CN103737320A - Five-hole panel socket assembling line - Google Patents
Five-hole panel socket assembling line Download PDFInfo
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- CN103737320A CN103737320A CN201410021670.1A CN201410021670A CN103737320A CN 103737320 A CN103737320 A CN 103737320A CN 201410021670 A CN201410021670 A CN 201410021670A CN 103737320 A CN103737320 A CN 103737320A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/004—Feeding the articles from hoppers to machines or dispensers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/008—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes the parts being continuously transported through the machine during assembling or disassembling
Abstract
The invention discloses a five-hole panel socket assembling line which comprises an eight-station intermittent rotary table, a three-hole protection door component assembling device and a two-hole protection door component assembling device. A small panel feeding device, a three-hole protection door component feeding manipulator, a two-hole protection door component feeding manipulator, a protection door on-site detecting device, a partition feeding and loading device, a rear seat component and a small panel component assembling device are sequentially arranged around the eight-station intermittent rotary table one after another; the three-hole protection door component assembling device comprises an intermittent rotary table, and a three-hole protection door feeding device and a spring feeder are sequentially arranged around the intermittent rotary table one after the other; the two-hole protection door component assembling device is composed of a vibrating disk, a linear feeder, an optical fiber sensor, a spring station and a manipulator. By the aid of various sensors and electrical component control mechanisms, automatic assembly can be realized, assembling efficiency is improved, and manual operation is simplified.
Description
Technical field
The present invention relates to a kind of socket assembly line, specifically a kind of five hole panel jack assembly lines.
Background technology
It is CN201290946 that State Intellectual Property Office discloses publication number on August 19th, 2009, patent name is the patent of the assembling device in regulator-assembling machine, and it has solved the technical problems such as assembling device efficiency of assembling in existing regulator-assembling machine is low, the scope of application is less than normal.Assembling device in this regulator-assembling machine, be arranged in the frame of regulator-assembling machine, it comprises for delivery of the track one of governor body with for delivery of the track two of regulating wheel, the discharging opening of track two is positioned at the side of track one and communicates with track one, at the discharging opening place of track two, be provided with the regulating wheel on track two is pushed into the push rod in governor body, frame is provided with the actuating unit that can make push rod move around, push rod is hinged on actuating unit, is also provided with when actuating unit drives push rod travelling backwards and can proofreaies and correct the aligning gear of push rod position in frame.The advantage such as that the present invention has is simple in structure, area occupied is little, cost is lower, efficiency of assembling is high, quality is good, the scope of application is wide.
It is CN203019018U that State Intellectual Property Office discloses publication number on June 26th, 2013, patent name is the patent of full-automatic screw assembling device, this patent, a kind of mounting equipment, comprise: one first feeding machanism, in order to store and output one first materials and parts, these first materials and parts comprise one first hole; One first guide rail, is connected in this first feeding machanism, this first materials and parts to one first location that this first guide rail is exported in order to guide this first feeding machanism; One first pusher, is arranged at this first side of locating, and this first pusher is in order to be pushed into one first assembling position by these first materials and parts that are positioned at this first location; One second feeding machanism, in order to store and output one second materials and parts, these second materials and parts comprise one second hole; One second guide rail, is connected in this second feeding machanism, this second materials and parts to one second location that this second guide rail is exported in order to guide this second feeding machanism; One second pusher, is arranged at this second side of locating, and this second pusher is in order to be pushed into one second assembling position by these second materials and parts that are positioned at this second location; One the 3rd feeding machanism, in order to store and output one the 3rd materials and parts; One the 3rd guide rail, is connected in the 3rd feeding machanism, the 3rd materials and parts to the 3rd location that the 3rd guide rail is exported in order to guide the 3rd feeding machanism; And one the 3rd pusher, be arranged at a side of the 3rd location, the 3rd pusher is in order to be pushed into one the 3rd assembling position by the 3rd materials and parts that are positioned at the 3rd location, wherein: when these first materials and parts, these second materials and parts and the 3rd materials and parts are positioned at this first assembling position, this second assembling position and the 3rd assembling position, this first hole aligning is in this second hole, and the 3rd materials and parts are through this first hole and this second hole.
There is the difference of essence in above-mentioned two patented technology schemes and this patent, the problem solving is different.
Summary of the invention
The object of this invention is to provide a kind of can increasing work efficiency, simplified manual operation, reduced by five hole panel jack assembly lines of labour intensity.
For achieving the above object, the technical solution adopted in the present invention is:
Five hole panel jack assembly lines, include eight station batch (-type) rotating disks, on described eight station batch (-type) rotating disks, along its peripheral intervals, be evenly equipped with eight tools, around eight station batch (-type) rotating disks, by priority operation, be provided with successively small panel feeding device, three hole shutter assembly feeding manipulators, two hole shutter assembly feeding manipulators, shutter at level detecting apparatus, dividing plate material loading charging apparatus, rear holder assembly and small panel component assembling device; Described small panel feeding device, mainly by suction dish and feeding manipulator, formed, described feeding manipulator captures small panel be put on eight station batch (-type) rotating disks in tool from suction dish, and eight station batch (-type) rotating disks rotate three hole shutter assembly feeding stations by small panel; Described three hole shutter assembly feeding manipulators capture and are pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks by three hole shutter assemblies, and eight station batch (-type) rotating disks turn to two hole shutter assembly feeding stations by small panel assembly; Described two hole shutter assembly feeding manipulators capture and are pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks by two hole shutter assemblies, and eight station batch (-type) rotating disks turn to shutter detection station in place by small panel assembly; Described shutter adopts height detection mechanism whether three hole shutter assemblies and two hole shutter assemblies are in place and are detected at level detecting apparatus, and eight station batch (-type) rotating disks turn to dividing plate material loading by small panel assembly and pack station into; Dividing plate material loading charging apparatus mainly consists of vibrating disk, straight line feeder, fiber sensor, manipulator, described vibrating disk is sent into dividing plate in straight line feeder, straight line feeder is sent to assigned address by dividing plate, when fiber sensor senses dividing plate, start manipulator, manipulator captures dividing plate to be encased in the assigned address in the small panel in tool on eight station batch (-type) rotating disks, and eight station batch (-type) rotating disks turn to small panel assembly by small panel assembly and take out station; Described rear holder assembly and small panel component assembling device mainly consist of back seat component transfer band, two crawl assembly mechanical hand, transfer assembly or fitting table, small panel assembly extracting mechanical arm and semi-finished product conveyer belt, described small panel assembly extracting mechanical arm captures small panel assembly be put on transfer assembly or fitting table from eight station batch (-type) rotating disks, two crawl assembly mechanical hands capture rear holder assembly overturn from back seat component transfer band, assemble with small panel assembly, and the back seat panel assembly after assembling is captured and is put on semi-finished product conveyer belt.
Five hole panel jack assembly lines, also comprise three hole shutter component assembling devices, and described three hole shutter component assembling devices include batch (-type) rotating disk, around batch (-type) rotating disk, by priority operation, are provided with successively three hole shutter feeding device and spring feed appliances; Described three hole shutter feeding devices mainly consist of vibrating disk, straight line feeder, fiber sensor, manipulator, described vibrating disk is sent into three hole shutters in straight line feeder, straight line feeder is sent to assigned address by three hole shutters, when fiber sensor senses three hole shutters, start manipulator, manipulator captures three hole shutters be encased on batch (-type) rotating disk in tool, and batch (-type) rotating disk turns to spring feeding station by three hole shutters; Described spring feed appliance packs spring in three hole shutters on batch (-type) rotating disk into, and batch (-type) rotating disk turns to taking-up station by three hole shutter assemblies; Described three hole shutter assembly feeding manipulators capture three hole shutter assemblies be pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks from batch (-type) rotating disk.
Five hole panel jack assembly lines, also comprise two hole shutter component assembling devices, described two hole shutter component assembling devices are mainly by vibrating disk, straight line feeder, fiber sensor, spring station and manipulator form, described vibrating disk is sent into two hole shutters in straight line feeder, straight line feeder is sent to assigned address by two hole shutters, when fiber sensor senses two hole shutters, start manipulator, manipulator transmits by spring station the spring putting in place and captures and be encased in two hole shutters, described two hole shutter assembly feeding manipulators capture and are pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks by the two hole shutter assemblies that pack into after spring.
One side of described semi-finished product conveyer belt is provided with two jack detections of socket, two jack detections of described socket mainly consist of lower air cylinder, bipod profiling plug and pressure sensor, described lower air cylinder drives bipod profiling plug to insert in two jacks of semi-finished product socket, and pressure sensor sends the pressure of lower air cylinder to controller.
One side of described semi-finished product conveyer belt is provided with three jack detections of socket, three jack detections of described socket mainly consist of lower air cylinder, tripod profiling plug and pressure sensor, described lower air cylinder drives tripod profiling plug to insert in three jacks of semi-finished product socket, and pressure sensor sends the pressure of lower air cylinder to controller.
Beneficial effect of the present invention: the machine is controlled mechanical winding machine automation by various inductors and electric elements and assembled, and has improved efficiency of assembling, has simplified manual operation.
Accompanying drawing explanation
Below in conjunction with the drawings and specific embodiments, the present invention is described in further detail:
Fig. 1 is structural representation of the present invention.
In figure: 1, eight station batch (-type) rotating disks; 2, tool; 3, small panel feeding device; 4, three hole shutter assembly feeding manipulators; 5, two hole shutter assembly feeding manipulators; 6, shutter is at level detecting apparatus; 7, dividing plate material loading charging apparatus; 8, rear holder assembly and small panel component assembling device; 9, suction dish; 10, feeding manipulator; 11, vibrating disk; 12, straight line feeder; 13, manipulator; 14, back seat component transfer band; 15, two crawl assembly mechanical hands; 16, transfer assembly or fitting table; 17, small panel assembly extracting mechanical arm; 18, semi-finished product conveyer belt; 19, batch (-type) rotating disk; 20, three hole shutter feeding devices; 21, spring feed appliance; 22, straight line feeder; 23, manipulator; 24, vibrating disk; 25, vibrating disk; 26, straight line feeder; 27, spring station; 28, manipulator; 29, two jack detections of socket; 30, three jack detections of socket.
The specific embodiment
As shown in Figure 1; five hole panel jack assembly lines; include eight station batch (-type) rotating disks 1; on described eight station batch (-type) rotating disks 1, along its peripheral intervals, be evenly equipped with eight tools 2, around eight station batch (-type) rotating disks, by priority operation, be provided with successively small panel feeding device 3, three hole shutter assembly feeding manipulators 4, two hole shutter assembly feeding manipulators 5, shutter at level detecting apparatus 6, dividing plate material loading charging apparatus 7, rear holder assembly and small panel component assembling device 8.
Described small panel feeding device 3; mainly by suction dish 9 and feeding manipulator 10, formed; described feeding manipulator 10 captures small panel be put on eight station batch (-type) rotating disks 1 in tool 2 from suction dish, and eight station batch (-type) rotating disks 1 rotate three hole shutter assembly feeding stations by small panel.
Described three hole shutter assembly feeding manipulators 4 capture and are pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks 1 by three hole shutter assemblies, and eight station batch (-type) rotating disks 1 turn to two hole shutter assembly feeding stations by small panel assembly.
Described two hole shutter assembly feeding manipulators 5 capture and are pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks by two hole shutter assemblies, and eight station batch (-type) rotating disks turn to shutter detection station in place by small panel assembly.
Described shutter adopts height detection mechanisms whether three hole shutter assemblies and two hole shutter assemblies are in place and are detected at level detecting apparatus 6, and eight station batch (-type) rotating disks 1 turn to dividing plate material loading by small panel assembly and pack station into.
Dividing plate material loading charging apparatus 7 mainly consists of vibrating disk 11, straight line feeder 12, fiber sensor, manipulator 13, described vibrating disk 11 is sent into dividing plate in straight line feeder 12, straight line feeder 12 is sent to assigned address by dividing plate, when fiber sensor senses dividing plate, start manipulator 13, manipulator 13 captures dividing plate to be encased in the assigned address in the small panel in tool on eight station batch (-type) rotating disks 1, and eight station batch (-type) rotating disks 1 turn to small panel assembly by small panel assembly and take out station.
Described rear holder assembly and small panel component assembling device 8 are mainly by back seat component transfer band 14, two crawl assembly mechanical hands 15, transfer assembly or fitting table 16, small panel assembly extracting mechanical arm 17 and semi-finished product conveyer belt 18 form, described small panel assembly extracting mechanical arm 17 captures small panel assembly be put on transfer assembly or fitting table 16 from eight station batch (-type) rotating disks 1, two crawl assembly mechanical hands 15 capture rear holder assembly overturn from back seat component transfer band 14, assemble with small panel assembly, and the back seat panel assembly after assembling is captured and is put on semi-finished product conveyer belt 18.
Five hole panel jack assembly lines, also comprise three hole shutter component assembling devices, described three hole shutter component assembling devices include batch (-type) rotating disk 19, around batch (-type) rotating disk 19, by priority operation, are provided with successively three hole shutter feeding device 20 and spring feed appliances 21; Described three hole shutter feeding devices 20 mainly consist of vibrating disk 24, straight line feeder 22, fiber sensor, manipulator 23, described vibrating disk 24 is sent into three hole shutters in straight line feeder 22, straight line feeder 22 is sent to assigned address by three hole shutters, when fiber sensor senses three hole shutters, start manipulator 23, manipulator 23 captures three hole shutters be encased on batch (-type) rotating disk 19 in tool, and batch (-type) rotating disk 19 turns to spring feeding station by three hole shutters; Described spring feed appliance 21 packs spring in three hole shutters on batch (-type) rotating disk 19 into, and batch (-type) rotating disk turns to taking-up station by three hole shutter assemblies; Described three hole shutter assembly feeding manipulators 4 capture three hole shutter assemblies be pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks 1 from batch (-type) rotating disk 19.
Five hole panel jack assembly lines, also comprise two hole shutter component assembling devices, described two hole shutter component assembling devices are mainly by vibrating disk 25, straight line feeder 26, fiber sensor, spring station 27 and manipulator 28 form, described vibrating disk 25 is sent into two hole shutters in straight line feeder 26, straight line feeder 26 is sent to assigned address by two hole shutters, when fiber sensor senses two hole shutters, start manipulator 28, manipulator 28 transmits by spring station 27 spring putting in place and captures and be encased in two hole shutters, described two hole shutter assembly feeding manipulators 5 capture and are pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks 1 by the two hole shutter assemblies that pack into after spring.
One side of described semi-finished product conveyer belt 18 is provided with two jack detections 29 of socket, two jack detections of described socket mainly consist of lower air cylinder, bipod profiling plug and pressure sensor, described lower air cylinder drives bipod profiling plug to insert in two jacks of semi-finished product socket, and pressure sensor sends the pressure of lower air cylinder to controller.
One side of described semi-finished product conveyer belt 18 is provided with three jack detections 30 of socket, three jack detections of described socket mainly consist of lower air cylinder, tripod profiling plug and pressure sensor, described lower air cylinder drives tripod profiling plug to insert in three jacks of semi-finished product socket, and pressure sensor sends the pressure of lower air cylinder to controller.
The above is the preferred embodiment of the present invention; certainly can not limit with this interest field of the present invention; should be understood that; for those skilled in the art; technical scheme of the present invention is modified or is equal to replacement, do not depart from the protection domain of technical solution of the present invention.
Claims (5)
1. a hole panel jack assembly line, it is characterized in that: include eight station batch (-type) rotating disks, on described eight station batch (-type) rotating disks, along its peripheral intervals, be evenly equipped with eight tools, around eight station batch (-type) rotating disks, by priority operation, be provided with successively small panel feeding device, three hole shutter assembly feeding manipulators, two hole shutter assembly feeding manipulators, shutter at level detecting apparatus, dividing plate material loading charging apparatus, rear holder assembly and small panel component assembling device; Described small panel feeding device, mainly by suction dish and feeding manipulator, formed, described feeding manipulator captures small panel be put on eight station batch (-type) rotating disks in tool from suction dish, and eight station batch (-type) rotating disks rotate three hole shutter assembly feeding stations by small panel; Described three hole shutter assembly feeding manipulators capture and are pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks by three hole shutter assemblies, and eight station batch (-type) rotating disks turn to two hole shutter assembly feeding stations by small panel assembly; Described two hole shutter assembly feeding manipulators capture and are pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks by two hole shutter assemblies, and eight station batch (-type) rotating disks turn to shutter detection station in place by small panel assembly; Described shutter adopts height detection mechanism whether three hole shutter assemblies and two hole shutter assemblies are in place and are detected at level detecting apparatus, and eight station batch (-type) rotating disks turn to dividing plate material loading by small panel assembly and pack station into; Dividing plate material loading charging apparatus mainly consists of vibrating disk, straight line feeder, fiber sensor, manipulator, described vibrating disk is sent into dividing plate in straight line feeder, straight line feeder is sent to assigned address by dividing plate, when fiber sensor senses dividing plate, start manipulator, manipulator captures dividing plate to be encased in the assigned address in the small panel in tool on eight station batch (-type) rotating disks, and eight station batch (-type) rotating disks turn to small panel assembly by small panel assembly and take out station; Described rear holder assembly and small panel component assembling device mainly consist of back seat component transfer band, two crawl assembly mechanical hand, transfer assembly or fitting table, small panel assembly extracting mechanical arm and semi-finished product conveyer belt, described small panel assembly extracting mechanical arm captures small panel assembly be put on transfer assembly or fitting table from eight station batch (-type) rotating disks, two crawl assembly mechanical hands capture rear holder assembly overturn from back seat component transfer band, assemble with small panel assembly, and the back seat panel assembly after assembling is captured and is put on semi-finished product conveyer belt.
2. five hole panel jack assembly lines according to claim 1, it is characterized in that: also comprise three hole shutter component assembling devices, described three hole shutter component assembling devices include batch (-type) rotating disk, around batch (-type) rotating disk, by priority operation, are provided with successively three hole shutter feeding device and spring feed appliances; Described three hole shutter feeding devices mainly consist of vibrating disk, straight line feeder, fiber sensor, manipulator, described vibrating disk is sent into three hole shutters in straight line feeder, straight line feeder is sent to assigned address by three hole shutters, when fiber sensor senses three hole shutters, start manipulator, manipulator captures three hole shutters be encased on batch (-type) rotating disk in tool, and batch (-type) rotating disk turns to spring feeding station by three hole shutters; Described spring feed appliance packs spring in three hole shutters on batch (-type) rotating disk into, and batch (-type) rotating disk turns to taking-up station by three hole shutter assemblies; Described three hole shutter assembly feeding manipulators capture three hole shutter assemblies be pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks from batch (-type) rotating disk.
3. five hole panel jack assembly lines according to claim 1, it is characterized in that: also comprise two hole shutter component assembling devices, described two hole shutter component assembling devices are mainly by vibrating disk, straight line feeder, fiber sensor, spring station and manipulator form, described vibrating disk is sent into two hole shutters in straight line feeder, straight line feeder is sent to assigned address by two hole shutters, when fiber sensor senses two hole shutters, start manipulator, manipulator transmits by spring station the spring putting in place and captures and be encased in two hole shutters, described two hole shutter assembly feeding manipulators capture and are pressed into the assigned address in the small panel in tool on eight station batch (-type) rotating disks by the two hole shutter assemblies that pack into after spring.
4. five hole panel jack assembly lines according to claim 1, it is characterized in that: a side of described semi-finished product conveyer belt is provided with two jack detections of socket, two jack detections of described socket mainly consist of lower air cylinder, bipod profiling plug and pressure sensor, described lower air cylinder drives bipod profiling plug to insert in two jacks of semi-finished product socket, and pressure sensor sends the pressure of lower air cylinder to controller.
5. five hole panel jack assembly lines according to claim 1, it is characterized in that: a side of described semi-finished product conveyer belt is provided with three jack detections of socket, three jack detections of described socket mainly consist of lower air cylinder, tripod profiling plug and pressure sensor, described lower air cylinder drives tripod profiling plug to insert in three jacks of semi-finished product socket, and pressure sensor sends the pressure of lower air cylinder to controller.
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CN201410021670.1A CN103737320B (en) | 2014-01-17 | 2014-01-17 | Five hole panel socket assembly lines |
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CN201410021670.1A CN103737320B (en) | 2014-01-17 | 2014-01-17 | Five hole panel socket assembly lines |
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CN103737320B CN103737320B (en) | 2016-06-01 |
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CN104668843A (en) * | 2015-03-12 | 2015-06-03 | 苏州市吴中区木渎华利模具加工店 | Body feeding mechanism of plug welding machine |
CN105514760A (en) * | 2015-12-24 | 2016-04-20 | 东莞市益诚自动化设备有限公司 | Five-hole socket automatic assembly machine |
CN105720451A (en) * | 2016-04-15 | 2016-06-29 | 苏州鸿普精密模具有限公司 | First assembling mechanism of power strip assembling machine |
CN105762611A (en) * | 2016-04-18 | 2016-07-13 | 苏州鸿普精密模具有限公司 | Third assembling mechanism for power strip assembling machine |
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Cited By (22)
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CN114654226A (en) * | 2022-03-11 | 2022-06-24 | 宁波公牛电器有限公司 | Flexible manufacturing equipment |
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