CN103960713A - 沙棘浓缩汁的生产 - Google Patents
沙棘浓缩汁的生产 Download PDFInfo
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/02—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation containing fruit or vegetable juices
- A23L2/04—Extraction of juices
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/72—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration
- A23L2/74—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter by filtration using membranes, e.g. osmosis, ultrafiltration
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/70—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter
- A23L2/84—Clarifying or fining of non-alcoholic beverages; Removing unwanted matter using microorganisms or biological material, e.g. enzymes
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
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- Life Sciences & Earth Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Water Supply & Treatment (AREA)
- Microbiology (AREA)
- Molecular Biology (AREA)
- Zoology (AREA)
- Non-Alcoholic Beverages (AREA)
Abstract
沙棘浓缩汁的生产。沙棘果实含黄酮类成分、维生素A、B1、B2、C、E,脱氢抗坏血酸、叶酸、苹果酸、柠檬酸、酒石酸、绿原酸、对香豆酸、3,4-二羟基苯甲酸、超氧化物歧化酶、胡萝卜素、类胡萝卜素、儿茶素、花色素、甾醇、三萜类、类脂成分等,可降低胆固醇,缓解心绞痛,有祛痰、止咳、平喘和治疗慢性气管炎的作用,能治疗胃和十二指肠溃疡以及消化不良等,对慢性浅表性胃炎、萎缩性胃炎、结肠炎等病症疗效显著,对烧伤、烫伤、刀烧、冻伤有很好的治疗作用,对妇女宫颈糜烂有良好的治疗效果,促进伤口愈合的作用,对强身健体、延缓衰老的作用大,因此,将沙棘制成美味可口浓缩果汁,方便人们调饮用,定能满足广大消费者的需求。
Description
技术领域
本发明涉及沙棘浓缩汁的生产,尤其涉及沙棘浓缩汁的生产方法。
背景技术
沙棘果实含黄酮类成分、维生素A、B1、B2、C、E,脱氢抗坏血酸、叶酸、苹果酸、柠檬酸、酒石酸、绿原酸、对香豆酸、3,4-二羟基苯甲酸、超氧化物歧化酶、胡萝卜素、类胡萝卜素、儿茶素、花色素、甾醇、三萜类、类脂成分等,可降低胆固醇,缓解心绞痛,有祛痰、止咳、平喘和治疗慢性气管炎的作用,能治疗胃和十二指肠溃疡以及消化不良等,对慢性浅表性胃炎、萎缩性胃炎、结肠炎等病症疗效显著,对烧伤、烫伤、刀烧、冻伤有很好的治疗作用,对妇女宫颈糜烂有良好的治疗效果,促进伤口愈合的作用,对强身健体、延缓衰老的作用大,因此,将沙棘制成美味可口浓缩果汁,方便人们调饮用,定能满足广大消费者的需求。
发明内容
本发明对沙棘果浓缩汁的加工工艺进行了研究,成功开发了适合工业化生产的沙棘果浓缩汁方便食品,本发明所述的沙棘浓缩汁的生产,工艺过程为:沙棘鲜果精选→速冻→果枝分离→清洗→烫漂灭酶→打浆压榨→前巴氏灭菌→酶解澄清→超滤→蒸发浓缩→后巴氏灭菌→无菌过滤灌装→贴标、铅封→贮存。
包括以下步骤:
1、沙棘鲜果精选:选用颜色鲜艳、酸甜适口、香味浓郁沙棘果,要求原料完全成熟、无病虫害、损伤、发霉、变色的沙棘果,无石子等杂物;
2、速冻:在速冻室内-23℃以下,30min以内迅速冻结;
3、果枝分离:将冻结的沙棘果和枝混合物送入筛网滚筒离心机分离果和枝;
4、清洗:用流动冷水水充分漂洗1-5次,除去泥沙、果粉、果皮蜡质等,沥干(1-3min);
5、烫漂灭酶:将经过清洗的果实,立即放入沸水中烫漂1-2min,以果实稍软而不烂为度,烫漂时间长短,视品种及成熟度而定,烫漂液连续使用,以减少果实中可溶性固形物的损失,并使部分酶失活,减少后续的氧化变色;
6、打浆压榨:用打浆机打浆,螺旋榨汁机使果汁和果核、果渣分离,出汁率可达70%以上;
7、前巴氏灭菌: 果汁在90℃的巴氏灭菌装置中维持20秒杀以上,杀灭细菌(但不能杀死芽孢)、使苹果中固有的酶失活,使苹果中含有的淀粉糊化;
8、酶解澄清:在澄清罐中加入果胶酶、淀粉酶、纤维素酶等混合酶,使果汁中的果胶、淀粉、纤维素等分解成可溶性的小分子物质(防止果汁出现沉淀和浑浊);
9、超滤:酶解后的果汁用泵通过二级过滤装置输送至超滤循环罐,用超滤设备超滤;
10、蒸发浓缩: 采用真空蒸发浓缩设备,同时具有脱气作用,防止浓缩果汁氧化褐变,出口糖度控制在70.0±1.0°Bé;
11、后巴氏灭菌:将进入二次巴氏灭菌装置中的果汁,在90℃以上温度,维持6秒以上以杀灭90%以上细菌(大肠菌群)、致病菌等,灭菌后的果汁由管道送入冷却装置迅速降至20℃以下,由管道送至下道工序;
12、无菌过滤灌装:在管道上安装一个300目的金属管道过滤器,以截留可能的杂质,透过的果汁经管道进入无菌灌装工序,保证包装物完整、干净、整洁、卫生,检查果汁包装物有无渗漏、污物、异物;
13、贴标、铅封:每桶灌装满后,用蘸有75%酒精的干净毛巾擦干无菌袋表面的水珠,操作工检查合格后,折叠好无菌袋和保护袋,盖上桶盖,对包装进行铅封,并在钢桶外壁的标识框内贴上标签;
14、贮存:包装好的产品贮存在≤5℃的干净卫生库房,并在产品堆放点有明确的标识牌。
具体实施方式
一种沙棘果浓缩汁的制作方法,包括以下步骤:
1、沙棘鲜果精选:选用颜色鲜艳、酸甜适口、香味浓郁沙棘果,要求原料完全成熟、无病虫害、损伤、发霉、变色的沙棘果,无石子等杂物;
2、速冻:在速冻室内-23℃以下,30min以内迅速冻结;
3、果枝分离:将冻结的沙棘果和枝混合物送入筛网滚筒离心机分离果和枝;
4、清洗:用流动冷水水充分漂洗1-5次,除去泥沙、果粉、果皮蜡质等,沥干(1-3min);
5、烫漂灭酶:将经过清洗的果实,立即放入沸水中烫漂1-2min,以减少果实中可溶性固形物的损失,并使部分酶失活,减少后续的氧化变色;
6、打浆压榨:用打浆机打浆,螺旋榨汁机使果汁和果核、果渣分离,出汁率可达70%以上;
7、前巴氏灭菌: 果汁在90℃的巴氏灭菌装置中维持20秒杀以上,杀灭细菌(但不能杀死芽孢)、使苹果中固有的酶失活,使苹果中含有的淀粉糊化,前巴氏杀菌后的果汁经管道进入冷却板片迅速降温至50-53℃后由管道送至酶解澄清罐;
8、酶解澄清:果汁换热冷却至50℃以下时,在果汁中果胶酶、淀粉酶、纤维素酶等混合酶,一般情况下,酶浓度为0.1-1.2%,酶解温度30-50℃,时间为25-45min;
9、超滤:酶解后的果汁用超滤设备超滤,超滤膜的孔径为0.1-0.5um,经过超滤浊汁糖度小于18°Bé;固形物含量<30℅;UF入口压力3.0-6.0bar,出口压力0.9-1.6bar;
10、蒸发浓缩: 采用真空蒸发浓缩设备,同时具有脱气作用,防止浓缩果汁氧化褐变,出口糖度控制在70.0±1.0°Bé;
11、后巴氏灭菌:果汁在90℃以上温度,维持6秒以上(通过控制泵速,泵速控制在≤1500r/h)以杀灭90%以上细菌(大肠菌群)、致病菌等,灭菌后的果汁由管道送入冷却装置迅速降至20℃以下,由管道送至下道工序;
12、无菌过滤灌装:在管道上安装一个300目的金属管道过滤器,以截留可能的杂质,透过的果汁经管道进入无菌灌装工序,保证包装物完整、干净、整洁、卫生,检查果汁包装物有无渗漏、污物、异物;
13、贴标、铅封:每桶灌装满后,用蘸有75%酒精的干净毛巾擦干净无菌袋表面的水珠,操作工检查合格后,折叠好无菌袋和保护袋,盖上桶盖,对包装进行铅封,并在钢桶外壁的标识框内贴上标签;
14、贮存:包装好的产品贮存在≤5℃的干净卫生库房,并在产品堆放点有明确的标识牌。
Claims (1)
1.一种沙棘果浓缩汁的制作方法,包括以下步骤:
(1)、沙棘鲜果精选:选用颜色鲜艳、酸甜适口、香味浓郁沙棘果,要求原料完全成熟、无病虫害、损伤、发霉、变色的沙棘果,无石子等杂物;
(2)、速冻:在速冻室内-23℃以下,30min以内迅速冻结;
(3)、果枝分离:将冻结的沙棘果和枝混合物送入筛网滚筒离心机分离果和枝;
(4)、清洗:用流动冷水水充分漂洗1-5次,除去泥沙、果粉、果皮蜡质等,沥干(1-3min);
(5)、烫漂灭酶:将经过清洗的果实,立即放入沸水中烫漂1-2min,以减少果实中可溶性固形物的损失,并使部分酶失活,减少后续的氧化变色;
(6)、打浆压榨:用打浆机打浆,螺旋榨汁机使果汁和果核、果渣分离,出汁率可达70%以上;
(7)、前巴氏灭菌: 果汁在90℃的巴氏灭菌装置中维持20秒杀以上,杀灭细菌(但不能杀死芽孢)、使苹果中固有的酶失活,使苹果中含有的淀粉糊化,前巴氏杀菌后的果汁经管道进入冷却板片迅速降温至50-53℃后由管道送至酶解澄清罐;
(8)、酶解澄清:果汁换热冷却至50℃以下时,在果汁中果胶酶、淀粉酶、纤维素酶等混合酶,一般情况下,酶浓度为0.1-1.2%,酶解温度30-50℃,时间为25-45min;
(9)、超滤:酶解后的果汁用超滤设备超滤,超滤膜的孔径为0.1-0.5um,经过超滤浊汁糖度小于18°Bé;固形物含量<30℅;UF入口压力3.0-6.0bar,出口压力0.9-1.6bar;
(10)、蒸发浓缩: 采用真空蒸发浓缩设备,同时具有脱气作用,防止浓缩果汁氧化褐变,出口糖度控制在70.0±1.0°Bé;
(11)、后巴氏灭菌:果汁在90℃以上温度,维持6秒以上(通过控制泵速,泵速控制在≤1500r/h)以杀灭90%以上细菌(大肠菌群)、致病菌等,灭菌后的果汁由管道送入冷却装置迅速降至20℃以下,由管道送至下道工序;
(12)、无菌过滤灌装:在管道上安装一个300目的金属管道过滤器,以截留可能的杂质,透过的果汁经管道进入无菌灌装工序,保证包装物完整、干净、整洁、卫生,检查果汁包装物有无渗漏、污物、异物;
(13)、贴标、铅封:每桶灌装满后,用蘸有75%酒精的干净毛巾擦干净无菌袋表面的水珠,操作工检查合格后,折叠好无菌袋和保护袋,盖上桶盖,对包装进行铅封,并在钢桶外壁的标识框内贴上标签;
(14)、贮存:产品贮存在≤5℃的干净卫生库房,并在产品堆放点有明确的标识牌。
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