CN103937239B - 聚酰亚胺膜及其聚酰亚胺积层板 - Google Patents
聚酰亚胺膜及其聚酰亚胺积层板 Download PDFInfo
- Publication number
- CN103937239B CN103937239B CN201310070393.9A CN201310070393A CN103937239B CN 103937239 B CN103937239 B CN 103937239B CN 201310070393 A CN201310070393 A CN 201310070393A CN 103937239 B CN103937239 B CN 103937239B
- Authority
- CN
- China
- Prior art keywords
- polyimide film
- polyimide
- lithium phosphate
- iron lithium
- film according
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 229920001721 polyimide Polymers 0.000 title claims abstract description 166
- 239000004642 Polyimide Substances 0.000 title claims abstract description 41
- GELKBWJHTRAYNV-UHFFFAOYSA-K lithium iron phosphate Chemical compound [Li+].[Fe+2].[O-]P([O-])([O-])=O GELKBWJHTRAYNV-UHFFFAOYSA-K 0.000 claims abstract description 53
- 239000000758 substrate Substances 0.000 claims abstract description 13
- 239000000463 material Substances 0.000 claims description 35
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 12
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical group [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 11
- 239000010954 inorganic particle Substances 0.000 claims description 10
- 239000003575 carbonaceous material Substances 0.000 claims description 9
- 229910052799 carbon Inorganic materials 0.000 claims description 8
- 239000002245 particle Substances 0.000 claims description 8
- 239000000843 powder Substances 0.000 claims description 8
- 239000006229 carbon black Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 claims description 4
- KDLHZDBZIXYQEI-UHFFFAOYSA-N Palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 claims description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 4
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims description 4
- 229910052802 copper Inorganic materials 0.000 claims description 4
- 239000010949 copper Substances 0.000 claims description 4
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 229910017083 AlN Inorganic materials 0.000 claims description 2
- 239000005995 Aluminium silicate Substances 0.000 claims description 2
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 claims description 2
- 229910052582 BN Inorganic materials 0.000 claims description 2
- PZNSFCLAULLKQX-UHFFFAOYSA-N Boron nitride Chemical compound N#B PZNSFCLAULLKQX-UHFFFAOYSA-N 0.000 claims description 2
- 239000000956 alloy Substances 0.000 claims description 2
- 229910045601 alloy Inorganic materials 0.000 claims description 2
- 239000004411 aluminium Substances 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 2
- 235000012211 aluminium silicate Nutrition 0.000 claims description 2
- 239000000919 ceramic Substances 0.000 claims description 2
- 239000004927 clay Substances 0.000 claims description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 2
- 229910021389 graphene Inorganic materials 0.000 claims description 2
- 229910002804 graphite Inorganic materials 0.000 claims description 2
- 239000010439 graphite Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims description 2
- 239000010445 mica Substances 0.000 claims description 2
- 229910052618 mica group Inorganic materials 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 claims description 2
- 229910052763 palladium Inorganic materials 0.000 claims description 2
- 239000000741 silica gel Substances 0.000 claims description 2
- 229910002027 silica gel Inorganic materials 0.000 claims description 2
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 claims description 2
- 229910010271 silicon carbide Inorganic materials 0.000 claims description 2
- 239000004408 titanium dioxide Substances 0.000 claims description 2
- PMVSDNDAUGGCCE-TYYBGVCCSA-L Ferrous fumarate Chemical compound [Fe+2].[O-]C(=O)\C=C\C([O-])=O PMVSDNDAUGGCCE-TYYBGVCCSA-L 0.000 claims 1
- 229910001386 lithium phosphate Inorganic materials 0.000 claims 1
- 238000013461 design Methods 0.000 abstract description 7
- 239000004952 Polyamide Substances 0.000 description 12
- 229920002647 polyamide Polymers 0.000 description 12
- 239000002253 acid Substances 0.000 description 11
- 238000000034 method Methods 0.000 description 10
- 239000000178 monomer Substances 0.000 description 9
- 229920005575 poly(amic acid) Polymers 0.000 description 9
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 8
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 7
- GTDPSWPPOUPBNX-UHFFFAOYSA-N ac1mqpva Chemical compound CC12C(=O)OC(=O)C1(C)C1(C)C2(C)C(=O)OC1=O GTDPSWPPOUPBNX-UHFFFAOYSA-N 0.000 description 7
- 230000005540 biological transmission Effects 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000011889 copper foil Substances 0.000 description 7
- 150000004985 diamines Chemical class 0.000 description 6
- 125000006158 tetracarboxylic acid group Chemical group 0.000 description 6
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 5
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 5
- -1 amido hexichol alkane Chemical class 0.000 description 5
- 230000015556 catabolic process Effects 0.000 description 5
- 239000002904 solvent Substances 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 description 3
- 238000001514 detection method Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- CBCKQZAAMUWICA-UHFFFAOYSA-N 1,4-phenylenediamine Chemical compound NC1=CC=C(N)C=C1 CBCKQZAAMUWICA-UHFFFAOYSA-N 0.000 description 2
- ZBMISJGHVWNWTE-UHFFFAOYSA-N 3-(4-aminophenoxy)aniline Chemical compound C1=CC(N)=CC=C1OC1=CC=CC(N)=C1 ZBMISJGHVWNWTE-UHFFFAOYSA-N 0.000 description 2
- HLBLWEWZXPIGSM-UHFFFAOYSA-N 4-Aminophenyl ether Chemical compound C1=CC(N)=CC=C1OC1=CC=C(N)C=C1 HLBLWEWZXPIGSM-UHFFFAOYSA-N 0.000 description 2
- VQVIHDPBMFABCQ-UHFFFAOYSA-N 5-(1,3-dioxo-2-benzofuran-5-carbonyl)-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(C(C=2C=C3C(=O)OC(=O)C3=CC=2)=O)=C1 VQVIHDPBMFABCQ-UHFFFAOYSA-N 0.000 description 2
- WFGBXPXOFAFPTO-UHFFFAOYSA-N [P].[Fe].[Li] Chemical compound [P].[Fe].[Li] WFGBXPXOFAFPTO-UHFFFAOYSA-N 0.000 description 2
- 229940059260 amidate Drugs 0.000 description 2
- 238000002485 combustion reaction Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- KZTYYGOKRVBIMI-UHFFFAOYSA-N diphenyl sulfone Chemical compound C=1C=CC=CC=1S(=O)(=O)C1=CC=CC=C1 KZTYYGOKRVBIMI-UHFFFAOYSA-N 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 230000005284 excitation Effects 0.000 description 2
- 238000000227 grinding Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000003756 stirring Methods 0.000 description 2
- 238000004381 surface treatment Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- FHBXQJDYHHJCIF-UHFFFAOYSA-N (2,3-diaminophenyl)-phenylmethanone Chemical compound NC1=CC=CC(C(=O)C=2C=CC=CC=2)=C1N FHBXQJDYHHJCIF-UHFFFAOYSA-N 0.000 description 1
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 description 1
- ADMRIZXRVIRWCR-UHFFFAOYSA-N 3-[(3-aminopropyl-methyl-phenylsilyl)oxy-methyl-phenylsilyl]propan-1-amine Chemical compound C=1C=CC=CC=1[Si](CCCN)(C)O[Si](C)(CCCN)C1=CC=CC=C1 ADMRIZXRVIRWCR-UHFFFAOYSA-N 0.000 description 1
- GPXCORHXFPYJEH-UHFFFAOYSA-N 3-[[3-aminopropyl(dimethyl)silyl]oxy-dimethylsilyl]propan-1-amine Chemical compound NCCC[Si](C)(C)O[Si](C)(C)CCCN GPXCORHXFPYJEH-UHFFFAOYSA-N 0.000 description 1
- XRAAFZNZEZFTCV-UHFFFAOYSA-N 3-[[3-aminopropyl(diphenyl)silyl]oxy-diphenylsilyl]propan-1-amine Chemical compound C=1C=CC=CC=1[Si](C=1C=CC=CC=1)(CCCN)O[Si](CCCN)(C=1C=CC=CC=1)C1=CC=CC=C1 XRAAFZNZEZFTCV-UHFFFAOYSA-N 0.000 description 1
- YBRVSVVVWCFQMG-UHFFFAOYSA-N 4,4'-diaminodiphenylmethane Chemical compound C1=CC(N)=CC=C1CC1=CC=C(N)C=C1 YBRVSVVVWCFQMG-UHFFFAOYSA-N 0.000 description 1
- RTZYKEGJECYEPD-UHFFFAOYSA-N 4-[4-[4-(4-aminophenoxy)phenyl]phenoxy]aniline 1,1'-biphenyl Chemical group c1ccc(cc1)-c1ccccc1.Nc1ccc(Oc2ccc(cc2)-c2ccc(Oc3ccc(N)cc3)cc2)cc1 RTZYKEGJECYEPD-UHFFFAOYSA-N 0.000 description 1
- QQGYZOYWNCKGEK-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)oxy]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(OC=2C=C3C(=O)OC(C3=CC=2)=O)=C1 QQGYZOYWNCKGEK-UHFFFAOYSA-N 0.000 description 1
- ZHBXLZQQVCDGPA-UHFFFAOYSA-N 5-[(1,3-dioxo-2-benzofuran-5-yl)sulfonyl]-2-benzofuran-1,3-dione Chemical compound C1=C2C(=O)OC(=O)C2=CC(S(=O)(=O)C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 ZHBXLZQQVCDGPA-UHFFFAOYSA-N 0.000 description 1
- JVERADGGGBYHNP-UHFFFAOYSA-N 5-phenylbenzene-1,2,3,4-tetracarboxylic acid Chemical compound OC(=O)C1=C(C(O)=O)C(C(=O)O)=CC(C=2C=CC=CC=2)=C1C(O)=O JVERADGGGBYHNP-UHFFFAOYSA-N 0.000 description 1
- OTZFCCQPIUGYIF-UHFFFAOYSA-N C1=CC=CC=C1.NC1=CC=C(OC2=CC(=CC=C2)OC2=CC=C(C=C2)N)C=C1 Chemical compound C1=CC=CC=C1.NC1=CC=C(OC2=CC(=CC=C2)OC2=CC=C(C=C2)N)C=C1 OTZFCCQPIUGYIF-UHFFFAOYSA-N 0.000 description 1
- DXYLECNPBQRBQL-UHFFFAOYSA-N CCC.NC1=CC=C(OC2=CC=C(C=C2)C(C)(C)C2=CC=C(C=C2)OC2=CC=C(C=C2)N)C=C1 Chemical compound CCC.NC1=CC=C(OC2=CC=C(C=C2)C(C)(C)C2=CC=C(C=C2)OC2=CC=C(C=C2)N)C=C1 DXYLECNPBQRBQL-UHFFFAOYSA-N 0.000 description 1
- MQJKPEGWNLWLTK-UHFFFAOYSA-N Dapsone Chemical compound C1=CC(N)=CC=C1S(=O)(=O)C1=CC=C(N)C=C1 MQJKPEGWNLWLTK-UHFFFAOYSA-N 0.000 description 1
- 229910010707 LiFePO 4 Inorganic materials 0.000 description 1
- 229910052493 LiFePO4 Inorganic materials 0.000 description 1
- HGKYUNQUBLLAJU-UHFFFAOYSA-N NC1=CC=C(OC2=CC=C(C=C2)OC2=CC=C(C=C2)N)C=C1.C1=CC=CC=C1 Chemical compound NC1=CC=C(OC2=CC=C(C=C2)OC2=CC=C(C=C2)N)C=C1.C1=CC=CC=C1 HGKYUNQUBLLAJU-UHFFFAOYSA-N 0.000 description 1
- VFRXUQCAEPLQDG-UHFFFAOYSA-N NC=1C=C(OC2=CC(=CC=C2)OC2=CC(=CC=C2)N)C=CC1.C1=CC=CC=C1 Chemical compound NC=1C=C(OC2=CC(=CC=C2)OC2=CC(=CC=C2)N)C=CC1.C1=CC=CC=C1 VFRXUQCAEPLQDG-UHFFFAOYSA-N 0.000 description 1
- YQNJMCWNHBGABV-UHFFFAOYSA-N NC=1C=C(OC2=CC=C(C=C2)C2=CC=C(C=C2)OC2=CC(=CC=C2)N)C=CC1.C1(=CC=CC=C1)C1=CC=CC=C1 Chemical group NC=1C=C(OC2=CC=C(C=C2)C2=CC=C(C=C2)OC2=CC(=CC=C2)N)C=CC1.C1(=CC=CC=C1)C1=CC=CC=C1 YQNJMCWNHBGABV-UHFFFAOYSA-N 0.000 description 1
- GRSMWKLPSNHDHA-UHFFFAOYSA-N Naphthalic anhydride Chemical compound C1=CC(C(=O)OC2=O)=C3C2=CC=CC3=C1 GRSMWKLPSNHDHA-UHFFFAOYSA-N 0.000 description 1
- 230000004931 aggregating effect Effects 0.000 description 1
- 238000007112 amidation reaction Methods 0.000 description 1
- 201000009310 astigmatism Diseases 0.000 description 1
- 239000012965 benzophenone Substances 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- WKDNYTOXBCRNPV-UHFFFAOYSA-N bpda Chemical compound C1=C2C(=O)OC(=O)C2=CC(C=2C=C3C(=O)OC(C3=CC=2)=O)=C1 WKDNYTOXBCRNPV-UHFFFAOYSA-N 0.000 description 1
- 239000003610 charcoal Substances 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- UBHZUDXTHNMNLD-UHFFFAOYSA-N dimethylsilane Chemical compound C[SiH2]C UBHZUDXTHNMNLD-UHFFFAOYSA-N 0.000 description 1
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- ANSXAPJVJOKRDJ-UHFFFAOYSA-N furo[3,4-f][2]benzofuran-1,3,5,7-tetrone Chemical compound C1=C2C(=O)OC(=O)C2=CC2=C1C(=O)OC2=O ANSXAPJVJOKRDJ-UHFFFAOYSA-N 0.000 description 1
- 238000002309 gasification Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 150000003949 imides Chemical class 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- KQSABULTKYLFEV-UHFFFAOYSA-N naphthalene-1,5-diamine Chemical compound C1=CC=C2C(N)=CC=CC2=C1N KQSABULTKYLFEV-UHFFFAOYSA-N 0.000 description 1
- YTVNOVQHSGMMOV-UHFFFAOYSA-N naphthalenetetracarboxylic dianhydride Chemical compound C1=CC(C(=O)OC2=O)=C3C2=CC=C2C(=O)OC(=O)C1=C32 YTVNOVQHSGMMOV-UHFFFAOYSA-N 0.000 description 1
- 125000001624 naphthyl group Chemical group 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000002834 transmittance Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 239000011800 void material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/04—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B15/08—Layered products comprising a layer of metal comprising metal as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B15/00—Layered products comprising a layer of metal
- B32B15/20—Layered products comprising a layer of metal comprising aluminium or copper
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
- B32B27/281—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42 comprising polyimides
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/34—Silicon-containing compounds
- C08K3/36—Silica
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/02—2 layers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/102—Oxide or hydroxide
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
- B32B2264/10—Inorganic particles
- B32B2264/104—Oxysalt, e.g. carbonate, sulfate, phosphate or nitrate particles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/20—Properties of the layers or laminate having particular electrical or magnetic properties, e.g. piezoelectric
- B32B2307/206—Insulating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/402—Coloured
- B32B2307/4026—Coloured within the layer by addition of a colorant, e.g. pigments, dyes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/40—Properties of the layers or laminate having particular optical properties
- B32B2307/406—Bright, glossy, shiny surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2457/00—Electrical equipment
- B32B2457/08—PCBs, i.e. printed circuit boards
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2379/00—Characterised by the use of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing nitrogen with or without oxygen, or carbon only, not provided for in groups C08J2361/00 - C08J2377/00
- C08J2379/04—Polycondensates having nitrogen-containing heterocyclic rings in the main chain; Polyhydrazides; Polyamide acids or similar polyimide precursors
- C08J2379/08—Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/18—Oxygen-containing compounds, e.g. metal carbonyls
- C08K3/20—Oxides; Hydroxides
- C08K3/22—Oxides; Hydroxides of metals
- C08K2003/2237—Oxides; Hydroxides of metals of titanium
- C08K2003/2241—Titanium dioxide
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/324—Alkali metal phosphate
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/32—Phosphorus-containing compounds
- C08K2003/321—Phosphates
- C08K2003/328—Phosphates of heavy metals
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2203/00—Applications
- C08L2203/20—Applications use in electrical or conductive gadgets
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2201/00—Indexing scheme relating to printed circuits covered by H05K1/00
- H05K2201/01—Dielectrics
- H05K2201/0137—Materials
- H05K2201/0154—Polyimide
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K2203/00—Indexing scheme relating to apparatus or processes for manufacturing printed circuits covered by H05K3/00
- H05K2203/16—Inspection; Monitoring; Aligning
- H05K2203/161—Using chemical substances, e.g. colored or fluorescent, for facilitating optical or visual inspection
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K3/00—Apparatus or processes for manufacturing printed circuits
- H05K3/22—Secondary treatment of printed circuits
- H05K3/28—Applying non-metallic protective coatings
- H05K3/285—Permanent coating compositions
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
- Y10T428/31681—Next to polyester, polyamide or polyimide [e.g., alkyd, glue, or nylon, etc.]
Landscapes
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Laminated Bodies (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Non-Metallic Protective Coatings For Printed Circuits (AREA)
Abstract
一种聚酰亚胺膜及其聚酰亚胺积层板,聚酰亚胺膜包含一聚酰亚胺以及一磷酸铁锂。磷酸铁锂的重量百分比介于1wt%至49wt%,并且磷酸铁锂的重量百分比以聚酰亚胺膜的总重为基准。聚酰亚胺积层板包含一基材以及一聚酰亚胺膜。聚酰亚胺膜覆盖基材。借此,以提升聚酰亚胺膜保护印刷电路板上的电路设计的能力。
Description
技术领域
本发明是关于一种聚酰亚胺膜,特别是关于一种包含磷酸铁锂的聚酰亚胺膜及其聚酰亚胺积层板。
背景技术
聚酰亚胺(polyimide,PI)是一种具有高机械强度、耐高温并且绝缘的高分子材料,如今已成为制作软性印刷电路板(FlexiblePrintedCircuit,FPC)的重要材料。举例来说,业界在制造印刷电路板时,会在软性铜箔基板(FlexibleCopperCladLaminate,FCCL)上设计所要的电路,然后,再将具有黏着剂的聚酰亚胺膜覆盖在软性铜箔基板上,以作成聚酰亚胺覆铜的软性铜箔基板。由于印刷电路板是现在各式电子产品中的重要元件,因此,聚酰亚胺膜已成为制造各式电子产品时不可或缺的材料。
由于民生消费性电子产品的竞争激烈,而使得各种电子产品的造型、颜色皆是消费者的诉求重点。随着手机、笔电等卷起了一股黑色流行旋风,拥有黑色外观的电子产品也成为了流行的代名词。另一方面,随着科技的发展,各种电子产品的设计也越趋复杂,由于印刷电路板上的电路设计攸关着各种电子产品的效能,因而成为了各界极欲保护的重点。以聚酰亚胺覆铜的软性铜箔基板来说,其铜箔基板上的聚酰亚胺膜通常是黄色系,或者是其它具有高度透光性的颜色。这使得聚酰亚胺覆铜的软性铜箔基板容易因为聚酰亚胺膜的透光性,而使得印刷电路板上线路层的电路设计被解读甚至被抄袭,进而影响产品的市场销售与公司营运。
因此,如何设计一种聚酰亚胺膜,以解决现有技术中,电路设计容易因为聚酰亚胺膜的透光性而被解读的问题,就成为了研究人员需要解决的问题。
发明内容
鉴于以上的问题,本发明是关于一种聚酰亚胺膜及其聚酰亚胺积层板,借以解决现有技术中电路设计容易因为聚酰亚胺膜的透光性而被解读的问题。
本发明一实施例所揭露的聚酰亚胺膜,包含一聚酰亚胺以及一磷酸铁锂(分子式:LiFePO4,英文:Lithiumironphosphate,又称磷酸锂铁、锂铁磷,简称LFP)。磷酸铁锂的重量百分比介于1wt%至49wt%,并且磷酸铁锂的重量百分比是以聚酰亚胺膜的总重为基准。
本发明一实施例所揭露的聚酰亚胺积层板,包含一基材以及一聚酰亚胺膜。聚酰亚胺膜覆盖基材。
根据上述本发明实施例所揭露的聚酰亚胺膜及其聚酰亚胺积层板,由于聚酰亚胺膜包含了磷酸铁锂,因而可制成黑色的聚酰亚胺膜及其聚酰亚胺积层板。因此,聚酰亚胺膜可保护其所覆盖的基材上的电路设计,因而解决了现有技术中电路设计容易因为聚酰亚胺膜的透光性而被解读的问题。
以上的关于本发明内容的说明及以下的实施方式的说明用以示范与解释本发明的原理,并且提供本发明的专利申请范围更进一步的解释。
附图说明
图1为根据本发明一实施例所揭露的聚酰亚胺膜的制作方法的流程图。
图2为根据本发明一实施例所揭露的聚酰亚胺积层板的制作方法的流程图。
图3为根据本发明一实施例所揭露的聚酰亚胺积层板的示意图。
10基材
20聚酰亚胺膜
具体实施方式
以下在实施方式中详细叙述本发明的详细特征以及优点,其内容足以使本领域技术人员了解本发明的技术内容并据以实施,且根据本说明书所揭露的内容、申请专利范围及图式,本领域技术人员可轻易地理解本发明相关的目的及优点。以下的实施例进一步详细说明本发明的观点,但非以任何观点限制本发明的范畴。
首先,请参阅图1,图1为根据本发明一实施例所揭露的聚酰亚胺膜的制作方法的流程图。
首先,将一磷酸铁锂(Lithiumironphosphate,LiFePO4,又称磷酸锂铁、锂铁磷,简称LFP)加入一溶剂(S101),以搅拌或研磨工艺,配置成一分散液。其中,溶剂例如为二甲基甲酰胺(N,N-Dimethylformamide,DMF)、二甲基乙酰胺(Dimethylacetamide,DMAc)、二甲基亚砜(Dimethylsulfoxide,DMSO)、N-甲基吡咯烷酮(N-methyl-2-pyrrolidone,NMP)、γ-丁内酯(gamma-Butyrolactone,GBL)及其衍生物,但并不以此为限。
在本实施例中,磷酸铁锂的重量百分比介于1wt%至49wt%之间,其中,磷酸铁锂的重量百分比以所制成的聚酰亚胺膜的总重为基准。在本发明部分其它实施例中,磷酸铁锂的重量百分比介于5wt%至35wt%之间。在本发明部分其它实施例中,磷酸铁锂的重量百分比介于10wt%至30wt%之间。须注意的是,如果磷酸铁锂的重量百分比大于49wt%,由于磷酸铁锂在溶液中所占的比例过高,而使得在制成聚酰亚胺膜之后,磷酸铁锂在聚酰亚胺膜中会分散不均匀,而降低了所制成的聚酰亚胺膜的品质。然而,如果磷酸铁锂的重量百分比小于1wt%,则会使得聚酰亚胺膜的颜色无法转变为黑色,并且聚酰亚胺膜的透光度会过高,与使得与100%的聚酰亚胺膜较无明显的差异,而难以用来保护电路的设计。
在本实施例中,磷酸铁锂的粒径为0.1微米(micrometer,μm)至10微米。在本发明部分其它实施例中,磷酸铁锂的粒径为0.5微米至6微米。详细来说,如果磷酸铁锂的粒径大于10微米,会使得所制成的聚酰亚胺膜的表面因为磷酸铁锂的粒径过大而过于粗糙,因而不适合使用在印刷电路板相关的电子产品中。另一方面,若磷酸铁锂的粒径小于0.1微米,那么磷酸铁锂之间容易聚集,进而造成磷酸铁锂在所制成的聚酰亚胺膜中分散不均匀,并且过小的磷酸铁锂会增加制造聚酰亚胺膜的控制难度。
此外,在本实施例及部分其它实施例中,还可加入一碳材或者一无机颗粒于溶液中,借以进一步提升所制成的聚酰亚胺膜黑色的程度、提升所制成的聚酰亚胺膜的遮旋光性、或者提升所制成的聚酰亚胺膜的物性,例如聚酰亚胺膜的硬度、模数、尺寸安定性及降低热膨胀系数等。
其中,碳材例如可包含由石油、木炭或其它有机化合物在完全燃烧或者不完全燃烧之后所得到的产物。举例来说,碳材例如为碳黑、碳灰、石墨、碳球、碳管、石墨烯或上述的组合,但并不以此为限。借由加入碳材,可再强化所制成的聚酰亚胺膜黑色的程度,进而提升聚酰亚胺膜保护电路设计的能力。另一方面,无机颗粒例如但不限于云母粉、二氧化硅粉、滑石粉、陶瓷粉、黏土粉、二氧化钛、高岭土、硅胶烧结粉末、碳化硅、硫酸钡、氮化硼、氧化铝、氮化铝或上述的组合。借由加入无机颗粒,可再降低所制成的聚酰亚胺膜的透光性及光泽度,进而提升聚酰亚胺膜保护电路设计的能力。
为了使磷酸铁锂、碳材或无机颗粒在溶液中混合均匀,并且减少所需的混合时间,可以20赫兹(Hertz,Hz)至100赫兹的频率来快速搅拌溶液,或者可借由研磨的方法来加速磷酸铁锂、碳材或无机颗粒分散于溶液中。
接着,在溶液中加入一二胺单体,并且使二胺单体溶解于溶液中(S102)。其中,二胺单体例如为对苯二胺(1,4-diaminobenzene)、间苯二胺(1,3-diaminobenzene)、4,4’-二胺基二苯醚(4,4’-oxydianiline)、3,4’-二胺基二苯醚(3,4’-oxydianiline)、4,4’-二胺基二苯烷(4,4’-methylenedianiline)、二对苯二胺(N,N-Diphenylethylenediamine),二胺基二苯酮(diaminobenzophenone)、二胺二苯基砜(diaminodiphenylsulfone)、二萘二胺(1,5-naphthalenediamine)、二胺基二苯硫醚(4,4-diaminodiphenylsulfide)、1,3-二(3-胺基酚氧基)苯(1,3-Bis(3-aminophenoxy)benzene)、1,4-二(4-胺基酚氧基)苯(1,4-Bis(4-aminophenoxy)benzene)、1,3-二(4-胺基酚氧基)苯(1,3-Bis(4-aminophenoxy)benzene)、2,2-二[4-(4-胺基酚氧基)苯基]丙烷(2,2-Bis[4-(4-aminophenoxy)phenyl]propane)、4,4’-二(4-胺基酚氧基)联苯4,4′-bis-(4-aminophenoxy)biphenyl、4,4’-二(3-胺基酚氧基)联苯4,4′-bis-(3-aminophenoxy)biphenyl、1,3-二丙胺基-1,1,3,3-四甲基二硅氧烷(1,3-Bis(3-aminopropyl)-1,1,3,3-tetramethyldisiloxane)、1,3-二丙胺基-1,1,3,3-四苯基二硅氧烷(1,3-Bis(3-aminopropyl)-1,1,3,3-tetraphenyldisiloxane)、1,3-二丙胺基-1,1-二甲基-3,3-二苯基二硅氧烷(1,3-Bis(aminopropyl)-dimethyldiphenyldisiloxane)或上述的组合。
然后,在溶液中加入一四羧酸二酐单体(S103),借以使四羧酸二酐单体与二胺单体聚合成一聚酰胺酸。其中,四羧酸二酐单体例如为1,2,4,5-苯四甲酸二酐(1,2,4,5-Benzenetetracarboxylicdianhydride)、联苯四羧酸二酐(3,3’,4,4’-Biphenyltetracarboxylicdianhydride)、二苯醚四酸二酐(4,4’-Oxydiphthalicanhydride)、二苯酮四羧酸二酐(Benzophenonetetracarboxylicdianhydride)、二苯基砜四羧酸二酐(3,3',4,4'-diphenylsulfonetetracarboxylicdianhydride)、萘基四酸二酐(1,2,5,6-naphthalenetetracarboxylicdianhydride)、萘二酸酐(NaphthalenetetracarboxylicDianhydride)、二-(3,4-苯二甲酸酐)二甲基硅烷(bis(3,4-dicarboxypheny1)dimethylsilanedianhydride)、1,3-二(3,4-二羧基苯基)-1,1,3,3一四甲基二硅氧烷二酐(1,3-bis(4'-phthalicanhydride)-tetramethyldisiloxane)或上述的组合。
如此一来,溶液中包含了聚酰胺酸、磷酸铁锂、碳粉以及无机颗粒。其中,溶液的黏度为100泊(poise,ps)至1000泊(即为10,000cps至100,000cps)。
然后,干燥溶液以形成一聚酰胺酸膜(S104)。详细来说,是将溶液放置于高温的环境,使溶液中的溶剂因为高温气化而离开溶液并且使溶液中未被气化的成分形成聚酰胺酸膜。其中,干燥的温度例如可匹配于溶剂的沸点。在本实施例中,干燥的温度为120℃至200℃,但并不以此为限。
最后,加热聚酰胺酸膜以形成一聚酰亚胺膜(S105)。详细而言,是将聚酰胺酸膜放置于更高温的环境,借以使聚酰胺酸膜进行亚酰胺化(imidization)反应而形成聚酰亚胺膜。所形成的聚酰亚胺膜可以是裸膜型态,或者可视使用者的需求,将聚酰亚胺膜配置于其它基材上来进行使用。其中,反应的温度越高,制备聚酰亚胺膜所需的时间越短。然而,若是反应的温度过高,则可能会破坏聚酰亚胺膜中原子之间的键结,而使得聚酰亚胺因为高温而降解(degradation)。在本实施例中,反应的温度为270℃至400℃,但并不以此为限。此外,使用者可根据需求来选择调整聚酰亚胺膜的厚度。须注意的是,聚酰亚胺膜的厚度应大于磷酸铁锂的粒径,在本实施例中,聚酰亚胺膜的厚度为12微米至250微米,但聚酰亚胺膜的厚度并非用以限定本发明。
以下将借由实施例一至实施例六以及比较例一、二进行更详细的说明。请参阅表一,表一为依据图1的实施例所制备的聚酰亚胺膜的成分组成及其相关检测。其中,以膜厚为50μm的聚酰亚胺膜作为举例说明。
表一
在实施例一至实施例六中,所制成的聚酰亚胺膜均为黑色,因此适合使用在印刷电路板上,借以保护电路的设计。在实施例一至实施例六的聚酰亚胺膜中,表面电阻均大于等于1013Ω,而体积电阻均大于等于1013Ωcm,因此具有良好的绝缘性质。就聚酰亚胺膜的耐电压而言,实施例一至实施例六的耐电压均大于等于1.2kV/mil,也就是说,这些聚酰亚胺膜可至少承受1.2kV/mil的电压下而不会崩溃分解。更进一步来说,以高频线路的印刷电路板而言,通常会需要在大于0.2kV/mil的条件下运作,而添加了磷酸铁锂的聚酰亚胺膜可以承受这样的施作条件而不会因为高压进而崩溃分解。在实施例一、二、四及实施例五中,耐电压大于等于1.5kV/mil。在实施例一、二及实施例四中,耐电压大于等于2.0kV/mil。在实施例二及实施例四中,耐电压大于等于3.0kV/mil。就聚酰亚胺膜的透光度来说,实施例一至实施例六的透光度均小于等于20%,因此具有良好的遮光效果。在实施例二至实施例六中,透光度均小于等于10%。在实施例三至实施例六中,透光度为0%。因此,包含有磷酸铁锂的聚酰亚胺膜具有较低的透光度,因而,在保护电路设计上具有良好的效果。以聚酰亚胺膜的60°光泽度而言,实施例一至实施例六的60°光泽度均小于等于70GU,因而可减少聚酰亚胺膜反射光线。在实施例一至实施例五中,60°光泽度均小于等于40GU。在实施例二至实施例五中,60°光泽度均小于等于30GU。在实施例二至实施例四中,60°光泽度均小于等于25GU。在实施例三、实施例四中,60°光泽度均小于等于20GU。
详细而言,包含磷酸铁锂的聚酰亚胺膜是黑色的薄膜,可用以保护电路的设计。并且,包含磷酸铁锂的聚酰亚胺膜具有高表面电阻、体积电阻而具有良好的绝缘性。另一方面,包含磷酸铁锂的聚酰亚胺膜还具有高耐电压,因而可在较高的电压下进行操作。同时,包含磷酸铁锂的聚酰亚胺膜的透光度、光泽度较低,因而具有较佳的保护电路的效果。此外,由于磷酸铁锂的分子量大,因此包含磷酸铁锂的聚酰亚胺膜在电路设计的工艺中,可避免在对聚酰亚胺膜在进行等离子、激光等表面处理时,磷酸铁锂被激光激发而从聚酰亚胺膜析出,进而造成污染。
接着请参阅表二,表二为未添加磷酸铁锂的聚酰亚胺膜的组成及其相关检测。其中,是以膜厚为50μm的聚酰亚胺膜作为举例说明。
表二
比较例 | 一 | 二 |
聚酰胺酸(wt,%) | 100% | 75% |
磷酸铁锂(wt,%) | 0 | 0 |
无机颗粒(wt,%) | 0 | 0 |
碳粉材料(wt,%) | 0 | 碳黑25% |
膜厚(μm) | 50 | 50 |
颜色 | 橘色 | 黑色 |
表面电阻(Ω) | ≧1013 | ≧1013 |
体积电阻(Ωcm) | ≧1013 | ≧1013 |
耐电压(kV/mil) | 5.5 | 0.2 |
透光度(%) | >90 | 0 |
60°光泽度(GU) | 100 | 25 |
在比较例一中,由于未添加磷酸铁锂,因此所制成的聚酰亚胺膜为橘色。如此一来,无法达到本发明实施例中黑色聚酰亚胺膜所具有的保密功效,因而不适合用于电路设计的保护。在比较例二中,虽然加入碳黑可制造出黑色的聚酰亚胺膜,然而却也大幅降低了聚酰亚胺膜的耐电压(0.2kV/mil)。如此一来,聚酰亚胺膜容易因为耐电压过低而崩溃分解,也不适合使用在印刷电路板上。此外,由于碳黑的分子量小,因此,所制成的聚酰亚胺膜在进行等离子、激光等表面处理时,碳黑容易被激光激发而析出,进而造成污染。
接着,请参阅图2、图3,图2为根据本发明一实施例所揭露的聚酰亚胺积层板的制作方法的流程图,图3为根据本发明一实施例所揭露的聚酰亚胺积层板的示意图。其中,步骤S201至S203与图1的S101至S103相同或相似,故不再赘述。
在四羧酸二酐单体与二胺单体聚合成聚酰胺酸以后,将包含聚酰胺酸的溶液涂布于一基材10上,并且加热移除溶剂(S204)。如此一来,即在基材10上形成了一聚酰胺酸膜。其中,基材10例如为一金属基板,金属基板的材质可以为铜、钯、铝、铁、镍或合金,但并不以此为限。在本实施例中,所使用的基材10为铜箔,而干燥的温度为120℃至200℃。须注意的是,基材10的熔点应匹配干燥的温度,以避免基材10因为干燥的温度过高而随之液化。
最后,加热聚酰胺酸膜以形成一聚酰亚胺膜20(S205)。详细而言,是将基材10放置于更高温的环境,借以使聚酰胺酸膜进行亚酰胺化反应而在基材10的表面形成聚酰亚胺膜20,并且聚酰亚胺膜20覆盖基材10。如此一来,即完成了聚酰亚胺积层板的制备(如图3所示)。其中,基材10的熔点也应匹配进行亚酰胺化反应的反应温度,以避免基材10因为反应温度过高而随之液化。此外,在将包含聚酰胺酸的溶液涂布于一基材10上时,由于包含聚酰胺酸的溶液为液态,因而可流入基材10的表面空隙。如此一来,在聚酰胺酸经由高温加热而使得聚酰胺酸之间形成高分子键结并且形成聚酰胺酸膜,并进而形成聚酰亚胺膜20之后,聚酰亚胺膜20与基材10间的空隙较少,亦即,聚酰亚胺膜20与基材10间的接触面积较大。因此,借由聚酰胺酸膜20与基材10之间相互吸引,而使得聚酰胺酸膜20与基材10之间具有很好的接着力。在本实施例中,反应的温度为270℃至400℃,此外,聚酰亚胺膜20固着于基材10(例如:铜箔)上。在本实施例中,基材10与聚酰亚胺膜20之间的接着强度大于或等于0.6公斤/公分。如此一来,聚酰亚胺膜20与基材10不须黏着剂即可结合(例如可制成无胶式的覆铜基层板),而可避免使用时聚酰亚胺膜20自基材10脱落。此外,这样的工艺较使用黏着剂的工艺简单,并且还可避免黏着剂影响聚酰亚胺膜的物理、化学性质。
请参阅表三,表三为依据图2的实施例所制备的聚酰亚胺积层板以及未添加磷酸铁锂的聚酰亚胺积层板的成分组成及其相关检测。
表三
在实施例七至实施例十中,所制成的聚酰亚胺积层板的接着强度均大于等于0.6kg/cm,测试方法:IPC-TM-650;Method2.4.9。在实施例七至实施例九中,所制成的聚酰亚胺积层板的接着强度均大于等于1.0kg/cm。在实施例八中,所制成的聚酰亚胺积层板的接着强度为1.2kg/cm。此外,在实施例七至实施例十中,所制成的聚酰亚胺积层板的尺寸安定性均小于等于0.08%,测试方法:IPC-TM-650;Method2.2.4。在实施例七、实施例八中,所制成的聚酰亚胺积层板的尺寸安定性均小于等于0.06%。在实施例八中,所制成的聚酰亚胺积层板的尺寸安定性均为0.05%。其中,尺寸安定性代表在加工制作时聚酰亚胺积层板的尺寸大小变化的比率。由于本发明实施例的聚酰亚胺积层板的尺寸安定性均小于等于0.08%,因而在进行聚酰亚胺积层板之后续加工时,聚酰亚胺积层板的尺寸变化较小,因而进行后续加工时较为容易。
根据上述本发明实施例所揭露的聚酰亚胺膜及其聚酰亚胺积层板,由于聚酰亚胺膜包含了磷酸铁锂,因而可制成黑色的聚酰亚胺膜及其聚酰亚胺积层板。因此,聚酰亚胺膜可保护其所覆盖的基材上的电路设计,因而解决了现有技术中电路设计容易因为聚酰亚胺膜的透光性而被解读的问题。
此外,由于聚酰亚胺膜包含了磷酸铁锂,因而所制成的聚酰亚胺膜及其酰亚胺积层板具有较高的耐电压,因而可减少施加电压时,聚酰亚胺膜因为电压而崩溃分解的问题。
此外,在部分的实施例中,由于聚酰亚胺膜还包含碳材,因此可再强化聚酰亚胺膜黑色的程度,进而提升聚酰亚胺膜保护电路设计的能力。
此外,在部分的实施例中,由于聚酰亚胺膜还包含无机颗粒,因此可再降低聚酰亚胺膜的透光性,进而提升聚酰亚胺膜保护电路设计的能力,并可降低光泽度,增加质感,减少散光。
当然,本发明还可有其它多种实施例,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明权利要求的保护范围。
Claims (13)
1.一种聚酰亚胺膜,其特征在于,包含:
一聚酰亚胺;以及
一磷酸铁锂,重量百分比介于1wt%至49wt%,该磷酸铁锂的重量百分比以该聚酰亚胺膜的总重为基准,
其中,该磷酸铁锂的粒径为0.1微米至10微米,以及该聚酰亚胺膜的厚度为12微米至250微米。
2.根据权利要求1所述的聚酰亚胺膜,其特征在于,该磷酸铁锂的重量百分比介于5wt%至35wt%。
3.根据权利要求2所述的聚酰亚胺膜,其特征在于,该磷酸铁锂的重量百分比介于10wt%至30wt%。
4.根据权利要求1所述的聚酰亚胺膜,其特征在于,该磷酸铁锂的粒径为0.5微米至6微米。
5.根据权利要求1所述的聚酰亚胺膜,其特征在于,另包含一碳材,该碳材为碳黑、碳灰、石墨、碳球、碳管、石墨烯或上述的组合。
6.根据权利要求1所述的聚酰亚胺膜,其特征在于,另包含一无机颗粒,该无机颗粒为云母粉、二氧化硅粉、滑石粉、陶瓷粉、黏土粉、二氧化钛、高岭土、硅胶烧结粉末、碳化硅、硫酸钡、氮化硼、氧化铝、氮化铝或上述的组合。
7.根据权利要求1所述的聚酰亚胺膜,其特征在于,该聚酰亚胺膜的透光度小于或等于20%。
8.根据权利要求1所述的聚酰亚胺膜,其特征在于,该聚酰亚胺膜的耐电压大于或等于1.2KV/mil。
9.根据权利要求1所述的聚酰亚胺膜,其特征在于,该聚酰亚胺膜的60°光泽度为小于或等于70GU。
10.一种聚酰亚胺积层板,其特征在于,包含:
一基材;以及
权利要求1所述的聚酰亚胺膜,该聚酰亚胺膜覆盖该基材。
11.根据权利要求10所述的聚酰亚胺积层板,其特征在于,该基材为一金属基板。
12.根据权利要求11所述的聚酰亚胺积层板,其特征在于,该金属基板的材质为铜、钯、铝、铁、镍或合金。
13.根据权利要求10所述的聚酰亚胺积层板,其特征在于,该基材与该聚酰亚胺膜的接着强度大于或等于0.6公斤/公分。
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW102102538A TWI466924B (zh) | 2013-01-23 | 2013-01-23 | 聚醯亞胺膜及其聚醯亞胺積層板 |
TW102102538 | 2013-01-23 |
Publications (2)
Publication Number | Publication Date |
---|---|
CN103937239A CN103937239A (zh) | 2014-07-23 |
CN103937239B true CN103937239B (zh) | 2016-02-10 |
Family
ID=51185130
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN201310070393.9A Active CN103937239B (zh) | 2013-01-23 | 2013-03-06 | 聚酰亚胺膜及其聚酰亚胺积层板 |
Country Status (4)
Country | Link |
---|---|
US (1) | US9234085B2 (zh) |
JP (1) | JP5599915B2 (zh) |
CN (1) | CN103937239B (zh) |
TW (1) | TWI466924B (zh) |
Families Citing this family (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
TWI594670B (zh) * | 2015-01-14 | 2017-08-01 | 達勝科技股份有限公司 | 聚醯亞胺膜及其聚醯亞胺積層板 |
JP6405584B2 (ja) * | 2015-05-22 | 2018-10-17 | 株式会社日進産業 | 遠赤外線放射性組成物およびこれを担持した遠赤外線放射性基材 |
KR102475890B1 (ko) | 2015-10-08 | 2022-12-08 | 삼성전자주식회사 | 금속 공기 전지 시스템 및 그 작동 방법 |
KR102529151B1 (ko) | 2016-01-27 | 2023-05-08 | 삼성전자주식회사 | 폴리이미드 또는 폴리(아미드-이미드) 코폴리머를 포함하는 성형품 제조용 조성물, 상기 조성물로부터 얻어지는 성형품, 및 상기 성형품을 포함하는 디스플레이 장치 |
KR101856341B1 (ko) * | 2016-07-26 | 2018-05-09 | 현대자동차주식회사 | 그라파이트 구조물 및 이의 제조방법 |
CN109689745B (zh) * | 2016-09-01 | 2021-12-10 | 聚酰亚胺先端材料有限公司 | 具有绝缘性能的高散热石墨烯-聚酰亚胺复合膜及其制备方法 |
JP6881676B2 (ja) * | 2018-03-30 | 2021-06-02 | 住友大阪セメント株式会社 | 静電チャック装置およびその製造方法 |
CN112601656A (zh) * | 2018-09-28 | 2021-04-02 | 日铁化学材料株式会社 | 覆金属层叠板的制造方法及电路基板的制造方法 |
CN112687837B (zh) * | 2020-12-19 | 2023-06-20 | 贵州贵航新能源科技有限公司 | 一种高安全高化学性能高倍率充电锂电池及其制造方法 |
CN115703632B (zh) * | 2021-08-11 | 2023-11-28 | 中天新兴材料有限公司 | 聚酰亚胺的回收处理方法 |
Family Cites Families (23)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0362988A (ja) * | 1989-07-31 | 1991-03-19 | Chisso Corp | フレキシブルプリント回路用基板およびその製造法 |
JPH06281831A (ja) * | 1993-03-25 | 1994-10-07 | Nippon Telegr & Teleph Corp <Ntt> | 電気配線・光配線混載フレキシブルプリント配線板及びその基板 |
JP3596556B2 (ja) * | 1994-11-23 | 2004-12-02 | 株式会社カネカ | フレキシブルプリント基板用材料 |
US6979497B2 (en) * | 2002-11-19 | 2005-12-27 | Ube Industries, Ltd. | Electro-conductive metal plated polyimide substrate |
TWI321517B (en) | 2003-01-14 | 2010-03-11 | Opaque polyimide coverlay | |
US20040253520A1 (en) * | 2003-05-13 | 2004-12-16 | Wensley C. Glen | Polyimide matrix electrolyte and improved batteries therefrom |
JP5317390B2 (ja) * | 2006-02-09 | 2013-10-16 | 三洋電機株式会社 | 非水電解質二次電池 |
EP2045025A4 (en) * | 2006-07-25 | 2013-01-02 | Sustainable Titania Technology Inc | METHOD FOR PROTECTING A BASE BODY |
US8034485B2 (en) * | 2008-05-29 | 2011-10-11 | 3M Innovative Properties Company | Metal oxide negative electrodes for lithium-ion electrochemical cells and batteries |
CN101615697A (zh) * | 2008-06-27 | 2009-12-30 | 比亚迪股份有限公司 | 一种锂离子电池 |
CN101651234B (zh) * | 2008-08-13 | 2012-10-17 | 比亚迪股份有限公司 | 一种锂离子二次电池 |
JP2010232252A (ja) * | 2009-03-26 | 2010-10-14 | Unon Giken:Kk | 白色反射層を有するカバーレイフィルム |
US8417135B2 (en) * | 2009-05-12 | 2013-04-09 | Xerox Corporation | Methods to control appearance of gloss levels for printed text and images |
TWI485191B (zh) * | 2009-10-09 | 2015-05-21 | Ube Industries | A colored polyimide molded article and a method for producing the same |
JP5285567B2 (ja) * | 2009-10-09 | 2013-09-11 | 株式会社カネカ | 絶縁性ポリイミドフィルム、カバーレイフィルム、及びフレキシブルプリント配線板 |
KR101383948B1 (ko) * | 2009-11-16 | 2014-04-10 | 고쿠리츠다이가쿠호진 군마다이가쿠 | 리튬 이차 전지용 부극 및 그의 제조 방법 |
US9209463B2 (en) * | 2010-03-04 | 2015-12-08 | Samsung Sdi Co., Ltd. | Secondary battery and method of fabricating of the secondary battery |
TWI457408B (zh) | 2010-03-30 | 2014-10-21 | Du Pont | 黑色聚醯亞胺薄膜及含彼之銅箔層合板 |
WO2011151886A1 (ja) * | 2010-05-31 | 2011-12-08 | 株式会社有沢製作所 | ポリイミド樹脂用組成物、及び該ポリイミド樹脂用組成物からなるポリイミド樹脂 |
JP2012099734A (ja) * | 2010-11-04 | 2012-05-24 | Kaneka Corp | 白色カバーレイフィルム |
TW201232893A (en) | 2010-12-09 | 2012-08-01 | Du Pont | Multi-layer article of polyimide nanoweb with amidized surface |
JP5942855B2 (ja) * | 2011-01-17 | 2016-06-29 | 昭栄化学工業株式会社 | リチウムイオン二次電池用の正極材料及びその製造方法 |
JP2013028767A (ja) * | 2011-07-29 | 2013-02-07 | Kaneka Corp | 絶縁性黒色ポリイミドフィルム、カバーレイフィルム及びフレキシブルプリント配線板 |
-
2013
- 2013-01-23 TW TW102102538A patent/TWI466924B/zh active
- 2013-03-06 CN CN201310070393.9A patent/CN103937239B/zh active Active
- 2013-05-01 US US13/875,167 patent/US9234085B2/en active Active
- 2013-05-23 JP JP2013108793A patent/JP5599915B2/ja active Active
Also Published As
Publication number | Publication date |
---|---|
US9234085B2 (en) | 2016-01-12 |
JP2014141627A (ja) | 2014-08-07 |
JP5599915B2 (ja) | 2014-10-01 |
CN103937239A (zh) | 2014-07-23 |
TW201430012A (zh) | 2014-08-01 |
US20140205824A1 (en) | 2014-07-24 |
TWI466924B (zh) | 2015-01-01 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN103937239B (zh) | 聚酰亚胺膜及其聚酰亚胺积层板 | |
TWI546187B (zh) | 含氟聚合物之可撓性金屬層板 | |
TWI780040B (zh) | 聚醯亞胺樹脂前驅物 | |
TWI510529B (zh) | 聚醯亞胺膜、其製造方法及包含其之聚醯亞胺膜積層板 | |
US9462688B2 (en) | Flexible metal laminate containing fluoropolymer | |
CN102555389B (zh) | 聚酰亚胺薄膜层合物及包含其的金属层压板 | |
TW201840648A (zh) | 聚醯亞胺膜 | |
JP5612191B2 (ja) | フィルムベースの加熱装置およびそれに関係する方法 | |
CN103374224A (zh) | 聚酰亚胺膜、其制造方法及包含其的聚酰亚胺膜积层板 | |
KR20130078764A (ko) | 투명 전도성 필름 | |
CN103183961B (zh) | 含互穿型网络聚合物的聚酰胺酸树脂的溶液及聚酰亚胺金属积层板 | |
CN109203602A (zh) | 一种高频双面覆铜板及其制备方法与应用 | |
JP2008188954A (ja) | 片面金属張積層板用基材及び片面金属張積層板の製造方法 | |
CN107079593B (zh) | 覆盖膜用金属箔层叠体和不包含覆盖膜的多层柔性印刷电路基板 | |
CN101426338A (zh) | 积层板及其制作方法 | |
TWI545013B (zh) | 聚醯亞胺金屬層合體及其製造方法 | |
TWI594670B (zh) | 聚醯亞胺膜及其聚醯亞胺積層板 | |
KR102445910B1 (ko) | 높은 치수 안정성을 가지는 폴리이미드 필름 및 그 제조방법 | |
JP7438790B2 (ja) | 接着剤付きポリイミドフィルムおよびフラットケーブル | |
JP2016047863A (ja) | 黒色ポリイミドフィルム | |
TWI846406B (zh) | 聚醯亞胺膜、其製造方法、包括其的可撓性覆金屬箔層壓板及電子部件 | |
KR20180071483A (ko) | 커버레이용 필름 | |
US20090061243A1 (en) | Metal clad laminate and the manufacturing method thereof | |
TW202342593A (zh) | 聚醯胺酸、聚醯亞胺、非熱塑性聚醯亞胺膜、多層聚醯亞胺膜及金屬貼合積層板 | |
JP2024102827A (ja) | ポリエステルイミド樹脂組成物、ポリエステルイミド樹脂層、軟性金属箔積層体及びその製造方法 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
C06 | Publication | ||
PB01 | Publication | ||
C10 | Entry into substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
C14 | Grant of patent or utility model | ||
GR01 | Patent grant |