201420299125U CN 203913358 U CN203913358 U CN 203913358U
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CN
China
Prior art keywords
tank body
discharging
discharge port
tobacco waste
treating apparatus
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Expired - Fee Related
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CN201420299125.4U
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Chinese (zh)
Inventor
胡新军
陈泽鹏
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Sun Yat Sen University
China National Tobacco Corp Guangdong Branch
National Sun Yat Sen University
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China National Tobacco Corp Guangdong Branch
National Sun Yat Sen University
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Priority to CN201420299125.4U priority Critical patent/CN203913358U/en
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Publication of CN203913358U publication Critical patent/CN203913358U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model relates to the technical field that tobacco waste is processed, and discloses a kind of automation discharging tobacco waste treating apparatus with temp regulating function, comprises tank body, device for discharging, reducing motor, single-chip microcomputer, Temperature Humidity Sensor and heat exchanger; Tank body lower part is provided with discharge port; Described device for discharging is movably arranged on the discharge port place of tank body lower part, and device for discharging comprises rotating shaft and is fixed on the air blade in rotating shaft; The output shaft of reducing motor is connected by driving key with rotating shaft; Described Temperature Humidity Sensor is arranged at the side of tank body, stretches into tank interior; Described heat exchanger is arranged at the middle and lower part in tank body.This device coordinates automation by single-chip microcomputer with reducing motor and controls device for discharging, realizes holding and discharge process of material in tank, and the treatment effeciency of tobacco waste is high.Can continuously the temperature and humidity conditions of tobacco waste be monitored and be regulated, reach good tobacco waste treatment effect.

Description

A kind of automation discharging tobacco waste treating apparatus with temp regulating function
Technical field
The utility model relates to the technical field that tobacco waste is processed, and more specifically, relates to a kind of automation discharging tobacco waste treating apparatus with temp regulating function.
Background technology
Along with development and the smoking population of China's cigarette industry increases day by day to the requirement of cigarette quality, tobacco planting scale constantly increases, and cigarette industry is also increasing to the demand of better-than-average level tobacco leaf, and these factors are given it up a large amount of inapplicable fresh tobacco leafs.Inapplicable fresh tobacco leaf refers to not be suitable for the new fresh tobacco leaf (water content 80~90%) of cured tobacco production, different from the waste/hypo-tobacco leaf producing in the during production process of flue-cured tobacco of mentioning in a large number in document or discarded tobacco leaf (water content approximately 15%).If these inapplicable tobacco leaves are arbitrarily abandoned field, can pollute planting environment, be also unfavorable for the elimination of tobacco virus, and then the tobacco plant in next season of superinfection; If concentrate destruction or landfill to need to spend a large amount of expenses, the disposal cost of industry inapplicable tobacco leaf per ton is on average up to 200 yuan.
Fly maggot is a kind of important economic insects and scavenger insect, and the resistance to nicotine housefly kind obtaining after screening, strengthening and cultivation, can be used for inapplicable fresh tobacco leaf to carry out a biological disposal upon.Patent documentation (CN 103109972) discloses a kind ofly processes with common house-fly grub the method that inapplicable tobacco leaf is prepared biological protein feedstuff, and the method is strong to inapplicable fresh tobacco leaf disposal ability, speed is fast compared with microorganism compost; Processing cost is low, and technology environmental protection does not change land used character; Also can obtain biological protein feedstuff simultaneously, realize the recycling of inapplicable tobacco leaf, become " giving up " into precious.
Yet, fly maggot breeding technology adopts hole formula cultivation, foster, the fertile heap cultivation of rubbish heap or benzvalene form cultivation etc. mostly at present, the cultivation apparatus using is as cultivation pot, breeding cage, box for breeding etc., all exist complex structure, cost higher, or simple in structure, but cannot break away from the many disadvantages such as heavy work, the space availability ratio of separation, collection are low and environmental pollution is large.Therefore, hindered the fast development of fly maggot breeding industry, be difficult to realize the modern production requirement of low cost, high efficiency, automation and scientific culture, this is also that restriction uses fly maggot process applying of tobacco waste technology and bring one of major influence factors of larger economic benefit certainly.
Summary of the invention
The technical problem that the utility model solves is the deficiency that overcomes existing fly maggot breeding equipment, and a kind of automation discharging tobacco waste treating apparatus with temp regulating function is provided.Described device can be realized maggot material separated and temperature-humidity monitoring and adjusting function automatically, can control flexibly discharging quantity, and the treatment effeciency of tobacco waste is high.
The utility model is achieved by the following technical programs:
An automation discharging tobacco waste treating apparatus with temp regulating function, comprises tank body, device for discharging, reducing motor, single-chip microcomputer, maggot material separating device, light inlet window, Temperature Humidity Sensor and heat exchanger, and tank body lower part is provided with discharge port; Described device for discharging is movably arranged on the discharge port place of tank body lower part, and device for discharging comprises rotating shaft and be fixed on the air blade in rotating shaft, and the size of air blade coordinates with discharge port; The output shaft of reducing motor is connected by driving key with rotating shaft, drives device for discharging to rotate, and is connected by the signal of telecommunication with single-chip microcomputer;
Described maggot material separating device is located at the tapping of tank body side, and maggot material separating device comprises the gate that is arranged at tapping outside and the second baffle that is arranged at gate outside;
Described light inlet window is embedded on tank body, is positioned at maggot material separating device opposite, and described light inlet window comprises the shadow shield for shutting out the light;
Described Temperature Humidity Sensor is arranged at the side of tank body, stretches into tank interior; Described heat exchanger is arranged at the middle and lower part in tank body.
The process of processing tobacco waste with fly maggot can be divided into two stages: the first stage is for feeding, inoculate and cultivating and process; Second stage is the separation of maggot material and discharging stage or only has the discharging stage.In first stage process, described device for discharging rotation to the posture coordinating completely with discharge port is fixed, form an enclosed construction with discharge port, at this moment whole device can be used for holding the materials such as tobacco waste and fly maggot, as a tobacco fertilizer treating apparatus or fly maggot, cultivates treating apparatus use.In second stage process, by rotating device for discharging, between the air blade of discharge port and device for discharging, form a space, the material in device is discharged by this space, after discharge process completes, by rotary unloading materials device, it is coordinated completely with discharge port again, enter next production cycle.
The posture of above-mentioned two stage device for discharging air blades is controlled by described reducing motor.Under the state coordinating completely with discharge port at device for discharging, reducing motor receives the signal of telecommunication of single-chip microcomputer, its output shaft is connected and is driven the rotating shaft of device for discharging to turn over angle a by driving key, make air blade and discharge port form a space for discharging, the angle a that rotating shaft is rotated can determine according to need of production, angle a general control, between 0 °~90 °, does not comprise 0 ° and 90 °; After discharging completes, single-chip microcomputer sends electrical signal transfer again to reducing motor, and the rotating shaft that reducing motor is controlled device for discharging turns over the state that certain angle makes device for discharging coordinate completely with discharge port recovery.
In addition, because device for discharging is rotatable, the pore size that itself and discharge port form can be controlled flexibly, and the discharge time is capable of regulating also, therefore by described device for discharging, can effectively control discharging quantity.Particularly when processing tobacco waste continuously, only need to discharge to process material completely, leave fly maggot and untreated material completely etc., in device, add untreated material simultaneously, use in this case this device can reach convenient, efficiently quantity-produced object, improve waste disposal efficiency.
Preferably, discharge port is provided with perforate, and rotating shaft is rotationally connected through perforate and discharge port, and air blade is located in the cavity of discharge port formation.When this connected mode has guaranteed that device for discharging turns to discharge port closure, both have good sealing effectiveness.More preferably, between perforate and rotating shaft, bearing is housed, makes that device for discharging rotates flexibly, required drive is less and not easy to wear.
On device for discharging flexible connection and discharge port, in order to make device for discharging keep certain posture when closed with discharge port or while carrying out discharging, preferably, on the side of discharge port, the devices such as latch are housed, for fixing to the posture of device for discharging.
Preferably, the number of air blade is 4 and measure-alike, between air blade, mutually at an angle of 90, is fixed in rotating shaft, for coordinating with discharge port, forms closing structure.Preferably, air blade can be plate or curved face type.
Preferably, the bottom surface of discharge port and the size of side equate.This bottom surface that is discharge port and side coordinate possibility are provided with device for discharging, and while having guaranteed that device for discharging sways certain angle, discharge port is completely closed, for loaded material.
Because fly maggot has the characteristic of being afraid of high light, when fly maggot is ripe or after tobacco waste processing completely, by opening shadow shield, the transparent panel that the high lights such as daylight or light see through light inlet window shines into tank interior, and fly maggot is moved to maggot material separating device.At this moment open the gate of maggot material separating device, the material in tank body and fly maggot fall into the groove of second baffle and tank body formation, and the edge that fly maggot gets over second baffle falls into fly maggot collecting vessel, is beneficial to the collection of fly maggot.
Preferably, described second baffle and tank body form groove, and the edge of second baffle outwards and be bent downwardly camber.Described gate is movably installed on tank body by slot or clamp, and gate can be up and down; When close upper lock gate downwards when processing the first stage of tobacco waste process with fly maggot, can form the tank body of sealing, when in second stage, upwards open the sluices, at this moment the material in tank body and fly maggot can fall into the groove of second baffle and tank body formation.
Preferably, described light inlet window also comprises the transparent panel being embedded in tank body side; The size of light inlet window is greater than the gate of maggot material separating device, and the bottom of light inlet window is lower than the material face in tank body, and top is higher than the material face in tank body.Preferably, the material of transparent panel is transparent organic glass, plastics or safety glass etc.
In tobacco waste processing procedure, there are Eggs of Musca Domestica Vicina hatching and two stages of maggot grow, and in these two stages, in tobacco waste, temperature and humidity conditions has larger impact to Eggs of Musca Domestica Vicina hatching and maggot grow, for example, Eggs of Musca Domestica Vicina is within the scope of 22 ℃~35 ℃, and the brooding time of ovum shortens along with the rising of temperature; When the relative humidity of growth substrate is 75%~80%, incubation rate is the highest.The growth and development time length of fly maggot and the height of temperature have direct relation, and the most suitable growth substrate temperature is 34~40 ℃, higher than 48 ℃, dies young; 1~2 the length of time fly maggot suitable growth soil humidity be 61%~80%, optimum humidity is 71%~80%.3 the length of time fly maggot suitable growth soil humidity be 61%~70%, surpassing 80% just can not normal development, lower than 40% fly maggot arrest of development, pupates few, even causes fly maggot dead.Visible, Temperature Humidity Sensor and heat exchanger are set in treating apparatus, in actual production process, constantly the temperature and humidity conditions of tobacco waste is monitored and regulated, can reach good tobacco waste treatment effect.
Preferably, described heat exchanger is heat transfer pipe, is communicated to the pipeline of tank body outside.During tobacco waste excess Temperature in tank body, can in heat exchanger, pass into continuously cold water, by the temperature of heat exchange and then reduction tobacco waste, on the contrary at head end treatment, or in winter, when the temperature of tobacco waste is lower, in heat exchanger, pass into continuously hot water, accelerate the rising of tobacco waste temperature, and then promote the hatching of Eggs of Musca Domestica Vicina.Further preferably, the pipeline communication of described heat exchanger and tank body outside, the pipeline of tank body outside is communicated with the heat exchanger of other devices in workshop again, in conjunction with valve or switch, controls the temperature in each device, in whole workshop, forms a set of temperature control system.
Preferably, tank body also comprises casing and transition body, and lower box connects transition body, and transition body bottom connects discharge port, and the cavity between casing, transition body and discharge port three connects, and is beneficial to loading and/or the unloading of material; More preferably, casing can be square, cuboid or cylinder etc.
Preferably, at the transition body of tank body and the intersection of discharge port, mobilizable first baffle plate is housed.The first described baffle plate is arranged on tank body by modes such as loose-leaves, when device for discharging turns to discharging state, the first baffle plate can block the space between tank body and air blade, prevents that the material in tank body from falling on device for discharging, affects the use of discharging operation and device for discharging; Described the first baffle plate can be made by materials such as wooden, plastics or metals.
Preferably, tank body top open part is equipped with reticulated.The reticulated covering on tank body can select to be less than the size of adult housefly in aperture conventionally.By cover reticulated on tank body, can prevent that adult housefly or other insect in workshop from entering in tank body on the one hand, in order to avoid maggot grow is affected in tank body; Also can prevent that on the other hand fly maggot in tank body from growing up to the tank body that flies out after adult, damages surrounding environment.
Preferably, described device is fixed on floor by support.Device is erected to overhead certain altitude, be beneficial to the rotation of device for discharging; Under discharge port, can place material receiver.
Compared with prior art, the beneficial effects of the utility model:
The utility model provides a kind of automation discharging tobacco waste treating apparatus with temp regulating function, this device coordinates automation by single-chip microcomputer with reducing motor and controls device for discharging, realize holding and discharge process of material in tank, the treatment effeciency of tobacco waste is high.
The characteristic that this device utilizes fly maggot to keep in dark place, is provided with maggot material separating device, maggot material good separating effect.
In this device, be provided with Temperature Humidity Sensor and heat exchanger, can in actual production process, continuously the temperature and humidity conditions of tobacco waste monitored and be regulated, reach good tobacco waste treatment effect.
This device is sturdy and durable, and automaticity is high, simple to operate; installing/dismounting and cleaning and sterilizing are convenient, use this device environmental protection effective, can fully improve the utilization rate in workshop; the processing cost that reduces tobacco waste, can meet batch production, scale, quantity-produced modern production requirement.
Accompanying drawing explanation
Fig. 1 is the schematic perspective view with the automation discharging tobacco waste treating apparatus of temp regulating function;
Fig. 2 is the front view with the automation discharging tobacco waste treating apparatus of temp regulating function;
Fig. 3 is the side view with the automation discharging tobacco waste treating apparatus of temp regulating function;
Fig. 4 is device for discharging and the discharge port schematic diagram while opening.
The specific embodiment
Accompanying drawing, only for exemplary illustration, can not be interpreted as the restriction to this patent; For better explanation the present embodiment, some parts of accompanying drawing have omission, zoom in or out, and do not represent the size of actual product; To those skilled in the art, in accompanying drawing some known configurations and explanation thereof may to omit be understandable.In accompanying drawing, describe position relationship only for exemplary illustration, can not be interpreted as the restriction to this patent.
Embodiment 1
As shown in accompanying drawing 1~4, a kind of automation discharging tobacco waste treating apparatus with temp regulating function, comprises tank body 1, device for discharging 2, reducing motor 3, single-chip microcomputer 4, maggot material separating device 7, light inlet window 8, Temperature Humidity Sensor 10 and heat exchanger 9.
Tank body 1 comprises square molding box body 11, transition body 12 and discharge port 13, and casing 11 bottoms connect transition body 12, and transition body 12 bottoms connect discharge port 13; Cavity between casing 11, transition body 12 and discharge port 13 threes connects; The size of the 131He side, bottom surface 132 of discharge port 13 equates.
Device for discharging 2 comprises rotating shaft structure 21 and plate air blade 22; The number of air blade 22 is 4, between air blade, mutually at an angle of 90, is fixed in rotating shaft 21.
Device for discharging 2 is movably arranged on discharge port 13 places of tank body 1 bottom, and discharge port 13 is provided with perforate, and rotating shaft 21 is connected by bearing with discharge port 13 through perforate, and air blade 22 is located in the cavity of discharge port 13 formation; The size of air blade 22 coordinates with discharge port 13.
The output shaft of reducing motor 3 is connected by driving key with rotating shaft 21, drives device for discharging 2 to rotate, and is connected by the signal of telecommunication with single-chip microcomputer (4).
Maggot material separating device 7 is located at the tapping of tank body 1 side, and maggot material separating device 7 comprises the gate 72 that is arranged at tapping outside and the second baffle 71 that is arranged at gate 72 outsides;
Light inlet window 8 is embedded on tank body 1, is positioned at maggot material separating device 7 opposites, and light inlet window 8 comprises the shadow shield 82 for shutting out the light.
Light inlet window 8 also comprises the transparent panel 81 being embedded in tank body 1 side; The size of described light inlet window 81 is larger than gate 72, and suitable with shadow shield 82.
Temperature Humidity Sensor 10 is arranged at the side of tank body 1, stretches into tank body 1 inside; Described heat exchanger 9 is arranged at the middle and lower part in tank body 1.Described heat exchanger 9 is heat transfer pipe, is communicated to external pipe.
At the transition body 12 of tank body 1 and the intersection of discharge port 13, by loose-leaf, mobilizable plastics first baffle plate 5 is installed.Reticulated 6 is equipped with in tank body 1 open top.
The described automation discharging tobacco waste treating apparatus with temp regulating function is fixed on floor by support.Device is erected to overhead certain altitude, be beneficial to the rotation of device for discharging; Under discharge port, can place material receiver.
Fig. 1 and Fig. 4 are the state of device for discharging while opening; State when Fig. 2 and Fig. 3 are device for discharging closure.
Obviously, above-described embodiment of the present utility model is only for the utility model example is clearly described, and is not the restriction to embodiment of the present utility model.For those of ordinary skill in the field, can also make other changes in different forms on the basis of the above description.Here exhaustive without also giving all embodiments.All any modifications of doing within spirit of the present utility model and principle, be equal to and replace and improvement etc., within all should being included in the protection domain of the utility model claim.

Claims (10)

1. an automation discharging tobacco waste treating apparatus with temp regulating function, it is characterized in that, described device comprises tank body (1), device for discharging (2), reducing motor (3), single-chip microcomputer (4), maggot material separating device (7), light inlet window (8), Temperature Humidity Sensor and heat exchanger, and tank body (1) bottom is provided with discharge port (13); Described device for discharging (2) is movably arranged on the discharge port (13) of tank body (1) bottom and locates, and device for discharging (2) comprises rotating shaft (21) and be fixed on the air blade (22) in rotating shaft (21), and the size of air blade (22) coordinates with discharge port (13); The output shaft of reducing motor (3) is connected by driving key with rotating shaft (21), drives device for discharging (2) to rotate, and is connected by the signal of telecommunication with single-chip microcomputer (4);
Described maggot material separating device (7) is located at the tapping of tank body (1) side, and maggot material separating device (7) comprises the gate (72) that is arranged at tapping outside and the second baffle (71) that is arranged at gate (72) outside;
It is upper that described light inlet window (8) is embedded in tank body (1), is positioned at maggot material separating device (7) opposite, and described light inlet window (8) comprises the shadow shield (82) for shutting out the light;
Described Temperature Humidity Sensor (10) is arranged at the side of tank body (1), stretches into tank body (1) inside; Described heat exchanger (9) is arranged at the middle and lower part in tank body (1).
2. according to the automation discharging tobacco waste treating apparatus described in claim l with temp regulating function, it is characterized in that, described discharge port (13) is provided with perforate, rotating shaft (21) is rotationally connected through perforate and discharge port (13), and air blade (22) is located in the cavity of discharge port (13) formation.
3. the automation discharging tobacco waste treating apparatus according to claim 1 with temp regulating function, is characterized in that, the number of described air blade (22) is 4 and measure-alike, between air blade mutually at an angle of 90.
4. according to the automation discharging tobacco waste treating apparatus described in claim l with temp regulating function, it is characterized in that, the bottom surface (131) of described discharge port (13) and the size of side (132) equate.
5. according to the automation discharging tobacco waste treating apparatus described in claim 1 with temp regulating function, it is characterized in that, described second baffle (71) and tank body (1) form groove, and the edge of second baffle (71) outwards and be bent downwardly camber; Described gate (72) is movably installed on tank body (1) by slot or clamp.
6. according to the automation discharging tobacco waste treating apparatus described in claim 1 with temp regulating function, it is characterized in that, described light inlet window (8) also comprises the transparent panel (81) being embedded in tank body (1) side; The size of described light inlet window (81) is larger than gate (72), and suitable with shadow shield (82).
7. according to the automation discharging tobacco waste treating apparatus described in claim 1 with temp regulating function, it is characterized in that, described heat exchanger (9) is heat transfer pipe, is communicated to the pipeline of tank body outside.
8. according to the automation discharging tobacco waste treating apparatus described in claim 1 with temp regulating function, it is characterized in that, described tank body (1) also comprises casing (11) and transition body (12), casing (11) bottom connects transition body (12), transition body (12) bottom connects discharge port (13), and the cavity between casing (11), transition body (12) and discharge port (13) three connects.
9. the automation discharging tobacco waste treating apparatus according to claim 8 with temp regulating function, is characterized in that, at the transition body (12) of tank body (1) and the intersection of discharge port (13), mobilizable first baffle plate (5) is housed.
10. the automation discharging tobacco waste treating apparatus described in arbitrary according to claim l to 9 with temp regulating function, is characterized in that, described tank body (1) top open part is equipped with reticulated (6); Described device is fixed on floor by support.
CN201420299125.4U 2014-06-06 2014-06-06 A kind of automation discharging tobacco waste treating apparatus with temp regulating function Expired - Fee Related CN203913358U (en)

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Application Number Priority Date Filing Date Title
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104055218A (en) * 2014-06-06 2014-09-24 中国烟草总公司广东省公司 Automatic discharged tobacco waste material treating device with temperature regulation function

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104055218A (en) * 2014-06-06 2014-09-24 中国烟草总公司广东省公司 Automatic discharged tobacco waste material treating device with temperature regulation function
CN104055218B (en) * 2014-06-06 2016-08-17 中国烟草总公司广东省公司 A kind of automatization's discharging tobacco waste processing means with temp regulating function

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Granted publication date: 20141105

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